QCH>CKXX>O<><>O-(>p<) UNIVERSITY OF CALIFORNIA AT LOS ANGELES THE Steam Engine and the Indicator: THEIR ORIGIN AND PROGRESSIVE DEVELOPMENT; INCLUDING THE MOST RECENT EXAMPLES OF STEAM AND GAS MOTORS, TOGETHER WITH THE INDICATOR, ITS PRINCIPLES, ITS UTILITY, AND ITS APPLICATION. BY WILLIAM BARNET LE VAN, MEMBER OF THE FRANKLIN INSTITUTE AND OF THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS. Illustrated by 2O5 Engravings chiefly of Indicator-Cards. PHILADELPHIA: HENRY CAREY BAIRD & CO., INDUSTRIAL, PUBLISHERS, BOOKSELLERS, AND IMPORTERS, 810 WALNUT STREET. LONDON: E. & F. N. SPON, 125 STRAND. l8Q2. Copyright by WILLIAM BARNET LE VAN, PRINTED AT COLLINS PRINTING HOUSE, PHILADELPHIA, f. s. A. -J PREFACE. . THE author has endeavored, in the following pages, to explain how, economically, to make use of steam in an engine, and has also discussed the most important principles regarding the theory and action of the steam engine, with a fair degree of techni- cality; and yet so as to be intelligible to the ordinary student. He has made an attempt to state the principles laid down by theoretical writers: Clausius, Tyndall, Rankine, Clark, Max- well, Colburn, Northcott, Graham, Nystrom, and others, in such a form as to be useful to practical engineers, and to test, by these principles, the modes of working which have been found, in practice, most advantageous. The early chapters refer especially to the history of the steam engine, and to the theory of the action of steam in the cylinder of a steam engine, and the succeeding ones to the application of the theory in practice. Having felt personally the want of more practical informa- tion on the subject than is contained in existing works, it has been the aim of the writer to supply such want, and to enable those who have not the opportunity of making experiments to gain a more intimate knowledge of THE INDICATOR. And it is hoped that the directions here given for the practical applica- tion of this instrument will at the same time give the volume a considerable degree of interest to those engineers who are conversant with its ordinary working, but lack a knowledge of the principles involved. He gladly acknowledges the assistance afforded by the prac- tical treatises of Main and Brown, Stillman, Porter, Salter, Graham, and others, the Engineering periodicals, and above all, by the late John W. Nystrom, who kindly furnished him with a copy of his new tables on the properties of Water and Steam, and also with considerable matter bearing on the Indicator. He is also under obligations to Messrs. Egbert P. Watson & (Hi) 21C361 383 iv PREFACE. Son, publishers of The Engineer, New York, for the use of indi- cator cuts. He has had an experience of over thirty years with the Indi- cator, and the majority of the diagrams here given were taken by himself. The tables given in the volume, will be found very useful. By their means almost all calculations connected with the use of steam may be solved by any one who is acquainted with the first four rules of arithmetic. WILLIAM BARNET L,EVAN. Philadelphia, July 25, 1889. 3607 Baring Street. CONTENTS. CHAPTER I. INTRODUCTION. PAGB What the steam engine is ; Work done by the steam ; Physical constitution of heat; What heat is the product of 17 Dynamics ; Definition of dynamics ; Principles of the dynamical branch of mechanics; Various uses of the term " energy" 18 Energy, proper definition of 19 CHAPTER II. WHO INVENTED THE STEAM ENGINE? Translation of Hero's book by Bennet Woodcroft ; Hero not an inventor, but the power of steam was understood in his time ; First steps in the invention ; Hero's fountain and other ingenious machines 20 Ignorance of the inventors in ancient times of the principles governing the action of such machines, and of the true nature of steam ; Loss of knowledge and progress by reason of the false methods and philosophy of the ancients ; The aeolipile described by Vitruvius 21 The aeolipile, illustrated and described ; Illustration of a similar apparatus described by Hero 22 Use of the pressure of vapors by the Egyptian priests in their mysteries ; Giovanni Batista Porta's translation of Hero's "Spiritalia," with addi- tional description of apparatus ; Magic lantern and camera obscura said to be inventions of Porta 23 Porta's machine for raising water by steam pressure illustrated and de- scribed ; Porta's description of the action of condensation in producing a vacuum 24 The first recorded notice of the power of steam as shown by an apparatus used by Athemius A. D. 540 ; Exhibition of a boat propelled by steam at Barcelona, June 17, 1543, by Glasco de Garoy ; Description of a ma- chine for raising water by the expanding power of steam by Salomon de Caus, 1615 ; General knowledge of the expansive properties of steam before the I7th century ; The actual steam engine an invention of the 1 7th century; First application of steam power on a large scale by the Marquis of Worcester about A. D. 1650, and description of his apparatus. 25 Apparatus invented, in 1697, by Savery, used for raising water at Vaux- hall, London, and at Raglan Castle ; No real progress in the knowledge or apprehension of the fundamental principles of steam from Archimedes (v) vi CONTENTS. FAOK to De Caus ; Commencement of real progress with the appearance of men like Descartes, Kepler and Galileo ; Weight and pressure of the at- mosphere proved, in 1643, by Torricelli 26 Otto von Guericke's air-pump and hemispheres ; Comparison of progress before and after the 1 7th century; Pascal's rejection and final accepta- tion of Torricelli's position; His experiment, September 20, 1646, on the summit of the Puy de Dome, at Clermont 27 Torricelli's experiments and Guericke's invention of the air-pump the true germ of the steam engine ; Difference in the significance between Torri- celli's tube and the aeolipile and other previous ingenious devices ; First suggestion, in 1690, by Papin, of the condensation of steam for the pro- duction of a vacuum ; Extent of contraction of steam under ordinary pressure 28 Recognition of the advantages of the use of steam by Papin; The "at- mospheric engine" the first engine the principles of whose action are comprehended; Papin's manner of condensing steam and forming a vacuum applied, in 1698, by Savery ; Defects of Savery's engine ; Appli- cation of the cylinder and piston to the purposes of steam power, in 1705, by Newcomen and Cawley, of Dartmouth, England; Description of their engine 29 Savery's engine an "atmospheric engine;" Accidental discovery of jet condensation; Origin of the "plug frame" and valve gear of to-day due to a device of the boy Humphrey Potter 30 First attempts in America to propel boats by steam made by John Fitch of Windsor, Conn., and James Rumsey of Maryland; Successful invention and construction of a steamboat, in 1789, by Nathan Read of Western (now Warren), Mass 31 Invention and construction by Mr. Read of a portable furnace tubular boiler, and application by him, Feb. 8, 1790, for a patent on a locomotive steam carriage ; Mr. Read's various discoveries as set forth by a recom- mendation from a select committee of the American Academy of Arts and Sciences ; Mr. Read's just claims to being the original inventor of the successful application of steam power for locomotion compared with those of his predecessors 32 Historical data in reference to the application of steam power for pumping engines; Catalogue of Watt's discoveries; "Jet condenser" and "sur- face condenser" 33 The "real steam engine" as distinguished from the "ideal engine;" "Cyl- inder condensation;" "Indicator;" "Fly-ball governors;" "Copying press" . . '. 34 The laws which are the key to the whole problem of converting the work of combustion into dynamic power, discovered by Watt ; Cornish pump- ing engines and explanation of a "hundred millions of duty" 35 Further historical data in reference to the application of steam power for locomotion prior to Mr. Read ; The successful use of steam as a propel- ling power in navigation rendered possible by the invention of the rotary steam engine by Watt, and of the tubular boiler by Read 36 General Stevens's experiments in steam navigation; the invention of the CONTENTS. vii PAGB tubular boiler erroneously attributed to him; Chancellor Livingston's projects with steam on the Hudson ; Fulton's first attempt at steam navi- gation ; Launch and first successful trip of the "Clermont;" First steam- ship to cross the ocean 37 The ' ' Savannah ' ' the first steamship ever built to cross the ocean ; An- nouncement of the intended attempt in the London Times, May u, 1819; Ludicrous declaration of a distinguished scientist 38 The American steamer regarded with suspicion by the English anthorities. 39 The Savannah at Copenhagen, Stockholm and St. Petersburg ; Loss of the Savannah 4 Lesson taught by the steam engine ; Tribute to Watt 4 1 CHAPTER III. HEAT AND WORK. Materiality of heat discredited by the earliest philosophers ; Rumford's, Mayer's and Joule's experiments ; Dynamical value or mechanical equiv- alent of heat ; Science of thermodynamics ; Consumption of coal per hour per horse power, of a condensing engine ... 42 Units of heat generated by a pound of carbon ; What an indicated horse- power means ; Water ; Investigations of water by Priestley, Cavendish and Lavoisier 43 Specific gravity of ice; Latent heat of liquefaction; Maximum density of water ; Vaporization of water ; Dalton's experimental results on evapora- tion below the boiling temperature 44 Boiling point of water ; Vaporous condition of water ; Temperature of the gaseous state of water ; Specific heat of water ; Boiling 45 Philosophy of boiling and generation of steam ; Saturated and super- heated steam 46 Steam ; Definition of steam ; Quantity of heat required to convert a given quantity of water at 212 F. into steam 47 Various conditions of water ; Density of steam ; Specific gravity of steam ; Weight of air, steam and water 48 Atmospheric pressure ; Measurement of pressure ; Vapors ; Definition of vapor ; Liquefaction of solids ; Formation of vapors 49 Saturated and unsaturated vapors ; Coefficient of expansion of super- heated steam ; Steam or aqueous vapor ; Evaporation of water ; Circum- stances on which the weight of water evaporated depends 50 Temperature of the boiling point, on what it depends ; Ideal zero of aque- ous vapor; Latent heat of steam ; Explanation of latent heat 51 Work accomplished by latent units of heat ; Volume of water ; Latent and total heat in water from 32 degrees 52 Temperature of boiling liquid ; Condensation of steam ; Wet and dry steam ; Throttling of steam 53 Low and high pressure steam ; Proper terms for engines ; Absolute pres- sure ; Ways of expressing the elastic force of steam ; Effect due to vacuum 54 Measurement of absolute pressure of steam ; Steam gages and vacuum yiii CONTENTS. PAGE gages; Difference between a non-condensing and condensing engine; Explanation of absolute or total pressure 55 Latent heat and the heat of chemical combination ; Explanation of latent heat of water and of steam ; Units ; Difficulty of the exact determination of the equivalent values of units 5^ Unit of work or power ; Unit of elasticity ; Unit of temperature ; Unit of heat 57 Specific heat of a body ; Unit of specific gravity ; Expansion ; Rate of expansion 5^ CHAPTER IV. EXPANSION. Increase in efficacy by cutting off the steam ; Expansion of steam ; Law of expansion 59 "Full stroke;" Gain and losses from expansion ; The action of expanding steam exemplified ; Pushing or lifting power of one cubic inch of water wholly evaporated to steam 60 Utmost power to be got out of a steam engine without a cut-off; The law of expansion, discovered by James Watt, exemplified 6l The most economical point of cut-off; Considerations which modify the result of expansion ; Determination of the lowest final pressure in non- condensing engines; Lowest advantageous final pressure; Highest ad- vantageous rates of expansion 62 Percentage of the heat used which is converted into work by steam en- gines ; Cause of loss of heat ; Action and work of expanding steam ; Exemplification of no cut-off, cut-off at half stroke, and cut-off one- fourth of the stroke, with theoretical indicator diagrams 63 Mean pressure, how calculated ; Ratio, or grade of expansion, how calcu- lated 67 Hyperbolic logarithms ; Table for hyperbolic logarithms for numbers up to 39 68 Table of hyperbolic logarithms running from i.n up to y^; Expansion of steam and its effects with equal volumes of steam 69 Mode of calculating the expansion ; Most convenient way of calculating the horse power of an engine . 70 Gain by using steam expanding three-fourths of the stroke 71 "Indicator coefficient" of the engine ; Other valuable effects of expansion; Action of steam when expanded ; Action of saturated steam in the cyl- inder ; Nature of the curve described by the pencil of an indicator ... 72 Table of initial and mean effective pressure in the cylinder ; Expansion diagram of steam in a cylinder, illustrated 73 Manner of finding the mean pressure for any intermediate point of the stroke 74 The theoretical gain by the expansion of steam ; Rule for finding the in- crease of efficiency from using steam expansively 75 Rule for finding the terminal pressure ; Saving in fuel by expansion ... 76 Rule for computing the gain in fuel 77 CONTENTS. IX PAGB Terminal pressure ; Rule for finding the pressure at the end of the stroke ; Losses of steam by "wire-drawing," condensation, friction, etc.; Increase in knowledge by the improvement in the power of measurament ; The in dicator, and reading of an indicator diagram 78 Expansion curves of indicator diagrams ; What the actual card from an en- gine indicates ; Variations in the form of diagrams ; Indication of leakage by the expansion curve ; Precautions necessary in indicating an engine . 79 CHAPTER V. THE INDICATOR. Use and value of the indicator ; Ignorance of many manufacturers of what power is yielded by their engine; Consumption of coal per hour per horse power by a good engine 80 Large engines more economical than small engines ; Evaporative efficiency of the boiler; Defects in the machinery which can be discovered by means of the indicator ; Comparison of the indicator with the stethoscope. 8l Principle of, and construction of the indicator 82 The best forms of indicator ; The use which can be made of a card or dia- gram taken from a steam engine ; The simplest example of an expendi- ture of power 83 Attraction of gravity as a general standard of resistance 84 CHAPTER VI. THE ACTION OF STEAM IN THE CYLINDER OF AN ENGINE. Operation of the steam in the cylinder ; Nature of the process 85 Falling pressure the result of "wire-drawing" of the steam ; Discharge of the steam from the cylinder; Interpretation of the term "vacuum"; Pressures to be considered in regard to the quantity of work of steam and its efficiency in the steam engine 86 Events which take place in supplying an engine with steam 87 "Distribution" and "periods of distribution"; The action of steam in the cylinder as shown by the indicator diagrams ; Function and utility of the indicator, with diagram illustrating the same 88 Engine power; Manner of ascertaining what power an engine is exerting, exemplified and illustrated by indicator diagram 90 Rule for finding the foot pounds raised per minute 92 CHAPTER VII. HORSE-POWER. Definition of the real horse-power ; Means of raising ore in use by the early English miners; Use of horses for pumping by London brewers; Horse- power of a steam engine; Origin of the term "horse-power;" The real horse-power according to the experiments of Smeaton 94 Watt's experiments to determine a horse-power ; The unit of power express- ing a horse-power 95 x CONTENTS. PAGB Watt's method of calculating the power of his engine ; What the term "horse-power" meant when first used, and what it now means 96 "Nominal horse-power;" Distinction between nominal and actual horse- power ; Confusion between the terms nominal and commercial as applied to the horse-power of engines 97 Definition of work ; Definition of power ; Measurement of the work done by a force ; Man-power ; Equivalence of man-power as established by Morin 98 Foreign terms and units for horse-power ; Rule for finding the absolute horse-power of a steam engine 99 Definition of "duty"; Common practice of estimating the performance of an engine ; Duty of an engine in foot pounds which produces a horse- power by the consumption of one pound of coal per hour per horse-power. 100 Successive improvements in the steam-engine traced by the progress made in the economy of fuel ; Units of heat developed in the combustion of one ,x>und of ordinary coal IO1 Horse-power by the indicator ; Manner of obtaining the indicated horse- power of an engine ; Definition of horse-power constant, and how found ; Example of computing the horse-power exerted in a diagram from the cylinder of a Corliss engine, with illustration 102 Manner of calculating the indicated horse-power ; " Piston displacement," what it is 103 Measurement of the power required by a single machine among many run- ning in a factory 104 Manner of ascertaining the mean pressure of the indicator card ; How to divide a line into a number of equal spaces, with illustrations 105 The planimeter, with illustration 107 Directions for using the planimeter, with illustration 108 Economical and wasteful engine diagrams (See Figs. 14 and 15) no How to calculate the diagram of a condensing engine 113 Indicated horse-power ; Effective horse-power ; Engine friction ; Percent- age of friction 114 Reduction of gross power to effective motive power ; Variations in the effective motive power ; Back-pressure in engines, with illustration ... 115 Diagram showing excessive back-pressure 116 Impossibility of obtaining a perfect vacuum in practice ; Ways in which an approximation to a vacuum is effected ; Power expended in removing air from the water used for steam engine purposes . . . 117 Pressure of the atmosphere ; Table of mercury in pounds and vacuum in inches ; Object of knowing the exact pressure of the atmosphere ; Differ- ence in the vacuum shown by the indicator and the vacuum gage . . . . 118 Vacuum gage ; Construction of vacuum gages ; Manner of drawing the line of perfect vacuum and that of the boiler pressure on diagrams represent- ing condensing engines ; Variation of the line of perfect vacuum in its distance from the atmospheric line 119 How to find the mean pressure above the atmosphere during the stroke, the mean average pressure per square inch, and the gross indicated horse- power exerted ; The strictly accurate mode of measurement 120 CONTENTS. XI PAGB Manner of drawing the line of boiler pressure on diagrams for non-condens- ing engines ; Manner of ascertaining the mean pressure in non-condens- ing engines ; Mode of calculating, on stationary engines, the power shown by the frictional diagrams 121 Manner of ascertaining the power required in non-condensing engines to overcome the resistance of the atmosphere 122 Necessity of obtaining the average diagram , 123 CHAPTER VIII. DIAGRAMS SHOWING THE ACTION OF STEAM IN A STEAM- ENGINE CYLINDER. The best test of the efficiency of the engine ; The action of steam in the cylinder ; An ideal diagram and manner of obtaining it, with illustration. 124 The atmospheric line ; The line of perfect vacuum, illustrated by a diagram. 125 The line of boiler pressure ; The clearance line 126 The best method of calculating the clearance ; Division of the outline drawn by the instrument during a revolution of the engine ...... 127 Admission line ; The steam line ; On what the maintenance of a propel steam pressure in the cylinder depends 128 Importance of the steam line traced by the indicator running in a hori- zontal direction ; Good results obtained with the Corliss and Buckeye valves; The point of cut-off; The expansion curve; Definition of an equilateral hyperbola ; Difference between the true ratio of expansion and the corresponding pressures 129 The effect of leakage in altering the actual expansion curve ; Influences affecting the mean temperature of the cylinder 130 Relative effect of the various degrees of expansion and of speed ; The point of release or opening of the exhaust-port ; A loss of work in- volved in the non-release of the steam before the end of the stroke . . . 131 The exhaust line ; Means of getting rid of the pressure of steam before the piston commences its return stroke ; Insurance of the greatest amount of work 132 Back-pressure, or line of counter-pressure ; Pressure of condensation ; Cause of the pressure in the condenser j^ The principal cause of increased back pressure ; Variation in the excess of the back pressure over the atmospheric pressure in non-condensing engines 134 The back-pressure line ; Back pressure in diagrams from non-condensing and from condensing engines ; Size of the passages and pipes communi- cating with the atmosphere 135 The point of exhaust closure ; The line of compression or cushioning ; The most advantageous adjustment of compression ; Indication of an excess of compression 136 Beneficial effects of the proper regulation of compression 137 No loss of efficiency by compression 138 Lead, what it means; Definition of the lead of a valve ; Outside and inside lead 139 Xli CONTENTS. PAGE Lead allowed by the Baldwin Locomotive Works ; Regulation of the steam admission by lead and compression 140 The mean effective pressure ; The terminal pressure ; The initial pressure . 141 Initial expansion ; Wire-drawing and throttling 142 Loss due to wire-drawing ; Cause of wire-drawing or lamination of steam ; The ordinary throttling governor not economical in fuel ; Wire-draw- ing less in locomotive engines than in throttling engines 143 Improvement in the economy in performance of the locomotive ; Avoid- ance of wire-drawing by modern automatic cut-off valve arrangements ; Wire-drawing and throttling accompanied by direct loss 144 Undulations, or waviness of the expansion line, with illustrations .... 145 Great value of the wavy lines ; Means of diminishing the extent of the undulations; Manner of determining the area; Effect of friction in indicators 146 The expansion curve of indicator diagrams; Causes of variations in diagrams ; Precautions required in indicating an engine 147 CHAPTER IX. CORRECT INDICATOR DIAGRAMS. Essentials for the correctness of indicator diagrams ; Method to obtain the reducing motion of the piston 148 The proper place to attach the indicator ; Advantage of employing two in- dicators 149 Precautions in applying the cylinder ; Advisability of the repeated retracing of diagrams ; Difficulty in taking indicator diagrams from engines run- ning at over 300 revolutions perminute 150 Facts in regard to which the diagrams will testify ; Length of indicator diagrams 151 The correctness affected by long cards ; The record obtained by the indi- cator ; Indicator diagrams and manner of taking them from one end of the cylinder, with illustrations 152 Gross indicated horse power, how obtained 154 Diagram from a Corliss engine, 8 inches diameter, 24 inches stroke, and 90 revolutions 155 Manner of taking a diagram from the other or both ends of the cylinder ; Use of the indicator for showing the condition of the engine, with illustration. 156 Determination between nominal, indicated and effective horse power, by the use of the indicator 158 Data for ascertaining the power exerted by the steam engine furnished by the indicator ; The geometry of the indicator diagram 159 Back-pressure ; Cause of the mean back-pressure exceeding the pressure of condensation 160 Gain of mean effective pressure with a condensing engine over that of a non-condensing engine 161 CONTENTS. xiii CHAPTER X. STEAM EXPANSION CURVES OR PRESSURE OF STEAM IN CYLINDER. Discrepancy between the theoretical curves of expansion and the actual expansion line drawn by the indicator explained 162 Difference between gases and vapors ; Relationship between the pressure and the volume of a gas as established by Boyle and Mariotte, explained and illustrated 163 Conditions under which Boyle's and Mariotte's law holds good with all gases 164 Causes of the fall and rise of the expansion curve drawn by the indicator, below and above the theoretical expansion curve, with illustration . . 165 The true cause of a higher terminal pressure in cylinders using steam more expansively than the law of the expansion of gases can account for . . 166 Effect due to a leaky piston and exhaust valve, with illustration ; Isother- mic or hyperbolic and adiabatic curves 167 The greatest quantity of work obtained in practice from a given quantity of heat ; The theoretical diagram with expansion curves produced under the different conditions 169 The theoretical diagram representing the theoretical curve of expansion ; How the total amount of work done during one stroke is represented in every diagram 170 Representation of the value of the work wasted, with illustrations .... 171 Confused notions resulting from the inexact use of language as regards the upper and lower lines of the diagram ; What the real lower line of the diagram is ; How a correct and complete diagram of the pressure on that side of the piston upon which the steam is admitted is obtained, with illustrations 172 Diagram representing the pressure exerted by the exhaust steam and at- mosphere to oppose the return of the piston 173 Diagram showing the total opposing forces 174 Method of drawing the diagram showing the total opposing forces ; The re- lation between the pressure and volume of saturated steam, as shown by the indicator diagram 175 Nature of saturated steam ; Great value of a curve expressing the relation between the pressure and volume in interpreting the diagrams given by an indicator ; Definition of "specific volume" or "relative volume" . . 176 Table of temperature and corresponding pressure of saturated steam ; Devi- ation in the form of the curve expressing the relation between the pressure and the volume from Boyle's and Mariotte's law 177 C. Cowper's diagram of the expansion of saturated steam, with illustration. 178 Diagrams presenting a summary of successive improvements in the steam engine 179 Clearance ; What is meant by clearance ; The effect of clearance ... .181 Reason why the terminal pressure as shown by an indicator diagram is us- ually very much higher than it would be found according to rule .... 182 xiv CONTENTS. PAGE Modification of the diagram required for its completion, with illustration . 183 Reduction of loss from clearance 184 Principles which always hold good ; Effect of too much clearance on the diagram, with illustration 185 The expansion curve ; Application of the Mariotte, or Boyle, curve to the expansion of steam, with illustration 187 Application of a hyperbola to a diagram 188 CHAPTER XL COMPARATIVE INDICATOR DIAGRAMS. Standard for comparing engines ; Total clearance in the ordinary commer- cial steam-engine ; Manner of calculating the clearance 189 Mode of constructing a theoretical diagram, with illustration 191 The advantage of variable automatic expansion ; Means of ascertaining the increase of economy which can be gained in an automatic cut-off engine. 194 Ideal expansion diagram ; The further advantage of variable expansion and condensing ; Secret of economy in using steam expansively 195 Minimum saving by automatic cut-off condensing engines 196 Explanation of the diminished efficiency of the throttling-engine ; The the- oretical diagram : how to construct it geometrically, with illustration . . 197 How to lay out the hyperbolic curve from the point of cut-off, with illustra- tion 199 How to fix the clearance line when not known ; The disadvantage of too large an engine 200 How a direct loss occurs in the non-condensing engine, with illustration . 201 What the work of an engine for its economical use should be ; Diagram from an automatic cut-off engine 203 Condensation in steam-engine cylinders ; Heating power of one pound of carbon, and units of heat it is capable of imparting ; Difference in the amount of heat taken up by different substances ; Definition of " specific heat" 204 Explanation of the unsatisfactory results of high expansive working . . . 205 Varying temperature of the cylinder 206 The value of short strokes and high rotative speeds 207 CHAPTER XII. STEAM-JACKETS. The steam-jacket first used by Watt ; Principle of the steam-jacket ; Con- ditions of the steam-cylinder in practice 208 The use of an entirely unprotected cylinder wrong and wasteful, with illus- tration 209 Causes of loss in a steam-engine unprotected by a steam-jacket, with illus- trations 210 The expansion curve of steam in an imperfectly protected cylinder, with illustration 212 Condition of the steam in cylinders covered with non-conducting material. 213 CONTENTS. XV PAGE Alternate heating and cooling of a cylinder covered with non-conducting material, and Watt's endeavor to eliminate it ; The action of the cylinder on the steam 214 Erroneous opinion of many engineers regarding the steam-jacket ; Especial use of the steam-jacket in the expansive engine 215 Indicator diagram from an expansive engine with a non-jacketed cylinder. 216 Indicator diagram from an expansive engine with a jacketed cylinder . . . 217 Facts upon which the utility of steam-jacketed cylinders is based 218 Extension of the use of the steam-jacket ; Disadvantages of jacketing with exhaust steam ; Supply of steam to the jacket ; How the walls of the cylinder may be kept nearly as hot as the entering steam 220 Diagram from an engine with a steam-jacket over the ends and sides; Loss from condensation prevented by the use of a steam-jacket 221 Work performed by the steam in the jacket ; Saving in the efficiency of steam with jacketed cylinders ; Actual loss from expanding steam in an unjacketed cylinder ; Advisability of the use of a jacket in the absence of super-heating 222 Necessity of the jacket being distinct from the cylinder ; Reason why the utility of the steam-jacket is often called in question 223 CHAPTER XIII. VARIETIES OF STEAM-ENGINES. Various modes of classing engines 224 Condensing engines ; Condenser ; Function of the condenser ; Necessity of condensation for very early engines 225 The exact relation of the condenser ; Jet condenser ; Extent of the vacuum created in the condenser ; Capacity and temperature of the condenser . 226 Surface condensation ; Results of experiments on marine engines using surface condensation ; Removal of water from the condensers 227 Increase in the economical power of an engine by a good condenser; Cause of the efficiency of condensers 228 Advantages of employing an independent condensing apparatus ; Amount of injection water required and loss resulting therefrom ; The reason why only a small percentage of the power contained in each pound of coal is realized ' 229 Importance of utilizing standing water in ponds or wells ; Lifting condens- ing water ; No loss of power involved in the lifting of injection water to a condenser by the action of the vacuum in the latter 230 Air-pump ; Capacity of the air-pump 231 Work of the air-pump ; High pressure steam ; Hornblower the inventor of the double or compound cylinder engine ; The first practically useful high-pressure engine built and put in operation by Oliver Evans . . . 232 Specification of Arthur Woolf's patent for certain improvements in the construction of steam engines ; Peculiar theories held by Woolf ; Advo- cacy of the economy of high pressure steam with expansion by Treve- thick and Woolf 233 XVI CONTENTS. Increase in the duty of an engine by high pressure of steam and expand- ing; Comparative efficiency of different engines; The "atmospheric engine" .............................. 2 34 Function of the steam in the atmospheric engine ; Indicator diagram from an atmospheric engine ....................... 235 Single acting engines ; Best type of a single acting engine ........ 236 The principle of single acting engines ; Remarkable examples of the ap- plication of single acting steam engines to pumping ......... 237 Indicator diagrams from a single acting engine and their interpretation . 238 Calculation of the horse power of a single acting pumping engine; Double acting engines ; Diagram from a double acting engine ......... 240 Diagram from a condensing engine .................. 241 Automatic steam engines; The most prominent in general use in the United States; The object of using steam expansively; How the greatest difference between the mean pressure in the cylinder through the stroke and that at the end of the stroke is obtained ............. 242 Superiority of steam engines with a variable cut-off as compared with the throttling engines .......................... 243 Economy in using steam expansively; Requirements for economically run- ning a steam engine at a high grade of expansion ; Present imperfect condition of the steam engine ; Class of non -condensing engine most in use ................................. 244 Diagram from a non-condensing throttling engine showing excessive back pressure .............................. 245 Diagram exhibiting the improvement in modern throttling engines in the valve motion ............................ 246 Non-condensing automatic cut-off engines ; Automatic expansion engines; The fundamental idea of automatic expansion engines ........ 247 The liberating valve-gear devised by Frederick E. Sickles ; Reasonings of the advocates of this system ; The distribution of steam required by the theory of working by variable expansion ............... 248 Automatic cut-off engines; The modern cut-off engine brought out, in 1849, by George H. Corliss ...................... 249 Difficulties of Mr. Corliss in introducing his engine ; Indicator diagram from a non-condensing Corliss egine, showing the distribution of steam in the cylinder ........................... 250 Recognition of the value of high pressure, and considerable expansion, in the early part of the present century ; The Greene and other automatic engines; Probable substitution of the "positive motion cut-off" for the "drop cut-off" liberating valve gear ................. 251 The fundamental principle of high rotative speeds ........ ... 252 Positive motion cut-off engines ; Perfection of the Porter Allen engine, by Mr. Charles T. Porter ; Diagram from a Porter Allen engine ; The Buck- eye engine ............................. 253 Indicator diagrams from a Buckeye automatic engine .......... 254 The "straight line engine" invented by John E. Sweet; Objection to a single-valve cut-off engine; Diagram from a single-valve straight line engine ............................... 255 CONTENTS. xvii ,PAGE New engine designed by Mr. Sweet 256 Wherein Mr. Sweet's new engine differs from all others , . . . 257 The Westinghouse single-valve engine ; The most serious results from high speed in the horizontal engine eliminated by it ; The merit of the single acting and self-lubricating principles established by the Westinghouse engine ; Improvement in the Westinghouse engine 258 Locomotive engines; Diagram from a Baldwin four-driver locomotive; Diagrams from Baldwin locomotive engine No. 81 259 Indicator diagrams showing the tractive power exerted nnder different rates of speed ; Load ; Composition of the train 260 Diagrams from an English locomotive ; Engines of the London and North Western Railway ; Diagrams showing the tractive power of the "Pre- cursor" 262 Average weight of trains hauled by the " Precursor " 266 Compound steam engines ; What compounding is 267 Jonathan Hornblower's patent for using two cylinders 268 First public announcement of the benefit to be derived from the expansion of the steam ; Application of the principle of the double cylinder by Arthur Woolf 269 Preference of the compound engine for marine purposes ; Difference be- tween the simple and compound systems 270 Loss of pressure with a compound engine 271 The action and arrangement of the principal varieties of compound engines, with illustrations 272 Curious form of continuous expansion compound engine 274 Compound engines with intermediate reservoir, or receiver ; Diagram from a compound vertical engine with intermediate receiver 277 " Continuous expansion engine, " with illustration 278 Advantages claimed for engines built upon the continuous expansion system . 279 Disadvantage of the system 280 Diagrams from continuous expansion engines ; Compound versus simple engines ; Points of superiority in the compound engine 281 Liquefaction more injurious in simple than in compound engines; Diagram from a compound engine 282 Theoretical diagram ; Values of the low pressure diagram 283 Amount of loss due to back pressure, illustrated 284 To avoid intermediate expansion ; Arrangements for the avoidance or re- duction of intermediate drop, with illustration 285 The theoretical diagram expanding twelve times in a simple engine ... 286 Theoretical diagram of a compound condensing engine 287 Diagram from a simple compound Westinghouse engine ; Compound con- densing engines ; Diagrams from a Westinghouse compound condensing engine ; Table of actual steam consumed per indicated horse-power Westinghouse compound engine 288 Diagrams from a compound condensing engine 289 Early compound engines ; An old French work giving particulars of the steamers plying, in 1842, upon the Gironde and the Garonne 290 xviii CONTENTS. PAGE Advantages of the compound steam engine 291 Impossibility of explaining by any of the laws heretofore laid down that it is more economical to use steam expansively in the compound engine than in any form of the ordinary engine ; Erroneous reasons of many engineers for condemning the compound engine ; The offices the steam has to perform upon entering the cylinder 292 Tyndall's researches on aqueous vapors ; Experiments made by Mr. C. E. Emery ; The transfer of heat from the metal walls of the cylinder to the exhausting steam ; Variation in the quantity of heat transferred from a radiating to an absorbing body 293 Triple expansion engines ; The arguments for and against this new class of engine 294 Advantages of the triple expansion engine ; Causes of its superior economy. 295 Diagrams from a compound condensing triple expansion engine 297 Diagrams from a horizontal compound condensing triple expansion engine. 298 Chart of relative economy, under varying loads ; Diagram of the perform- ance of a single cylinder non-condensing engine, as contrasted with the compound engine, non-condensing and condensing 299 Compound locomotives ; Their introduction, in 1850, by John Nicholson . 300 M. Jules Morandiere's attempt at compounding locomotives 301 M. Anatole Mallet's system of compound locomotives ; Chief features of this system 302 Diagrams from M. Mallet's locomotive ; Economy of fuel with compound locomotives ; Improved compound locomotive designed and patented by Mr. Francis W, Webb 303 Success of the Webb compound locomotives ; Importation of one of these locomotives by the Pennsylvania Railroad, for trial ; Indicator diagrams from a compound locomotive 304 The assertions of economy made for the Webb locomotives not borne out by the diagrams ; Objection to and drawbacks of the Webb locomotive ; Compound locomotive patented by T. W. Worsdell 305 The " intercepting valve" and the starting valve one of the chief features of Mr. Worsdell's locomotive ; The action of this arrangement 306 Indicator diagrams from the Worsdell locomotive 308 Failure in this country of the compound locomotives as economizers of fuel ; Opinion of Mr. A. B. Underbill 309 CHAPTER XIV. GAS-ENGINES. History of gas-engines ; Principal features of Dr. Alfred Drake's engine ex- hibited at the New York Crystal Palace, in 1855 310 Lenoir and Hugon gas-engines ; Otto and Langen's gas-engine ; Otto's im- provements in gas-engines ; Otto's " silent " gas-engine 311 Advantages of gas-engines ; Their extensive use a benefit to gas manufac- turers and gas consumers ; Probability of air being the chief motive power of the future ; Gas-engines ; M. Dugald Clerk's theory of the gas- engine 312 CONTEXTS. XIX PAGE The distinct types of gas-engines at the present time 31* Calculation of the amounts of gas required by the various types 314 Error of previous observers in calculating the efficiency of the gas-engine from its diagram 315 Early gas-engines ; Classification of this kind of early motors 316 Johnson's patent for a gas-engine ; Early recognition of the value of gas- engines ; Unscrupulous claims made for the Lenoir gas motor .... 317 Lenoir's priority of invention contested by Hugon and Keithmann ; Diffi- culty in constructing a satisfactory gas-engine ; Diagrams from a Lenoir gas-engine 318 The Otto and Langen atmospheric gas-engine ; Its drawbacks and advan- tages 319 Otto's silent gas-engine ; External appearance of these gas-engines and their method of working 320 Diagrams from the Otto and Langen and Otto's gas-engines 321 Points in which the new Otto motor differs from its predecessors ; The cost of working the Otto engine 323 The Clerk gas-engine ; Its distinctive features 324 Diagrams from the Clerk gas-engine 326 The " Stockport " gas-engine 327 Difference between the Stockport and Otto engines 328 Gas consumption of the Stockport engine ; The Atkinson gas-engine ; Dia- gram from an Atkinson "cycle" gas-engine 331 Arrangement of the Atkinson gas-engine 332 Causes of the great economy of the Atkinson gas-engine 333 Trial of an Atkinson patent "cycle" gas-engine, with diagrams of engine and pump 334 Result of the trial 336 Brake trial of the Atkinson gas-engine 337 Table of real percentages of heat actually turned into work, etc 338 The " Forward " gas-engine ; Distinguishing feature of the Forward . . . 339 Trial of the Forward; Self-acting gas-engine; Clerk's arrangement for starting the engine 340 Otto's twin-cylinder gas-engine ; The self-starting arrangement of this en- gine 341 Spiel's petroleum engine 342 Dowson's water-gas ; Apparatus for manufacturing the gas 344 Manner of using the gas 345 Trials of the Dowson gas by Messrs. Crossly of Manchester ; Cost of the Dowson gas 346 The future of the gas-engine 347 Gas and steam-engine heat efficiency 348 CHAPTER XV. AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. Importance of the question, What will be the cost of fuel to do a given amount of work with either type of engine? Utility of the indicator in solving the question illustrated by a case from practice 349 XX CONTENTS. PAGE Indicator diagrams from a condensing engine 353 Relative economy of different engines ; Diagrams illustrating the relative engine economy 354 How the relative economy of different engines may be illustrated 355 Comparison of cost per horse power with a throttling engine and automatic non-condensing engine 356 Diagrams from an automatic non-condensing and an automatic condensing engine 357 Diagrams from a pair of automatic condensing engines, from a condensing automatic cut-off engine, and from a non-condensing engine 359 Diagram from a pumping engine 360 Diagrams from a passenger locomotive 361 Diagrams from a freight locomotive 362 Light on some questions about which engineers now differ in opinion to be expected from a careful study of diagrams from locomotives 363 Diagrams from a locomotive of the Southern Pacific Railroad 365 Diagrams taken in testing the Worthington pumping engine at Belmont, Philadelphia, May, 1872 367 CHAPTER XVI. MISCELLANEOUS. Leakage of steam-engines as shown by the diagram ; Diagram from an au- tomatic cut-off engine 372 Mode of finding the percentage of leakage 373 Distorted indicator diagrams ; Diagram from a modern built automatic cut- off engine 374 Diagrams from an upright automatic cut-off engine, see Figs. 178, 179, 180 and 181 375 The economy of a steam-engine ; How to calculate the amount of steam (water) consumed from an indicator diagram 376 Reasons why the total amount of water cannot be estimated, except by measuring the feed water 377 Manner of ascertaining the weight of the steam, of which the indicator shows the pressure , 378 To compute the economy of water consumption ; Method for finding the rate of water consumption for the engine alone 379 To make allowance for compression and clearance, with illustrations . . . 380 Computation Table No. 8 383 Explanation of Table No. 8; Example for use of Table No. 8 384 Illustration of Table No. 8 by comparison of diffent types of engines ; Ex- planation of the comparative steam economy between "throttling" and automatic cut-off regulation, with illustration 385 Evil of light loads ; An over-large engine destructive to good economy . . 386 Efficiency or duty of pumping engines ; Definition and expression of duty ; Methods generally employed in estimating the duty 387 Simple way of measuring the water delivered into a reservoir, suggested by Mr. Nystrom 3 S8 CONTENTS. XXI PAGE Trial of Mr. Nystrom's instrument at Fairmount and other steam pumping works of Philadelphia 389 Reducing motion ; Essentials for the correctness of the diagram 390 Simple plans for reducing the motion, with illustrations 391 Methods of attaching the various devices to the crosshead ; Precautions in the use of these devices - 393 Engine tests at electrical exhibition, Philadelphia, 1884; Test of Porter- Allen engine 394 Diagram showing the mean of all the indicator cards during the test ; Dia- gram of the card representing most nearly the mean horse power devel- oped ' ' ' 395 Table giving the pressures corresponding to the different parts of the stroke on the mean indicator card ; Test of the Buckeye engine 397 Mean card (Buckeye engine) 399 Trial of the Southwark engine 401 Diagrams showing the mean of all the indicator cards taken during the test, and of the card coming most nearly to the mean horse power . . . 403 Table giving the pressures corresponding to the different parts of the stroke, which would give the mean indicator card 404 Horse power ; Manner of obtaining the total indicated horse power of the engine 405 Mean indicator card ; Water accounted for by the indicator cards .... 406 An approximation to the effective mean pressure; Process of making a close approximation of the mean pressure of a diagram, with illustration; Frequent mistake in measuring on the ordinate lines 407 Conclusion ; Causes which influence the form of the indicator diagram . . 408 APPENDIX. The indicator ; Service of the indicator in developing the steam-engine ; Office of the indicator ; Conclusions from the indicator are the results of a process of reasoning 411 Instruction to be derived from a careful and comprehensive study of the diagrams from different engines 412 Indicators in general use ; The Thompson indicator, with illustrations . . 413 Tabor indicator, with illustrations 414 The Crosby steam-engine indicator, with illustration 415 Boilers ; The best results obtained with the " flue " boiler 416 High pressure steam ; Steel vs. iron 417 The reason why mild steel plates are preferred to the best iron plates ; Super-heated steam 418 Priming or boiler disturbance ; Horizontal flue boiler ; Incrustation of boilers 419 Drawbacks arising from the incrustation of boilers 420 George W. Lord's boiler compound 421 Power of a boiler ; Fahrenheit and Centigrade thermometers ; Falling bodies . . 422 xxii CONTENTS. PAGE Bodies falling in a vacuum ; Reason why heavy bodies fall faster than light bodies in air 423 Table of horse-power constants for single cylinder engines .... . . . 425 Horse power constants 426 Method of computing power 427 Table of areas and circumferences of circles from ^ to 4 inches in diame- ter, varying by sixteenths ; and from 4 inches to 100 inches in diameter, varying by one-eighth inch 428 Rule for finding the areas of larger circles ; Properties of water and steam ; In relation to heat ; Volume of water 433 Properties of water 434 Latent and total heat in water from 32 degrees 435 Tables of the properties of water 436 Steam or aqueous vapor ; The ideal zero of aqueous vapor 443 Properties of steam 444 Latent heat of steam 445 Tables of the properties of steam 446 Index 453 STANDARD NOTATIONS OF LETTERS. I have throughout this work attempted to adopt a standard notation of letters, for which some new characters have been added to distinguish different quantities which have heretofore been denoted by identical letters, thereby causing confusion as well as errors. I have hoped that by so doing that a mere glance at the for- mulas will denote this meaning, without special reference to the characters. INDICATOR DIAGRAMS NOTATIONS. A D denotes atmospheric line. V V denotes line of perfect vacuum. B C denotes line of boiler pressure in pounds. k denotes the initial steam pressure of diagram. e denotes the point of cut-off. f denotes the expansion curve. / denotes the point of release. g denotes the termination of the expansion line. d denotes the termination of the fall of exhaust line. h denotes the commencement of the compression line. m denotes the termination of the exhaust line. i denotes the commencement of the steam lead. STEAM NOTATIONS. P = absolute or total steam-pressure, in pounds per square inch. p steam-pressure above that of atmosphere, as is shown on the steam gage. tf = steam volume compared with that of its water. H units of heat per pound in steam. If units of heat per cubic foot in steam. L = latent heat per pound in steam. L' = latent heat per cubic foot in steam. ( xxiii ) XXIV STANDARD NOTATIONS OF LETTERS. f& = pounds of steam per cubic foot. ( = pounds of steam per pound. 7 = temperature of steam Fahrenheit. / = temperature of steam Centigrade. J = thermodynamic equivalent. g = grade or ratio of expansion that is, when the steam is expanded to double its volume, then g = 2 ; when three times the volume, g = 3 and so on. WATER NOTATIONS. ty = volume of water that at 39 or 40 degrees = i. / = temperature of water Centigrade. 7 = temperature of water Fahrenheit. / = latent heat per pound in water from 32 degrees. V = latent heat per cubic foot in water. *$ = weight in pounds per cubic foot of water. ( = fraction of a cubic foot per pound of water. W cubic feet of water. w = cubic inches of water. Ibs = pounds of water. MISCELLANEOUS NOTATIONS. The letters T and t denote time, T and t> temperature, V and v denote velocity, HP denotes horse-power, and a equals infinite, or denotes that one quantity varies as another; as P varies as \. = denotes equality. 4- denotes plus or addition. denotes minus or subtraction. X denotes multiplication. -5- denotes division. V denotes square root. f denotes cube root. 3* denotes 3 is to be squared. 4 s denotes 4 is to be cubed. d denotes diameter. T denotes 3.1416, or periphery or a circle when d I. f denotes fraction, or broken number. CHAPTER I. INTRODUCTION. What The Steam Engine Is. A STEAM-ENGINE is popularly understood to be a machine by which the power generated in a steam boiler is transmitted to where the work is to be executed. From well-known experi- mental data, the volume of steam generated by the evaporation of a given volume of water being known, this steam volume multiplied by the steam pressure gives the work done by the steam. This work divided by the time in which it is executed, gives the natural effect, or power of the evaporation, indepen- dent of the power transmitted by the steam-engine; suppos- ing that the steam is fully admitted throughout the stroke of the piston. When the steam is expanded in the steam-engine cylinder, the above defined power multiplied by i, plus the Hyperbolic logarithm for the expansion, gives the natural effect of the steam, as will be shown further on. Physically the steam-engine is an apparatus whereby the work latent in the coal is caused to manifest itself as molecular motion, or heat, and is eventually transformed into work and motive power. The physical constitution of heat is not yet well understood, for which reason we cannot give an intelligent explanation of the dynamic elements of combustion and evaporation ; but one thing appears to be certain namely, that the temperature of the heat represents force, which is the origin of all power and work. It is also known and demonstrated that heat is convertible into work; and consequently, heat must be the product of the three simple physical elements force, velocity and time. If the temperature of the heat represents force, then the space occupied by the heat must evidently represent the product of velocity and time. i8 THE STEAM-ENGINE AND THE INDICATOR. Dynamics. Dynamics is the science of forces in motion, producing power and work. The dynamical branch of mechanics consists of the following simple principles: Elements. Functions. Force, Velocity, Time. Power, Space, Work. Force is any action that can be expressed simply by weight. Velocity is rate of motion in regard to assumed fixed objects. Time is duration, or that measured by a clock. Power is the product of the first and second elements, force and velocity. Space is the product of the second and third elements, velocity and time. Work is the product of the three elements, force, velocity and time. All dynamical problems, without exception, can be solved with the above six principles. The term most used in a majority of engineering works is "energy" with various adjectives, as follows: Energies. Translation. Plain energy, Potential energy, Intrinsic energy, Kinetic energy, Internal energy, External energy, Equality of energy, Factor of energy, Energy excited, Actual energy, Mechanical energy, Power, Powerful power, Genuine or true power, Motive power, Inside power, Outside power, Alike power, Terms of power, Power that pushes, Real power, Power in mechanics. INTRODUCTION. 19 All the terms employed, as above, whereby to define energy, simply mean power, but they are used loosely to denote work, with but little regard, frequently, to accuracy of definition. Within the last few years there have been published in this country a number of works on mechanics, written by professors of institutions of learning in which the foregoing terms are em- ployed ; terms that are not understood by the majority of prac- tical mechanics, and hence the value of such works is to a large extent lost. Energy may be properly defined, so as to be understood by all, as being the power or capacity to do work. CHAPTER II. WHO INVENTED THE STEAM-ENGINE? IF, like Topsy, any invention "wasn't born," but "growed," it is that of the steam engine. Go, reader, to the Franklin In- stitute of Philadelphia, and ask for Mr. Bennet Woodcroft's translated edition, now out of print, of Hero's book of A. M., 3804, or, say, the year 200 B. C. Hero was not an inventor at all, so far as we know at any rate his book asserts no personal claims; yet, in his time, the power of steam, and a great deal of what goes to make up the steam-engine including the slide valve, the spindle valve, and the metallic piston in a metallic cylinder were understood. No doubt one of the first steps in the invention was the dis- covery of combustion or fire, the expansion of water into steam under the influence of heat, and the availability of this expan- sive force for the performance of useful work. As to who first observed this cardinal fact we have no historical record, but Hero of Alexandria (in Spiritalia seu Pneumatica\ describes several ingenious machines, of which perhaps the best known is that which still bears the name of "Hero's Fountain." Among other devices, he describes a ball suspended in mid-air by means of a steam-jet, an apparatus which was revived as an air-jet and exhibited as something quite new (?) at the Centen- nial Exhibition at Philadelphia, and which created considerable interest and discussion as to the principles involved. Hero also describes an apparatus which we of to-day might call a steam turbine. Another apparatus of Hero represents a priest stand- ing before an altar. When fire is kindled upon the altar, water which it contains is heated, and the steam thus generated forces out by its pressure the water remaining. This water passes through a concealed tube, so that the priest appears to pour water from his flask into an urn upon the altar. All of these devices are only ingenious, and at that time were merely marvelous toys. They involve, it is true, facts and (20) WHO INVENTED THE STEAM-ENGINE? 21 principles which, rightly apprehended, might have led to the greatest results. But it is quite clear that they were not thus apprehended, and that the inventors of such toys were them- selves ignorant of the principles which governed their actions. A philosophy which arbitrarily assumed that all nature was composed of four elements earth, air, fire and water and that steam was a kind of air, generated by the two elements fire and water, which accordingly strove to rise to the place of the next highest element and such a philosophy prevailed blinded the eyes of mankind, and prevented a proper interpretation of those very facts of nature of which they even made daily use. The ancients knew nothing of the true nature of steam could know nothing as long as they were blinded by their arbitrary ideas of what it ought to be. Nature was continually pointing them to roads fruitful on every side with discoveries, but they could not recognize her indications. What of knowledge and progress have been lost to the world by reason of the false methods and philosophy of the ancients, can never be estimated. That it is much is evidenced by the astonishing results of but a few years of modern progress. It is even more strikingly shown by the very discoveries which, in spite of all obstacles, those keen and highly-trained minds achieved, and by the wonderful sagacity they displayed a sagacity which, in view of their limitations, would seem almost to resemble inspiration. Thus, the principles involved in Hero's machines remained unrecognized and without result, and we find, accordingly, Vitruvius, a Roman architect at the beginning of the Christian era, describing, without the least reference to previous inven- tions, and apparently without the least perception of its rela- tions to them, an apparatus called the ceolipile. This famous apparatus consisted simply of a hollow metallic ball with a small hole in it. That is all ! The ball being heated and the inclosed air rarefied, it was then immersed in water. A quan- tity of water having thus been sucked in as the heated air in the ball cooled and contracted, the ball was taken out of the water, and again heated. Of course, steam was formed, which would for some time issue from the hole with considerable force. 22 THE vSTEAM-ENGINE AND THE INDICATOR. The ^-Eolipile. This machine with some modifications is susceptible of a very fair degree of efficiency, and no doubt it is quite within the bounds of possibility that this instrument may yet displace the cylinder and piston now so universally employed. Its principle and mode of action will be understood from Figure i, where C represents a globe moving freely on its axis in such a manner as to permit the constant introduction of steam from the boiler A through the tube B. FIG. i. The steam escapes through the bent tubes EE, and gives, by its reaction, a rotary motion in the direction of the arrows. From the collar F on the centre of the globe, motion could be given to machinery. This, no doubt, is the original rotary steam-engine. Hero also describes another apparatus, in which A is a globe, see Figure 2, partially filled with water, which is converted into vapor by the application of heat. A pressure is produced on the surface of the water, which is consequently driven up through the syphon B, into the vessel E, from which it descends by the pipe D, into the close vessel C, also partially filled with WHO INVENTED THE STEAM-ENGINE? 33 water. When the globe A cools, the water it contains is re- lived from the greater part of its pressure by condensation of the steam, and the water rises from the vessel C through the pipe F, to supply what had been driven over by the elasticity of the vapor. FIG. 2. There is no doubt that the Egyptian priests used the pres- sure of vapors in performing their mysteries in and about their temples. Giovanni Batista Porta, in 1606, published a translation of Hero's "Spiritalia" and added a description of an apparatus by which the pressure of steam might be made to raise a column of water. Porta was known as an educated gentleman, a mathematician, chemist, and physicist, and was a man of large means. The invention of the magic lantern and the camera obscura are attributed to him; these inventions are described in his com- mentary on the " Pneumatica. " 24 THE STEAM-ENGINE AND THE INDICATOR. Porta's machine for raising water by steam pressure is shown in Figure 3. The retort or boiler, A, has a long neck, which passes through the bottom of the air-tight cistern B. A bent pipe or syphon C, is fitted into the top of the cistern, and descends nearly to the bottom. When the fire is lighted under A, the steam ascends c FIG. 3. in the cistern, and presses upon the water, and forces it up the syphon C, into the atmosphere, or it may be led to any desired height. This was called by Porta an improved ' ' steam foun- tain." He also described with accuracy the action of condensation in producing a vacuum, and sketched an apparatus in which the vacuum thus secured was filled by water forced in by the pres- sure upon it of the external atmosphere. Here, then, are some of the essential principles of the steam- engine of to-day. Porta's contrivance is the first in which the boiler is separate from the "forcing vessel" which later inventors claim as ori- WHO INVENTED THE STEAM-ENGINE? 25 ginal with them, and claim special distinction on account thereof. Anno Domini 540, Athemius, an architect, arranged several cauldrons of water, each covered with the wide bottom of a leathern tube, which rose to a narrow top, with pipes .extended to the rafters of the adjoining building. A fire was kindled be- neath the cauldrons, and the house was shaken by the effect of the steam ascending the tubes. This is the first notice of the power of steam recorded. In 1543, June 17th, Glasco de Garoy exhibited a boat of 209 tons, propelled by steam with tolerable success, at Barcelona, Spain. The apparatus consisted of a cauldron of boiling water to generate steam, a crude engine, and a movable wheel on each side of the boat. It was laid aside as impracticable. Salomon de Caus, in 1615, an engineer of mark, published a work at Frankfort in which he describes a machine designed to raise water by the expanding power of steam. This machine, like that of Porta, consisted of a metal vessel partly filled with water, in which a pipe was fitted, leading nearly to the bottom, and open at the top. Fire being applied, the steam formed by its elastic force drove the water out through a vertical pipe, raising it to a height limited by the strength of the vessel. Very little improvement upon the contrivances described by Hero was made for many centuries. The expansive properties of steam must have been tolerably widely known, but apparently no serious attempt was made to utilize them. So marked is this circumstance that the actual steam-engine may be truly consid- ered an invention of the lyth century. The first useful application of steam power on a large scale appears to have been by Edward Somerset, second Marquis of Worcester, about AD, 1650. The apparatus employed consisted of an independent steam generator, and two separate strong ves- sels. One of these vessels being filled with cold water, steam was admitted into it from the generator, and, pressing directly upon the surface of the water, the latter was forced upwards through an ascending pipe, to a height of about forty feet. Vessel No. i being emptied of water in this way, the steam was turned off from it, and on to vessel No. 2, No. i being then refilled by man- 26 THE STEAM-ENGINE AND THE INDICATOR. ual labor. Obviously a great deal of the steam must have con- densed without doing any work; and considerable inconvenience must have arisen from the necessity of refilling the vessels by hand. Thomas Savery removed the latter inconvenience about the year 1697. Savery's apparatus was somewhat similar to the last, but when the vessels became emptied of water and filled with steam, he cut off communication, both with the ascending water pipe and the steam generator, and, opening communica- tion between the vessel and the water supply, condensed the steam in the forcing vessels by the external application of cold water. A vacuum being thereby formed in the forcing vessel, a fresh supply of water was caused to flow into it by the pressure of the atmosphere. This machine was one of the first to do useful work. This apparatus was used for raising water at Vauxhall, London, and at Raglan Castle, his home. With the Marquis, therefore, we reach the first practical application of the power of steam. But, looking back now over the ground from Archimedes to De Caus, we fail still to find the least real progress in the knowledge or apprehension of funda- mental principles. Thus far only known facts have been var- iously combined. Twenty centuries have passed with scarcely a practical result, and without any clearer insight into the laws and principles involved than in the beginning. The ball of Hero and the seolipile disappear, only to reappear again in some slightly changed form, and constitute eventually all that is known. Progress in natural laws implies investigation of nature, and the time when this truth begins to be recognized we have now but just reached. All has been accomplished that could have been expected from a method which ignored nature and philosophy which dogmatized about that which it could not comprehend. But with the seventeenth century comes a change and a great awakening from the slumber of ages. Men like Descartes, Kepler and Galileo appear, and real progress be- gins. Compare now this progress of only two centuries in every department and in all directions with the preceding twenty, and what we owe to science to-day becomes apparent. Torri- celli, in 1643, following in the footsteps and working in the spirit of his illustrious master, Galileo, was the first to prove experimentally the weight and pressure of the atmosphere. WHO INVENTED THE STEAM-ENGINE? 2J Otto von Guericke followed, with his air pump and hemi- spheres, and forces the unwilling and tardy conviction of a skep- tical world. Unwilling conviction! for the old beliefs died hard, as the life and sufferings of Galileo sufficiently attest. Torricelli's demonstration of the pressure of the atmosphere produced at first only opposition. Old dogmas and long-estab- lished beliefs proved very tenacious of life. They still live, and die hard. It is not surprising, then, that Torricelli's discovery remained for a long time unheeded. The progress of these two centuries is well illustrated by the fact that such a discovery made to-day would be known, repeated by thousands of independent obser- vers, and accepted by the scientific world within 48 hours. In that day, however, it was not until 1646, three years later, that Pascal first heard of Torricelli's discovery and repeated it. He rejected at first, however, Torricelli's interpretation, and con- cluded that "nature's abhorrence of a vacuum was limited." As Galileo sarcastically expressed it, " Nature only abhorred a vacuum as high as 30 inches." The sarcasm of Galileo ex- pressed the serious belief of Pascal. One would naturally sup- pose that the ecclesiastics would have welcomed a conclusion from such an authoritative source, so entirely in sympathy with their methods of thinking; but, on the contrary so inconsistent is dogmatism the scholars attacked Pascal with virulence, for "daring to limit the powers of nature," until, excited by their ignorant opposition, and enraged by their savage attacks, he returned to the investigation anew, and brilliantly demonstrated, beyond cavil, the truth of Torricelli's position. He reasoned that if Torricelli were right, and if the mercury column in the barometer tube were really sustained by the pres- sure of the atmosphere, its height must be less when taken to the top of a high mountain, where there is less air above it, than in the plain below, where there is more. On the 2Oth of September, 1646, just at the close of the Thirty Years' War, he tried the experiment on the summit of the Puy de Dome, at Clermont. It was completely successful and conclusive, and the joyful peals of Miinster and Osnabruck, which still lingered in the air, as they rang out the long and dreary war, fitly rang in the triumph of science, and a more glorious victory than they 28 THE STEAM-ENGINE AND THE INDICATOR. knew. Otto von Guericke followed up the proof by his inven- tion of the air pump, by which he pumped air out of vessels like so much water, and so multiplied proofs of the most strik- ing character that no room for doubt remained, even to the most intolerant dogmatizer of them all. Here we have reached, in my opinion, the true germ of the steam engine. It begins right here, and it could not possibly begin before. All attempts hitherto made have been merely gropings in the dark. From the moment when the action of the atmosphere was rightly apprehended, and thus the true significance of a vacuum understood, the steam engine became an inevitable consequence. Torricelli, with his barometer tube, sowed the seed of which we reap the fruits to-day. Was not Torricelli's tube a mere mar- velous toy also? like the seolipile, the fountain, the priest and the altar? No! for these were only detached facts, divorced from their true significance, while that illustrated and made clear a principle. Principles are fruitful, and lead to innumera- ble results ; facts alone are barren when they do not lead to prin- ciples. Torricelli planted better than he knew, and the results of that simple experiment, just because it was an experiment, a questioning of nature, will reach through all the future ages of man's life upon this earth, just as it now clothes and feeds a world. That simple experiment marks an epoch, and a most memorable epoch. We can scarcely conceive at this day the momentous importance of this simple, and to us most evident, fact of atmospheric pressure. We have been born and brought up in the knowledge of it, and accept it as the air we breathe. The significance of a vacuum, as a space devoid of air upon which the outside air pressure was unbalanced, began now to be appreciated. At- tempts are at once made to utilize this astonishing air-power by producing a vacuum, and a new era begins. Many devices were suggested and tried for this purpose, but remained without result, until Papin in 1690 first suggested the condensation of steam for the production of a vacuum. Many other substances expand when heated and contract when cooled, but when it is stated that one cubic foot of steam under ordinary pressure con- tracts to about one cubic inch of water when cooled, its peculiar fitness for the purpose suggested, namely, the production of a WHO INVENTED THE STEAM-ENGINE? 29 vacuum, becomes at once apparent. The fact of the condensa- tion of steam was by no means unknown before, but only now has the time arrived when that fact stands out in its true signi- ficance as a means of producing a vacuum, and thus making the air do work. Papin recognized the advantages which the use of steam presented, and endeavored to utilize it. Here, then, we have a steam engine, or rather, an "atmospheric engine," as it may be called, because it is really the pressure of the at- mosphere which furnishes the power, and steam is only used to produce a vacuum. Thus we have for the first time an engine the principles of whose action are comprehended. To Papin, then, as much as to any one man, is due the honor of the con- ception of a steam engine in the light of a proper comprehension of the principles involved and the end to be attained. It is, of course, but a beginning. It simply points out the way, and in itself, in its present shape, is of no practical utility whatever. Indeed, so evident were its defects that Papin himself abandoned it as impracticable. Improvement, however, is but a matter of detail when once principles are clearly recognized. Here is the central idea clearly apprehended and illustrated. The way is at last opened, Savery in 1698 having learned from Papin the manner of condensing steam and forming a vacuum, by making use of the direct pressure of expanding steam as well as the pressure of the atmosphere obtained by condensing the steam. This being one step in advance and nearer to the steam engine of to-day, was the first practical machine, and was to some extent actually used for raising water. This engine was no doubt suggested by Papin's engine. But the defects of Savery's engine were many; the most serious was the enormous con- sumption of fuel for the work done. Newcomen and Cawley, mechanics of Dartmouth, England, appear to have been the first to apply the cylinder and piston to the purposes of steam power. In their engine, constructed about the year 1705, steam of low pressure was used to raise a piston against the pressure of the atmosphere. The steam under the piston being then condensed by the application of cold water to the outside of the cylinder, and a vacuum thereby formed, the piston was forced down by atmospheric pressure. 30 THE STEAM-ENGINE AND THE INDICATOR. The actual work, which consisted in this case also of raising water, was performed during the downward stroke only. Savery's engine was an "atmospheric engine," the piston being forced down by the weight of the atmosphere. In the engine originally patented the steam was condensed by the application of cold water to the outside of the cylinder, or by surface condensation. These inventors also accidentally discovered that steam could be condensed much faster by admitting a jet of cold water into the cylinder itself than by water applied externally to the cyl- inder. And with them originated the principle of jet injection. The number of great discoveries made by pure accident is very few. Nature discloses her secrets only to patient and per- sistent inquiry. But just here we meet with an apparent excep- tion a genuine and important discovery made by chance. The piston of one of these engines was covered on top with a layer of water to make it air-tight. One day the engine was observed to work with great and unusual rapidity, the steam seeming to be condensed more quickly than usual. Examina- tion showed that the wearing away of the piston had allowed water to enter the cylinder and come into direct contact with the steam. Thus was discovered the fact of condensation by means of water injected into the cylinder, or, as we may call it, jet condensation, and Savery's share in the patent of Watt became necessary. And now a little boy takes a part in the work of development, and does good service too. The cocks for the admission of steam and water to the cylinder had to be turned by hand just at the right moment. Evidently if the steam-cock is open too long, there is danger of blowing the piston out of the cylinder. The wearisome and monotonous task of watching the stroke and opening and closing the cocks at the proper moment was intrusted to a little boy by the name of Humphrey Potter. He doubtless soon found the work rather unsatisfactory, and his bright wits suggested a remedy.. He attached strings to the walking-beam and to the cock-handles in such a manner that the machine was made to watch itself and turn the cocks itself. Simple as it is, this contrivance, suggested by the desire of a boy to join the sports of his playfellows, constituted one of the WHO INVENTED THE STEAM ENGINE? 3! most important improvements in detail ever made to the steam engine. It was at once adopted by Newcomen, and was the origin of the so-called "plug frame" and valve gear of to-day. John Fitch, a native of Windsor, Conn., and James Rumsey, a native of Maryland, were the first in America who made the attempt to propel boats by steam. Fitch was the first to commence building his boat in 1783,1 but did not complete it so as to try his experiment until 1787. His attempt was to apply steam power to oars. He launched the boat and made the trial on the Delaware; but his machinery proved insufficient and ill-adapted to the purpose of navigation. This was his first and last experiment, although he retained full faith in the ultimate success of steam for propelling boats. Rumsey commenced building his boat later in the year 1783 than Fitch, in Shepherdstown, near his residence on the southern bank of the Potomac, and launched it in 1786. His first effort was the application of steam power to a pump, by which he sought to propel the boat by drawing in water at the bow and pouring it out at the stern. This proved inadequate for loaded boats or river navigation against the current. He then at- tempted to apply his steam power to setting-poles, but without success, and abandoned his project with no further trial. Nathan Read,* a native of Western (now Warren), Mass., an apothecary in Salem, Mass., and afterward a member of Con- gress from Danvers, Mass., noticed the failures of Fitch and Rumsey, and believed they were occasioned by their ill-con- structed machinery; that their long awkward oars, and still more awkward pumps and setting-poles, condemned themselves as unsuited to the purpose for which they were designed. Ac- cordingly, in 1789, eighteen years before Fulton appeared with his experiments upon the Hudson, Mr. Read successfully in- vented and constructed a steamboat of sufficient size to carry a man, and safely propelled himself across an arm of the sea which separates Danvers from Beverly. His boat was con- structed with two paddle-wheels, fixed to an axis which extended across the gunwale of the boat, precisely on the same principle as applied at the present day to all steamboats propelled by paddle-wheels. * Nathan Read : A contribution to the early History of the Steamboat and Locomotive Engine, by his friend and nephew David Read, New York, 1870. 32 THE STEAM-ENGINE AND THE INDICATOR. Undoubtedly this was the first steamboat ever built, and the first voyage ever taken in a steamer constructed upon the same plans and principles as our present boats. The Rev. Dr. Prince, of Saleni, and several other gentlemen, were present on this oc- casion and witnessed this successful experiment of Mr. Read. At this time he invented and constructed a portable furnace tubular boiler, with the suitable machinery attached to give it locomotion, and made a model of a locomotive steam carriage, and applied for a patent February 8, 1790. This was before any patent laws or regulations had ever been established by the government. At this time Congress was in session in New York, and Mr. Read spent the most of the winter of 1790 in the latter city. He had letters of introduction from Gen. Benjamin Lincoln to President Washington, and members of Congress arid other gentlemen of New York City. He was finally re- warded by having his application granted him. The application and petition to Congress were accompanied by a recommenda- tion from a select committee of the American Academy of Arts and Sciences, setting forth his various discoveries as follows : "An improvement in distillation by a new still and refrigera- tory. "Obtaining a perpetual tide fountain for water works, keep- ing pumps, mills, carding machines, etc., constantly at work from the accumulated forces of the wind. "An economical portable steam engine. "Application of steam to purposes of navigation and land carriages. "A method of constructing perpetual chronometers and self- moving planetaries. " That Mr. Read has not been accorded justice, as being the original inventor of the successful application of steam power for locomotion, is apparent from a glance at the statements of the experiments made previous to this date. Want of space here will only permit of a brief mention of them. The Marquis of Worcester made the first experiments in this direction as early as 1655, and expressed his belief that steam power might be used for propelling vessels, but he never tried the experiment. In 1680 Prince Rupert made an unsuccessful attempt to WHO INVENTED THE STEAM-ENGINE? 33 propel a boat on the Thames by steam, but it was an utter failure. Savery, an Englishman, about 1698, is supposed to have been the first to apply steam power to any practical purpose. He used it for pumping water from the mines in Cornwall, and ex- pressed the idea that he could turn paddle-wheels on the outside of a vessel if connected with his pumping engine; but there is no record of his ever having tried the experiment. In 1707 Denys Papin introduced his steam machine for rais- ing water in one instant to an elevation of 70 feet. In 1710, Newcomen made the first steam-engine in England. In 1718 patents were granted to Savery for the first application of the steam-engine. The high-pressure engine with two cylinders was proposed by Leupold about A. D., 1725. The compound system of working steam in two cylinders originated with Hornblower, and was improved upon by Woolf. In 1736, Jonathan Hulls set forth in a publication the idea of steam navigation. James Watt in 1759 had his attention directed by Dr. Robi- son to the subject of the steam-engine, and for a few years after wards made various experiments on the properties of steam. The progress which he made was marvelous. He discovered all the laws which we now know with almost perfect precision, and he showed us how to apply them to produce results in al- most perfect accordance with those laws under which steam must act. Let us catalogue what this great genius did. He discovered the essential truth that steam must be condensed in a vessel other than the cylinder in which it is used to produce power: and he invented the application of the air-pump to the con- denser in order to make a true steam-engine that is, an engine from which air is excluded, and in which the piston works be- tween two vessels, the boiler and condenser, each of which con- tains steam, but of different pressures, the power resulting from that difference. He invented two forms of condensers the "jet condenser," in which the steam is cooled by a spray of cold water injected into it, to be used when fresh water is available, and the "sur- 3 34 THE STEAM-ENGINE AND THE INDICATOR. face condenser," in which the steam is separated from the cold water by a thin partition of metal, and is condensed by contact with the cold surfaces. Without this last invention our modern steamships could not carry high-pressure steam in their boilers, and could not attain their wonderful speed. He discovered the law under which steam used expansively increases its power in a certain ratio; and he invented the best form of cut-off for utilizing this discovery known to man, until it was rmproved, upon the same principles, by Sickles, Corliss, Thompson, and others. Watt, by his investigation of the action of steam in the cylinder of the Newcomen engine, revealed the fact and im- portance of that waste by cylinder condensation, which is only to-day becoming recognized as an essential element in the theory of the "real" steam engine of the engineer, as dis- tinguished from the u ideal" engine of the authors of the theory of thermodynamics, and which is recognized as imperatively demanding consideration, if that theory is to be made of prac- tical use in engineering. Watt's discovery of this "cylinder condensation" led him to the invention of his separate condenser, and of the long neglected but now familiar steam jacket, an attachment which was, for many years, only seen upon the Watt's Cornish engine, and was almost never used elsewhere. It has now come in with the compound engine, and is familiar to every engineer. He invented the "Indicator," an instrument which gives us a graphic representation of the force exerted by the steam, and proves the truth of the laws he discovered. He invented the "fly- ball governor" for maintaining uniform speed of the engine under varying conditions of load and pressure. He also invented a great number of subordinate details too numerous to mention here; and, as if to admonish the world not to depart from these principles, he invented the "copying press" now in common use everywhere. When he died he seems to have left no successor capable of appreciating the discoveries he made, and for a generation after his death the art of producing power from fuel by the interveu- WHO INVENTED THE STEAM-ENGINE? 35 tion of a steam engine retrograded, so that less power was obtained from a pound of coal consumed than could be obtained by the use of methods invented and fully explained by James Watt. The problem is to convert the work of combustion into dynamic power, and that steam engine is the best which can obtain the most power from the least coal. These three laws are the key to the whole problem, and they were all discovered by James Watt: First A cubic inch of water converted into steam, will lift a ton a foot high. Second It costs no more fuel to evaporate a cubic inch of water at the pressure of 200 pounds to the sqnare inch than it does to evaporate it in an open vessel ; and Third The gain of power depends upon the number of times the compressed steam is permitted to expand after it has done the work of lifting a ton a foot high. Founded upon these principles, the steam engines which were made by Watt and his associates and pupils, before 1830, produced a horse-power with less than two pounds of coal an hour. These engines are known as the Cornish pumping en- gines; and if we look into the history of these machines, we will find them reported as doing a "hundred millions of duty," which is a technical phrase intended to express the fact that a hundred million pounds of water were lifted a foot high for a hundred weight of coal consumed. Turning that into horse- power, it means about two pounds of coal per hour per horse- power. This result was produced by cutting off steam in the cylinders at one-eighth or one-tenth of the stroke, and allowing it to expand eight or ten times. The engines of that day, of course, were very imperfectly constructed, and great losses occurred from leaking pistons and from imperfectly constructed boilers; but notwithstanding that loss, the result was equal to two pounds of coal per hour per horse-power. Reconstruct these engines with the tools and machinery of to-day, and the result would be appreciably higher. Or, in other words, an engine expanding steam ten times, and evapor- ating eight pounds of water to a pound of coal in the boiler, and without any losses from leakage, ought to make a horse- 36 THE STEAM-ENGrNE AND THE INDICATOR. power with a pound and a half of coal an hour. These results were obtained by obeying Watt's laws, already stated, as nearly as it was possible then to do. The work of Watt in the systematic experimental study of the steam engine was not taken up by his successors in the pro- fession until about 1850, when it was done by G. A. Hirn, and others. Watt made the first perfect steam engine in 1764. Thomas Paine first proposed the application of steam naviga- tion in America in 1778. In 1785 two Americans published a work on the steam engine. Oliver Evans, a native of Philadelphia, constructed a locomo- tive or steam carriage to travel on turnpike roads in 1793. The French Academy of Sciences having offered a prize for the successful application of steam power for the propelling of ves- sels, one Bonouville wrote an essay in 1753, in which he demonstrated the principle that it could be accomplished by the rotary motion only, and he won the prize as having offered the most feasible plan. Genevois, a Frenchman, tried the experiment of operating a paddle in the form of a duck's foot, with an opening and closing motion, but it proved a failure. Another Frenchman, the Marquis de Jouffroy, was also an unsuccessful experimenter. It is also said that a Scotchman of the name of Miller moved a boat along the Firth of Clyde canal by steam power, at the rate of seven miles an hour; but Miller himself pronounced his trial a failure and his machinery unfitted for the purpose. It was not until after Watt, in 1784, produced his rotary steam-engine, that it was made possible to successfully use steam as a propelling power in navigation; but he never made the attempt of so applying it. In fact, it was not until the in- vention of the tubular boiler by Mr. Read, and his application of Watt's rotary engine, that the thing was made possible in 1789. At the time Mr. Read was in New York prosecuting his ap- plication for a patent, in 1790, he met and explained to General Stevens his drawings and models of a tubular boiler and paddle- WHO INVENTED THE STEAM-ENGINE? 37 wheels, in combination with Watt's double-acting rotary engine. In the very next year General Stevens, who was a man of great wealth, began his experiments in steam naviga- tion, and is erroneously recorded by Renwick, in his "History of the Steam-Engine," as being the inventor of the tubular boiler; but it is plain that Stevens had formed no idea of a tubular boiler himself, or any ideas whatever of steam naviga- tion, except as derived from Read. It was eight years afterwards, in 1797, that Chancellor Liv- ingston commenced his projects with steam on the Hudson, and in 1801 he went as Minister to France, and there met Robert Fulton, who had been for five years experimenting unsuccess- fully under the patronage of the French government. In 1803, Livingston employed Fulton, and under his patron- age made his first attempt to propel a boat by steam and paddle- wheels, using Read's invention of a tubular boiler and Watt's rotary engine, and in a trial on the Seine that same year, suc- ceeded in attaining a rate of speed of four miles an hour. Living- ston then arranged with Fulton to construct a boat of large size for use on the Hudson. In this arrangement General Stevens became a partner of Livingston. In the new boat they substan- tially adopted the same ideas and methods of Read; the very same style of tubular boiler and paddle-wheels that he invented, together with one of Watt & Boulton's double-action rotary engines made in England, which was delivered in New York, !n 1806, and in 1807 the famous "Clermont" was launched on the Hudson, and made her notable and very successful trip to Albany, eighteen years after Mr. Read's successful steaming across the bay between Danvers and Beverly. The First Steamship to Cross the Ocean. One of the most curious things in the history of Transatlantic steam navigation is the claim that has been set up on the other side of the water to the construction and fitting out of the first pioneer Transatlantic steamers, or, more strictly speaking, to the proprietorship of the first vessels which crossed the ocean propelled exclusively by steam-power. These pioneers, it is claimed, were the Sirius and the Great Western, the former built for another class of voyages, and afterward lost on the sta- r 38 THE STEAM-ENGINE AND THE INDICATOR. tion between Cork and London, the latter built expressly foi Atlantic navigation. They made the voyage in 1838, which, as will be seen, was twenty years too late for pioneers. If ' ' ex- clusively propelled by steam-power," as is urged for them, means that no sails were set during the passage, the claim may be founded on fact, but that it is deceptive and misleading, there is surely no doubt. The Savannah, an American steam- ship, was the first ever built to cross the ocean, and, if she carried auxiliary sails and set them when the wind was fair, she did no more than every steamer has done from that time up to the present, and could by no means be forced on that account to forego her claim to being the first steamship that crossed the seas. She was built in 1818, by Col. John Stevens, of New York, and the news of her master's intention to tempt the seas soon reached the English world, being heralded by the London Times in its issue of May n, 1819, in the following paragraph: "Great experiment. A new steam vessel of 300 tons has been built at New York for the express purpose of carrying passengers across the Atlantic. She is to come to Liverpool direct." This was the Savannah, which, in May, 1819, left the port of New York for Savannah, from which port she sailed, under the command of Capt. Moses Rogers, bound for St. Petersburg via Liverpool. She reached the latter port on June 20, having used steam 18 days out of the 26, and thus proved the feasibility of Transatlantic steam navigation. The Savannah, when first descried on the southern coast of Ireland, was reported as a ship on fire at the mast, and moving without sail. The admiral, who lay in the cove of Cork, dis- patched one of the King's cutters to her relief. But great was their wonder at their inability, with all sail, in a fast vessel, to come up with a ship under bare poles. After several shots were fired from the cutter the engine was stopped, and the surprise of her crew at the mistake they had made, as well as their curiosity to see the singular Yankee craft, can be easily im- agined. They asked permission to go on board, and were much gratified by the inspection of this novelty. A distinguished scientist had declared long before that it was not possible to cross the ocean by steam. Indeed, so sure was he that it could not be done that, when he heard that Captain WHO INVENTED THE STEAM-ENGINE? 39 Rogers proposed to make the attempt, he declared that he would swallow the first vessel that should safely reach the British Isles from this country. It would not, therefore, have seemed immodest had Captain Rogers, upon the arrival of the Savannah, have called upon the savant to fulfill his promise and swallow the ship. "On approaching Liverpool, hundreds of people came off in boats to see the steamship. She was compelled to lie outside the bar until the tide should serve for her to go in. During this time she had her colors all flying, when a boat from a British sloop of war came alongside and hailed. The sailing master was on the deck at the time, and answered. The officer of the boat asked him, "Where is your master?" to which he gave the laconic reply, "I have no master, sir." "Where's your captain, then?" "He's below. Do you wish to see him?" "I do, sir." The captain, who was then below, on being called, asked what he wanted, to which the officer an- swered, "Why do you wear that pennant, sir?" "Because my country allows me to, sir." "My commander thinks it was done to insult him, and if you don't take it down he will send a force that will do it." Captain Rogers then exclaimed to the engineer, " Get the hot water engine ready. " Although there was no such machine on board the vessel, the order had the desired effect, and John Bull was glad to paddle off as fast as possible. Several naval officers, noblemen and merchants from London came down to visit her, and were very curious to ascertain her speed, destination, and other particulars. It is curious in looking over the English newspapers of that date to see how suspiciously the English authorities regarded the American steamer. America was looked upon as very ambitious, and an enterprise like this on the seas, filled the British breast with great alarm. It seems that Napoleon being now in captivity at St. Helena, his brother had offered a large reward to whoever should rescue him, or rather there was, it would appear, a rumor to that effect, and the British press was sure that this Yankee steamer was in European waters for no other purpose. The Savannah remained nearly a month in British waters. 40 THE STEAM-ENGINE AND THE INDICATOR. On the 23d of July, the Savannah set out for St. Petersburg, under steam. She stopped at Copenhagen and also at Stock- holm, where, as in England, she was the object of general attention, being visited by all the members of the royal family and the nobles. Captain Rogers' diary says: "Mr. Huse (Christopher Hughes, the American Minister) and lady, and all the Furran ministers and their Laydes, of Stockholm, came on board." In her passage up the Baltic, and while lying in the port of Cronstadt, she was saved from wreck during a terrible storm, in which many vessels were lost, only by the assistance rendered by her paddles. While at Stockholm, Captain Rogers took aboard, as an invited guest, Lord Lynedock, a distinguished English general, who made the journey to St. Petersburg aboard the steamer. When he left the ship, he presented Cap- tain Rogers with a massive gold-lined tea-kettle. This tea- kettle is yet preserved by the descendants of Captain Rogers. It bears the following inscription: "Presented to Captain Moses Rogers, of the steamship Sav- annah (being the first steam vessel that had crossed the At- lantic), by Sir Thomas Graham, Lord Lynedock, a passenger from Stockholm to St. Petersburg, September i5th, 1819." During her stay at St. Petersburg, Alexander, Emperor of the Iron North, pleased with the novel idea of a steamship, presented Captain Rogers with two iron chairs, one of which (one of the only relics left of the adventurous bark) was up to a late period in the possession of Mr. Dunning, of Savannah. The Savannah sailed for America on October loth, 1819, and reached Savannah, Ga., November 3oth. Thus it will be seen that the Savannah, which, by the way, was lost off the south side of Long Island, anticipated the alleged steam pioneers Sirius and Great Western by nearly twenty years. And to-day, viewing one of those gigantic engines to be seen in some of our large steamboats, who will deny that there is something awfully grand in the contemplation of it? Stand amidst its ponderous beams and bars, its wheels and cylinders, and watch their increasing play, how regular, yet how wonder- ful ! A lady's Waltham watch is not more nicely adjusted the rush of the waterfall is not more awful in its strength. Old WHO INVENTED THE STEAM-ENGINE? 41 Gothic cathedrals and ruined abbeys are solemn places, teach- ing solemn lessons touching solemn things; but to the contem- plative mind, a steam engine can teach a solemn lesson too: it can tell him of mind wielding matter at its will; it can tell him of intellect battling with the elements; it can tell him of genius to invent, skill to fashion, and perseverance to finish. Many men of genius fill obscure graves in whose souls the living fire of poetry, or the bright sparks of genius, lay hidden and lost, merely wanting opportunity or fortuitous circum- stances to have enabled them to shed a lustre over their race. And in some retired spot, may remain the mortal tenement from which the soul of an Arkwright, a Davy, a Watt, an Evans, or a Webster may have fled, which merely wanted education and opportunities for this development. The fact should be a lesson to those who laugh at novelties and put no faith in fur- ther invention, that the mighty steam engine, the tritfmph of art and skill, was once the laughing stock of jeering thousands, and once the waking dream of a boy's mind, as he sat, and in seeming idleness, mused upon a small column of steam spouting from a tea-kettle. To Watt, however, must always be awarded the first place amongst the inventors and improvers of the steam-engine. For, although the scope of its application and usefulness has since been much extended, and numberless improvements in detail have been effected, the principles and action of the steam- engine remain much as Watt left them, nor has the economy of its running been greatly increased. CHAPTER III. HEAT AND WORK. THE materiality of heat was discredited even by the earliest of philosophers, whose writings are preserved to us, and specu- lations were originated which indicate great philosophic intui- tion, and at some points approach very closely to the theories now almost universally accepted. These, however, were hypotheses merely until Rumford proved experimentally that heat could not be a material sub- stance, but was probably a manifestation of work, Mayer suggested the identity of heat with work, and the interchange- ability of heat and motive force. Joule proved by a long series of experiments that the production of heat was attended by the disappearance of a definite amount of mechanical work. The labors of Mayer and Joule resulted in the important discovery of the dynamical value of heat, or as it is usually termed, the mechanical equivalent of heat. This was found to be equal to 772 foot pounds for a degree Fahrenheit, communi- cated to one pound of water at its greatest density. On the basis of this important discovery, and mainly by the labors of Rankine and Thomson, the experimental and other investigations of Black, Carnot, Rudberg, Regnault, and others have been elaborated into the science of thermodynamics. The knowledge which the above law gives us is exceedingly valuable. From it we learn that in the very best engines that can be made, we are getting only about ten per cent, of the actual power of the coal employed. If we take a condensing engine averaging 350 horse-power, with a consumption per hour of 630 pounds of coal on the fire- grate, the consumption per hour per horse-power will be: -2 = 1.8 pounds of coal. The average anthracite coal contains about eighty-five per (42) HEAT AND WORK. 43 cent, of carbon. Throwing away the other constituents, we are burning eighty-five per cent, of 1.8 pounds of pure carbon; or Carbon = 1.8 X 0.85 = 1.53 pounds. Experiments show that a pound of carbon generates, while burning to carbonic acid, 14,500 units of heat, that is, it gives off as much heat as will raise 14, 500 pounds of water one degree Fahrenheit; and therefore 1.53 pounds will generate 14,500 X 1.53 = 22,185 units of heat. We are, therefore, generating in round numbers 22,000 units of heat, and getting in exchange one indicated horse-power. Above we have seen that one unit of heat is equivalent to 772 pounds raised one foot high; and therefore 22,000 units of heat are equivalent to 22,000 X 772 = 16,984,000 foot pounds. But an indicated horse-power means 33,000 pounds raised one foot high per minute, which is equivalent to 33,000 multiplied by 60 minutes: 33,000 X 60 = 1,980,000 foot pounds per hour. From this we see that we are burning coal sufficient to raise 16,984,000 foot pounds. 16,984.000 1,980,000 Therefore we are, in fact, out of one of the very best steam engines, getting but one-ninth, or about ten per cent, of the power we should do: 100 8.58 = 91.42 or ten per cent. Water. Water was supposed to be an element until the latter part of the eighteenth century, when Priestley discovered that when hydrogen was burned in a glass tube water was deposited on the sides. It is due to Cavendish and Lavoisier, who investigated water, that its chemical composition was determined. The several conditions of water are usually stated as the solid, the liquid and the gaseous. Two conditions are covered 44 THE STEAM-ENGINE AND THE INDICATOR. by the last term, and water should be understood as capable of existing in four different conditions the solid, the liquid, the vaporous and the gaseous. At and below 32 Fahr. water ex- ists in the solid state, and is known as ice. According to Rankine, ice at 32 has a specific gravity of 0.92. Thus a cubic foot of ice weighs 57.45 pounds. When water passes from the solid to the liquid state, heat is required for liquefaction sufficient to elevate the temperature of one pound of water 143 Fahr. This is termed the latent heat of liquefaction. According to M. Person, the specific heat of ice is 0.504, and the latent heat of liquefaction 142.65. From 32 to 39 the density of water increases; above the latter temperature the density diminishes. Water is said to be at its maxium density at 39 Fahr, and under pressure of one atmosphere weighs, according to Berze- lius, 62.382 pounds per cubic foot. Water is said to vaporize at 212 Fahr, and at a pressure of 14. 7 pounds (one atmosphere), but Faraday has shown that vapor- ization occurs at all temperatures from absolute zero, and that the limit to vaporization is the disappearance of heat. Dalton obtained the following experimental results on evaporation be- low the boiling temperature: Temp. Rate of Evaporation. Barometer. 212 i.oo 29.92 180 0.50 15.27 164 0.33 10.59 152 0.25 7.93 144 O.2O 6.49 138 0.17 5.57 From this, the general law is deduced that the rate of surface evaporation is proportional to the elastic force of the vapor. Thus, suppose two tanks of similar surface dimensions and open to the atmosphere, one containing water maintained con- stantly at 212 Fahr., and the other containing water at 152 . Fahr. Then for each pound of water evaporated in the last tank, four pounds will be evaporated in the first tank. It should be understood that the law of Dalton holds good only for dry air, and when the air contains vapor having an HEAT AND WORK. 45 elastic force equal to that of the vapor of the water, the evapo- ration ceases. The boiling point of water depends upon the pressure. Thus at 14.7 pounds (barometer 29.22") the temperature of ebullition is 212*. With a partial vacuum, or absolute pressure of one pound (2.037 inches of mercury) the boiling point is 101.36 Fahr. Upon the other hand, if the pressure be 89. 7 pounds absolute (75 pounds by the gage), the temperature of evaporation be- comes 320. 10 Fahr. The vaporous condition of water is limited to saturation. That is to say, when water has been converted by heat into steam (vapor), and when this steam has been furnished with latent heat sufficient to render it anhydrous, the vaporous con- dition ends and the gaseous state begins. Superheated steam is water in the gaseous state. Steam exists only as saturated and as superheated steam. The temperature of the gaseous state of water, like that of the vaporous, depends upon the imposed pressure. Under pressure of 14.7 pounds, water exists in the solid state at and below 32 Fahr., from 32 to 212 it exists in the liquid state, at and above 212 in the vaporous state, and above saturation in the gaseous state. It has been stated that water boils at 212, but MM. Magnus and Donney have shown that when water is freed of air and is elevated in temperature to 170, it will boil. The specific heat of water under the several conditions is as follows: Solid, 0.504 Vaporous, 0.475 to i.ooo. Liquid, i.ooo . Gaseous, 0.475. Boiling. The temperature at which the formation of vapor takes place internally as well as on the surface of a liquid, is called the boiling point, and depends on the essential nature of the liquid and the superincumbent pressure. Water boils at 212 Fahr. under the normal atmospheric pressure of 29.92 inches of mercury, equal to a pressure on the square inch of 14.696 pounds, very nearly. It is common to say that an atmopshere 46 THE STEAM-ENGINE AND THE INDICATOR. is 15 pounds on the square inch, or 30 inches of mercury. When evaporation occurs in a closed boiler, the space unoccu- pied by water is speedily filled with steam mixed with the air already present. To the pressure of the air the tension of the steam is now added, and consequently the water cannot boil at 212 Fahr. If the mixed air and steam are allowed to escape until the former has been entirely expelled, and the outlet valve is then closed and the temperature kept constant, in a short time as much steam will be formed as is possible at that tem- perature, and no further evaporation can take place. The steam has reached its maximum density and tension, and is termed saturated. Steam of higher pressure cannot exist at that temperature. A rise of temperature causes fresh evapora- tion, but this only continues until the steam attains the maxi- mum pressure corresponding to the new temperature, hence the unit of volume of saturated steam weighs more than at a lower temperature, and therefore its density must be greater. Density and pressure of saturation (tension) stand in a fixed and invari- able relation to each other, dependent upon temperature, and this forms the principal difference between steam and the so- called permanent gases. The latter follow Mariotte's law, and independently of temperature may be reduced to all degrees of density and pressure which are attainable by ordinary means. So long as water is present, steam in an inclosed vessel will remain saturated at all temperatures, but if heated when in- closed in a vessel by itself, the tension will rise in the same way as with gas; at the same time, however, the steam ceases to be saturated, and assumes the condition known as superheated. In this condition, of course, neither volume nor density can be changed. If saturated steam be allowed to expand at constant temperature, it ceases to be saturated, and decreases in tension and density, and behaves like superheated steam. All steam may be considered as superheated which possesses a higher temperature at an equal density, or a lower density at an equal temperature, than saturated steam. Steam which is greatly superheated approaches in its beha- vior a perfect gas, but if only slightly superheated, it is subject to special laws which lie between the two extremes of saturated steam and perfect gas. HEAT AND WORK. 47 Slight superheating frequently occurs without additional extraneous heat, for instance by throttling it in its passage. Should the steam in a pipe suddenly encounter an obstacle in the form of a reduction of section, an increase of speed at once takes place in the flow of steam; but, as this increase necessarily involves a lessening of the pressure, the steam behind the con- traction is superheated, that is to say, its temperature is higher than the existing pressure warrants. Steam. Steam, like air, is an elastic, invisible fluid, into which water is converted by heat. It is a great mistake to imagine that the cloudy vapor that is seen issuing like white smoke from steamboats or locomotives is steam: the moment it be- comes thus white and cloudy it ceases to be steam. These misty particles are particles of water, and not steam. If a glass vessel is filled with pure steam, the steam will be as invisible as is the atmosphere. Steam is a gas made from water by the application of heat. Steam may exist in different states of density; the pressure or elasticity is in proportion to the density. It is well known that about 5.55 times the quantity of heat is necessary to convert a given quantity of water, at a temperature of 212 degrees, into steam, as is required to raise the same quantity of water from 32 to 212 degrees (Fahrenheit), and it further has been ascertained that steam, when produced under the pressure of the atmosphere (or 15 pounds per square inch), expands to nearly 1700 times the volume of the water which was evaporated, and that, during the process of evaporation, the temperatures of both water and steam continue at the same point as that of the water when ebullition commenced, which, under the pressure of 15 pounds per square inch, was 212 degrees Fahr. The same law obtains at every degree of pressure under which steam might be formed, that is, until the whole of the water subjected to the experiment is evaporated; and however ardent the heat applied may be, the water and steam main- tain the same temperature at which ebullition commenced. This temperature varies with the pressure; and the volume is in the inverse ratio of the pressure nearly. 48 THE STEAM-ENGINE AND THE INDICATOR. The quantities of heat required to convert equal quantities of water into steam are theoretically the same under every pres- sure; but it must be observed that low pressure steam, when passing off rapidly from the vessel in which it is formed, con- tains many particles of water in mechanical combination with it. On the other hand, under high pressure, the water is thor- oughly evaporated; hence the ratio of volume to pressure, and to the consumption of fuel, is augmented. The volume is also further increased under these circumstances, in consequence of the higher temperature. Water is familiar to us in three con- ditions, namely, First As a Solid. Second As a Liquid. Third As a Gas. ist. It requires 140 degrees of heat to convert a pound of ice at 32 degrees into a pound of water at 32 degrees, with a de- crease of volume of about one-ninth Q). 2d. It requires 180 degrees of heat to raise water at 32 degrees to the boiling point (212 degrees under a pressure of 15 pounds per square inch), with an expansion of 0.0433. 3d. It requires about 1000 degrees of heat to convert a given quantity of water into steam at 212 degrees, with an increase of volume of 1700 under a pressure of 15 pounds per square inch. The temperatures at which fluids boil depend on the pressure. The volume of steam produced depends on the pressure and temperature. The elasticity varies with the temperature. An increase of pressure augments the temperature, and vice versa. The den- sity of steam, considered as a gas, varies inversely with the temperature under like pressures; and is directly as the pres- sure under like conditions of temperature. It is inversely as the volume. The specific gravity of steam under the pressure of the atmos- phere is equal to 625, that of air being equal to 1000. The weight of a cubic foot of air at 60 degrees is 535.68 grains. The weight of a cubic foot of steam at 212 degrees is 254.3 grains. The weight of a cubic foot of water at 60 degrees is 62.5 pounds. 333 HEAT AND WORK. 49 Atmospheric Pressure. The pressure of the atmosphere varies a little at different times in the same localities, and the variation is not the same in one locality as compared with another, but the pressure is generally taken at 14^ pounds per square inch, as the average pressure at the sea level; and is most commonly reckoned at 15 pounds in mechanical calculations, in order to avoid the frac- tion T V. At i4 T V pounds per square inch the atmosphere will balance a column of mercury (quicksilver) of about 30 inches in height. If a vacuum gage (either a spring gage or a column of mercury like a barometer), attached to the condenser of a steam-engine should indicate 14^5 pounds, the condenser would be void or empty, that is, no steam or air would be in it But should there be air or vapor in the condenser, the gage will show the pressure of the same by a fall in the mercury's height, or a fall- ing back of the index of the gage. Thus, should the mercury stand at 29, 28, or 27 inches, or at 13^, i2rV or iiiV pounds by the spring gage, then there would be a back pressure of i, 2, or 3 pounds per square inch in the condenser. All pressures are measured from zero, or nothing, or from a vacuum, which word signifies void, or containing nothing. Vapors. A vapor is a gas at a temperature near to that at which con- densation occurs. % A11 bodies assume the gaseous condition at suitable temperatures. In an intensely heated furnace even carbon has been made to appear as a gas, although only in a small quantity. Most solids- liquefy before becoming gaseous; but some appear to become gases at once when subjected to in- tense heat. According to Professor James Thomson, this always occurs when the boiling point of the substance at the given pressure is lower than the freezing point for the same pressure. Vapors are formed more readily in vacuo than in the air; but, for any given temperature, the quantity of vapor which will form in a space from an exposed liquid is the same, whether air or other gases be present or not, the vapor being formed almost instantaneously in the second case, and requiring more or less time for formation in the first. 4 50 THE STEAM-ENGINE AND THE INDICATOR. The pressure which this vapor eventually adds to the pressure of gases already existing in the space, depends on the tempera- ture only, and is the same, no matter what may have been the previously existing pressure. When no more liquid will change into vapor, we may say that the space is saturated. Unsaturated vapors follow approximately the laws of gases in expanding with heat. Steam, when passing along hot pipes to the engine, may be superheated; and its co-efficient of expan- sion will be found to differ very little from that of common air. By superheating steam we increase its volume, whilst its pres- sure, within certain limits, is unchanged. We also render it less liable to condense in the cylinder; and we convert into steam many particles of water which are often carried over from the foam in the boiler when the steam is not superheated. Steam or Aqueous Vapor. Water evaporates at all temperatures, and even ice, when exposed to the air, loses weight on this account. The evapora- tion of water takes place only on the surface in contact with air. When the temperature of the water is elevated to or above that of the boiling point, then evaporation takes place in any part of the water where the temperature is elevated. The weight of water evaporated in a given time is dependent on the following circumstances : First. The area of the surface of exposed water. Second. The temperature to which it is subjected. Third. The movement of the atmosphere. When in a state of tranquillity, the air immediately above the water which is evaporating becomes saturated, and evaporation can then only continue as vapor, already set free, escapes by diffusion. When, on the contrary, the air is agitated, the damp strata are contin- ually borne away and replaced by drier ones, and thus the pro- cess of evaporation is facilitated. Fourth. The relative humidity of the atmosphere. The fur- ther the air is from its point of saturation, the more rapidly does evaporation take place. Fifth. The pressure of the atmosphere. The less the pres- sure, the swifter the evaporation. Sixth. By reason of adhesion to any moist body with which the water may be in contact. HEAT AND WORK. 51 The temperature of the boiling point 'depends upon the pres- sure on the surface of the water. P=pressure in pounds per square inch above vacuum on the surface of the water. T =temperature Fahrenheit of the boiling point. T=200i/P 101 ................... I Example i. At what temperature will water boil under a pressure of P=8 pounds to the square inch ? This is under a vacuum of 14.7 8=6.7 pounds to the square inch. 6 _ Temperature, T = 2OO]/ 8 101 = 181.8 Example 2. What pressure is required to elevate the tempera- ture of the boiling point of water to T = 330 ? f33o-(-ioi i $ Pressure P= 2QQ - = 100 pounds. The temperature of the boiling point is the same as that of the steam evaporated under the same pressure. Supposing the above formulas to be correct, the ideal zero of aqueous vapor should be at 101 degrees Fahr. , or at the tem- perature 101 degrees below Fahr. zero, there is no pressure of the vapor; that is, the force of attraction between the atoms is equal to the force of expansion by heat. Latent Heat of Steam. One pound of water heated, under atmospheric pressure, from 32 to 212, requires 180.9 units of heat. If more heat is sup- plied, steam will be generated without elevating the tempera- ture until all the water is evaporated, which requires 1146.6 units of heat, and the steam volume will be 1740 times that oc- cupied by the water at 32. Then, 1146.6 180.9=965.7 units of heat will be absorbed in the steam, the temperature of the latter not being raised. This is what is called latent heat, because it does not show as tem- perature, but is the heat consumed in performing the work of converting the water into steam. 52 THE STEAM-ENGINE AND THE INDICATOR. One cubic foot of water at 32 weighs 62.387 pounds; if heated to the boiling point, 212, there will be required: 62.387 X iSo.9=ii285.8 units of heat, and if evaporated to steam under atmospheric pressure, there will be required: 62.387 X 1146.6=71532.9 units of heat, of which 71532.911285.8=60247.1 will be latent, It is this latent heat which generated 1740 cubic feet of steam from the cubic foot of water. The work accomplished by these latent units of heat against the atmospheric pressure will be : K=i44Xi4-7X(i74o+i)=368ni5 foot pounds. Foot pounds per unit of heat, Joule^^Q =61.1. The heat expended in elevating the temperature of the water from 32 to 212 is not realized as work. Volume of Water. Water, like other liquids, expands in heating and contracts in cooling, with the exception that in heating it from 32 to 40 it contracts, and expands in heating from 40 upwards. The greatest density or smallest volume of water is therefore at 40 Fahr. Latent and Total Heat in Water from 32 Degrees. When water expands it absorbs heat, which is not indicated as temperature, but remains latent. The latent heat in water heated from 32 to 40 is negative, that is, the water indicates more temperature than units of heat imparted to it. The volume at 32 is 1.000156, and the heat units required to raise the temperature of one pound of water from 32 to 40 or 8 are: 0.999844X8=7.99875 units. The heat units required to raise the temperature of one pound of water from 32 to 212 or 180 are 181 units. The heat units required to raise water from 32 to 350 or 318 are 322 units, or 4 units more than the increase of temperature. HEAT AND WORK. 53 Temperature of Boiling Liquid. While the temperature of saturated steam always corresponds, when protected against cooling, to the pressure, that of the liquid from which the steam is formed may vary within a few degrees; for, when the latter begins to boil, the lower layers which lie immediately above the heated bottom are hotter than the upper. The steam bubbles which form at the bottom of the vessel condense as they rise with noise (illustrated by the so- called singing of the water that takes place in the common tea- kettle), and only reach the surface when the temperature throughout becomes more uniform. For the formation of such bubbles in a liquid, it is necessary that the cohesion of the particles among themselves, and their adhesion to the sides of the vessel, be overcome. Condensation of Steam. Steam is condensed either by cooling or compression, passing during the process of condensation from the unsaturated to the saturated, and finally into the liquid state. As a very large amount of heat is set free by condensation, steam is, for many purposes, a very convenient vehicle for the conveyance of heat. "Wet and Dry Steam. Steam which is formed rapidly carries with it from the boiier fine drops of water, and is called "wet steam;" to distinguish it from "dry steam," which is unmixed with liquid. The em- ployment of wet steam causes a great loss, as the heat contained in the water is not available in either the steam-engine or the heating apparatus, while the water itself collected in the steam pipe is apt to give trouble in the cylinder. Therefore, the best steam boilers are those provided with a steam dryer. Steam is especially moist when the evaporation follows decrease of pres- sure. Throttling of Steam. When steam is reduced in pressure by passing it through a contracted passage, as in a stop-valve partly closed, the speed of the steam in passing through will increase correspondingly. As soon as the narrow part is passed, however, the normal speed is resumed, and the force acquired by the steam escapes as heat 54 THE STEAM-ENGINE AND THE INDICATOR. Any water it may have originally conveyed is, by the increase of heat, converted into steam, and thus the steam is drier than before the throttling. Low and High Pressure Steam. Steam, or the vapor of water, when produced at the usual pressure of the atmosphere and 15 pounds above, is commonly called low pressure; and that which exceeds 15 pounds per square inch is termed high pressure. The early steam engines used steam at the atmospheric pres- sure, or a few pounds per square inch above the atmosphere, and were fitted with a condenser, and by condensing the ex- haust steam gained the additional pressure due to the atmos- phere; and were usually called low pressure engines, instead of condensing engines, their proper name. In the present advanced state of the art, high pressure steam is now most generally used for supplying condensing engines. The proper terms for engines at the present time are condens- ing, compound condensing, non-condensing and non-condensing compound engines, respectively. Absolute Pressure. It is customary to express the elastic force of steam in three ways: First. In pounds of pressure that it exerts on the square inch. Second. The height of the column of mercury which it sus- tains. Third. In atmospheres. As the actual pressure of the atmo- sphere is continually varying, engineers have decided to employ 29.922 inches of mercury, which is equal to a pressure on a square inch of 14.696 pounds, nearly, but in practice 14.7 pounds is used. Water evaporated in the open air is said, according to this notation, to be transformed into steam of zero pressure, instead of steam of 14.7 pounds pressure per square inch, which pres- sure counter-balances that of the atmosphere. If such steam is used in a condensing engine, the effect is said to be due to vacuum, which is still regarded by some people as a separate force unconnected with steam, and in fact operating on the HEAT AND WORK. 55 opposite side of the piston. When steam of higher pressure is used, it is customary, in finding the horse-power, to add the vacuum to the steam pressure, thus carrying out the same idea. The absolute pressure of steam is measured from zero or perfect vacuum, and consists of the pressure as shown by the steam-gage (which only shows the pressure above atmospheric pressure), and as before stated, the pressure of the atmosphere is indicated by the barometer. The latter may, for all practical purposes, be taken at 15 pounds, corresponding to 30.6 inches of mercury. The vacuum gages in general use are usually graduated to agree with the scale of the barometer, and the vacuum is usually stated in inches of mercury. To the steam pressure shown by gage, add 15 pounds for total pressure. Thus, if the pressure gage indicates 75 pounds, the total or absolute pressure is 90 pounds per square inch. When the piston moves forward in an engine, the total pressure on steam side at any point in the stroke of piston is, the pressure above the atmosphere plus 15 pounds, and the total pressure for whole stroke is the mean pressure above the atmosphere plus 15 pounds. Thus, if the mean pressure for the whole stroke is 25 pounds as per gage, the total mean pressure is 15 -f- 25 = 40 pounds; and this 40 pounds, whether the engine is operated as a condensing or non-condensing engine, is the variable factor in estimating the load on the engine. Now if the engine be operated as a non-condensing one, the 15 pounds (pressure of atmosphere) on steam side is bal- anced by a like pressure of atmosphere on exhaust side of piston, and its effect is annihilated or reduced to nothing. But, if the engine be operated as a condensing one, a large proportion of the pressure of atmosphere on the steam side of the piston is made to do useful work. With well-proportioned condensing apparatus, the pressure of the atmosphere on the exhaust side of the piston can be reduced nearly ninety per cent. in other words, a vacuum in the exhaust end of the cylinder of 26.5 inches (13 pounds) may be maintained, and this 26.5 inches or 13 pounds per square inch of area of the piston is an absolute gain, and should in all cases be utilized. Absolute or total pressure means the steam pressure in pounds per square inch, including the pressure of the atmosphere, and 56 THE STEAM-ENGINE AND THE INDICATOR. is generally denoted by P; and p is used to denote the steam pressure above atmosphere, as is shown on the ordinary steam gage. If a mercury column is used, it is shown in inches and fractions of an inch. The specific gravity of mercury at 32 Fahr. is 13.5959, compared with water of maximum density at 39. One cubic inch of mercury weighs 0.491 of a pound; and a column of 29.922 inches is equivatent in weight to that of the atmosphere or 14.7 pounds per square inch, very nearly. Latent Heat and the Heat of Chemical Combination. If we warm a pound of ice, having a temperature of 32 de- grees Fahr. , we find that when all the ice is melted the water exhibits no augmentation of temperature, the thermometer still standing at 32 degrees, although heat enough has been added to have heated one pound of water, at 32 degrees, to 143 degrees Fahrenheit. If, again, we continue to heat the resulting water, the temperature rises until the thermometer stands at 212 de- grees, when the water begins to boil. The thermometer now remains stationary, and the water gives off steam, at the same temperature, until it is all boiled away; and to convert the pound of water, at 21 2 degrees, into a pound of steam at the same temperature, 966.6 times as much heat is required as is needed to raise one pound of water one degree of Fahrenheit. Hence the latent heat of water is said to be 143 degrees; that of steam 966.6 degrees Fahrenheit; so designated by those who first observed the phenomenon, because the heat thus employed to melt the ice, or evaporate the water, was hidden and not sensible to the thermometer. The mechanical theory of heat, however, explains what has become of this hidden heat. It de- clares that the heat thus expended is consumed in doing internal work. It separates the particles of the ice to form water, or of the water to form steam, and it is given off whenever the water is frozen or the steam condensed. The quantity of heat which is evolved in these changes of state is but very small compared to that set free when the constituent elements of the water undergo combination. Units. The exact determination of the equivalent values of the units is very difficult, and has been the subject of much scientific in- HEAT AND STEAM. 57 vestigation. When a quantity can be measured directly, the unit is generally of the same quality as the thing to be meas- ured; thus, the unit of time is time, as a day or second; the unit of length is length, as one inch, foot; the unit of volume is volume, as one cubic foot; the unit of money is money; of weight is weight; of momentum is momentum. The unit of work or power is one pound raised one foot high, or one pound of force acting through one foot of distance, and is called the foot-pound, and is taken as our standard unit of work done. 33,000 foot-pounds, or units of work, performed in one min- ute, or 550 pounds in one second, represent one horse-power. The unit of elasticity, by which the expansive force exerted by elastic fluids is measured, is, for popular use, one pound on one square inch. The scientific unit of elasticity is one atmosphere. One atmosphere is equal to 29.9218004 inches of mercury. One atmosphere is equal to 406.814704 inches of water. One atmosphere is equal to 14.696303 pounds on the square inch. One pound on the square inch is equal to 27.68143 inches of water. One pound on the square inch is equal to 2.03601 inches of mercury. The unit of temperature is the degree Fahrenheit, or T H part of the distance on the thermometric scale between the freezing and the boiling points of water, under the pressure of one atmosphere. The unit of heat is the quantity of heat necessary to be added to one pound of water, at or near to its freezing point, to raise its temperature one degree Fahrenheit. Water at 32 Fahren- heit is the unit, or standard, of comparison employed for all measurement of the capacities for heat of all substances what- ever. If the specific heat of water were constant, then the unit of heat would be merely the quantity of heat required to raise the temperature of one pound of water one degree, which would be the same throughout the entire thermometric scale; but since the specific heat of water is not constant, the unit must be the quantity so required at the temperature at which the specific heat of water is one, and that is 32. It is immaterial 58 THE STEAM-ENGINE AND THE INDICATOR. what the volume of a pound of water may be, as the density of water has no relevancy to this branch of the subject. One unit of heat is equivalent to 772 units of work. This is known as the mechanical equivalent of heat, or in honor of the physicist by whose investigations this relation has been estab- lished, is known as "Joule's equivalent." The specific heat of a body is the quantity of heat necessary to be imparted to it in order to raise its temperature one degree, as compared to the quantity that is required to raise by one degree the temperature of an equal weight of water at or about the temperature of 32 degrees. The specific heat of water is greater than that of any other substance, so that this being taken as one, that of any other substance is expressed in decimals. The specific heat of superheated steam was investigated by M. Reynault, who ascertained it to be 0.48051. The unit of specific gravity is the weight of water. The specific gravity of a body is its weight at the temperature of 32 degrees Fahrenheit, compared with that of an equal volume of water. The volume of water being i That of the same weight of air at 32 is 773.283. And that of the same weight of mercury at 32, 0.0735514. The volume of one pound of water is 27.68143 cubic inches, or 0.01602 of a cubic foot. The weight of a cubic foot of water is 62.4245 pounds. The weight of a cubic foot of air is 0.080727 of a pound. The weight of a cubic inch of water is 0.036126 of a pound. The weight of a cubic inch of mercury is 0.49116 of a pound. Expansion. The rate of expansion of water by heat varies more than that of any other substance. Between 39.1 and 212 its volume increases from i to 1.04332, and its expansion for each one degree added to its temperature, increases from o at 40 to 0.00044 at 212. Above the latter point nothing is known about it. CHAPTER IV. EXPANSION. WHEN a volume of air is compressed into a smaller volume, a certain amount of power is expended in compressing it, which power, as in the case of a bent spring, is given back when the pressure is withdrawn. If, however, compressed air is suddenly released into the atmosphere, the power expended in compress- ing it is lost. But the work existing in such compressed air can be readily utilized in propelling a piston by its expansion. Now, the steam used to propel engines is in the condition of air already compressed, and to save the power which would be lost if the steam were suddenly released into the atmosphere, it must be used expansively, and to use it expansively with regard to economy, it must be cut off, that is, the steam-port must be closed before the piston has completed its stroke. If the flow of steam to an engine be cut off when the piston has performed one-half stroke, leaving the stroke to be completed by the ex- panding steam, it has been found by experiment that the effi- cacy of a given quantity of steam will be increased 1.7 times beyond what it would have been if the steam at half-stroke had been released into the atmosphere, instead of allowing it to expand in the cylinder. If cut off at one- third of the stroke, the efficiency will be increased 2.1 times; at one-fourth stroke, 2.4 times; at one-fifth, 2.6 times; at one-sixth, 2.8 times; at one-seventh, 3 times; and at one-eighth, 3.2 times. Expansion of Steam. The law of the expansion of steam is established with hardly less certainty than that the attractive force of gravity is in- versely as the square of the distance. Whatever pressure may be exerted upon the piston of a steam engine, while the com- munication between the boiler and the cylinder is open, it is absolutely certain that unless the steam be immediately con- densed or discharged into the air, pressure will be exerted after (59) 6O THE STEAM-ENGINE AND THE INDICATOR. the communication with the boiler has been closed. If the piston be free to move along the cylinder, a gradually diminish- ing pressure, corresponding to the increased volume to which the steam is thus expanded, will be exerted. All the force thus obtained while the piston is in motion, and after the closing of the valve, is so much gain over and above the effect due to the same amount of steam when employed in the manner known as "full stroke," inasmuch as none of this additional pressure would have been exerted had the stroke of the piston termi- nated at the point at which the steam was cut off. From this gain, however, whatever it may be, is to be deducted the friction of the engine while running with expanded steam, and as the steam loses a considerable pact of its temperature during expan- sion, there is a further loss also from the fact that the cylinder is cooled, and it thus condenses a certain amount of steam on the next stroke, before its temperature is restored. These losses may be measured, however, and they should never, as they sel- dom do, exceed the gain realized from expansion. To secure the highest gain from expansion, the engine must be fitted with a condenser. To simplify the action of expanding steam let us take an up- right cylinder one inch in diameter and at least 1,700 inches in height, pour into it one cubic inch of water, fit into it a steam tight piston, resting on the water, so counterbalanced as to be weightless, and so arranged as to work without friction, and then place a lamp under the cylinder; we then notice that so soon as the water reaches the temperature of 212 degrees, it will begin to boil and produce steam, and the steam will begin to push up the piston. So long as the lamp continues to burn and the water continues to boil, so long will the steam continue to push up the piston, until all of the water has been evaporated into steam. When all of the water has so evaporated, it will be found that from one cubic inch of water there has been pro- duced 1,700 cubic inches of steam, and as this would fill 1,700 cubic inches of the cylinder, and as the pressure of the atmo- sphere the only resistance in this case to be overcome is 15 pounds (14. 7 exact) to the square inch, this experiment would show that one cubic inch of water wholly evaporated into steam, will push or lift, say 15 pounds 1,700 inches, or 142 feet. EXPANSION. 6l If, now, the experiment be carried a little further with a similar cylinder and piston, and 15 pounds be loaded on the piston, making with atmospheric pressure 30 pounds, we shall find that under this additional pressure the temperature of the water must be raised to 252 degrees, instead of 212 degrees, before it begins to boil, and before the steam begins to push up the piston, and that when the whole of the water is evaporated, there will be only 850 instead of 1,700 cubic inches of steam, and the piston will be pushed or lifted up only 850 instead of 1,700 inches, or in round numbers, 71 feet. If, then, one cubic inch of water wholly evaporated, will produce steam enough to push or lift 15 pounds 142 feet, and 30 pounds 71 feet, it would produce steam enough to push or lift 142 times 15 pounds, or 142 x 15 = 2,130 pounds- say one ton one foot. When, then, the steam from one cubic inch of water has pushed or lifted one ton one foot, it has done all it can do, and, if the experiment is to be repeated, this spent steam must be released by means of a valve, called the exhaust valve, and more steam admitted or generated to push or lift up the piston. The machinery used in this experiment represents simply a full-stroke or non-expansion engine, making one stroke, and for each stroke made by such an engine, the utmost possible power to be obtained is equivalent to one ton lifted one foot for every cubic inch of water evaporated, no more, no less. This is all the power we can get out of a steam engine without a cut-off. But let us experiment a little further. Suppose we load the piston with one ton of bricks, and suppose, instead of opening the exhaust valve, we remove one of the bricks, the load being thus to this extent diminished, the steam, no longer compressed by the whole ton, will expand a little and push or lift up the rest of the bricks a little further, and as brick after brick is removed, the steam will push or lift up the rest of the bricks further and further, until the last brick having been removed, it will be found that the steam has pushed or lifted up the piston to the full height of. 1,700 inches, or 142 feet. Now, it will be seen from this experiment, that all the power which was exerted by the steam, as the bricks were successively removed, was a 62 THE STEAM-ENGINE AND THE INDICATOR. clear gain, as it cost no fuel or steam other than that which had already pushed or lifted the one ton one foot, and it could do no more, unless and until the steam was relieved of a part or the whole of the resisting weight or pressure. This principle, the law of expanding steam, was discovered by James Watt. The Most Economical Point of Cut-off. The higher the grade or ratio of expansion the greater is the economy; but the result is somewhat modified by other considerations. First. The higher the rate of expansion the lower is the mean or average pressure throughout the stroke, and a low mean pressure involves the use of a large engine for a given power. Second. With a high rate of expansion the mean pressure is much lower than the initial pressure, and although the power of the engine is only due to the mean pressure, the strength of the engine must be sufficient to withstand the initial pressure. Third. A very high rate of expansion also leads to a very low final pressure, and as to drive the engine itself against its own friction only, and to expel the steam from the cylinder, seldom requires less than three pounds above the external pressure, it follows that if the steam is so far expanded that the terminal pressure falls below this, the expansion is excessive, and the reverse of advantageous. In non-condensing engines the lowest final pressure is deter- mined by the pressure of the atmosphere, say 15 pounds per square inch, and 18 pounds may be taken as the lowest pressure to which steam can be expanded with advantage. If the ex- haust passages are small or the exhaust steam damp, a higher final pressure will be more economical. In condensing engines the temperature of the condenser is generally about 100 degrees Fahr., and the pressure corresponding to this is about one pound per square inch, but the presence of air in the condenser generally prevents the pressure there falling below two pounds per square inch. From four to five pounds may be taken as the lowest advantageous final pressure. Fourth. The highest advantageous rates of expansion, even with jacketed cylinders, appear in practice to be between twelve EXPANSION. 63 and sixteen times. Higher rates are and should be aimed at, but with our present arrangement of engine, it is doubtful whether the increased economy of very high ratio or grades, pays for the increased complications and the extra cost of the apparatus required to attain it. In unjacketed cylinders the limit of advantageous expansion is much under the lowest of the grades named. In practice the best result of steam engines does not convert more than ten per cent, of the heat used by it into work, and this too in engines of considerable size, and with boilers and furnaces fairly efficient. In small engines it is much less; in- deed, it is certain that few among the thousands of steam engines in daily use below five horse-power, give an efficiency greater than Jive per cent. The great cause of loss is the amount of heat necessary to change the water from the liquid to the gaseous state, most of this being expelled with the exhaust either into the condenser or the atmosphere. Many attempts have been made to use liquids of lower specific heat than water, and requiring less heat for evaporation, the principal being plcohol, ether and carbon bisulphide; but for obvious reasons no success has been attained. Action and "Work of Expanding Steam. When steam is supplied to move a piston alternately in a cylinder, and the valve for admission of steam is open during the full stroke of the piston, the cylinder is filled with steam at every stroke, of a pressure nearly equal to that of the boiler, and is exhausted at nearly the same density. The following diagram, Fig. 4, was taken under such circumstances. In order to save steam, or more correctly to employ its effects to a higher degree, the admittance of steam to the cylinder is cut off when the piston has moved a portion of its stroke. From the cut-off the steam acts expansively with a decreased pressure on the piston, as shown in the following diagram, Fig- 5- If we admit steam of 85 pounds boiler pressure, to which we add 15 pounds, the atmospheric pressure, the total pressure per square inch in the cylinder will be as follows: 85 + 15 = ioo pounds per square inch. 64 THE STEAM-ENGINE AND THE INDICATOR. Now if we cut off the steam when the piston has traveled half the length of the stroke, from k to e, the steam remaining in the cylinder will expand to double its volume in forcing the FIG. 4. piston to the end of the cylinder, and a certain amount of work has been done with half the quantity of steam, as illustrated in the shaded diagram Fig. 5. The steam in expanding after the FIG. 5. port is closed, during the rest of the stroke continues to do work, as the pressure of the expanding steam is greater in the cylinder than that in the condenser. Now this work performed after the steam was cut off, is greatly in excess of that performed in EXPANSION. 65 Fig. 4, as compared to the respective volumes, as 5 is to 10, and has been obtained by the use of expansion. In this latter case the steam expanded twice its volume, and its pressure was exactly half what it was before; namely, 50 pounds per square inch. In making this calculation for pressure of steam after it has expanded, the total pressure P, must be used, which is reckoned from perfect vacuum. In Fig. 4, VB is the diameter, and A D the length of the stroke; the pressure during the stroke, when there is no expan- sion, is assumed at 85 pounds, as per steam gage, plus 15 pounds for perfect vacuum. 85 + 15 = loo pounds total pressure per square inch. Now, if the steam is cut off when the piston has moved one- half the length of the cylinder, see diagram Fig. 5, from k to during admission, that is, it would be equal to the initial pressure /> taken in this case at 100 pounds total pressure per square inch, multiplied by the period of admission, and divided by the length 1=6 inches of the stroke ; or 100 X = 25 pounds per square inch, the terminal pressure. FIG. 7. \ \ \ \ 1 2 3 4 5 6 7 8 9 1O 11 12 13 14 15 16 17 18 19 2O 21 22 23 24 The pressure for any intermediate point of the stroke may be found similarly, by taking the portion of the stroke described from the commencement to the given point, as the divisor. Thus at the end of 12 inches of the stroke, the total pressure is: loo X = 50 pounds per square inch. Finding the pressure similarly for each intermediate inch of the stroke, and drawing ordinates for each inch of stroke, the curve may be formed by tracing it through the extremities of the ordinates, as shown in Fig. 6, shown in shaded lines. The one in outline is the best that can be produced in practice. See page 65. EXPANSION. 75 From the above it will be seen that the work done by expan- sion may be calculated from the particulars without the aid of hyperbolic logarithms. The Theoretical Gain by the Expansion of Steam. To find the increase of efficiency arising from using steam expansively : Rule, Divide the total length of the stroke by the distance (which call one) through which the piston moves before the steam is cut-off. The Napierian logarithm of the part of the stroke performed with the full pressure of steam before cut-off represents the increase of efficiency due to expansion. Example. Suppose that the steam be cut-off at (^) two- tenths, or o. 2 of the stroke, what is the increase of efficiency due to expansion? Now, o. 2 of the whole stroke is the same (1) one-fifth of the whole stroke; and the ratio, or grade, of the expansion equals 5. The hyperbolic logarithm of 5 is 1.609, which, increased by i, the value of the portion performed with full initial pressure, gives: 1.609+12.609 as the relative efficiency of the steam when expanded to this extent (eight- tenths), instead of i, which would have been the efficiency if there had been no expansion. If the steam be cut off at the following points of the stroke, the respective ratios, or grades of expansion, will be as follows: Cut off at A, A, T V. A, &, A, T 7 0) A or T 9 *th. Grade of expansion 10, 5, 3.33, 2.5, 2.00, 1.66, 1.42, 1.25, i.n. Hyperbolic logarithm 2.303, 1.609, I - 2O 3> 0.916, 0.693, 0.47, 0.351, 0.223, 0.104. Cut off at , |, f, |, f, f or. Grade of expansion 8, 4, 2.66, 2, 1.6, 1.33, 1.143. Hyperbolic logarithm 2.079, 1-386, 0.978, 0.693, -47> 0.285, 0.131. With the above data, it will be easy to compute the mean pressure of steam of any given initial pressure when cut off at any eighth or any tenth part of the stroke; as we have only to divide the initial pressure of the steam in pounds per square inch by the ratio of expansion, and to multiply the quotient by the hyperbolic logarithm, increased by one, of the number re- presenting the ratio or grade, which gives the mean pressure 76 THE STEAM-ENGINE AND THE INDICATOR. throughout the stroke in pounds per square inch. Thus, if steam of 65+1580 pounds absolute, be cut off at half stroke, the ratio or grade of expansion is 2; and 80 divided by 2=40, which multiplied by 1+0.693=67.72 mean pressure in pounds per square inch throughout the stroke. The terminal pressure is found by dividing the initial pres- sure by the ratio or grade of expansion; thus, the terminal pres- sure of steam of 80 pounds cut off at half stroke will be: - =40 pounds per square inch. Example. What will be the mean pressure, throughout the stroke, of steam of 160 pounds per square inch cut off at one- eighth of the stroke? First we divide 160 by 8=20, which, multiplied by the hyper- bolic logarithm of 8, which is 2.079+1=3.079. 3.079X20= 61.580 pounds per square inch, which is the mean pressure ex- erted on the piston throughout the stroke. If the steam were cut off at rV of the stroke instead of i then we should divide 160 This, multiplied by 2.303+1=3.303 gives: 3-303 X 16 = 52.85 pounds per square inch, which would be the mean pressure on the piston throughout the stroke in such a case. If the initial pressure of the steam were 10 pounds per square inch, and the expansion took place throughout T V of the stroke, or the steam were cut off at ^th, then 10 divided by 5 = 2, which multiplied by 1.609 + J =2.609; then 2.609 X 2 = 52.18 pounds per square inch, the mean pressure. Saving in Fuel by Expansion. When steam is cut off before the end of the stroke in a cylinder, the pressure effected by it for the portion at which it flowed for full stroke is represented by i, and the pressure ex- erted afterwards by the result due to the relative expansion. EXPANSION. 77 The total pressure or work is represented by the sum of these units. If the steam had flowed for the full stroke of the piston, the pressure would have been i added to the proportionate distance during which the steam was admitted had it been used expansively. The gain of expanding steam by cutting off the supply after the piston has traveled a portion of the stroke: Cutting off at T V the stroke, efficiency is increased 3.3 times. i 2.61 2.386 2.203 1.98 1.92 1.69 I-5I 1-47 35 .285 .22 13 .IO From the above we can compute the gain in fuel as follows: Rule. Divide the relative effect, or in other words, the num- ber of times the efficiency is increased by the grade of expansion g (see table of hyperbolic logarithms), and divide i by the quotient. The result is the initial pressure of steam required to be expanded to produce a like effect of steam at full stroke. Divide this pressure by the number of times the steam is ex- panded, and subtract the quotient from i. The remainder will give the percentage of gain of fuel. Example. Suppose the steam in an engine cylinder to be cut off after the piston has moved one-fourth the length of the stroke, what is the gain in fuel ? The relative effect (see efficiency due to expansion above) equals 2. 386, and the number of times of expansion equals 4. Then 2.386 divided by 4=0.5965, and and and i divided by 0.5965=1.69 initial pressure, 1.69 divided by 4=0.41, I. 0.41=0.59 per cent 78 THE STEAM-ENGINE AND THE INDICATOR. Terminal Pressure. Rule for finding the pressure at the end of the stroke, or at any point during expansion: P initial pressure of steam in pounds per square inch, in- cluding the pressure of the atmosphere. L = distance travelled by the piston when the pressure of steam equals x. I = distance travelled by the piston before the steam is cut off. x = pressure of steam in the cylinder, including the pressure of the atmosphere, when the piston has travelled a distance L. PI or, in words, the terminal pressure for any cut-off is the abso- lute pressure />, multiplied by the distance /, the piston has moved when steam is cut off, and this product divided by stroke L. The steam pressure on the boiler is readily known; but the steam in its passage to the cylinder is subject to various losses, as "wire-drawing," condensation, friction, etc., so that fre- quently the pressure on the piston does not exceed two-thirds of that on the boiler. Therefore, recourse must be had to the indicator for furnish- ing the exact data for ascertaining the precise pressure in the cylinder, so as to ascertain the power exerted by the engine, namely, the mean or average pressure of steam; or, more ac- curately, the excess of pressure on the acting side of the piston to produce motive force. And from no other source can it be accurately learned. In every branch of science our knowledge increases as the power of measurement becomes improved; and we have now to discuss the measuring instrument peculiarly appropriated to the steam-engine, namely, The Indicator invented by Watt. The student must thoroughly understand the reading of an indicator diagram before he can appreciate the reason for the various methods of construction adopted with reference to some of the working parts of an engine. EXPANSION. 79 Expansion Curves of Indicator Diagrams. A correct curve does not necessarily show an economical engine, since the leakage out may balance the leakage in, in rare cases, and not affect the diagram. But the opposite is in- disputable, that an incorrect curve necessarily and infallibly shows a wasteful engine, to at least the amount calculated upon the diagram. As indicator diagrams represent the measure of force or pres- sure of the steam in the cylinder at every point of the stroke, the actual card from an engine, as compared with the theoretic diagram (other things being equal), indicates the working value and economy of the engine. Therefore they should truthfully represent the real perform- ance of the engine. Diagrams vary in form from various causes; namely, quality or condition of the steam, leakage, condensation, adjustment, and construction; their influence being most noticeable in the expansion curve. This curve will not, in practice, conform exactly to the true theoretical curve. The terminal pressure will always, under the most favorable conditions, be found relatively too high, the amount being greater as the ratio or grade of expansion increases. Where this is not the case and the expansion curve of the diagram coincides exactly with the theoretic curve, the conclusion can- not be otherwise than that the leakage is greater than the re-evaporation; but in the present state of the arts there are no practical means of working steam expansively and preserving the exact temperature due to the pressure while expanding. When the expansion curve falls throughout its entire length below the hyperbolic or theoretical curve, it is evidently due to leakage. The expansion curve of the indicator diagram, in all ordinary cases, terminates above that of the theoretical curve, in fact, sometimes far above it, due to the re-evaporation of the moisture in the cylinder. An engineer when indicating an engine should see to it that the piston and valves are tight. Unless they are so, the diagram will not indicate what the engine is really doing, and the engineer cannot ascertain the causes of any peculiarities in the form of the diagram. CHAPTER V. THE INDICATOR. THE use of the indicator is now very general, and its value is becoming more and more appreciated as an instrument which gives, in skilled hands, exact and valuable information upon various matters connected with the working of the steam engine which formerly were enveloped in mystery. Few high grade engines are now set up without having their valves adjusted for greatest efficiency, as shown by diagrams taken with the indi- cator, nor are these engines accepted by the purchasers without having diagrams taken to show whether the steam is acting properly or not, and to ascertain the horse-power which is developed by the engine, when running at its intended speed and under its proper load. When a man buys an engine, he generally wants to know what it will cost to run it. There is a certain standard to which any engine may be referred in order to judge of its economy, and this is the amount of coal con- sumed per hour for each horse-power developed. Many manu- facturers, while aware of what amount of coal is consumed, are totally ignorant of what power is being yielded by their engines, and hence do not know whether they are working economically or not. They may be losing annually a large amount of money in consequence of having an engine which is wasteful of fuel, and it therefore becomes important to know just what a horse- power is costing, and whether an engine of certain size is really developing that power which calculation shows it ought to be giving. Engines, designed with a special view to great economy, have been run with an expenditure of two pounds of coal per hour per horse-power, and even less than two pounds; but in general an engine may be considered as very good, if it yields a horse-power for every three pounds of good coal con- sumed, per hour. Fuel of poorer quality will require perhaps three and one-half to four pounds, which, bearing in mind the quality of coal, may still be considered a good performance. (80) THE INDICATOR. 8 1 Engines in general will consume various amounts of coal, other than these figures,. sometimes running as high as nine to twelve pounds per hour per horse power, which is extremely wasteful. An indicator diagram enables us to calculate the exact horse- power developed, and, knowing what coal is consumed, we can easily find how much is required per hour per horse-power, and compare the figure found with figures which are considered to represent good economy. Large engines will, in general, be found much more economical than small engines, because, although the sources of loss are the same, the proportion which they bear to the total power is very much less. But it must be remembered that the standard for efficiency referred to, includes the working of both engine and boiler, and that, to produce the best results, each must be designed to secure the highest possi- ble economy. Sometimes a good economical engine is supplied with steam from boilers whose evaporative efficiency is very low, and in such a case, it is not fair to charge the engine with a defect which properly belongs to the boiler. In such instance there can be made a separate test of the boiler. Starting with the known fact that an economical boiler should evaporate say nine pounds of water per pound of coal, and ascertaining next the evaporative capacity of the boiler under test with the coal it is consuming to evaporate a given quantity of water, we will at once arrive at a knowledge of how much below the standard is the boiler under test. The indicator enables us also to discover whether there are any defects in those parts of the machinery by which the steam is admitted to the piston, as follows: First. It indicates whether the valves are properly set. Second. It indicates whether the steam ports are large enough. Third. It indicates whether the steam valves are leaky. Fourth. Whether a different arrangement of the working parts of the machinery would be advisable. Fifth. It will at any time of application, and under any given circumstances, when it may be desirable to apply it, in- dicate what is the actual power developed by the engine. In fact, in the hands of a skillful engineer, the indicator is as the stethoscope of the physician, revealing the secret workings 6 82 THE STEAM-ENGINE AND THE INDICATOR. of the inner system, and detecting minute derangements in parts obscurely situated, and it also registers the power of the engine. In principle the indicator is nothing more than an instrument for registering the varying steam pressures in the cylinder dur- ing a complete revolution of the engine shaft, or if there is no shaft, during a complete reciprocation of the piston. Construction of the Indicator. The indicator considered in its simplest form consists merely of a small piston working in a cylinder with considerable clear- ance, carrying a pencil at the end of its piston rod. One end of this small cylinder is placed, at pleasure, in connection with either end of the steam-engine that is to be indicated, by means of a cock and pipes, and the other end of the indicator cylinder is in free communication with the air, by means of holes drilled in the upper portion of the indicator cylinder or cover, so that if steam goes into the steam-engine cylinder, the pressure is admitted directly to the bottom side of the indicator piston, while upon the other side the air presses continually with whatever the barometric pressure may be at the time. A spiral spring is attached to the cover of the indicator cylinder at one end, and to the indicator piston itself at the other end. This spring regulates the movements of the piston, and as the steam is at a greater or less pressure, so the spring is more or less compressed. Assuming that the piston of the steam-engine is at one end of the stroke, and just commencing to move, the indicator spring will be compressed by the steam pressure under it, and the amount to which the indicator piston rises is a measure of the steam pressure. For example, supposing that the spring is compressed one-eighth (^) inch for every pound, then, if the steam pressure is ten pounds, the piston will rise one and one- quarter (i y^] inches. As the piston of the engine travels for- ward on its stroke, the steam pressure begins to diminish, and becomes less and less able to compress the indicator spring, and consequently the indicator piston continually falls. In order to register these continually varying pressures, a piece of paper is held on a small cylinder or barrel, in front of the pencil on the THE INDICATOR. 83 indicator piston, and as the engine piston moves backward and forward, the barrel of the indicator partially rotates backward and forward; and the curved line traced by the pencil moving vertically up and down on the paper,/ moving at right angles to the up and down movement of the pencil, is called an indicator card or diagram. The diagram is nothing more than a register of the varying pressures in the cylinder as the piston moves to and fro. The best forms of indicator as made and sold are commercially known as the "Thompson," "Crosby" and "Tabor," and are so well known and described in the circulars of their respective manufacturers that I will not repeat them here. After a card or diagram is taken from a steam-engine, we must see what use can be made of this register of pressures. The connection between a curved figure and the power de- veloped by the engine is not at first sight apparent; and before showing what it is, it is necessary for me to endeavor to clear away all misunderstanding as to what is a true measure of power exerted. Without a most clear and definite conception of what constitutes a mechanical expenditure of work done, it is impossible to form any notion either of what is meant by economical use of steam, or of the connection between the indi- cator diagram and the indicated horse-power. The simplest example of an expenditure of power, and also the commonest, is that of a weight raised from the ground. If one pound has been raised one foot high, just half the work has been required which would be required to raise two pounds one foot high. This is so simple a conception as not to require further explanation. A little consideration will show that, generally speaking, the work required to lift any weight to any height may be said to be equal to a certain number of pounds raised one foot high; or what is just the same thing, one pound raised a certain number of feet high, is equal to a certain number of foot-pounds. It is a general law in mechanics that when work or power is expended, some resistance has been overcome through some distance, and what is really done in raising a weight is to over- come the attraction of the earth, or gravity, through a certain distance. If we had overcome any other resistance than the 84 THE STEAM-ENGINE AND THE INDICATOR. attraction of gravity, as, for instance, compressing a spring, we might, in just the same way, say the expenditure of work was equal to that required to lift a certain number of pounds through a certain height. We may take the attraction of gravity as a general standard of resistance, and whenever any resistance is overcome, we may refer it to this standard. A steam-engine at work overcomes some resistance, either propelling a vessel, or pulling a train, or driving machinery; and the amount of force or work expended by the engine in overcoming this resistance through a certain distance is equiva- lent to a certain number of pounds raised through a certain number of feet. CHAPTER VI. THE ACTION OF STEAM IN THE CYLINDER OF AN ENGINE. THE force of steam in a cylinder is exerted for the perform- ance of work. Steam is introduced into the cylinder at nearly the pressure and temperature at which it is generated. Steam operates in the cylinder in a two-fold manner. First, it is ad- mitted, with a greater or less degree of freedom, from the boiler into the cylinder, during a portion of the stroke, following the piston at or near the boiler pressure. When the communica- tion from the boiler to the cylinder is cut off, and the flow stopped, the quantity of steam enclosed within the cylinder con- tinues, though isolated, to force the piston to the end of the stroke by expansion. A two-fold action takes place as follows: First. The steam flows into the cylinder and .forces the piston to the point of cut-off. Second. After cut-off it is "worked expansively" upon the piston to the point of exhaust. In fact, the whole process is essentially one of expansive ac- tion, as the steam admitted direct from the boiler flows into the cylinder by virtue of the expansive force of the steam already generated and being generated, the boiler constitutes the fulcrum or basis. The process is continued on a more limited scale within the cylinder after the steam is cut off, the steam continuing, in virtue of its own elastic force, its expansive action against the piston, when the end of the cylinder constitutes the fulcrum. The difference of the steam pressure during the two periods, that of admission and that of expansion, is found by the appli- cation of the indicator. But in certain conditions and adjust- ments of the valves the difference disappears. The uniform pressure of the steam. on entering the cylinder is not in all cases maintained, and it will be found that the steam line falls, as- (85) 86 THE STEAM-ENGINE AND THE INDICATOR. suming the characteristic of expanding steam. This falling pressure, which takes place while the communication between the boiler and the cylinder is open, is the result of what is ex- pressively called a "wire-drawing" of the steam, the flow of steam into the cylinder being partially arrested at the "steam port" or inlet, by the slide-valve when nearly closed, and the volume being thus reduced or "wire-drawn" to a lower pressure. After the steam has passed into the cylinder, and done its appointed work, it is to be expelled, and its discharge should be effected by the time the piston has completed the stroke. It is discharged either into the atmosphere, if a non-condensing engine is employed, opposed by a pressure of 14.7 pounds per square inch, or in round numbers, 15 pounds, or into the con- denser, if a condensing engine is employed, opposed by a resist- ance of about one pound per square inch more or less, according to the excellence of the means of condensation. The piston of an engine, in fact, works between two pressures, and continues in motion or has a tendency to do so as long as the pressure in the boiler is greater than that of the atmosphere or that in the condenser, or more exactly, in the exhaust passage, and when steam is very greatly expanded in a condensing engine, a low pressure in the condenser is no less necessary than a high pres- sure in the boiler. If all losses and difficulties incidental to and perhaps in some degree inseparable from the use of steam of very high pressure be neglected, then it must be maintained that the highest pressure in the boiler, coupled with the lowest pressure in the condenser, would give the highest duty for a given quantity of heat, provided the steam is expanded in the cylinder from the greater pressure down to, or nearly down to, the lower pressure. It may here be remarked, that the term "vacuum " is liable to a double interpretation, signifying either the absolute pres- sure in the condenser, or the difference between this and the atmospheric pressure. Now, in regard to the question affecting the quantity of work of steam and its efficiency in the steam- engine, there are the total pressures respectively in the two separate vessels which require to be considered; that is to say, the initial pressure in the cylinder, and the total pressure in the ACTION OF STEAM IN THE CYLINDER. 87 condenser, into which the exhausted steam is propelled by the boiler pressure on the piston. If the pressure of the atmosphere were 10 or 30 pounds, in place of (14.7) 15 pounds per square inch, as it is, it would not at all affect the action of a condens- ing engine further than slightly diminishing or increasing the force required to work the air pump, and causing a greater or less weight to be placed upon the safety-valve, in order to obtain the same total pressure in the boiler. When the mercury in an ordinary barometer is observed to stand at a height of 30 inches, and the mercury in another tube communicating with the con- denser of a steam-engine at a height of 5 inches, instead of de- scribing the conditions of the case as representing a vacuum of 25 inches of mercury, it would afford a clearer conception of the matter to consider that the total pressure in the condenser is equal to 5 inches of mercury, while the total pressure in the boiler is equal to 30 inches of mercury plus the load on the safety-valve. In short, the operations of a condensing engine are practically independent of the incidental variations of atmospheric pressure. But, the operations of a non-condensing engine, exhausting into the atmosphere, are referable to the atmospheric pressure, as it affords the datum or base line to which the expansive and exhaust pressure should be approximated, and below which the former should not, and the latter cannot, be extended. It is usual, therefore, in dealing with non-condensing engines, to designate the pressure of steam by the difference or excess of its pressure above that of the atmosphere namely (14.71) 15 pounds absolute pressure per square inch ; this absolute pressure being adopted for the zero of the non-condensing scale. In supplying an engine with steam, four distinct events take place in consecutive order with respect to each end of the cylinder, as follows: First The admission of the steam at, or just before, the be- ginning of the stroke. Second The suppression, or cut-off, of the steam. Third The release, or exhaust, of the steam. Fourth The closing of the exhaust valve, causing "com- pression," or "cushioning," of the exhaust steam, prior to the opening of the steam port. 88 THE STEAM-ENGINE AND THE INDICATOR. These four events, together, constitute the "distribution" for the cylinder; and their duration, measured in parts of the stroke, are the "periods of the distribution." By the aid of the indicator, which, as its name implies, is a sort of stethoscope for the observation of what transpires within the cylinder a simple instrument for receiving and registering the pressure of the steam a minute and accurate picture of the operation within is transferred by pencil to paper, affording valuable and, indeed, indispensable data for the measurement of the power and efficiency of the steam in the cylinder. The Action of Steam in the Cylinder as Shown by the Indi- cator Diagrams. The action of steam is illustrated in its most simple form in the non-condensing or "high-pressure" engine, in which the question of the vacuum does not enter. PIG. 8. B. Steam Stroke > O <- - - Admission - Cut^Off X Exhaust The function and utility of the indicator, as a means by which the action of the steam in the cylinder is portrayed, will appear by an examination of the diagram Figure 8. The base line A D is the line of atmospheric pressure, m D represents the stroke of the piston, and the irregular space ACTION OF STEAM IN THE CYLINDER. 89 w, , e and D y may be supposed to be the interior of the cylinder. The heavily lined figure k, e, f, g, h, and z, is a diagram of the indicated action of the steam, when the piston moves in the cylinder at an average speed of 100 feet per min- ute; and shows by its angularity how the steam is controlled by the valve, and the precise points of the stroke at which the changes of the distribution take place. The piston is repre- sented as having started from the left-hand end of the cylinder, under an initial steam pressure of 45 pounds per square inch above the atmosphere, the line of pressure being traced from the upper left-hand corner k, until it reaches the point e of cut- off. The admission being terminated, the period of expansion is commenced, the pressure falls as the piston advances before the expanding steam, and continues to do so until the piston reaches the point of release f. At this point the piston enters on its third and last stage of progress toward the end of the stroke; the steam primarily admitted at 45 pounds above the atmosphere, and reduced to 15 pounds pressure previously to being released, quickly discharges itself into the atmosphere, by its elasticity, and is entirely discharged before the end of the stroke, as indicated by the rapid fall of the steam line during the period of exhaust towards the point g. The exhaust is, however, only relative, not absolute, as steam of atmospheric pressure remains in the cylinder, though not obviously sensible in the indicator diagram, during the return stroke; therefore, the valve ought to maintain the exhaust end of the cylinder continuously open, to allow the steam of one atmosphere of pressure to escape from before the returning piston. The benefit of this provision is proved by the diagram, in which it appears that during the continuation of the exhaust the steam of latent pressure remains at the zero point of the scale; at the instant the exhaust valve closes at the point of compression ^, and there is no longer an exit for the latent steam before the piston, the exhaust line commences to rise upwardly towards the left-hand side, and the steam is compressed against the end of the cylinder. While the volume of the compressed steam is being thus forcibly reduced, the pressure is increased; the pres- sure is raised until the accumulation of back pressure so induced is merged at ?', with the boiler pressure of the steam admitted at 90 THE STEAM-ENGINE AND THE INDICATOR. this point by lead during the remainder of the return stroke for the supply of the next stroke. The action of the steam in the cylinder may thus, with the aid of the indicator-diagram, the different sections of which are distinctly marked, be clearly traced through the revolution of the engine. The period of admission, in the example just described, is about two- thirds of the whole stroke; that of expansion about three-tenths; and a simple inspection of the diagram shows that, in this case, nearly one-third of the work of the steam is per- formed by simple expansion while shut up in the cylinder. Even the period of exhaust supplies its quota of effect, inasmuch as the exhaust is a work of time; and the extra positive pressure so yielded is represented by the small triangular space fg and d, between the point of release and the end of the stroke at D. The force developed by the compression space h m and i is properly designated resistance, as it is opposed to the motion of the piston, and must be classed with the slight opposition also made by the lead or entering steam at i for the next stroke. Engine Power. To ascertain what power an engine is exerting, the simplest way is to find out how many pounds weight it raises in a min- ute, and through how many feet it raises such weight; the term minute is used as a convenient unit of time, and it is the unit generally adopted. Now, let us take as an example the following indicator diagram Fig. 9, and divide it into ten equal spaces. The dis- tance, from A to B is one-tenth of the whole length of the indi- catoi card, and during the time the card traveled horizontally from A to B, the piston of the engine traveled one-tenth of its stroke; while the card traveled from B to C, the piston of the engine traveled another one-tenth of* its stroke, and when the piston had traveled its whole stroke, the card would have traveled from A to K, and so backwards on the return stroke. It is not a matter of any importance what the length A K is when compared with the stroke of the piston, and for conveni- ence A K is usually made about four inches, excepting in high speed engines. All that we care about is, that when the piston ACTION OF STEAM IN THE CYLINDER. 91 has moved through one-tenth of its stroke, the card shall have done so also, and that the motions go on corresponding in this way throughout the stroke. Then we have only to look at the indicator card to see what pressure of steam there was in the CPE P O H I J K 17 16 15 14 13 12 11 cylinder at any part of the stroke. In this particular case a *V spring was attached to the piston of the indicator, which means that for every one pound pressure on the square inch of the piston, the pencil of the indicator will rise ?T of an inch. If we have 48 pounds boiler pressure, the pencil will rise two (2) inches as soon as the steam is admitted up to the point i; then, as the piston and card move, the pencil, still held up by the steam, moves to 2, then to 3. Somewhere about this point the steam is cut off, then the steam pressure falls as the piston moves on, and the pressure can no longer compress the spring so much, and the pencil falls gradually to 4, then to 5, and so on to 10, where the steam is exhausted into the air, and the spring being no longer compressed, the pencil falls to the line called atmospheric line. At ii the engine begins the return stroke, and up to 19 the steam continues to exhaust into the air; at this point the valve 92 THE STEAM-ENGINE AND THE INDICATOR. closes, and what is left in the cylinder is compressed until the point 21 is reached, when steam is admitted again and the spring compressed up to I. From this curved figure we must now find what power the engine was exerting. We measure the distance in the center of each of the spaces A B, B C, CD, up to and including /A", by a scale which has the inch divided into 24 spaces, each space on the scale represents one pound, on dotted lines drawn be- tween the above spaces A B etc. These pressures added to- gether and divided by ten the number of spaces will give the mean effective indicated pressure acting on the piston during one stroke. To find the foot pounds raised per minute, we multiply the area of the piston by the mean pressure and by the stroke multiplied by two. FIG. 10. If the engine is a double-acting one, the diagrams for each end of the cylinder are usually taken on the same card, giving a double figure, as in fig. 10. Bach of these diagrams has its own mean pressure, and they are rarely the same. In practice they are nearly always treated as above; the horse-power for each end of the cylinder being rarely calculated separately. In the present instance the mean pressure of the left-hand diagram is 28.16 pounds, and that of the right-hand one 29.22 pounds; the mean of both is 28.69 pounds. To find the foot-pounds raised per minute we multiply the mean pressure, 28.69, by twice the stroke in feet, by the number of revolutions per min- ute, and by the area of the piston in square inches. Example. Assuming the diameter of the cylinder to be 12 ACTION OF STEAM IN THE CYLINDER. 93 inches and the stroke 24 inches, making 200 revolutions per minute, what number of foot-pounds will be exerted? 28.69 X 200 X 2 X 113 = 1,296,788 foot-pounds per minute. Having now shown what power an engine is exerting in the simplest way, that is to say, how many pounds weight it raises in a minute, we will now explain how Watt arrived at this method. CHAPTER VII. HORSE-POWER. THE power of a horse, or that part of his muscular force which in traveling he is capable of applying upon the load, has been variously stated by different authors. It is not the force exerted by a dead pull, or for a short period, by which we are to estimate a horse's strength, but what he can exert daily, for a long period, without injury to his powers. That is the standard for practice. The real horse-power, that which a good horse can lift, ac- cording to experiments made by Smeaton, is twenty-two thou- sand (22,000) pounds one foot high per minute. This power was derived from the average force exerted by the ordinary draft-horses working at mines. Early English miners had no other means of raising ore. Their apparatus consisted of a fixed pulley at the surface, over which a rope passed. To one end of this rope a horse was hitched, and to the other end a bucket, which latter, on being lowered in the mine and loaded, was raised to the surface by the horse walking horizontally from the pit. London brewers also used horses for pumping by gins and winches. Horse-power of a Steam-engine. When James Watt began to replace the old-fashioned horse- gins and winches for pumping water with his steam-engine, he soon found that some standard of power should be adopted, to enable his customers to obtain an engine suited to the purpose. It was natural that the horses superseded by the steam-engine should be used as the standard of comparison, and thus the term "horse-power" was introduced. About the year 1784, James Watt was making engines for the London brewers, who were using horses for pumping purposes. When they wished to know what power one of Watt's engines would exert, they asked him how many horses it would be equivalent to. (94) HORSE-POWER. 95 Watt set to work to determine by a series of practical experi- ments what a horse-power was. It meant nothing to tell them that the engine had such a sized cylinder, made so many revo- lutions per minute, with steam of so many pounds pressure per square inch. They knew nothing of cylinders and steam pres- sures, but as long as the term "horse-power" was one of definite meaning, they could understand that. Watt ascer- tained, therefore, that a good London horse could go on lifting one hundred and fifty (150) pounds over a pulley at the rate of two and one-half (2^) miles an hour, or two hundred and twenty (220) feet per minute, and continue the work for eight (8) hours a day. Now the mechanical work done in this case is the same as lifting 220 times the weight through the ^ part of the distance in the same time, thus: 5280 X 2.5 = 13,200 feet traveled per hour, 60 X 150 = 33,000 pounds lifted one foot high per minute, = 350 pounds lifted one foot per second. This experiment resulted in his taking as a unit of power 33,000 pounds lifted one foot high in a minute, which is the same as a force of 550 pounds acting with a velocity of one foot per second. He called this manifestation one horse-power. This power he guaranteed to all his early engines, so that the purchaser, having one and a half times the power of a good horse, should not be in a position to complain of the engine as being inadequate. This standard, or unit of power, has been retained to the present day to express a horse power. In his own practice he obtained an effective steam-pressure, including the vacuum, of course, (for he used steam but little above the atmospheric pres- sure,) of seven (7) pounds per square inch; and he found that his piston speed was about one hundred and twenty-eight (128) times the cube root of the stroke of the cylinder in feet per minute, being one hundred and twenty-eight (128) feet for a one foot stroke, and two hundred and fifty-six (256) feet for an eight (8) foot stroke, It became his habit, therefore, to estimate the power of his engines, and as he took good care to conform to 96 THE STEAM-ENGINE AND THE INDICATOR. his actual practice, his estimates were always very near the mark. At the time Watt introduced this measurement, steam was used only at the atmospheric pressure, or (14. 7) 15 pounds on the square inch, of which 4.7 pounds was considered to be lost by imperfect condensation, and three pounds by the friction of the engine, leaving, as before stated, seven (7) pounds for effective steam-pressure upon the piston. The speed of piston employed averaged two hundred and twenty (220) feet per minute. Watt then calculated the power of his engine by multiplying the square of the diameter of the piston in inches by the cube root of the stroke in feet, and dividing the product by sixty (60). This rule would give a horse power for about seven (7) pounds per square inch of piston, supposing it to move at one hundred and twenty feet per minute. When Watt first used the term horse power for raising coal and pumping water, it meant work actually done in the pumps, etc., not the work done by the steam. To determine the horse-power of an engine, Watt, and those who immediately followed him, supposed every square inch on the piston to be able to lift a weight of seven pounds; and when doing this work, it was found that the piston would move through two hundred to two hundred and fifty-six feet a minute in a double-acting engine. The area of the piston in square inches multiplied by seven pounds, multiplied by the number of feet traveled through per minute, divided by thirty-three thousand (33,000), was called a horse-power. It is curious to observe that the seven pounds mentioned here were not sup- posed to be seven pounds of mean steam pressure on the piston, but seven pounds of pressure actually transmitted through the pump-rods, and was equivalent to .considerably more than seven pounds of steam-pressure, for all the friction of the machine had to be added, as well as the power required for the air pumps, etc. Smeaton considered that in his improved engines of New- comen's type, which preceded Watt's, while his mean steam- pressure was 10.5 pounds, 1.74 pounds or 16^ per cent, of this was exerted in overcoming friction. Now it means the work done by the steam; from this the friction of the moving parts HORSE- POWER. 97 must be deducted before we get at the power transmitted through the shaft. All of Watt's calculations were made accordingly, and thus at its first introduction the term " nominal horse-power" really meant something which bore a fixed relation to a real horse- power, and at the time, the use of the term was found not only convenient but almost indispensable. At the present day, pressures are employed as high as five hundred pounds per square inch, and instead of piston-speeds of one hundred and twenty-eight times the cube root of the stroke, the length of stroke is now known to have but little in- fluence on the speed, and we have many engines running at six hundred times the cube root of the length of their stroke, in feet per minute. Originally, the number of horse-power defined at once the size and the power of an engine; but when a variety of steam- pressures and speeds came to be employed, the same expression could no longer answer both purposes, and a distinction was in- troduced, which still prevails, between the nominal and the actual horse-power; the former being applied to the size of engine, irrespective of the pressure or speed employed, and the latter to the power which they exert. The term nominal horse-power has, moreover, acquired a variety of significations in different localities, and it has become difficult to tell, in any case, precisely what is meant by it. In fact, it is merely an expression for the diameter of cylinder and length of stroke, or a measure of the dimensions of an engine, without any reference to the amount of power actually exerted by it. The term nominal is now commonly confounded with the term commercial as applied to the horse-power of engines, and the name theoretical horse-power is substituted to represent the received scientific horse- power of 33,000 foot pounds lifted one foot high in one minute. In the present advanced state of engineering the term nominal horse-power is seldom used; engineers, although employing the term, do so with mental reservation, or at least mentally define it in consideration of pressure per square inch, area of piston in square inches, and velocity of piston in feet per minute. 7 98 THE STEAM-ENGINE AND THE INDICATOR. Work is done when a force overcomes resistance through any space. For instance, the force of gravity acting on a mass of one pound of anything is commonly called a force of one pound; and if the weight be allowed to move downwards any distance, whether we still hold it in our hand, or allow it to fall freely vertically, or down a curve or an inclined plane, so that there is always a distance traversed by it in a vertical direction, the force of gravity is said to do work. Again, in lifting a weight, we do work, for we overcome the force of gravity through a distance. Pressure in a boiler does no work on the shell, but the steam, if properly directed, will do work. Pressure on a piston does work when the piston yields to it. This work, divided by the time in which it is executed, gives the power. Work is, therefore, the product of three simple elements, force, velocity and time, as has been already stated. Power is the product of force and velocity; that is to say, a force multiplied by the velocity with which it is acting is the power in operation. The work done by a force is measured by the product of the force into the distance through which it acts. The unit of work commonly employed is the work done by gravity on the mass of one pound in falling through one foot, and is commonly called a foot-pound. A force of fifty pounds acting through a distance of four feet is said to do: 50 x 4 = 200 foot pounds of work. The number of units of work performed in a given time, say one minute, is a measure of the efficiency of the agent em- ployed. Man- power. Man-power is a unit of power^ established by Morin, to be equivalent to fifty foot-pounds of power, or fifty effects; that is to say, a man turning a crank with a force of fifty pounds and with a velocity of one foot per second is a standard man-power. An ordinary workman can exert this power eight hours per day, without overstraining himself. Horse-power is a unit, as before stated, of power established by Watt, to be equivalent to a force of five hundred and fifty HORSE-POWER. 99 pounds acting with a velocity of one foot per second, which is the same as a force of thirty-three thousand pounds acting with a velocity of one foot per minute. That is to say, one horse- power is five hundred and fifty foot-pounds of power or effects, or eleven man-power of fifty effects each. The product of any force in pounds, and its velocity in feet per second, divided by 55) gives the horse-power in operation. In Watt's rule for horse-power is given a velocity of only one foot per minute, which is equal to two-tenths (o. 2) or \ of an inch per second about the velocity of a snail. The force corresponding to this velocity is 33,00x3 pounds, or about 15 tons, which is too large for a clear conception of its magnitude, and a horse can never pull with such a force. A horse can pull 550 pounds with a velocity of one foot per second, which is the most natural expression for horse-power. This expression is used on the continent of Europe. FOREIGN TERMS AND UNITS FOR HORSE-POWER. Countries. Terms. English Translation. Unit. English Equivalent. English French German Swedish Horse-power. Force de cheval. Pferde-kraft. Hist-kraft. Horse-power. Force-horse. Horse-force. 550 foot-pounds. 75 kilogr. -metres. 513 Fuss-pfunde. 600 skal-pund-fot. 550 foot-pounds. 542.47 foot-pounds. 582.25 foot-pounds. Russian Sul-lochad. Force-horse. 550 Fyt-funt. 550 foot-pounds. An engine which raises 550 pounds through one foot in one second is said to accomplish one horse-power. When absolute horse-power of a steam engine is required, the "Indicator" is attached to the engine cylinder so as to be in communication with each side of the piston, and the action of the steam in the cylinder is registered on a piece of paper called a card or diagram, from which the average steam -pressure on the piston can be calculated. Example. A steam-engine the area of whose piston is A = i TO square inches, the mean pressure on the piston by the in- dicator diagram is p = 50 pounds per square inch. Now the product, A p = no X 50 = 5500 pounds, expresses the whole pressure on the piston; this multiplied by the length of the stroke, L = 2 feet, will give 5500 X 2 = n,ooo foot-pounds, the amount of work done in one stroke of the piston; and this IOO THE STEAM-ENGINE AND THE INDICATOR. product multiplied by the number of strokes, s = 10 in one second, gives: A p L s = no X 50 X 2 X 10= 110,000 foot-pounds done by the steam in one second of time; this divided by 550 gives the horse-power; hence the expression: A * L * = "0X50X2X10 20Q h 550 550 Duty. In large engines, especially pumping engines, the term "duty" is a measure of their efficiency, and is applied to indi- cate the number of millions of pounds raised through a height of one foot by the burning of one hundred pounds of coal in England one hundred and twelve (112) pounds is used. But this measure, though suitable for estimating the work done by pumping engines, is not convenient for other purposes, and it has become the more common practice to estimate the perform- ance of an engine by ascertaining the number of pounds of coal burnt per hour for each horse-power at which the engine is working. This gives a useful measure in small numbers, easily remembered. It was formerly a common performance with steam-engines to consume from four to ten pounds of coal per hour per horse- power. In the present state of the arts a first-class automatic cut-off engine very seldom exceeds the former, and in order to form an idea of the number of pounds that should be consumed per hour per horse-power, we deduce the duty of a modern engine as follows: Example. Let the duty be estimated by the burning of one hundred pounds of coal. Then four pounds do the work rep- resented by 550 x 60 x 60 = 1,980,000 foot-pounds per hour. Therefore one hundred pounds do the work represented by: 1,980,000 X loo _ 49)500)000 foot-pounds, the duty of the engine. 4 This being so, it follows that the duty of an engine which would produce a horse-power by the consumption of one pound of coal per hour per horse-power would be four times as great, or would be represented by 198,000,000 foot-pounds. HORSE-POWER. IOI The progress made in the economy of fuel by successive im- provements in the steam engine may be readily traced by com- parison of the number of pounds of coal burnt per hour per horse-power. Thus, in Smeaton's early engines, on Newcomen's principle in 1775, the consumption was thirty pounds of coal per hour per horse-power. In his later engines it was improved to eighteen pounds per hour. In Cornish pumping engines originally the consumption was eleven pounds, in the year 1811; in 1842, one and three-quarter pounds; and in 1872, it had increased to three pounds. It is said that Watt began with eight pounds and reduced the con- sumption to three pounds. Mr. George H. Corliss, in 1878, reduced the consumption of coal per hour, per indicated horse-power, to one and seven-tenths pounds; coal per effective horse-power per hour was one and eight-tenths pounds; duty 109,979,487 foot-pounds for each one hundred pounds of coal. Mr. E. D. Leavitt, Jr. , about the same time, consumed one and sixty-three hundreths pounds of coal per indicated horse- power per hour, and the duty was 111,548,925 foot-pounds for each one hundred pounds of coal consumed. Prior to 1860, the average consumption of coal for driving the best marine and stationary engines was about four pounds per hour per horse-power, as per indicator diagrams. In 1872 it appeared, from a comparison of nineteen ocean steamers, that the consumption had been reduced to an average of two and one- tenths pounds, being a saving of about fifty per cent. , and in stationary engines the average was three pounds, a saving of about thirty- three per cent. One pound of ordinary coal develops in its combustion about ten thousand units of heat, which, in their turn, represent: 10,000 X 772 = 7,720,000 foot-pounds of work. This number of foot-pounds represents a consumption of about one-quarter of a pound of coal per hour per indicated horse- power; whereas few engines of the present day produce an in- dicated horse-power with less than ten times that consumption, or say two and one-half pounds of coal. IO2 THE STEAM-ENGINE AND THE INDICATOR. Horse-Power by the Indicator. From the experiments of Watt the standard unit of work or power, as before stated, is one pound lifted twelve inches, or one pound of force acting through one foot of space, and is called the foot-pound; and 33,000 foot-pounds, or units of work, performed in one minute, or 550 foot-pounds in one second, make a horse-power. We have also shown how to calculate the number of foot- pounds raised by the engine per minute, and if we divide that number by 33,000 we get the indicated horse-power of the engine. If the engine is a single-cylinder one, the indicated horse- power is: Area of Cylinder x Mean-pressure X Revolutions X 2 X Stroke 33,000. If the engine were a double-cylinder one, the power of both cylinders would have to be added together to get the power of the engine. Where there are a number of cards all taken from the same engine to be calculated out, a further simplification is made. Instead of multiplying the area of the piston by 2, and by the stroke, and dividing by 33,000 each time for each card, we may find what this sum, which is invariable for each particular engine, is, and multiply it by the mean pressure and the revo- lutions. This quantity is called the horse-power constant for the engine, and is the number of horse-powers which would be ex- erted by one pound of mean pressure. It is found by multiply- ing together the area of the piston in square inches and the feet traveled by it per minute, and dividing the product by 33,000. In illustration of the above rules, we will compute the horse- power exerted in the following diagram, taken from the cylinder of a Corliss engine. The diameter of piston was six inches, the length of stroke sixteen inches, and the revolutions per minute 108; diameter of piston rod one and one-half inches. What is the horse-power of this engine by the indicator? Cylinder, 6 inches diameter; stroke, 16 inches; revolutions, 108; boiler pressure, 70 pounds. To find the mean effective pressure on the piston, proceed as follows: HORSE- POWER. 103 Divide the card into ten equal spaces and measure the length of each dotted line or ordinate by the scale corresponding to the spring of the indicator (which in this case is 30 pounds equal to one inch in height). The sum of the lengths of the ten or- dinates amounts to 344 pounds, which divided by ten, the num- ber of ordinates, gives an average mean effective pressure of 34.4 pounds per square inch. FIG. ii. To calculate the indicated horse-power, multiply the area of the piston in square inches by twice the length of the stroke in feet, and the product by the number of revolutions per minute. (This product is known as the " piston displacements' 1 } Divide this product by 33,000 and the result is the " ''horse-power con- stant"" 1 or the power developed for every pound of mean effective pressure. Multiply the quotient by the mean effective pressure, (ascertained from the diagram) and the result will be the indi- cated horse-power. The area of the piston = 6 X 6 X 0.7854 = 28.274." The area of the piston rod = I ' 5 X I>5 X -7 8 54 _ o 104 T HE STEAM-ENGINE AND THE INDICATOR. Average area of piston, less one-half area of rod, 27.391. (28.274 0.883 27.391.) The speed of piston in feet per minute l6 X 2 X Io8 = 288 feet. The constant for this engine is, therefore, HP 27 ' 391 x 28S = 0.239, the horse-power constant. 33,000 The mean pressure, as per diagram, is 34.4 pounds, and the power developed is, HP 34.4 X 0.239 = 8.22 horse-power. Where great accuracy is required in estimating the power of steam-engines from indicator diagrams, care should be taken to calculate the power of forward and back strokes separately, as the mean effective pressures are not always alike. In this manner the power exerted by an engine may be as- certained under every variety of circumstances, and also the power required for every kind of machine. Measuring the power required by a single machine among many running in a manufactory requires great care, but can be done with certainty, even to a small fraction of a horse-power. It is necessary that every thing should be in the same condition during the whole experiment. The proper time to test is after running for several hours, and directly after stopping, when everything is in the best working condition; say, at noon-time. First indicate for the shafting alone, afterwards put on the machine to be tested, the power required for which is to be as- certained; after it has been running for a few minutes, and, finally, after the belt has been thrown off, indicate for the shaft- ing again. In case the pencil should run over the paper several times, it should be ascertained if it follows the diagram exactly when re- moved a little from the paper. The first and third diagrams (that is the friction diagram of the shafting) should be identi- cal, and the excess of the second diagram is the power required by the machinery tested. Care should be observed that all the diagrams are taken at the same speed of the engine. HORSE-POWER. 105 In all cases the greatest pains should be taken to determine if the diagrams are a true representation of the power exerted. See if the pencil will repeat the diagram both when in contact, and when not in contact with the paper. Often the diagram will not repeat exactly. Whenever this is the case, the pencil must be allowed to run over the paper a sufficient number of times, and the average of all the figures must be taken as the true one. As before stated, the indicator-card is usually run out, or in other words, the mean pressure of the card is usually ascertained by reading off with the aid of the scale the different mean pres- sures on each of the ten spaces; then adding them together and dividing them by ten, or whatever number of spaces there are. This is correct, provided each reading is an accurate one. The following is a far better and easier method: Take a long strip of paper, say one-half an inch wide, and from 10 to 20 inches long, according to the nature of the card. Mark a starting point on the edge near one end. Then lay the strip of paper along the first dotted line and mark off the length of second dotted line, then lay it on the second space and add the length to second dotted line, and so on to the tenth dotted line. By this means the lengths of each of the ten lines are laid end to end. If we now take a rule and read off how many inches there are in the whole length, and divide them by ten, we get the number of inches in the mean pressure of the whole card. Generally expressed, we multiply the total number of inches read off the strip by the scale, and divide by ten. This is one of the best and safest, if not the very best, way of finding the mean pressure of a card or diagram; it is certainly greatly superior to the method of reading off ten different pres- sures, and adding them together and dividing by ten as hereto- fore described. How to Divide a Line Into a Number of Equal Spaces. A foot-rule or scale is usually divided into inches, halves, quarters, eights and tenths of an inch; and, when the line to be divided into a required number of equal spaces is a multiple of those spaces, it is, of course, easy to divide it. Thus it is easy, by applying the rule, to divide a line four io6 THE STEAM-ENGINE AND THE INDICATOR. inches long into four inch spaces, or eight half-inch spaces or sixteen quarter-inch spaces, or thirty-two eighth-of-an- inch spaces. But, when the line is not such a multiple of the space, it cannot be divided by applying the rule to it; and the following method may be used: For instance, a line 41 inches long is to be divided into ten equal spaces. First draw a line at right angles to the given line, at one end of it; then take a strip of paper, and, applying the rule to the strip, mark off on it ten equal spaces, which together will exceed the length of the given line; then place one end of the strip at the open end of the given line, and carry the other end of the strip up FIG. 12. iintil the last point marked off on it touches the right-angled line, and through the points on the strip draw lines parallel with the right-angled line to the given line; and the given line will be divided as required. Thus let A B, Fig 12, be the given line; draw B D at right angles to it; the first 10 equal spaces on the rule, which will exceed the length of A B (2^ or 2.062) will be ten one-quarter inches; mark this ten one-quarter inches off on a strip A to C; place the end A of the strip to the end A of the line, and move up the strip until the point C touches B Z?/and, through points i, 2, 3, 4, 5, 6, 7, 8, 9, and 10 on the strip, draw lines #, , c, e ift &i h, i, and m, parallel with B D ; and the line A B will be divided into ten equal spaces. HORSE-POWER. 107 To those who are frequently in the habit of computing the horse-power of engines from diagrams, this method will be found very advantageous. The Planimeter. In the present state of the arts there is a most ingenious in- strument called a planimeter, which is now in general use for finding the mean pressure. This instrument not only enables one to measure the areas of indicator diagrams correctly, but the FIG. 13. mean pressures may at once be read off, without the aid of in- tricate mathematical calculations. The action of the plan- imeter is quite simple, as will be readily understood by Fig. 13. It consists only of two arms, hinged together, and a wheel. At the end of each arm there is a sharp point. In using the instrument one of these points is stuck lightly through the paper, and the other is moved along the line drawn by the indi- cator pencil, until it has passed entirely around and returned to the point it started from. Meanwhile the wheel rolls about on the paper. On the edge of the wheel there are numbers, and opposite the upper part of it there is a pointer or zero mark. When the instrument is in position and the engineer is ready to IO8 THE STEAM-ENGINE AND THE INDICATOR. move the point along the line, as already described, he reads the number opposite the pointer. He reads it again when the pointer comes back to the starting place, and the difference be- tween the two readings is the area of the card in inches. He next measures the length of the card by means of a machinist's scale, graduated say to hundredths, and he divides the area, as found by the planimeter, by the length, as found by the scale. The result is the average height of the card. Multiplying by the scale of the card gives the average effective pressure. The planimeter is one of the most wonderful instruments yet invented. It will find the area of the most irregular card just as easily and just as exactly as it will find the area of a square. It is so very simple in construction that it was announced, when it was first introduced, that there was something mysterious be- hind it. This is not so, however, for its action can be fully explained, though not without the use of algebra and higher mathematics. Directions for Using the Planimeter. To find the area of a diagram, place the instrument on the drawing (whether a plan or indicator diagram), in about the position shown, that is to say, so as to allow perfect freedom of motion in every direction in which it is necessary to move; sink the needle-point Pa. little so that the needle will remain fixed, and place the weight upon it. Then place the point of the tracer, F, upon any given point, say <2, of the outline of the figure to be measured, and either adjust the wheels to their respective zeros or take a first reading where they happen to stand; follow the outline of the figure carefully with the tracer-point, moving in the direction taken by the hands of a watch, returning to the starting point, Q; then the index must be read. Having started from zero, suppose we find that the highest figure on the roller wheel, D, that has passed by zero on the vernier is 2, which in this style of planimeter represents units, and we find the number of intermediate graduations that have also passed zero on the vernier to be 4, then we find the number of the graduation on the vernier, E, which exactly coincides with a graduation on the wheel, to be 8; then we have 2.48 HORSE-POWER. 109 square inches as the area of drawing. If we start with an old reading, instead of from zero, the first reading should be de- ducted from the second reading, then the difference represents the area of the drawing. If the amount of the first reading should exceed that of the second, 10 should be added to the second reading before subtracting. If the figure is drawn to a scale, multiply the result by the square of the scale for the actual contents of the surface which the drawing represents. If it is an indicator diagram, and we have found the areas, as per above directions, to be 2.48, divide this by the length of the diagram, which we will assume to be 4 inches, and we have 0.62 inch as the average height; multiply this by the scale or number of the spring, which in this instance we will call 40, and we have 24.8 pounds as the average pressure per square inch on the piston. FIG. 14. When a set of diagrams are taken, which are of the same length, it is only necessary to multiply the area in square inches with a co-efficient obtained by dividing the "scale" with the length in inches. For instance: Area = 3.80 square inches Length of diagram = 4. inches Scale = 30. pounds per square inch 3- = 7.5 co-efficient 3.80 X 7.5 = 28.5 pounds per square inch. In calculating the power from diagrams of condensing engines, it: is usual to measure the area above and below the atmospheric lines separately. This method gives the value of the average vacuum obtained, and thus indicates the extent to which the back pressure is reduced below atmospheric pressure. no THE STEAM-ENGINE AND THE INDICATOR. In measuring the indicator diagram it is of no consequence what the character of it may be, whether most wasteful, like the Figs. 14 and 15, or most economical, like Fig. 16. FIG. 15. For, ascertaining the power exerted, we have merely to measure its included area, and so get the mean-pressure on one square inch during the stroke, which this area represents. This pressure being multiplied into the number of square inches, we have the total number of pounds of force exerted. This force FIG. 1 6. is acting through the distance traveled by the piston. We multiply it by the distance in feet' through which the piston travels in one minute, and the product is the number of foot- HORSE-POWER. Ill pounds of force exerted in one minute. This divided by 33,000, gives the number of horse-power. It is to be observed, that in this calculation force and distance are treated as convertible. However extremely unequal, as in Fig. 17, the pressures may be at different points of the stroke, these are all reduced to an average pressure, which is conceived to be uniformly exerted throughout the stroke. Then, finally, all the power exerted in a minute is conceived as a certain number of pounds of force exerted through one foot. The above calculation gives what is called "the indicated FIG. 17. power" of the engine not the gross power exerted by the engine. The included area of the diagram represents only the difference between the opposing forces which act to produce and to resist the motion of the piston. The force of the steam must in all cases be first applied to overcome what is called the back pressure. In a non-condensing engine this must be at least the pressure of the atmosphere. It is always, in fact, more than this, by the amount of force that is required to expel the ex- haust steam through the port, passages, and pipe, against the resistance of the atmosphere. Sometimes the excess of back pressure above that of the atmosphere is scarcely preceptible, as 112 THE STEAM-ENGINE AND THE INDICATOR. in diagram Fig. 18. In badly constructed engines, on the other hand, the force required for this purpose may be very great, as in diagram Figures 14 and 15, which are almost too bad in this respect to be credited, but the writer has the originals in his possession. The usefulness of the indicator in revealing defects of this nature can hardly be estimated. Locomotives were run- ning before the introduction of indicators, for high speeds some twenty years ago, with a back pressure of ten to twenty pounds above that of the atmosphere. The office of the condenser and air-pump is to remove the back pressure, or resistance of the atmosphere, from the piston of the engine to the piston or FIG, 1 8. plunger of the air-pump; by which means indeed, it is, to the extent of the vacuum obtained, got rid of altogether, since the atmosphere exerts there the same force to produce motion in one direction that it does to oppose it in the contrary one. But in all cases it is only the net power exerted, after deducting that which is necessary to overcome the back pressure, as rep- resented in the included area of the diagram. A diagram from a condensing or "low pressure" engine differs from one produced by a non-condensing or "high-pres- sure" engine, from the fact that in the former the line of back pressure, instead of being a little above atmospheric pressure, approaches more or less to that of perfect vacuum. HORSE-POWER. 113 In calculating the power from diagrams of condensing or "low-pressure" engines, it is usual to measure the area above and below the atmospheric line separately. This method gives the value of the average vacuum obtained, and thus indicates the extent to which the back pressure is reduced below atmo- spheric pressure; see diagram, Figure 19. FIG. 19. Scale: 16 pounds equal i inch. In this the average mean pressure due to the steam was 21 + 21 + 6 = 48 pounds, which divided by 10 (the number of divisions on the card) equals 4.8 pounds; and the average vacuum realized was 12 + 12 + 12 + n + 9 + 6.5 + 5 + 4.5 + 4 -f 2.5 = 78.5 pounds, which divided by 10 equals 7.85 pounds; showing that the power realized in this case by removing the resistance of the atmosphere was about sixty per cent, of that shown by the indicator, thus: _ 6o per cent In well constructed engines with an early cut-off, the expan- sion curve, eg, (diagram 19,) will often cross the atmospheric line, A D, before the piston has moved half the length of the cylinder. In such cases as this the mean pressure represented 114 TH E STEAM-ENGINE AND THE INDICATOR. by the area above the atmospheric line, A D, will be less than below it, which difference is due to the reduced back pressure by reason of the comparative vacuum in the condenser. The above diagram, Figure 19, indicates a large amount of expan- sion. Indicated Horse-power. The indicated horse-power is the power developed by the steam on the piston of the engine, without any deduction for friction. The indicated horse-power is calculated from the diagram or cards taken by the application of the indicator to the steam engine cylinder. It is the total unbalanced power of an engine employed in overcoming the combined resistance of friction and the load. Effective Horse-power. The effective horse-power is the actual and available horse- power delivered to the belt or gearing, and is always less than the indicated, from the fact that the engine itself absorbs power, due to the friction of its moving parts. Engine Friction. The power absorbed in driving an engine against its own friction is a most variable quantity. With a good and well constructed engine having ample bearing surfaces, efficient means of lubricating them, and valves nearly balanced without over-complication, the friction may not exceed ten per cent, of the indicated power. But in badly constructed engines the friction may be nearer fifty per cent. In the case of an engine having ordinary unbalanced slide valves, it is probable that quite one-third of the whole frictional resistance is due to the valve cut-off. The heat due to the internal engine friction that is to say, the friction of the valves and piston is imparted to the steam, and either the whole or greater part of it is carried to the condenser or atmosphere with the exhaust steam. The power absorbed in overcoming friction is not only wasted, but it is wasted in wearing out the engine. In the diagram, Figure n, the calculation gave what is called the indicated power, that is, the effective available power of the HORSE-POWER. 115 engine. It does not show the gross or whole power of the engine. This gross power is reduced to effective motive power in three ways, namely: First. In expelling the steam left in the cylinder at the end of the stroke, the expelled steam carrying its heat with it to the atmosphere in a non-condensing or "high-pressure" engine, and to the condenser in a condensing or "low pressure " engine. Second. In compressing the steam in the cylinder after the exhaust-port is closed, but as this steam is again used after com- pression, the power used in compressing it is not necessarily wholly wasted. Third. In overcoming the friction of the moving parts of the machinery, including, in locomotives, the friction on rails, and, in stationary engines, the friction of the belt or gearing. The effective, available motive power will therefore vary in proportion to the power lost through these reducing causes. The less power required to expel and compress the steam left in the cylinder and to overcome the friction, the greater will be the effective motive power, and vice versa. In calculating this power, however, from a diagram, only the first and second of these causes are, or can be, considered. The piston of an engine is always acted upon by two oppos- ing forces, one propelling and the other repelling, and the difference between them is what in practice is called the effective motive force or power. The propelling force must, of course, in all cases be suffi- cient at least to overcome the repelling force or back-pressure. This back- pressure, as will presently be seen, is always greater in non-condensing or "high-pressure" engines, than in con- densing or "low-pressure" engines. In the former the pro- pelling steam left in the cylinder at the end of the stroke (that is, the exhaust steam) escapes, or is expelled into the air; in the latter, into the condenser. In the former the back-pressure must necessarily be at least the pressure of the atmosphere, which averages about fourteen pounds to the square inch (see Fig. n), but it is always greater than this, because of the fric- tion of the exhaust steam in the ports and pipe connections, and in badly constructed engines it is much greater. In condens- ing, or "low-pressure" engines, the back-pressure should Il6 THE STEAM-ENGINE AND THE INDICATOR. always be less than the pressure of the atmosphere, depending upon the approximation to vacuum obtained in the condenser. In the diagram, Fig. 20, taken from a non-condensing engine, it will be seen that the back-pressure line, gdh,\s considerably above the atmospheric line, A D, indicating excessive back- pressure. Excessive back-pressure in a non-condensing engine is caused by, or results from, too great impediment to the escape of the exhaust steam, and in condensing engines to imperfect vacuum in the condenser. The value of the indicator in revealing de- fects of this kind cannot be overestimated. FIG. 20. -er The difference between a non-condensing and a condensing engine is, as has been seen, that in the former the exhaust steam escapes or is expelled more or less directly according to the construction of the port-passages and pipe connections into the air, and in the latter into the condenser. In the former the back-pressure is the pressure of the atmos- phere increased more or less as the escape of the exhaust steam is more or less impeded. In the latter the back-pressure de- pends chiefly upon the pressure of the exhaust steam, or, in other words, the degree of vacuum, in the condenser. HORSE-POWER. 117 A perfect vacuum cannot in practice be had but an average of about 26 inches or 13 pounds is usually obtained by the gage; diagrams generally show from 3 to 4 pounds less. The approxi- mation to a vacuum, and corresponding diminution of back- pressure, are effected in three ways, namely: First. The temperature of the condensing water. Second. The pressure of the atmosphere. Third. The friction of the exhaust-pipes and ports. First. If the temperature should be 32 degrees Fahrenheit, the pressure would be only 0.085 pounds to the square inch, and the vacuum as nearly perfect as is obtainable. The con- densing water is, however, usually taken at 40 to 80 degrees, and leaves the condenser at from 90 to 120 degrees, making the temperature in the condenser generally about 100 degrees, which would give a back-pressure from this cause alone of about one pound to the square inch. Second. If the barometer stands at only 28 inches, 13. 7 pounds would be a perfect vacuum; 30 inches of mercury being equiv- alent to 14.7 pounds; and if the water in the condenser be at a temperature of 130 degrees, its vapor will form a resistance of 2.21 pounds; therefore the lowest attainable vacuum would be but 13.7 2.21 = 11.49 pounds. Whereas, if the barometer stood at 31 inches, a perfect vacuum would be 15.2; and if the water was but 100 degrees its vapor would give a resistance of only 0.9 pound, and consequently the highest attainable vacuum would be 15.2 0.9 = 14.3 pounds, making a differ- ence of 2.81, or a gain of twenty per cent. Third. The friction of the exhaust-pipe and ports will be ex- cessive, if they are too small, to the same extent as in the case of non-condensing engines. The water used for steam engine purposes invariably contains more or less air, which if allowed to accumulate would grad- ually destroy the required vacuum. It is necessary, therefore, to draw off this air as well as the water, and this is done by means of an "air pump" worked by the engine; and, of course, the power required to do this, although needfully expended, is so much power to be deducted from the given power, reducing the efficient motive power of the engine. The power thus ex- pended is usually equivalent to from one-half to one pound n8 THE STEAM-ENGINE AND THE INDICATOR. pressure. But it is frequently necessary to raise the condensing water from a lower level to the line of the condenser, and in that case the power required to do this work is also power to be deducted from the gross power, also reducing the efficient mo- tive power of the engine. In all cases it is only the net motive power, after deducting the power needed to overcome the back- pressure, that is represented in the area of the diagram. The pressure of the atmosphere is usually taken as 15 pounds, which is too high, being correct only when the barometer stands at 30.54 inches a most unusual occurrence; but the error is unimportant, and it is very convenient to avoid the use of a fraction, and to say that 30 pounds, 45 pounds, 60 pounds, and so on, represent 2, 3, 4, 5, 6 atmospheres of pressure. Mercury in Pounds, and Vacuum in Inches. TABLE NO. 4. Inches of Mercury. Pounds. Inches of Mercury. Pounds. 2.037 4.074 6.IH 8.148 10.189 12.226 14-263 I 2 3 4 5 6 7 16.300 18.337 20.374 22.411 24.448 26.485 28.522 8 9 10 ii 12 13 14 The principal object of knowing the exact pressure of the atmosphere is to ascertain the duty performed by the condenser and the air pump. The temperature of discharge being known, the pressure of vapor inseparable from that temperature is also known (see Nystrom's Pocket Book, page 400). and this being deducted from the actual pressure of the atmosphere, the re- mainder is the vacuum in which the water would boil. The power of the air-pump is shown in the closeness with which the vacuum approaches this point. The vacuum shown by the indicator will generally vary from that shown by the vacuum gage, when it is constructed with a glass tube, heremetically sealed at the top; for such gages are designed to show the variation from a perfect vacuum without reference to the weight of the atmosphere; but the vacuum shown by an indicator is affected by all its variations. HORSE-POWER. 1 19 Vacuum Gage. The common gage for indicating the vacuum of a condenser, consists of an inverted syphon, or \j shaped tube, the lower part of which contains mercury, and whose legs have a scale at- tached to them, divided into divisions 1.018 inches apart, and indicate pounds pressure, for the reason that the descent of 1.018 inch in one leg, causes a rise of 1.018 inch in the other, making a difference in the level of the mercury of 2.036 inches, which corresponds to one pound. One leg, by means of a con- nection, communicates with the condenser; the other is open to the air. The mercury stands lowest in that leg in which the pressure on its upper surface is most intense; and the difference of level of the mercury in the two legs indicates the difference between the pressure in the condenser, and the atmospheric pressure. Mercurial vacuum gages are made, which indicate directly the absolute pressure within the condenser, by being constructed like a barometer, having the leg containing the mercurial column that balances the pressure to be measured her- metically closed at the top, with vacuum above the mercury, produced in the usual way, by inverting the tube and boiling the mercury in it. It is necessary to lay out the scale accu- rately and have it exactly vertical. On diagrams representing condensing engines, the line of perfect vacuum should be drawn at the bottom, and the line of the boiler pressure, as shown by the steam gage, at the top. The line of perfect vacuum varies in its distance from the atmospheric line, or, more correctly, the latter varies in its distance from the former, according to the pressure of the atmos- phere, as shown by the barometer, from 13.72 pounds on the square inch when the mercury stands at 28 inches, to 15 pounds when it stands at 30.6 inches, and it should be drawn according to the fact, if this can be ascertained. The engineer should always have a good aneroid at command. The principal object of knowing the exact pressure of the atmosphere is to ascertain the duty performed by the condenser and air-pump. The temperature of the discharge being known, the pressure of vapor inseparable from the temperature is also known, and this being deducted from the actual pressure of the atmosphere, the remainder is the total attainable vacuum at that temperature. 120 THE STEAM-ENGINE AND THE INDICATOR. As before stated, the areas of the diagram above and below the atmospheric line, are usually calculated separately, to ascer- tain how effectually the resistance of the atmosphere is removed from the non-acting side of the piston, by those parts of the engine whose function this is. In case of engines working very expansively, however, the expansion curve crosses the atmos- pheric line, and sometimes at an early point of the stroke, as in diagram, Fig. 19. In such cases, the whole space between the atmospheric line and the line of counter-pressure should be credited to the condenser and air-pump; not, of course, to be considered in estimating the power exerted, but for ascertaining the degree of economy in the consumption of steam, which de- pends greatly on the amount of vacuum maintained. The lines having been accurately drawn, as above directed, ascertain, by careful measurement with the scale or planimeter, the mean pressure in each division, between the atmospheric line and the upper outline of the diagram, until this crosses the former, if it does so. Add these together, and point off one place of decimals, or divide their sum by the number of divisions, if there are more than ten, and the quotient will be the mean pressure above the atmosphere during the stroke. Then repeat the process for the area between the atmospheric line, or the expansion curve, after it has crossed this line, and the lower outline of the diagram. Add the two mean pressures to ascertain together which will give the mean average pressure per square inch. Then find the number of square inches con- tained on the surface of the piston; this latter multiplied by the average pressure as found above, this product by the mean velocity of the piston in feet per minute, and divided by 33,000, and the quotient will be the gross indicated horse-power ex- erted; or the power represented by the two areas of the diagram, above and below the atmospheric line, may be calculated sep- arately. The strictly accurate mode of measurement is, to measure the pressure of steam from the line of perfect vacuum, when the line of 15 pounds pressure will come a little above the atmos- pheric line, but it is more convenient, and answers all the pur- poses of the diagram better, to measure each way from the latter. The space above the steam line and between this and the line HORSE-POWER. 121 of boiler pressure, shows how much the pressure is reduced in the cylinder by throttling, or by the insufficient area of the ports, proper allowance being made for the difference of pressure nec- essary to give the required motion to the steam in the pipe; whilst the space between the line of counter-pressure and the line of perfect vacuum shows the amount of resistance to the motion of the piston. On diagrams for non-condensing engines, the line of boiler pressure should also be drawn at the top, and it is well to draw the line of perfect vacuum also, that the engineer may be able to see at a glance the quantity of steam consumed, and to com- pare with it the amount of work done. It is not possible that FIG. 21. the back pressure resisting the motion of the piston shall be less than the pressure of the atmosphere, but it may be a great deal more; and very frequently in non-condensing engines, the line of resistance is as much as 2 or 3 pounds above the atmos- pheric line, though it is quite possible to avoid this excess altogether, as is shown in diagram, Fig. 18, page 112. The mean pressure is ascertained in the manner already directed for obtaining the pressure above the atmospheric line in condensing engines, and the power is calculated in the same way. In the same manner, on stationary engines, the power shown by the frictional diagrams can be calculated, and also the va- 122 THE STEAM-ENGINE AND THE INDICATOR. rious powers shown by diagrams, Figs. 17 and 21, taken when the shafting only was being driven, and when greater or less proportions of the whole resistance are being overcome; whilst on vessels, the effects of different depths of immersion can be determined. So also the power required in non-condensing engines, to overcome the resistance of the atmosphere, is readily ascertained. It often happens, in non-condensing engines working expan- sively, that the expansion curve falls below the atmospheric FIG. 22. line, as illustrated in Fig. 17, and the following Fig. 21. In such cases the enclosed area below the atmospheric line must be deducted from that above this line, to give the power really exerted; for it is obvious that daring the latter portion of the stroke, while the expansion curve ran below the atmospheric line, the pressure of steam was insufficient to overcome the re- sistance of the atmosphere, which was then exerted, in that degree, to retard the motion, and this deficiency must be made good during the earlier portion of the stroke. Generally, engines will give the same figure at each revolu- HORSE-POWER. 123 tion, the pencil retracing the same line so long as the resistance continues the same; but sometimes this is not the case, as in the engine from which the diagram Fig. 22 was taken, where are shown three distinct expansion curves. In such cases, care must be taken to obtain the average diagram. Also, in com- paring the pressures required to overcome different resistances, it is essential that the speed of the engine in each case be the same a requirement often disregarded. CHAPTER VIII. DIAGRAMS SHOWING THE ACTION OF STEAM IN A STEAM- ENGINE CYLINDER. SOME of the disturbing causes on diagrams of a steam-engine which make the real differ from the ideal form of the diagram, have already been considered incidentally. At present the more important and usual of these deviations, are to be classed and considered in detail. These causes affect the power of the engine, as well as the character and shape of the diagram. The indicator diagram is, of course, the key to the action of the steam in the cylinder. A part of the work performed by the steam is spent in overcoming the friction of the engine itself, and consequently, the efficiency of the engine is most fairly tested by the amount of external work absolutely per- formed against a brake or otherwise. Where the efficiency of the steam alone is concerned, how- ever, the diagram is the only true criterion; and it will be nec- essary to deal with its theory carefully to prevent misunder- standings, which are frequent in practice. The Action of Steam in the Cylinder. The action of steam in any steam-engine cylinder is best understood from a diagram representing the varying pressures and volumes through the stroke. An Ideal Diagram. Such a diagram is usually obtained by an indicator applied to the cylinder, and in such case the pressures shown are actually those of the steam in use. For purposes of comparison and calculation, however, it is more convenient to construct an ideal diagram, as nearly as possible, such as would be given by an indicator applied to an engine as nearly perfect as practicable, working under the same conditions. Such a diagram is shown (124) INDICATOR DIAGRAMS. 125 in Fig. 23, where horizontal distances represent volume and vertical distances pressure. The several lines on the ideal diagram will be designated here, reference being had to this diagram. The base lines of the theoretical diagrams are as follows: The Atmospheric Line. When the atmosphere has free access to both sides of the pis- ton of the indicator before steam is admitted, a straight line, A D, will be drawn by applying the pencil to the moving paper; this line is called the line of atmospheric pressure, or zero, on the steam gage. From this line we measure pressure for non- condensing engines. FIG. 23. The atmospheric line should not be taken until after the rest of the diagram has been completed; because as the parts become warm by the steam, slight variations occur in its position, de- pending principally on the alteration in the force of the spring; and since this line serves as the origin from which the pressures are dated, it is necessary to have it laid down as correctly as possible. The Line of Perfect Vacuum. The line FFrepresents it. This line cannot be drawn by the indicator, but must be drawn by hand, parallel with the 126 THE STEAM-ENGINE AND THE INDICATOR. atmospheric line, and at the proper distance below it to repre- sent the pressure of the atmosphere, as shown by the barometer, according to the scale of the indicator diagram. When the actual pressure is not known, it is to be assumed at 15 (14.7 pounds exact) on the square inch, corresponding almost exactly with 30 inches of mercury, which is about the average pressure at the level of the sea. The barometric column falls one one- hundredth of its height for every two hundred and sixty-two feet of elevation above the sea level. The Line of Boiler Pressure. This line is represented by the letters B C, and is also drawn by hand, parallel with the atmospheric line, and at the proper distance above it to indicate the steam pressure per square inch, as shown by a correct steam gage, measured off by the scale of the indicator diagram. It can be drawn by the indicator attached to the cylinder only when the engine is at rest, and while an equilibrium of pressure is established between the boiler and cylinder. It is generally somewhat higher than the initial pressure in the cylinder. The Clearance Line. This line is represented by B V, and is at right angles to the atmospheric line A D, and at such distance from k i m and n, that the included space, B A V, n m and , correctly represents the clearance. This clearance is the cubical contents of the steam-port pas- sages and the space between the piston and the end of the cylinder, or head, to which it is nearest at the end or beginning of a stroke, supposing them, when added together, to be at each end one-twelfth of the whole cubical contents of the cylinder for one stroke of the piston, then the distance A m, would be made one-twelfth (rV) of m D. In 'the diagram, Figure 23, one- twentieth (zV) has been taken, so that the line A m, is one- twentieth (uV) of the length of m D. It is necessary to take these cubical contents into account, for the passages and clear- ance must always be filled with steam at each stroke, which is compressed and expands just precisely the same as the rest of the steam in the cylinder does after the steam has been cut off. INDICATOR DIAGRAMS. 127 It is necessary to draw this line and to add this space to the in- dicator diagram, whenever the theoretical curve is constructed to compare with the actual curve traced by the indicator, and must be reckoned as part of the diagram in calculating the average pressure, and in producing the theoretic curve, or line of perfect expansion. The clearance is, however, rarely given, and it varies in different engines from one to twenty per cent, of the space swept through by the piston in one stroke. If we have the drawings of the engine we can calculate it; if we know the style of engine we can approximate it. The best method, providing the piston is tight, is as follows: Put the engine on the center, remove the valve chest cover, uncover the steam-port on the end where the piston is, fill the steam passage and piston clearance full with water up level with the valve seat; allow it to remain a few minutes, and if it main- tains its level it is evident the piston is tight; then draw off the water, measure or weigh it, reduce it to cubic inches, and we have it exactly. The number of cubic inches of clearance di- vided by the cubic inches of space swept through by the piston in one stroke gives the ratio of cylinder capacity to clearance. This matter will be more fully illustrated hereafter. Division of the Outline Drawn by the Instrument During a Revolution of the Engine. The diagram, Fig. 23, shows all the lines that would be traced by the pencil of the indicator during one revolution of the engine, assuming the action of the steam to be nearly theo- retically correct. In order that the student may better under- stand the subject matter, the following names have been given to the lines represented as follows: The line from / to k, the admission line. The line from k to e, the steam line. The line from e to g, the expansion line. The line from g to d, the exhaust line. The line from d to h, the back pressure, or line of counter pressure. The line from h to i, the compression line. Of these divisions, the first four are drawn during the forward stroke of the piston and until it is at, or very close to, the termination of its stroke, and the last two are drawn during the return stroke. 128 THE STEAM-ENGINE AND THE INDICATOR. Admission Line. The admission line, i k, shows the rise of pressure due to the admission of steam to the cylinder. This line is generally very nearly vertical, and when this is the case, it shows that steam of nearly boiler pressure is had at the commencement of the stroke while the piston is nearly stationary. Should this line incline forward, as shown in Figure 15, or at k in Figs. 17 and 29, curve with the steam line the reverse as indicated; or should this line continue vertically beyond, and then suddenly drop to the level of the steam line, Fig. 16, it signifies that the steam is wire-drawn, and cannot keep up the full pressure as the piston starts forward; but should this line, after projecting above, be suddenly depressed below the level of the steam line, vibrating back and forth one or more times on the latter line with acute angles of return, it may be attributed to the momen- tum of the reciprocating parts of the indicator while running at very high speeds: this will be hereafter more fully explained. The Steam Line. The steam line, k e, is traced while the steam is being ad- mitted to the cylinder, and should be nearly parallel to B C, and is invariably several pounds pressure below it; this loss in pressure occurs from radiation and friction in the pipes from the boiler to the cylinder. This line also represents the initial pressure acting on the piston up to the point of cut-off, and should be of unvarying height to show that full boiler pressure is maintained. It also shows at its termination the point at which the valve closes, or steam is cut off. To maintain a proper steam pressure in the cylinder depends of course, in the first place, upon the amount of steam-port area. It will be noticed in diagram, Fig. n, taken from a Corliss engine, that the piston obtained nearly the full boiler pressure at the very commencement of th6 stroke the initial cylinder pressure was 97 per cent, of the pressure in the boiler; while in the diagram, Fig. 22 (fitted with the ordinary slide-valve and the steam controlled or regulated by a valve in the steam pipe), the maximum cylinder pressure reached but 66 per cent, of the boiler pressure, notwithstanding the slower speed of the engine, the former making ninety, and the latter but forty revolutions per minute. INDICATOR DIAGRAMS. 129 An important consideration in connection with the admission of steam is that the maximum cylinder pressure be fully main- tained until the closing of the valve; in other words, that the steam line traced by the indicator should, as much as possible, run in a horizontal direction. (See Figs. 9, 10, n, 18, and 23.) To effect this, it is necessary to have the steam-port fully un- covered early in the stroke, so that the steam can be rapidly introduced into the cylinder. Referring to the above mentioned diagrams, we find that the steam-line is kept well up to the boiler pressure, and this pressure is nearly fully maintained until the point of cut-off is reached. If we take into considera- tion the small amount of lead obtained in these cases, we must attribute the comparative good results solely to the employment of Corliss and Buckeye valves, which permit with a smaller amount of angular advance of the eccentric a very rapid and good introduction of steam. In locomotive engines the dia- grams taken with a high rate of expansion, more particularly at high speeds, the steam line generally falls more or less during the period of admission, indicating that the steam-port opening is too small. The Point of Cut-off. This takes place at e. In the theoretical diagram the corner is abrupt, but in practice it is more or less rounded. The dia- gram does not always show clearly the exact point where the convex curve of the rounded corner changes to the concave curve of the expansion line, but the point of cut-off is properly located at the point where the direction of curvature changes from convex to concave. The Expansion Curve. This is represented by the line e g, and results from a fall of pressure due to the expansion of the steam remaining in the cylinder after cut-off takes place. The actual curve, as drawn by the indicator, will be above the theoretical curve laid down by the law of Boyle and Mariotte hereafter explained. That is to say, the pressure is inversely as the volume, and the curve which expresses the pressure for every point of the stroke is an equilateral hyperbola. In all indicator diagrams, a mate- rial difference will be noticed between the true ratio of expan- 9 130 THE STKAM-ENGINE AND THE INDICATOR. sion and the corresponding pressures; the amount of departure of the actual pressures from the theoretical curve bearing, how- ever, a certain relation to the degree of expansion, as will be seen hereafter. There are various causes which produce this action during the period of expansion, but their precise influence is more or less difficult to ascertain. In the first place, leakage at the valves or past the piston is, of course, calculated to alter the actual expansion curve. The effect of leakage, if such occurs, is generally easily de- tected by the irregular form of the indicator curves. The main cause of the peculiar action of the expanding steam is, according to a large number of experiments made, the heat given off by the cylinder to the contained steam after its communication with the boiler has been cut off. This condition is facilitated by the presence of a certain quantity of water, which at the commencement of the expansion has the temperature of the live steam; but as the pressure is reduced in the cylinder this water will be instantaneously evaporated, and thus abstract from the cylinder a certain amount of heat. The heat absorbed with such rapidity is sufficient to raise the pressure considerably above that which would have existed had no condensation and re-evaporation taken place. The amount of heat which can be absorbed depends, of course, upon the difference of temperatures between the steam and the metal. On the other hand, the mean temperature of the cylinder is influenced by the amount of protection against radiation and conduction of heat from the cylinder, by the amount of "throt- tling" from the boiler to the cylinder, by the extent to which expansion has been carried, and by the speed in revolutions per minute. When the communication between the boiler and the piston is o _n, the cylinder will acquir a temperature practically the same as that of the boiler pressure, and if the cylinder contained nothing but dry, or superheated steam, this temperature would probably be maintained for the greater part of the stroke; but owing to a certain amount of water which has been deposited in the cylinder, and which is re-evaporated at the expen e of heat imparted to the cylinder, this latter will become materially cooled by the time the piston has reached the end of the stroke. INDICATOR DIAGRAMS. 13! For these considerations the relative effect of the various de- grees of expansion and of speed will readily be appreciated. As the degree of expansion is increased the quantity of water con- verted into steam becomes also greater, necessitating, however, a larger condensation of high pressure steam during admission; and the longer the duration of the stroke in other words, the slower the engine is running the more heat will be absorbed from the cylinder by the conversion of this water into steam. The Point of Release or Opening of the Exhaust-port. This is at g, Fig. 23. To provide a rapid egress for the exhaust steam, and in order that its pressure may be as nearly as possible at a minimum, after the work in the cylinder has been performed, it is necessary that the exhaust-port should be opened before the piston reaches the end of its stroke. The proper amount of this pre-release depends, of course, upon the velocity of the piston and the quantity of steam to be discharged, or the grade of expansion. If, on the contrary, the steam be confined until the last instant, the back pressure at the com- mencement of the return stroke will be considerably increased, or in proportion to the 'period of admission. The deficiency of early release produces in the indicator-curves a sharp corner at g, at the end of the stroke, as shown in diagrams 1 1 and 20. It will be noticed, also, that a considerable loss of effective pres- sure is caused, for the same reason, as clearly shown by the re- duction of the area of the indicator diagrams. The amount of back pressure against the piston during the remainder of the exhaust, also depends directly upon the amount of release, and, indirectly, upon the speed of the engine. If the exhaust-port is not well open at the end of the stroke, it is evident that the greater volume of the steam must be discharged during the re- turn stroke of the piston until the closing of the exhaust-port; but as the piston attains its maximum velocity at half-stroke, the minimum back pressure above the atmospheric line must then be greater than it would be under the more favorable con- dition of premature escape of the steam. Therefore, the non- release of the steam before the end of the stroke involves not only a direct loss of the work done by the steam, as shown by the corner cut off from the indicator diagrams 1 1 and 20, but 132 THE STEAM-ENGINE AND THE INDICATOR. its injurious effect is also manifest during the greater part of the return stroke. The loss of work done through an early release of the exhaust is more than regained during the return stroke, the back pressure against the piston becoming reduced to that of the atmosphere in non-condensing engines. See Figs. 9 and 18. The Exhaust-line. It is, of course, desirable that the pressure of the steam be got rid of as completely as possible before the piston commences its return stroke. This is accomplished by having the exhaust- port and passages sufficiently large, and opening the port a sufficient time before the termination of the stroke, according to the density of the steam to be released and the velocity of the piston. The exhaust line commences at the point of release g, Figs. 18 and 23, where the expansion-curve changes to convex as the pencil travels to the line of counter pressure, and shows the fall of pressure caused by the release or opening of the exhaust- port for the escape of the steam before the forward stroke is finished, in order to diminish the back pressure. In an engine in which there is no pre-release (the exhaust port opening ex- actly at the end of the forward stroke), the diagram during the return stroke is usually a curve more or less similar to the line g d, see Fig. 20. The lower side of the theoretical diagram, Fig. 23, used in calculations, being the line V V, representing the pressure in the condenser, or in non-condensing or "high pressure" engines the atmospheric pressure line, A D. By making the release occur early enough, for example, at the point corresponding to^, in Fig. 23, the entire fall of pres- sure may be made to take place towards the end of the forward stroke, so as to make the back-pressure coincide sensibly with that corresponding to the line V V; then the end of the dia- gram will assume a figure represented by the line g D d, in Fig. 23, which is usually more or less concave. The greatest amount of work is insured by making the release take place at point g, so that about one-half of the fall of pressure shall take place at the end of the forward stroke, from g to Z>, and the INDICATOR DIAGRAMS. 133 other half at the commencement of the return stroke, as indi- cated by the curve, D d. The line g D d is traced while the excess of pressure remaining at the point of exhaust is being released. Back-pressure, or Line of Counter-pressure. If the steam used in working engines were unmixed with air, and if it could escape without resistance, and in an inappreciably short time from the cylinder after having completed the stroke, the back-pressure would be simply, in non-condensing engines (called "high pressure engines' 1 * 1 }, the atmospheric pressure for the time; and in condensing engines, the pressure correspond- ing to the temperature in the condenser, which may be called PIG. 24. Scale : 40 equal i inch. the pressure of condensation. The mean back-pressure, how- ever, always exceeds the pressure of condensation, and some- times in a considerable proportion. One reason for this, which operates in condensing engines only, is the presence of air mixed with the steam, which causes the pressure in the con- denser, and consequently the back-pressure also, to be greater than the pressure of condensation of the steam. For example, an ordinary temperature in a condenser when working properly, 134 THE STEAM-ENGINE AND THE INDICATOR. is about 100 degrees Fahrenheit, to which the corresponding pressure (absolute) of steam is about one pound on the square inch. But the absolute pressure in the best condensers is scarcely ever less than two pounds on the square inch, or nearly double the pressure of condensation. The principal cause, however, of increased back pressure, is resistance to the escape of the steam from the cylinder, by which in condensing engines, the mean back pressure is caused to be from one to three pounds on the square inch, greater than the pressure in the condenser. In non-condensing engines, experiments show that the excess of the back pressure above the atmospheric pressure varies nearly as the square of the speed; this excess of back pres- sure is less, the shorter the cut-off is, in other words the greater FIG. 25. the ratio or grade of expansion; that is to say, the longer the time during which the expansion of the steam lasts. In cylin- ders with a mean of 16 per cent, of release, that is, with the ex- haust port opened when the piston had performed 0.84 of its stroke with steam cut off at one-half the length of stroke that is, with a ratio or grade of expansion of 2 nearly, and with a piston speed of 600 feet per minute, being the maximum of speed in a good engine, the excess of the back-pressure above atmospheric pressure was about 0.163 of the excess of the pres- sure of the steam at the instant of release above the atmospheric pressure. When the pressure falls during expansion, as in Fig. INDICATOR DIAGRAMS. 135 24, as low as the return or back-pressure, this exhaust line does not exist. When the steam is exhausted below the return pressure, as in Figs. 17, 21 and 25, and the exhaust line is forced up from x to /, it indicates a rush of steam from the exhaust chamber back into the cylinder. This shows that the engine is too large for the work, and is working at a loss. When the steam is exhausted at a high pressure, and through cramped passages, the exhaust line extends over most of the re- turn stroke, as shown in Fig. 20. The Back-pressure Line. This is represented by the line d h, Fig. 23, and is the pres- sure behind the piston during the return stroke, and is called back-pressure because it acts in opposition to the return move- ment of the piston. In diagrams from non-condensing engines, (commonly called "high-pressure" engines) it is coincident with one or more pounds pressure above the atmospheric line, (see diagrams, Figs, n and 26) while in diagrams from con- densing engines (commonly called "low-pressure " engines) it is 22 or 24 inches of vacuum below, or such a distance below the atmospheric line as will coincide with the vacuum attained in the condenser (see diagrams, Figs. 16 and 19). The resist- ance offered to the escape of the released steam has the effect of reducing, by a corresponding extent, the effective or indicated power of the engine. When the steam escapes from a non- condensing engine, the back-pressure cannot be less than the atmospheric pressure (14.7 pounds) at the time; and when it escapes from a condensing engine into a condenser, the back- pressure upon the piston cannot be less than the pressure of vapor existing in the condenser. The excess of resistance over these limits depends chiefly upon the state of the steam, the size and direction of the exhaust passages, and the speed of the engine. Therefore, the passages and pipes communicating with the atmosphere should be at least fifty per cent, larger than the ports, and as free from angles as possible. These requirements apply to condensing engines even more strongly, and in addition the condenser and air-pump must be able to maintain a proper vacuum. 136 THE STEAM-ENGINE AND THE INDICATOR. The Point of Exhaust Closure. This is shown at h in diagram, Fig. 23, and is where the ex- haust port is closed against the escaping steam. It cannot be located in all cases very exactly by inspection, for while, like the point of cut-off and exhaust, it is anticipated by a change of pressure due to a more or less gradual closing of the valve, it is not marked by a change in curvature of the line. The Line of Compression or Cushioning. This line, when it exists, is formed by closing the exhaust before the end of the return stroke for example: at the point FIG. 26. corresponding to ^, on Figs. 18, 23, 26 and 27. A certain quantity of steam in the cylinder is then compressed by the piston during the remainder of the return stroke, and the rise of its pressure is represented by the curve h i. In the dia- grams, Figs. 17, 18, taken from one of the most advanced types of engines, this curve terminates at /, and represents the 'most advantageous adjustment of compression, which takes place when the quantity of confined or cushioned steam, is just suffi- cient to fill the clearance at the initial pressure. If this line should be projected above the initial pressure, and then suddenly drop nearly perpendicular to the level of the steam line, thus forming a loop, see Fig. 27, it would indicate an excess of compression, due to closing the exhaust too soon. INDICATOR DIAGRAMS. 137 It is evident that this would be very objectionable, involving a loss of efficiency. In computing such a diagram, the area con- tained in the loop x, at the commencement of the stroke, denot- ing negative work as it were, should be subtracted from the total area included in the indicator diagram. Compression, also, has a useful effect in the working of an engine, by providing an elastic cushion, whereby the momen- tum of the piston and its connections is gradually absorbed, and the direction of motion reversed without "thump" or "shock," so there is no "jar" from the entering steam when a new stroke begins. The proper regulation of compression serves to make an engine work easily and smoothly, and con- FIG. 27. sequently reduces the wear and tear of the working parts. The pressure due to the momentum of these parts will, of course, de- pend upon their weight and velocity, increasing directly as the square of the speed. These data being given, the amount of cushion or pressure required to counterbalance work stored up in the reciprocating parts, can easily be ascertained. It follows that the compression should decrease rapidly as the speed di- minishes, and vice versa. In-fast running engines, especially locomotives, compression also serves to prevent waste from clearance. The capacities of the clearance spaces and the steam-ports are relatively larger than in most other steam engines, on account of the higher speed of the former. These spaces must be filled at the com- mencement of the stroke with high-pressure steam, which is 138 THK STEAM-ENGINE AND THE INDICATOR. obtained either by taking a supply of live steam from the boiler, or by compressing into the clearance spaces the low pressure steam that remains in the cylinder at the closing of the exhaust port. But in the latter process a certain quantity of steam is saved at the expense of increased back-pressure. It should be borne in mind, also, that the total heat of the compressed steam increases with its pressure, and as this latter approaches the boiler pressure, the temperature of the steam in compression is also raised, from that of about atmospheric pressure to nearly the temperature of the boiler pressure. These changes of tem- perature, which the steam undergoes, will affect the surface of the metal with which the steam is in contact during the period of compression. It follows, of course, that the ends of the cylinder principally comprising the clearance spaces, acquire a higher temperature than those parts where only expansion takes place. This is an important consideration, since the fresh steam from the boiler comes first in contact with these spaces, and by touching surfaces which have been thus pre- viously heated by the high temperature of the compressed steam, less heat will be abstracted from the live steam, and therefore a less amount of water be depcsited in the cylinder. Power expended in compression lessens the available power of the engine without necessarily lessening the efficiency of the steam. Under proper management, as stated above, the com- pressed steam gives out during its re-expansion the power directly expended in compressing it. There is, no doubt, a somewhat great proportional loss by friction, but to counter- balance this, the wasteful back pressure is reduced by the earlier closing of the exhaust. The termination of the compression curve should coincide with the beginning of the admission line, i k, see Fig. 23, page 125. As in expansion so in compression the actual curve as shown by the indicator diagrams generally, and more especially those taken from locomotives, do not coincide with the theoretical curve. Here again the application of the law of Boyle and Mariotte, namely, the volume of the retained steam being in- versely as the pressure, comes nearest to practical results. It will not be difficult to account for the fact that the indicated INDICATOR DIAGRAMS. 139 compression curve should be below the theoretical curve. During the period of exhaust the surface of the cylinder cover, piston, and cylinder have become materially cooled. When the exhaust port closes, the pressure and temperature of the retained steam rapidly rise, the temperature of the metal in contact with it rising simultaneously, but owing 'to the surfaces being large in proportion to the quantity of steam, a portion of the steam will be condensed. This loss of compression pressure is at- tended by a corresponding gam of total useful pressure; thus the departure of this curve, as well as that of the actual expan- sion line, below and above the theoretical curves, respectively, shows a proportional increase of the power exerted by the engine, which is clearly demonstrated by the increase of area included in the indicator diagrams. Lead. Lead means the amount of opening given to the steam port, so as to admit fresh steam into the space where the cushioning is going on, just before the piston comes to the end of the cylinder. In such a case the valve is said to anticipate or lead the motion of the piston, and the lead of a valve may be defined as the width of opening of the steam port when the piston is at the end of its stroke. By giving lead to a valve the boiler pressure is brought against the piston just as it is reaching the end of its motion in one direction, and the strain upon the crank-pin is correspond- ingly relieved. The more rapid the motion of the piston, the greater the necessity for giving lead, and accordingly we find that in locomotive engines and the fast running automatic engines, such as the Porter-Allen, Westinghouse, and others, the lead is very considerable. The lead, of which mention has been made, is outside lead, that is, it relates to the admission of steam, but of course lead can be given on the exhaust side of the valve, and in that case it would be called inside lead. The lead and the period of admission should be the same for each end of the cylinder, for each point of cut-off, and, if pos- sible, in locomotive engines in the back as well as the forward Rear. 140 THE STEAM-ENGINE AND THE INDICATOR. It is found necessary, especially with high speeds of piston, in order to insure good action of the steam, that the maximum cylinder pressure should be attained at the very commencement of the stroke. If the steam-port is not opened until after the piston has commenced its stroke, especially where there is but little compression, some appreciable time would be consumed in filling the clearance space and the steam passages with steam. In locomotives where the slide valve is worked by the ordinary link-motion, the steam-port will not open rapidly enough to enable steam of the maximum boiler pressure to fill the space after the receding piston, unless the valve begins to open the steam-port before the piston begins its stroke; that is, before the end of its preceding stroke. The Baldwin Locomotive Works allow from rV (0.0625) t & (- I 875) inch lead according to the class of locomotives, but in ordinary cases from -fa or 0.03125 to rV or 0.0625 f an inch will be sufficient. When the maximum cylinder pressure is attained at the com- mencement of the stroke, the admission line of the indicator diagram the piston being at the end of the stroke will rise in a vertical line (see Figs, u, 16, 19 and 23), but if the maximum pressure is not so attained the admission line will deviate slightly from the vertical (see Figs. 14, 15, and 20). Lead and compression both regulate the steam admission. If the clearance space at the beginning of the admission is already filled with compressed steam, a less amount of lead is necessary, and vice versa. In locomotive engines with the shifting link motion, however, not only the lead but also the compression increases rapidly as the link approaches mid-gear or half stroke; this is not a draw- back, as the increased compression is calculated to facilitate greatly the attainment of the full pressure of steam in the cylinder at the commencement of the stroke. Furthermore, it should be remenfbered that a good admission of the steam depends, not only on the amount of lead, but also on the commencement of it, or, in other words, on the period at which the valve opens the connection with the steam chest preparatory to the next stroke of the piston. INDICATOR DIAGRAMS. 141 The Mean Effective Pressure. The mean effective pressure is the difference between the mean or average propelling pressure, and the mean or average back pressure. This pressure is best obtained from indicator dia- grams. To arrive at it correctly we divide the length of the card into ten or more equal spaces so arranged that there is a half space at each end (see dotted lines, Figs. 9 and n). Ten is a convenient number, but this is immaterial; any other num- ber may be used ; the more numerous the spaces, of course, the greater the accuracy. . The Terminal Pressure. This term is sometimes applied to the pressure at the exhaust point when the steam is released, but as it is an indispensable factor in the calculations, it is properly defined as the pressure that would exist at the end of the stroke if the steam had not been released at that earlier point. A continuation of the ex- pansion curve, as at g, in Fig. 29, page 145, see dotted line, will explain the method of finding it; Figs. 9, 10, n and 19 show that the exhaust has taken place at the end of the stroke; hence in those diagrams terminal and exhaust pressure are the same. This pressure is measured from the extremity of the curve to the vacuum line, V V, hence it is the absolute terminal Pressure. The Initial Pressure. The initial pressure is that pressure which acts upon the pis- ton at the beginning of its stroke up to the point of cut-off, and is always less than that of the boiler, because as soon as the steam leaves the boiler it begins to condense and decrease in pressure. It can receive no more heat from any source, but it must impart heat to everything, and supply all loss resulting from radiation. A portion of the steam is always condensed as it enters the cylinder, from coining in contact with the surfaces which have just been cooled down by being exposed to the colder vapor of the exhaust steam; more especially is this so in slow-running engines where little or no compression takes place. 142 THE STEAM-ENGINE AND THE INDICATOR. Initial Expansion. Initial expansion is the expansion that takes place during the admission of steam before the steam is cut off. The steam line, k e, in diagram Figs. 22 and 28 shows considerable initial ex- pansion, which is desirable in a "throttling" engine; from the fact that saturated steam becomes superheated during the pro- cess of "throttling;" but is not desirable in cut-off engines. Wire-drawing and Throttling. When steam is reduced in pressure by passing through a con- tracted passage, as in a stop-valve partly closed, or in the com- mon "throttle-valve," it is said to be "throttled," and is shown FIG. 28. by the fall of the steam line, k to , as exhibited in Figs. 22, 28, and 60. The term ^wire drawing' 1 ' 1 is almost identical in meaning with throttling, but refers especially to the slow cutting off of steam by an ordinary slide valve, the result in the diagram be- ing a gradual slanting downwards of the steam line until it passes imperceptibly into the expansion line. Diagram Fig. 28 is an example of this, and the dotted lines show what the effect of a quick cut-off would accomplish by means of an expansion valve. With the ordinary valve-gearing, especially the shifting link INDICATOR DIAGRAMS. 143 in common use in locomotive engines, or when a single eccen- tric connected directly to the valve-rod is used, it is impossible to obtain an early cut-off without a certain amount of wire- drawing. If, under these circumstances, an earlier cut-off than half stroke is attempted, wire-drawing becomes excessive. The above diagram, Fig. 28, taken from one of the most ad- vanced types of locomotives, exhibits considerable wire-drawing. The dotted line shows the pressure that might have been ob- tained with the same amount of steam more rapidly introduced into the cylinder, indicating a loss from this cause alone of about ten per cent, of the whole power of the engines. In fact, wire-drawing is due to the area of the port getting less and less in area, the steam undergoing a reduction of pres- sure owing to frictional resistance it has to overcome. This phenomenon is called wire-drawing, or more properly by the French, lamination of steam. Diagram, Figure 28, is worthy of study and emulation by builders of fixed cut-off engines, for the locomotive has simply a fixed cut-off engine, variable by hand. But so long as fixed cut-off engines are controlled in speed by the present system of governor, which, as it were, throttles the steam supply to the engine in the act of respiration, but little improvement can be expected in the realized effect of valve motion. The ordinary. throttling governor is a nuisance that should not be tolerated by intelligent steam-engine builders, for in the best form it robs the steam of twenty per cent, of its work in effecting regulation, and the high relative economy of the standard automatic cut-off engine is entirely due to admitting steam at or near the boiler pressure, and cutting off the quantity required to overcome the resistance, instead of wire-drawing the steam until the mean pressure is equivalent to the resistance per square inch on piston. In the locomotive engine, whilst the communication between the steam-dome and cylinder is not as free with early points of cut-off as in the automatic engine, the wire-drawing is very much less than in throttling engines; and if a valve gear be devised for locomotives which will produce a maximum opening of steam port for all points of cut-off, then for equal initial pressures and grades of expansion the economy of the locomo- 144 THE STEAM-ENGINE AND THE INDICATOR. tive and automatic engines (size of cylinder and speed of piston considered) would approximate. For a given speed, given load, and given condition of track, the resistance is represented by a certain mean pressure per square inch of piston for a single stroke or for any number of strokes, with the elements affecting the resistance unchanged; and a nearer approximation of the initial pressure in the cylinder to that of the boiler, reduced friction in the port opening as the steam flows in, steam line declining less to the point of cut-off, earlier cut-off and higher grade of expansion, would improve FIG. 29. the economy in performance of the locomotive without impair- ing its efficiency otherwise. It is possible to do all this without materially altering the existing valve gear. Modern automatic cut-off valve arrangements are so designed as to avoid wire-drawing with high rates of expansion; the commonest and simplest being by means of double eccentrics, one of which is operated by the governor so as to give a suffi- ciently rapid and early cut-off; see diagrams Figs. 8, 9, n and 18, which show a perfectly steady steam line up to point of cut-off, with expansion through the rest of the stroke. It is an established fact that "wire-drawing" and "throt- INDICATOR DIAGRAMS. 145 tling" are accompanied by direct loss due to the reduction in pressure which takes place during the process, and by indirect waste owing to the increased proportion of work expended in overcoming the back-pressure. Aside from the economic loss, there is the no less serious ob- jection to contracted passages, that, as the cylinder pressure is reduced, (and, therefore, the power of the engine in the same proportion), a large sized engine becomes only equal to one of less size, weight and cost, with more liberal steam passages. Undulations, or Waviness of the Expansion Line. The waviness sometimes seen in expansion lines is caused by the inertia of the indicator piston, and in some cases by the use FIG. 30. of a weak indicator-spring on high speed engines; see diagram Figs. 29 and 30. The weaker the spring the more rapidly the steam will compress it, and consequently the greater will be the velocity of the indicator-piston in rising; but the momentum (which is proportional to the square of the velocity) carries the piston above the point to which the steam pressure alone would have compressed the spring. When the momentum has been destroyed by the spring, the spring then forces the indicator piston below the point where it and the steam would be in equilibrium, and it is again forced too high. These alternate up and down movements produced by the momentum, combined 10 146 THE STEAM-ENGINE AND THE INDICATOR. with the lateral movement of the card, give the wavy line, as shown in Fig. 30. These lines are of great value, as they show precisely the degree of suddenness or violence of the action of the indicator. They may occur at the point of admission, of cut-off, and of exhaust. Diagram, Fig. 29, taken from a high speed engine running at the Brush Electric Light Station, Philadelphia, Pa., in 1882, at 292 revolutions per minute, affords a beautiful illustration of this action. FIG. 31. To diminish the extent of these undulations, the spring of the indicator should be stiff, and its mechanism light. These undulations when excessive make it extremely difficult to determine the mean effective pressure from the diagrams when measured by ordinates. To determine the area it is customary, and more accurate, to sketch a diagram freed from these undu- lations, over the actual diagram taken (as represented by dotted lines in Fig. 30), midway between the crests and hollows of the waves. This is better than drawing a line inclosing the same area with the wavy line. Where the fall of the expansion line is a succession of steps (see diagram, Fig. 31), it shows slight friction in the instrument and that there is no rise of the pencil ; no reaction. INDICATOR DIAGRAMS. 147 The Expansion Curve of Indicator Diagrams. A correct curve does not necessarily show an economical engine, since the leakage out may balance the leakage in, in rare cases, and not affect the diagram. But the opposite is indisputable that an incorrect curve necessarily, and infallibly, shows a wasteful engine, to at least the amount calculated upon the diagram. As indicator diagrams represent the measure of force or pres- sure of the steam in the cylinder at every point of the stroke, the actual card from an engine as compared with the theoretic diagram (other things being equal) indicates the working value and economy of the engine. Therefore, they should truthfully represent the real per- formance of the engine. Diagrams vary in form, from various causes; namely, quality or condition of the steam, leakage, condensation, adjustment and construction; their influence being most noticeable in the expansion curve. This curve will not in practice conform exactly to the true theoretical curve. The terminal pressure will always, under the most favorable conditions, be found relatively too high, the amount being greater as the ratio or grade of expansion increases. Where this is not the case, and the expansion curve of the diagram taken coincides exactly with the theoretic curve, the conclusion can- not be otherwise than that the leakage is greater than the re- evaporation; but in the present state of the arts, there are no practical means of working steam expansively, and preserving the exact temperature due to the pressure while expanding. When the expansion curve falls, throughout its entire length, below the hyperbolic or theoretical curve, it is evidently due to leakage. The expansion curve of the indicator diagram in all ordinary cases terminates above that of the theoretical curve; in fact sometimes far above it, due to the re-evaporation of the moisture in the cylinder. An engineer when indicating an engine should see to it that the piston and valves are tight. Unless they are so, the diagram will not indicate what the engine is really doing, and the engineer cannot ascertain the causes of any peculiarities in the form of the diagram. CHAPTER IX. CORRECT INDICATOR DIAGRAMS. IN order that the indicator diagrams shall be correct, it is essential, first, that the motion of the paper drum shall coincide exactly with that of the engine piston; and second, that the position of the pencil shall precisely indicate the pressure of steam in the cylinder. The first condition is frequently somewhat difficult to bring about, because it is not only necessary that the beginning and end of the motions shall be coincident, but that these and all intermediate points shall be so. Owing to the irregular motion of the engine-piston, consequent upon the varying angularity of the connecting-rod, it is generally advisable to connect the cord in some way to the piston-rod cross-head. If any other point be chosen, it must be carefnlly seen that the motion given does not vitiate the diagram. As the motion of the parts mentioned exceeds in length the motion of the indicator, it must be reduced in length by levers of such proportions as may be required for that purpose. For example: If the stroke of the engine is thirty -six inches, and the length of the diagram is to be four inches, then the lengths of levers are as one is to nine, or if only one lever is used, then the indicator motion must be taken from a point on the lever suffi- ciently far from its fixed end to obtain the reduced travel required. A convenient method to obtain the reducing motion of the piston for the paper drum of the instrument is by a lever swing- ing on a fixed centre, and connected -at its free end to the cross- head of the engine, either by a connecting rod, or a pin on the free end, working in a slot of an arm secured to the cross-head; and on this lever a stud is fixed at the proper distance from the fixed centre (as above shown by calculation), to give the required motion by transmitting it by a cord to the indicator. Either of these arrangements is easily made, and they are (148) CORRECT INDICATOR DIAGRAMS. 149 very convenient, since the motion of the pin to which the cord is attached is simply a vibrating one, and it can generally be so placed as to enable the cord to lead directly to the indicator, in a direction, of course, at right angles to the mean position of the lever. The cord used should be of braided linen, about one-twelfth of an inch in diameter. It should be well stretched before being used, then gone over with a piece of bees- wax, and afterward with a piece of soft pine wood, with a notch in it, keeping it well stretched all the time. If the above directions are not carried out, much inconvenience may be the result. (A fine piece of piano wire is often used, and is a good substitute.) Convenient means should be provided for attaching it to, and detaching it from, the short length of cord on the indicator paper drum. In case of a beam-engine, a point on the beam, or beam- centre, or on the parallel-motion rods, where these are employed, will give the proper motion; but care must be taken that the cord be so led off, that when the engine is on half stroke, it will be at right angles to whatever gives it motion, a requirement too often omitted. Afterwards its direction of motion may be changed as required, care always being taken, however, to use as few carrying pulleys as possible, and the shortest practicable length of cord. It is perhaps needless to say that the reason why the use of a short direct cord is to be preferred, is that the shorter the cord the less it will stretch, and guide-pulleys may cause slight ir- regularities, beside stretching the cord more because of increased friction and inertia. The Proper Place to Attach the Indicator. For great accuracy in fast running engines, the common practice of connecting the two ends of the cylinder together by pipes leading to the indicator is incorrect, as the steam pressure will be seriously diminished by passing through long pipes of small diameter. Two indicators should always be employed. In most cases only one is used, but it is always desirable to indicate both ends of the cylinder as nearly simultaneously as possible, so as to avoid unknown changes of load while shifting from one end to* the other. As before stated, it is best to run 150 THE STEAM-ENGINE AND THE INDICATOR. half-inch pipe from each end of the cylinder to a three-way cock at the middle, where the indicator is to be attached. There should also be angle stop-valves in the pipe close to the cylinder ends, the angle stop-valves being merely used to shut off the additional clearance due to the volume of the pipe. If the three-way cock is dispensed with and a tee (T) fitting put in its place, the steam when admitted will rush by the tee (T) outlet to the other valve before it reacts up the outlet of the tee (T) to the indicator. If a three-way cock is not used, put two straight- way cocks as close as possible to the tee (T). In applying the indicator, especially in high-speeded engines, the connection should be made at some part of the cylinder where the steam is as quiet as possible, so that the pressure in the instrument may be the same as in the cylinder, since, from the well-known laws of fluids, if the connection be made at a point where there is a strong current of steam, the pressure in the indicator will be materially affected. The cylinder heads, therefore, will be the best place to make the connection, the hole being drilled for the connection on the opposite side of the steam-port, and not so low down as to be liable to receive the water of condensation, as the latter makes the action of the indicator very irregular. The connecting pipes should be as short as possible, and no more bends or turns should be used than are absolutely necessary, so that the pressure may not be reduced by the friction that these give rise to, and with the same object the pipe should be of large diameter, say not less than one-half inch internally. When taking diagrams they should be repeated several times in order to obtain a good mean value. It is important to know the effect of changes which take place in the cylinder during the motion ; the indicator diagrams are best taken on the same paper, in order to make a comparison. Those who have never taken indicator diagrams from engines running at over 300 revolutions per minute, must not think it is unattended with difficulties. Although these difficulties exist, they are far from being insuperable. To insure success under such conditions, the indicator drum must be fitted with stiff springs, the length of the diagrams must be made very short, and stiff springs must be used in the indicator cylinder CORRECT INDICATOR DIAGRAMS. 151 In addition to these precautions, care must be taken that the passage between the cylinders and the indicator are short and as straight as possible, and the indicator must be driven in the most direct manner that can be arranged, and with the least possible length of cord, as at high speeds the elasticity of the cord is a source of trouble. The circumstances under which the diagram was taken should be marked upon the card at once, when it is removed from the drum of the instrument. Among the facts in regard to which these diagrams will testify are: First All the functions of the valve motion. Second Accidental circumstances, such as leaks, contracted steam passages, defective packing, &c. Third The quantity of steam contained in the cylinder at any moment or point of stroke, throwing light on the amount of condensation that takes place. Fourth The horse-power that the engine is developing. Fifth The efficiency of the steam ports and passages for the admission or discharge of the steam, including the effect of the condenser. Sixth From the air-pump the nature of the performance of the pump, and the power required to operate it. Seventh It will show the line of pressure in the condenser, and that of the back pressure in the cylinder, which will always be less than that shown by the vacuum gage. Eighth On the steam chest the loss of pressure due to an insufficiency of area in the steam pipe. Ninth On the exhaust pipe to show the cause of excessive back pressure, whether due to too small an exhaust pipe or port opening. Tenth On the boiler to register the pulsations caused by the sudden closing of the cut-off valve. Length of Indicator Diagrams. In slow running engines, the diagram should be at least four inches in length, as a long card is better than a short one, when taken for adjusting valves, because slight variations are rep- resented at correspondingly greater magnitude. On the other 152 THE STEAM-ENGINE AND THE INDICATOR. hand, and particularly at high speed, long cords will sometimes introduce errors that should be avoided. Cards from high speeded engines should not exceed three inches in length, according to speed and other conditions. It must be borne in mind that at high speed the inertia of the paper-drum becomes an important factor, and in long cards this will affect its correctness. As I have before stated, the indicator is an instrument by means of which a steam engine is caused to write on a piece of paper an accurate record of the performance of the steam that takes place within the cylinder. It gives a record which to the uninstructed eye is unintelligble, but by engineers it is looked FIG. 32. upon as the most reliable statement they can have of the work done by an engine, inasmuch as it tells at each and every part of the stroke of the piston what are the effective pressures tend- ing to produce motion, and what are the back pressures tending to detract from the effective pressures. Indicator Diagrams. Assuming that we have an indicator attached to a steam engine cylinder, and so connected that the drum containing the paper is moving to and fro, coincident with the piston of the engine, if before letting in steam to the indicator or cylinder, we apply the pencil to the surface of the paper, it will draw upon the paper a horizontal line, A to Z>, in length propor- tionate to the stroke of the engine. See Fig. 32. CORRECT INDICATOR DIAGRAMS. 153 Now, if we open the cock attached to the indicator cylinder, and assume that the engine piston has just commenced to move from A to D, the indicator piston will also move vertically, and the pencil will trace the line, AB, representing the pressure per square inch of the steam in the engine cylinder. Assuming that the indicator spring is one which would com- press one inch for every forty pounds pressure per square inch acting on the piston, then if there were 100 pounds pressure per square inch on the engine piston, the pencil would rise two and a half inches from A to B. Now, suppose the engine piston to have completed its stroke : the pencil having traced the line BC, and the slide valve to have opened the exhaust port so as to allow the steam to escape, then the indicator piston will fall, and the line CD will be traced. On the return stroke, the FIG. 33- pencil would follow the line DA, with the exception of any diversion caused by steam that might remain in the cylinder in consequence of the steam not having been perfectly exhausted. Leaving this out of the question, it would have returned to the point /), and thence to A thus describing a parallelogram, of which the horizontal line AD would represent the stroke of the piston, and the vertical line VB would represent the steam pressure upon the piston. The area of this parallelogram would, therefore, represent pounds pressure into feet moved through by the piston in its stroke, or revolution of the engine. 154 THE STEAM-ENGINE AND THE INDICATOR. Now, for simplicity, suppose that the line AD, Fig. 32, rep- resents a foot stroke of the piston of one foot; that the piston has an area of 99 square inches, and that the line, VB, repre- sents 100 pounds pressure to the square inch, then we shall have 100 pounds multiplied by one foot, and this equals 100 foot pounds, which multiplied by 99 square inches (area), will equal 9,900 pounds as the work performed by the piston in one stroke, or half revolution. For both strokes, we have 9,900 multiplied by two, equaling 19,800 pounds as the force exerted by the engine through one revolution. If the engine makes 100 revo- lutions per minute, then 19,800 X 100 = 1,980,000 pounds, FIG. 34. would be the force exerted by the piston of such an engine in one minute. This, divided by 33,000, gives sixty-horse power, which is called the gross indicated horse-power. Diagram, Fig. 32, is one that seldom if ever occurs in practice. When such are produced, they are only justified by the desire to obtain the greatest possible power from a given size of engine without regard to the highest economy. It will be seen that steam was supposed to have been admitted during the whole length of the stroke, and that no advantage whatever has been taken of the expansive property of the steam. Diagram, Fig. 33, shows steam used expansively. Assume the same data as in former case, the 100 pounds pres- sure above the atmosphere has raised the pencil from A to B; CORRECT INDICATOR DIAGRAMS. 155 also assuming that the steam has been admitted to the engine cylinder up to the point , (half the length of the stroke,) and then cut off by the valve; the steam now in the cylinder begins to expand, and as it expands it loses pressure. By the time, therefore, that the piston has arrived at^, from , the steam will have lost pressure, and the pencil will gradually fall and trace the curved line eg. By the time the piston has reached the end of the stroke, the pressure will further have diminished, say to g, and when the exhaust opens it falls down to D. It will be seen "by this diagram that, although only half as much steam was admitted into the cylinder, as in the case of diagram, Fig. 32, the area of the diagram is very much more than half of that of Fig. 32; as a matter of fact, it is about 0.83 of that area, and thus a power 0.83 has been obtained by using FIG. 35. expansively half the steam that was required in the case of Fig. 32- As a further illustration, Fig. 34 is a diagram that would be produced if the steam were cut off when the piston had moved one-fourth of the stroke. In this instance only one-fourth the steam required, as for Fig. 32, would be needed; but the total area of the diagram is about 0.54 of that of Fig. 32, so that 0.54, or more than one-half as much work, is obtained for one- fourth the steam. Figure 35 is a diagram taken from a Corliss engine 8 inches diameter and 24 inches stroke; 90 revolutions per minute. 156 THE STEAM-ENGINE AND THE INDICATOR. Starting from the top corner B, the steam pressure remains uniform to about point e; here the cut-off valve being closed, the pressure commenced to fall, as represented by the curved line eg, until it reached the point g, when the exhaust-valve be- ing opened (allowing the steam to pass into the atmosphere), it quite suddenly drops from g to D; when the piston begins to return. There remains a slight pressure in the cylinder, until the time the piston gets to h, that is the back -press lire through- out the stroke, so that it keeps the line of the pencil about 0.6 of a pound above the atmospheric line A D, until the closing of the exhaust-valve, which occurs at the point ^, after which time the steam remaining in the cylinder is compressed, raising the indicator-pencil and forming the curved line h i. In this case, the effective work done by the engine is repre- sented by the area contained within the irregular figure /, e, g, h and i. This is after allowing for the back-pressure and the compression, which are contained between that figure and the lines z, h and D. We have now described how a diagram is taken from one end of the cylinder. To obtain it from the other, all that has to be done is to make a pipe connection from the two cylinder heads fitted with a three-way cock (as before described) and diagrams may be got on the same piece of paper, and would, if the engine were perfectly equal in performance at the two ends, be repre- sented as it was in this case by the dotted line on Fig. 26. The sum of these two areas will represent pounds pressure through the length of the stroke of the piston in a whole revolution, which multiplied by the area of the piston and the number of revolutions per minute, will give the foot-pounds. This divided by 33,000, will give the gross indicated horse-power of the engine. Use of the Indicator for Showing the Condition of the Engine'. The indicator tells us not merely the power exerted by the engine, but the nature of the faults by which the power is im- paired. Thus, the shape of the indicator diagram may show that the steam or exhaust-ports are too small, or that the valve has not sufficient lead or is improperly set. Let us take, for ex- ample, the following diagram, Fig. 36. CORRECT INDICATOR DIAGRAMS. 157 When the indicator pencil is at the point /, the engine piston is at the commencement of its stroke, the paper-drum in motion. The line is traced from k to , and thence to g, at which point the stroke is finished in this direction. At the point e, the valve closed the steam port, or, in other words, the steam was cut off, and while the line from e to g was being traced, the steam pressure in the engine cylinder was expand- ing, and its pressure consequently decreasing, as shown by the falling of the line eg. The line from e to g being convex, in- FIG. 36. stead of concave in shaded diagram, shows that either the slide valve or the piston, probably both, were not in good order, and admitted steam during expansion. The fall of the steam line from k to e also shows that the steam ports are too small. At the point g, the exhaust valve is open to the atmosphere, the steam escapes, the pressure in the engine cylinder falls, and the pencil descends towards D. The diagram, as here.given, shows that the exhaust port is opened too late, for this corner of the diagram should be very nearly square (see diagram outside of shaded one). The engine piston now commences its return stroke, and the line^ h is traced, representing the exhaust line, and before reaching the end of its stroke, it commences to rise again at ^, thus indicating that there is some pressure arising 158 THE STEAM-ENGINE AND THE INDICATOR. from the compression of the steam and vapor remaining in the cylinder. This is due to the closing of the exhaust port ^, be- fore the end of the stroke, causing the curved line h i. The rounded corner at k shows that the valve is wanting in "lead," or in other words the steam port was opened too late, as is also the case at^ the exhaust end; in the latter case showing that the release of the exhaust steam is not early enough, and that in consequence of this the back pressure at the commencement of the return-stroke is much too high. This shows that the slide- valve was improperly set, a defect which can be remedied by shifting the eccentric slightly ahead. This will improve the exhaust by causing an earlier opening, shown by the dotted curved line eg' , also causing earlier compression, as shown by the outside line at the point of compression, as well as the increased lead and initial steam pressure at B. The power exerted is thus increased at least ten per cent, with the same amount of steam. The steam-line should be parallel with the atmospheric line up to point of cut-off, or nearly so. Should it fall, as the piston advances, the opening for the admission of steam is insufficient, and the steam is wire-drawn. The point of cut-off on all engines should be sharp and well defined : if otherwise, it shows that the valve does not close quick enough. By having an indicator at each end of the engine cylinder, the back and forth action of the steam in the cylinder is simul- taneously recorded in the form of a diagram, as before stated, by horizontal and vertical lines and curves. This diagram com- prises time of admission, steam-line, point of cut-off, expansion curve, terminal pressure, point of exhaust (or relief exhaust) line, back-pressure line, compression curve, initial pressure and initial expansion. From these records the total work done by the steam can be accurately ascertained. Very accurate mens- urations have, been made by the indicator, but the average area of indicator cylinders is only about one-half of a square inch, while that of cylinders indicated may vary from ten square inches to as many square feet. By the use of the indicator, the determination between nominal (calculated), indicated (real) and effective horse-power is found; the variations between which are very marked. CORRECT INDICATOR DIAGRAMS. 159 The indicator also furnishes one of the data for ascertaining the power exerted by the steam engine; namely, the mean or average pressure of the steam during the stroke, on each square inch of the piston; stated more accurately, it shows the excess of pressure on the steam side of the piston to produce motion over that on the exhaust side to resist it; and from no other source can it be so accurately ascertained. The pressure in the boiler is readily known, but the steam in its passage to the cylinder is subject to various losses, such as wire-drawing, condensation, friction, etc., so that, frequently, the pressure on the piston does not exceed two-thirds of that on the boiler. The Geometry of the Indicator Diagram. It is now generally admitted that the true curve traced b}' the pencil of the indicator, when the steam is expanding in the cylinder, is hyperbolical; and as the remainder of the penciled figure is a portion of a parallelogram, the curve is the only geometrical question to dissect. When the pencil was station- ary, the atmospheric line A D (in Fig. 34, page 154) was drawn straight, from the fact that there was no steam pressure to move the indicator piston ; but when the steam pressure acted on it, the pencil rose vertically to B. At this point the indicator paper drum commenced to move, and therefore, as the pencil was maintained at this height by the steam pressure acting on the piston during the steam supply, a straight horizontal line was traced from B to e; at , or pressure P, which may be found from above equation. Example. Suppose the volume v to be five cubic feet, and pressure Pto be one hundred pounds, then: P v = loo X 5 = 500 = c. Now let pressure P become forty pounds, then: v i= 500 -f- 40 = 12.5 cubic feet. This is a law which holds good with all gases under the fol- lowing conditions: That they shall be taken at such a tempera- ture and pressure, that either or both together may be vark through wide limits without the gas approaching that point where it begins to condense into a liquid, and that the temper- ture of the gas shall be kept the same throughout the experi- ment. When we work with atmospheric pressures and tem- peratures, we may make wide variations, either way, with botl pressure and temperature, and never come near the liquefying point. But when we consider steam, we shall find that al- though in practice it does so happen that when it expands the pressure follows the above law, we shall also find that the tern- PRESSURE OF STEAM IN THE CYLINDER. 165 perature varies much, and consequently, if we were to put steam through the same experiments as if it were a gas, we should find its behavior quite different When steam is first admitted into the cylinder at the begin- ning of the stroke it comes into contact with surfaces having a temperature much below its own, and a certain proportion of the steam is thus condensed in raising the temperature of those surfaces. So long as the inlet port is open, the steam thus con- densed is made up by an additional supply from the boiler; but after the cut-off has taken place, the new portions of the cylinder surface exposed by the piston as it advances have to be heated by the condensation of part of the steam shut into the cylinder, and the consequence is that the pressure at first falls in a more FIG. 38. rapid ratio than that due to the expansion alone. As the ex- pansion proceeds, however, and the pressure falls, the tempera- ture of the steam becomes lower than that of the internal sur- face of the cylinder, and then commences the re-evaporation of the thin film of moisture which has been deposited on the sur- face during the earlier part of the stroke. The quantity of steam present being thus augmented, the pressure becomes higher than that due to theory by this reboiling. The result of these operations on the expansion curve drawn by the indicator is to cause it at first to fall below, and subsequently to rise above the theoretical expansion curve, as will be seen by the above diagram (Fig. 38). i66 THE STEAM-ENGINE AND THE INDICATOR. The theoretic expansion curve , s,- : inspection of indicator diagrams, Figs. 123 and 124, pages 288 VARIETIES OF STEAM ENGINES. 259 Locomotive Engines. In a diagram taken from a locomotive engine when running slow, the periods of steam admission, from k to e expansion, FIG. 96. from e to f release at f, exhaust from f to h, and compression from h to z', lead from i to k, are often well marked, as confirmed by the reduced diagram Fig. 96, from a Baldwin four-driver locomotive with 16" by 24" cylinder and 61" drivers, running at the rate of ten miles an hour, hauling 1,565,583.33 pounds or 782,942 tons of 2 ocx) pounds; boiler pressure 120 pounds per square inch above atmosphere. The diagram exhibits successive stages in the modification of the indicator-card. The following diagrams were taken from Baldwin locomotive engine, No. 81, having two pairs of driving-wheels 68 inches in diameter, on the Cincinnati, New Orleans, and Texas Pacific Railway. The dimensions of this locomotive are as follows: Diameter of cylinder, 18"; stroke of piston, 24"; number of drivers, 4; diameter of drivers, 68"; outside lap of valve, #j"; lead in full gear, &"; length of steam port, 16"; length of ex- haust port, 16"; width of steam port, i#"; width of exhaust port, 2^"; diameter of exhaust nozzle, 3^"; area of grate, 17 square feet; heating surface in flues, 1324.6 square feet; heating surface in fire-box, 133.2 square feet; total heating surface, 1457.8 square feet; weight in working order, 90,000 pounds; weight on drivers, 60,000 pounds. Type of valve u Allen Richardson. ' ' 260 THE STEAM-ENGINE AND THE INDICATOR. The tractive power exerted is as follows: i8 2 x 24 324 x 24 60 ~ fio =114.35 pounds for each pound of effective pressure per square inch exerted on the pistons. The data furnished by the following indicator diagrams will show the tractive power exerted under different rates of speed in practice, the load being very nearly constant when the cards were taken. Load. The train was composed of one hotel car, one parlor car, two ordinary coaches, one mail and one baggage car; total, six coaches well loaded. Approximate weight, 340,000 pounds. The diagrams were taken when on regular passenger run and under ordinary conditions, throttle opening, light; maximum grade, sixty feet per mile; average grade, forty feet per mile. These diagrams are a fair average of the performance of American locomotives. FIG. 97. Boiler pressure, 140 pounds per square iuch. Cut off at ten inches. Revolutions, 126 per minute. Throttle open one-half. Miles per hour, 25.4. Horse-power, 624. At this speed the steam line is maintained during the admis- sion for ten inches up to the point of cut-off ^, then comes expansion from e to f; at the latter point we have release, or commencement of exhaust, which continues up to h, when com- pression begins and extends to 2, where lead commences; see diagram Fig. 96. Diagram Fig. 97 was taken when starting with a boiler pres- sure of 140 pounds per square inch, and making 126 revolutions VARIETIES OF STEAM ENGINES. 26 1 per minute. The scale of indicator was 60 pounds per inch; the average mean pressure at this speed being 80.4 pounds per square inch; the tractive power exerted was as follows: i8 2 x 24 x 80.4 68 - 9I93- 74 pounds. In diagram Fig. 98 the points shown in diagram Fig. 97 are still denned, but the greater speed of the locomotive causes them to lose much of their distinctive character. The boiler pressure is 145 pounds, but the speed is forty-five miles per hour, or 222 revolutions per minute, and the piston speed 888 feet per minute FIG. 98. on an up grade. The mean effective pressure on piston being 47.8 pounds, the tractive force is as follows: Boiler pressure per square inch, 145 pounds. Cut-off at eight inches. Revolutions per minute, 222. Throttle open one- third. Miles per hour, 45. Horse-power, 650. jS 2 x 24 x 47.8 |g =5466 pounds. and the horse-power was: 252.5 X 888 x 47-8 x 2 = 6 hors e- p ower. 33,000 Diagram Fig. 99 the revolutions being 276 per minute, the speed of the piston being 1104 feet per minute, quite altered the characteristics of the steam line. The train was running on a slight descending grade at 56 miles per hour, and it is apparent that steam line, cut-off, expansion, and release are hopelessly blended together. 262 THE STEAM-ENGINE AND THE INDICATOR. The mean effective pressure was 29.2 pounds, which corre- sponds to a tractive force of 1 8" x 24 x 29.2 68 -=4339 pounds, and a development of 252.5 X 1104 X 29.2 x 2 horse-power. 33,000 Boiler pressure, '135 pounds per square inch. Cut-off at four inches. Revolutions, 276 per minute. Throttle open one-quar- ter. Miles per hour, 55.8. Horse-power, 593. (The diagrams have been reduced in size from the originals, and therefore may not be exact facsimiles.) The diagrams, Figs. 101 to 105, are from one of the best build of English locomotives performing the same service as the Bald- win locomotive; therefore they will afford a favorable comparison. FIG. 99. The engines of the London and North-Western Railway for running the Scotch express have two pair of driving-wheels, 5^ feet in diameter. The cylinders are 17 inches in diameter with 24 inches stroke, and the tractive power exerted is, therefore: \f x 24 289 x 24 55 55 = 105.09 pounds for each pound of effective pressure per square inch exerted on the pistons. The data afforded by the diagrams, Figs. 101 to 105, taken from the "Precursor," the first engine built of the above type, will show the tractive power exerted by this locomotive under different conditions in practice. VARIETIES OF STEAM ENGINES. 263 Diagram Fig. 101 was taken when starting out of Carlisle with a train of fifteen carriages, and a boiler pressure of 128 pounds per square inch. It shows a mean effective pressure on the pistons of 97.6 pounds per square inch, and the tractive power exerted was * ==IO)257 pounds _ 66 FIG. 100. The above calculation is based on the supposition that the diagram fairly represents those which would have been obtained from both ends of both cylinders. FIG. 101. 120 100 50- 20 . v Diagram Fig. 102 was taken while ascending a grade of I in 75, with a train of n coaches, at a speed of 28 miles per hour, corresponding to 142.6 revolutions per minute, and a piston speed of 570.4 feet per minute. In this case the boiler pressure was also 128 pounds; the mean effective pressure on piston 61.7 pounds; the tractive force if x 24 x 6i.7_ 66 6484 pounds ; 264 THE STEAM-ENGINE AND THE INDICATOR. and the power was 226.98x570-4x61.7 2 = 8 hors e-po w er. 33,000 FIG. 102. Diagram Fig. 103 was taken ascending a grade of i in 125, with a train of 15 carriages, at a speed of 33 miles an hour, or 168 revolutions per minute, giving a piston-speed of 640 feet per minute, with a boiler pressure of 128 pounds, and FIG. 103. a mean effective pressure of 64 pounds, corresponding to a tractive force of 17* x 24 x 64 _ 66 6726 pounds, and the development of 226.98 x 640 x 64 , v ^ ** ^ t x 2 = 592 horse-power. 33,000 VARIETIES OF STEAM ENGINES. 265 Diagram Fig. 104 was taken while descending a grade of i in 106, the train consisting of 14 vehicles, with a heavy rain and a side wind blowing, amounting to a gale. In this case the boiler pressure was 126 pounds, the speed 49 miles per hour, or 249.6 revolutions per minute, and the mean effective pressure 38.6 pounds; this corresponds to a tractive force of 66 and the development of 226.98 x 249.6 x 38.6 2 horse-power. 33,ooo The last diagram, Fig. 105, of the series, was taken with a train of n carriages running on a level at a speed of 58 miles FIG. 104. per hour, corresponding to 295.4 revolutions, or a piston speed of 1181.6 feet per minute, and a boiler pressure of 123 pounds per square inch. In this case the mean effective pressure is 32.7 pounds, corresponding to a tractive force of !7* x 24 x 32.7 55 : =343 6 pounds, and the development of 226.98 xii8i.6x 32.7 X2 = 531 . 5 horse-power. 33,000 The " Precursor," the locomotive from which the diagrams above referred to were taken, had been running about n 266 THE STEAM-ENGINE AND THE INDICATOR. months, pulling the Scotch express train between Crewe and Carlisle, a distance of about 125 miles. The average weight of the trains hauled was about 140 tons, exclusive of the engine itself (the average gross weight of the train being about 187 tons) and the consumption of fuel but 33.2 pounds per mile. On ex- amination at this time, it was found that the machinery showed no appreciable wear, while the tool-marks were not worn out of the horn-blocks and axle-boxes, and the coupled wheels were found to have worn quite equally, thus showing that a small wheel locomotive can be made, which can be used for running fast trains without incurring excessive wear and tear. FIG. 105. This boiler has 198 steel tubes i#j inches diameter, 10 feet i inch long; heating surface of tubes, 980 square feet, and 94 feet 6 inches in fire box, being a total of 1074 square feet, and 17.14 square feet of grate. Three English coaches equal one Ameri- can car. Compound Steam Engines. Compounding is a method of prolonging the expansion. Compound engines are those which have two or more cylin- ders (connected to one shaft) within which the steam acts con- secutively, from one cylinder to another. Steam is admitted to the first cylinder, where it may be partially expanded; and when the first piston arrives at or near to the end of the stroke, the steam is exhausted from the first into the second cylinder, within which it expands again behind the second piston during its next stroke. The steam from the second cylinder may be further expanded in a third cylinder, but it is most commonly exhausted from the second cylinder into the condenser. VARIETIES OF STEAM ENGINES. 267 The steam which is exhausted into the second cylinder reacts upon the first piston, while the exhaust-valve is open, by back pressure during its return stroke. It follows that if the second cylinder had the same diameter and stroke as the first cylinder the same capacity there would not be any expansive action of the steam so exhausted, as it would simply pass from one cylinder into the other, and there would be no useful- work done; the work done by positive pressure on the second cylin- der being equal to the opposing work done on the first piston by back pressure. To effect useful work, therefore, in ex- hausting steam from the first into the second cylinder, the second cylinder must be of greater capacity than the first, either by having a greater diameter or a longer stroke, or both together, in order that the steam from the first cylinder may expand in the second, by virtue of the enlargement of volume and reduction of pressure which follows the transference. Still, there is resistance (by back pressure) on the first piston in the process of expansion; and as this is the same, or nearly the same, pressure per square inch both ways on the second piston and on the first piston it follows that the useful work done by expansion from the first into the second cylinder (supposing the strokes to be equal) is that due to the difference in the areas of the pistons. Generally, looking to the increase of volume by expansion between the first and second cylinders, the work of the steam in this (the second stage of its operation) is simply that due to the number of times the final volume in the first cylinder is con- tained in the final volume of the second cylinder; in other words, to the ratio of expansion in the second cylinder. If there is no expansive using of steam in the first cylinder, so that the whole of the expansion is done in the second cylinder, then the proportional work or efficiency of the steam is to be calculated on the ratio of the volume of the second to that of the first cylinder. But if the steam is cut off in the first cylinder before the end of the stroke, then the total ratio of expansion will be that of the partial expansion in the first cylinder multiplied by the ratio of the volume of the second to that of the first cylinder. For example: let the areas of the first and second cylinders be in the proportion of i to 4, the strokes being equal. Then the 268 THE STEAM-ENGINE AND THE INDICATOR. ratio of expansion from the first into the second cylinder is 4. Let the steam be cut off in the first cylinder at half-stroke, or so as to expand it to twice its initial volume when the stroke is completed, then the ratio of expansion in the first cylinder is 2. Thus the total combined expansion of the steam in the two cylinders is 4 x 2 = 8 times the initial volume, and the ratio may be succinctly stated thus: Expansion in first cylinder i to 2 Expansion in second cylinder i to 4 Total combined expansion i to 8 Now, in this instance, by means of two cylinders combined, it appears that a total expansion of eight times is effected, although the greatest in either cylinder individually is only an expansion of four times. In this reduction of the extreme of expansive working in any individual cylinder is to be found the source of the advantages of using steam by compound engines. In the year 1781, Jonathan Hornblower, who built the New- comen engines, obtained a patent for using two cylinders, one larger than the other, to get the benefit of the expansion, in which the steam at boiler pressure, after impelling a small piston, was to pass into the large cylinder and act upon the greater number of square inches with a less pressure per square inch, thus rendering the two cylinders approximately equal in power. After getting his patent, however, he could make no use of it, as Watt's claims covered every variety of engine to which such a principle could be applied. At this time, also, there were probably no engines in use sup- plied with steam at a much higher pressure than 2 or 3 pounds per square inch above the atmosphere. Viewed by the light of our present knowledge, the employment of the double-cylin- der system under such circumstances appears little better than an absurdity, and it is not to be wondered that, after some years of trial, it was found that Hornblower's engines could not com- pete successfully with the single-cylinder engines of Watt. To this result the fact that the independent condenser invented by Watt in 1769 was found to be a necessary adjunct to Horn- blower's engine, no doubt, in some measure contributed. It is noteworthy that this patent of Hornblower's was the VARIETIES OF STEAM ENGINES. 269 first public announcement that there was any benefit to be derived from the expansion of the steam, when not flowing freely from the boiler; although Watt had made a practical application of the principle in an engine erected at Soho, near Birmingham, in 1776, five years before, by closing his induc- tion valves before the piston had arrived at the end of the stroke in an ordinary single-cylinder engine. Hornblower's engine met with small success. As it used steam at low pres- sure, it had but limited expansive power, and the advantages were of no account; rather, they became negative on account of the resistances due to the use of two pistons. At this time the use of two cylinders proved unsuccessful. But when higher pressure was employed, Arthur Woolf did for the engines of Evans, Trevithick, and others, what Horn- blower had done for those of Watt; he applied to them the principle of the double cylinder. As he could use high-pres- sure steam, there was promise of success for the invention, and it did succeed, and he has given his name to engines having two cylinders. In 1804, Woolf took out a patent (No. 2772) for "certain improvements on the construction of steam-engines," in which he applied the same principle to high-pressure engines. Woolf employed two steam cylinders of different dimensions, each furnished with a piston, the smaller cylinder having a com- munication at the top and bottom with the boiler, but com- municating also with the two ends of the larger cylinder in such a manner that the steam would cause both pistons to move in the same direction. That which contributed to the success of Woolf engines was that, although the expansion was not sufficient to yield much advantage over ordinary engines, the division of the work of the steam between the two pistons diminished the differences in pressure and the loss of steam. This was an important matter in the early construction of steam-engines. Of late years notwithstanding, on the one hand, the un- reasoning advocacy of many practical men, who have claimed for the system unaccountable advantages and impossible sav- ings, and, on the other hand, the adverse opinions of some theoretical writers, who have held it to be useless complication, 270 THE STEAM-ENGINE AND THE INDICATOR. possessing no advantage whatever the compound engine has grown into considerable favor. For marine purposes, indeed, it has almost displaced the simple engine. It is well known that a given initial pressure, in expanding down to a given final pressure, is capable of exerting a definite quantity of motive-power, and it is certain that whether the steam is expanded in one, two, or ten cylinders, this limit of power cannot be exceeded. In practice, the theoretical limit of power is never attained, either with simple or compound engines, there being apparently sources of loss peculiar to, and not easily separable from, each system. The main difference between the simple and compound sys- tems arises from the circumstance that, with the former, the entire variation in temperature and pressure of steam due to a high rate of expansion occurs in one cylinder, for the tempera- ture of the steam falls with the pressure, and the cylinder is cooled to a certain extent by the end of the stroke. When the next charge of steam of higher pressure is introduced for the next stroke, a part of it is condensed upon the cooler walls of the cylinder, which are thus heated to nearly the temperature of the entering steam. This is a direct loss, for although the steam so condensed is partially re-evaporated towards the end of the stroke by the heat partially returned from the cylinder to the expanded steam, nevertheless, the absolute loss is so serious as to nullify attempts at usefully expanding steam beyond limits of about four times in one cylinder. Hence the advantage of dividing the expansion of steam between two cylinders (thereby reducing the range of injurious variations of temperature) more or less evenly between two or more cylinders. Wide variation of pressure in a single cylinder leads to objectionable irregu- larity of rotative effort on the crania-pin. It may also cause strains upon the mechanism somewhat in the nature of blows, and in any case it imposes strains much in excess of the mean strain. But variation of pressure does not affect the indicated power developed. In so far, however, as the compound engine equalizes the strains upon the mechanism, its action is un- doubtedly advantageous. Extreme variation of temperature in an unjacketed, or par- tially jacketed cylinder, leads to initial condensation, and final VARIETIES OF STEAM ENGINES. 27! re-evaporation in the cylinder, the effects of which are to very much reduce the economy of the engine... When, therefore, (as is almost invariably, but not necessarily, the case in practice) the steam is expanded under conditions which allow of lique- faction, any arrangement reducing the variation of temperature tends to reduce the amount of alternate condensation and evap- oration, and consequently, also, to reduce the loss arising from such action. But if the simple cylinder be wholly jacketed, or nearly jacketed, provided the steam is brought into it suffi- ciently superheated to raise the temperature of its unjacketed portions up to that of steam of the initial pressure, by parting with its superheat, variations of temperature are productive of no appreciable loss. Further, it is probable that were steam used in a simple engine absolutely without liquefaction, the in- dicated work developed would be quite as great as, if not greater, than that obtained with any kind of compound engine. There is, with the compound engine, an unavoidable loss of pressure between the two cylinders, arising from the resistance of the passages. This loss need not exceed one pound per square inch of pressure, provided the steam is dry, and the pas- sages properly arranged. A serious fall of pressure frequently arises from the unresisted expansion of the steam into the clear- ance space between the two cylinders. This loss may be, to a large extent, avoided by low pressure cylinder compression.- and by having an expansion valve on the low pressure cylinder. In most cases, the actual fall of pressure from these two causes is very appreciable, and the mean pressure obtained with a given ratio of expansion falls short of that of steam expanded to the same extent in a single cylinder, the work developed by a pound of steam being consequently reduced. The steam when expanded down to its final pressure, occupy- ing the low pressure cylinder only, the size of this cylinder for a given power would if there were no loss by useless expan- sion be the same as that of a simple engine of the same power, working with the same pressure and ratio of expansion. Owing to the loss of pressure arising with the compound engine, the low pressure cylinder has to be made somewhat larger than would suffice for the simple engine. The high pressure cylin- der, therefore, adds nothing to the power of the arrangement; 272 THE STEAM-ENGINE AND THE INDICATOR. but, on the contrary, if the low pressure cylinder were used alone, as a simple engine, it would, with the same steam pres- sure and expansion, develop a greater power than the two together working on the compound system. The following figures, 106, 108 and 109 illustrate, in outline, the action and arrangement of the principal varieties of com- pound engines; the shaded portion represents steam. In Fig. 106, the two pistons travel together in the same direc- tion, and work on the same connecting-rod and crank-pin, and it is known in the trade as a "Tandem" engine. The steam from the boiler enters the high pressure cylinder, and after being partially expanded in that cylinder, it is exhausted directly into the opposite side of the low pressure cylinder, where the expansion is completed. The course taken by the steam is indicated by arrows. FIG. 106. Indicator diagram, Fig. 107, is from a "Tandem" engine; the upper diagram, //, is from the high pressure cylinder, and the lower diagram, Z, from the low pressure cylinder. It will be seen, from an inspection of Figs. 106 and 108, that First: the maximum steam pressure from the boiler comes upon the high pressure piston at the same time that the maximum exhaust pressure from the high pressure cylinder comes upon the low pressure pistons, the periods of maximum and mini- mum pressure being coincident. Second. The pressure on the connecting-rod at any point of the stroke is equal to the combined load upon the two pistons at that point, and the single connecting-rod upon the crank-pin precisely as in the simple engine. Third. The back pressure against the high pressure piston is disregarding the friction of the steam passages always the same as the forward pressure upon the low pressure piston. Fourth. The temperature in the high pressure cylinder VARIETIES OF STEAM ENGINES. 273 varies between much the same limits as in the case of the simple engine; but the variation is spread over both strokes, and the high pressure cylinder is at no time in communication with the condenser. The cylinders in Fig. 108 are placed side by side; the pistons travel in opposite directions, being coupled to two crank-pins placed at opposite centers, or nearly so. An expansion-valve is necessary for the high pressure cylinder only. Instead of locat- ing the crank-pins exactly at opposite centers, it is advisable to place one slightly in advance of the center, as the engine may then be started from any position, and this without any sacrifice of steam efficiency. FIG. 107. The action of steam in this engine, and consequently its in- dicator diagram, is precisely the same as in the last. Although the pistons are traveling in contrary directions, the points of maximum and minimum pressure upon the two pistons are coincident, and the rotational effort upon the crank is much the same as in the last arrangement. One curious form of continuous-expansion compound engine is constructed somewhat on the principle of the bucket and plunger pump (see Fig. 109). One cylinder only is used, and the efficient area of the piston is reduced on one end to, say, one-half or one-third of its total area by means of a trunk piston-rod, the other side of the pis- ton having its whole surface exposed to pressure. The steam from the boiler is admitted on the reduced or annular side of 18 274 THE STEAM-ENGINE AND THE INDICATOR. the piston, or trunk side, #, and it expands here, as in an ordi- nary high pressure cylinder, to the end of the stroke. It exhausts, however, by an appropriate valve, to the other side, A y of the piston, where it acts on a greater area, and produces the return stroke, expanding ultimately to the whole capacity of the cylinder, and then exhausting into the condenser. The same cylinder is thus exposed to the highest and lowest pres- sure, viz., that of the entering steam and that of the condenser; so that one of the alleged advantages of compound engines is here sacrificed. It is noticeable, too, that the high pressure steam is opposed only by the back pressure in the condenser, while the low pressure steam during the return stroke is opposed by steam of the same pressure, the same steam, in fact, acting, however, on a smaller area. In each case the atmospheric pressure on the trunk is in the same direction, assisting the high pressure steam and opposing the low pressure FIG. 108. to an exactly equal extent. It follows, therefore, that the pres- sure during the return stroke must be more than that of the atmosphere, unless the latter is counterbalanced by a weight, or removed by the substitution of the condenser pressure. It is not easy to resort to this last expedient in the engines just de- scribed, except in a partial manner, by using the outer end of the trunk as the ram of the air-pump. It is, however, resorted to in some engines identical in principle with these, though differing a little in form, the arrangement being something of this kind; a high and a low pressure cylinder are placed in one line, say for instance, in a vertical engine, the high above the low, and the pistons secured to a single piston-rod. The ends of the two cylinders which are next to each other that is, the bottom of the high and the top of the low are always in free communication with each other, and it is from this space that the atmospheric pressure is removed by connection with the VARIETIES OF STEAM ENGINES. 275 condenser. Steam from the boiler is admitted above the small piston, and completes a stroke, as before, in the high pressure cylinder. On exhausting, it passes to the under side of the large piston, and produces the up-stroke by pressure on the increased area of the low pressure piston. Here the high pres- sure steam is opposed by the pressure in the condenser, and the low pressure by steam of equal pressure, as in the case of the trunk compound engine. In the above engines as the exhaust-port of the high pressure cylinder opens, the low pressure piston is at the end of its stroke, so that no expansion of the exhaust steam from the high pressure cylinder can take place (as in the case of com- pound engines with a receiver, as will be shown hereafter) FIG. 109. except into the clearance of the low pressure cylinder and the intermediate passages. As the two pistons advance, which they do simultaneously, the steam flows from the smaller to the larger cylinder, expanding meanwhile. The communication between the cylinders is not closed until the end of the stroke, or nearly so, and consequently the lowest pressure of the ex- haust in the high pressure cylinder is the same as the terminal pressure in the condensing cylinder. Diagram, Fig. 107, taken from an engine of this class, and the coincidence of the exhaust- line of the high pressure diagram with the steam-line of the low pressure, shows the reduction of pressure of the high pres- sure exhaust referred to. The consequence of this reduction is, that the high pressure cylinder is subjected to the cooling influence of a pressure very little above that in the condenser; but the loss on this account is very slight indeed, if there is any, because it occurs only at the end of the exhaust stroke, 27 6 THE STEAM-ENGINE AND THE INDICATOR. and also because the second cylinder acts as a trap for any heat which would otherwise escape by this means to the condenser. The real practical objection to this description of engine is one which applies more to marine than to stationary engines; it is that the pistons must begin and end the stroke together, moving therefore always in the same, or always in opposite directions, so that where the cylinders are parallel, and only two are used, the dead points coincide. To get over this difficulty some engineers have made a com- promise, keeping the cylinders parallel, but the cranks some twenty degrees or so out of the straight line that is to say, at an angle of about one hundred and sixty degrees with each FIG. no. Vr ( A <-4 INTERMEDIATE RECEIVER /^\ other. By this means the engines go over the dead points with- out difficulty, and the pistons move very nearly together. The high pressure piston ought to commence its stroke just before the other (and therefore the low pressure crank should lead); then the only effect of the alteration is to give a higher back pressure against the small piston at the beginning of each stroke (see diagram, Figs, in and 118), by compression of the exhaust steam until the low pressure steam-valve opens. This valve must be arranged to close again by the time that the high pressure piston reaches the end of its stroke cutting off, that is to say, at about three-quarters of the stroke of its own cylinder. VARIETIES OF STEAM ENGINES. 277 Compound Engines with Intermediate Reservoir, or Receiver. In Figure no the two cylinders placed side by side work upon two crank-pins located at right angles to each other. When one piston is at the end of its stroke, the other is in its mid-position. Under this arrangement it is necessary that the steam from the high pressure cylinder, instead of exhausting direct into the low pressure cylinder, shall exhaust into an in- termediate vessel, from which the low pressure cylinder in turn draws its steam. If both cylinders have expansion-valves, and the intermediate reservoir is of good capacity, the reservoir FIG. in. pressure may be kept very nearly constant. The action of the arrangement then becomes almost identical with that of two simple engines one high pressure non-condensing, the other low pressure condensing each working with a moderate range of expansion. Fig. in was taken from a compound vertical engine with intermediate receiver, attached to cranks at right angles. The cylinders were steam-jacketed, each 24 and 38 inches diameter and 27 inches stroke, having a surface condenser. One effect of the intermediate receiver arrangement is to maintain a more constant back pressure against the high pressure piston, and to 278 THE STEAM-ENGINE AND THE INDICATOR. reduce the variation of temperature in that cylinder. Generally, in practice, the high pressure cylinder only is furnished with an expansion valve, and the intermediate pressure cannot then be so steadily maintained. What the engine gains in simplicity by this, it loses in efficiency. The intermediate receiver com- pound engine is probably the most efficient yet devised. It is the form most usually adopted for marine purposes, and very good results have been obtained from it, both for economy of steam and regularity of motion. It has been stated that, in compound engines provided with a receiver, the work of admission to the large cylinder is some- times due partly to intermediate expansion, but always partly, FIG. 112. and sometimes entirely, to direct transfer of work from the small piston. In the continuous-expansion compounds without a receiver this work of admission, transferred directly from one piston to the other, occurs throughout the low pressure stroke, simultaneously with the work due to expansion, and conse- quently it is not distinguishable from the latter in the diagram. There is another form of compound engine, if such it may be called, to which the term "continuous-expansion engine" has been especially applied. It has two cylinders placed side by side (Fig. 112), and the cranks are at right angles with each other. Steam is admitted to the high pressure cylinder .//dur- ing something less than the half-stroke. At this point, or just VARIETIES OF STEAM ENGINES. 279 before it, the low pressure piston being then at the beginning of its stroke, a communication is- opened between the two cylin- ders through the back of the low pressure cylinder valve, and through ports formed in the side of the small cylinder at about half-stroke. The steam is now free to expand in both cylinders during the remainder of the high pressure stroke; at the end of which time the low pressure piston will have reached its. half- stroke. Instead, however, of the high pressure cylinder then opening at once to exhaust, the steam is retained in it for a short time, during which expansion of the steam in both cylin- ders continues in consequence of the advance of the large piston, which is traveling at this time at its maximum velocity; the small one, on the other hand, being nearly stationary. When, however, the low pressure piston reaches its three-quarter stroke, or thereabouts, the communication between the cylinder is FIG. 113. closed by the low pressure valve, and immediately afterwards the high pressure cylinder exhausts into the condenser. Ex- pansion is still continued in the low pressure cylinder until the end of its stroke, at g, when it, too, exhausts into the condenser. See diagram Fig. 114. The advantage claimed for engines built upon this system over non-compounds is that any required rate of expansion may be obtained without the waste of steam which takes place in the passages and clearance of the single cylinder with an early cut- off. Again, the advantage over compounds lies in obtaining continuous expansion to any desired extent with cranks at right angles and without the use of extra valves and eccentrics. 280 THE STEAM-ENGINE AND THE INDICATOR. Three valves only are required, namely, a main valve for each cylinder, and a small valve for retarding the high pressure ex- haust. An expansion-valve may, however, be beneficial on the small cylinder. Provision is made in these engines for render- ing the cylinders independent at a moment's notice, both cylin- FIG. 114. ders then taking steam direct from the boiler. This is a great convenience in the case, for instance, of a steam-vessel coming into port, giving facility in reversing or changing the direction or motion of the vessel. The disadvantages of the system appear to be that both cyl- inders are subjected to considerable variations of temperature Fie. 115. and pressure. Both receive steam of pressure nearly equal to that in the boiler, and both ultimately communicate with the condenser, so that the loss of heat by radiation, etc. , during the exhaust, must be appreciable. The strain also at the time of .the opening of communication between the cylinders must be very great, as both pistons are under the pressure of unex- VARIETIES OF STEAM ENGINES. 28 1 panded steam. It has been found in practice that the horse- power developed from the high pressure cylinder is sometimes decidedly in excess of that from the low pressure, but this would not be a very serious drawback in most cases. The diagrams taken from the continuous-expansion engines, of which Figs. 115 and 116 area facsimile, present no peculiar- ities except the very rapid fall of pressure after the half-stroke FIG. 116. in the high pressure cylinder, and from the beginning of the stroke in the low pressure cylinder. The repression of the ex- haust from the high pressure cylinder is also very clearly shown. Compound versus Simple Engines. In most compound engines, the theoretical action of the steam is not so perfect as in simple engines. This is owing to the re- sistance of the ports and connections between the cylinders, and, in many cases, to the loss by sudden expansion of the steam on its admission to the receiver. Notwithstanding this, the testimony of steam users who are best qualified to judge is in favor of compound engines. We may now consider other points of superiority in the com- pound engine. When steam does work by expansion, the quantity of heat derived from it is sufficient, not only to lower the temperature of the steam to that corresponding to its de- creased pressure, but also to cause a portion of it to liquefy. When the communication to the condenser is opened and the pressure falls to the condenser pressure, the interior surfaces of the cylinder, cylinder-heads, and piston, which may be sup- posed to have an intermediate temperature to that of the steam and of the condenser, give out heat to the water con- densed on them. This causes the water to re-evaporate, in- creasing the back pressure and sending a quantity of heat direct to the condenser, without having performed any useful work. 282 THE STEAM-ENGINE AND THE INDICATOR. In the same way the action of these surfaces on the entering steam deprives it of some of its heat, and, consequently, lowers its pressure. The great loss from liquefaction is, therefore, due to the fact that it acts as an equalizer of temperature, lowering the initial, and increasing the final temperatures and pressures, and thus decreasing the efficiency of the steam. There can be little doubt that liquefaction, which is one of the principal causes that make the actual indicated work of steam fall short of its theoretical amount, is much more injuri- ous in simple engines, with higher rates of expansion, than it is in compound engines. The liquefaction due to work done would, of course, be the same in both cases ; but the difference FIG. 117. of temperature between the entering steam and the sides of the cylinder (in the case of the simple expansive engine) is much greater than in the compound engine, and consequently, we may infer, from the laws of radiation and conduction, that the reduction of the initial pressure and the increase of the back pressure, in the case of the simple engine, would be greater than in the compound engine. The above diagram, Fig. 117, is what might be expected from a compound engine; the lengths of the diagram being made proportional to the volume of the cylinders so as to show the efficiency of the expansion. The outline of the combined diagrams may be taken to represent the theoretical diagram from a simple engine, no allowance being made for the lower- ing of the initial or the increase of the back pressure due to the liquefaction. VARIETIES OF STEAM ENGINES. 283 Some objection has been urged against compound engines, due to the loss by intermediate expansion. Diagram, Fig. 118, is a theoretical diagram. In order to avoid any variations of the curve due to the differing conditions of expansion in a compound engine, a steam-jacket maybe sup- posed to be applied throughout. Let the first part of the curve, e, f, represent expansion in the small or high pressure cylinder; f^ c, the intermediate expansion or "drop" in the receiver; and c, g, the expansion in the low pressure cylinder. Then c,p. FIG. 1 1 8. If, therefore, a "drop" can be avoided without altering the total ratio of expansion, a saving to this extent will be effected. When, however, the only convenient mode of avoiding a drop would be to decrease the capacity of the large cylinder, and, therefore, also to diminish the total ratio of expansion, there would be no saving; since more area is cut off from the end of the diagram than is saved in the middle, and the result is seen in Fig. 119. The values of the low pressure diagram are very nearly the same in each case; in fact, if expansion followed Mariotte's law, they would be exactly the same for the initial, and, therefore, the mean 28 4 THE STEAM-ENGINE AND THE INDICATOR. pressure in the low pressure cylinder would be in inverse pro- portion to the capacity, and the product of these two would be identical in each case. Here the matter is affected, however, by the fact remarked upon under the head of "Wire-drawing and Throttling' 1 ' 1 (Chapter IX, page 142, ante), that the loss due to back pressure in the condenser is in proportion to the capacity of the cylinder which exhausts into it. Thus, if the choice of mean pressure is between 20 pounds on a small piston, or 10 pounds on one double the size, and if the back pressure is 4 pounds, then the former of these gives just one-third more available work than the latter. The area below the line h n, in Figs. 118 and 119, shows the amount of loss in each case due to FIG. 119. back pressure. While this area increases with any increase of capacity of the low pressure cylinder, the area of the high pres- sure diagram increases, also, by the lowering of the line z', ^, r, and the best result will therefore be attained when this line z, p, <:, is brought down just so far that any further reduction would take more from the low pressure diagram than it would add to the high. Where an expansion valve is used, on the other hand, and intermediate expansion therefore prevented, the low pressure cylinder may be made of such a capacity that the pres- sure of steam in it at the end of the stroke shall be little, if at all, higher than that in the condenser. VARIETIES OF STEAM ENGINES. 285 To Avoid Intermediate Expansion. There are several arrangements in use by which intermediate drop may be avoided altogether, or reduced to any desired ex- tent, without diminishing the amount of expansion which takes place after the steam leaves the small or high-pressure cylinder. The commonest of these is that referred to by providing the large or low-pressure cylinder with an expansion valve, by which means its capacity up to the point of cut-off may be re- duced to that of the high-pressure cylinder. FIG. 120. Another way of avoiding a drop of pressure is to make the pistons begin and end the stroke together (see Figs. 106 and 108), and to exhaust directly from the high-pressure cylinder into the low-pressure cylinder. In this class of engines the intermediate receiver is done away with, and the passages by which the steam exhausts from one cylinder to the other are made as small as possible, one cylinder being even placed some- times within the other (see Fig. 120.) In this class of engines, when the exhaust-port of the high pressure cylinder opens, the low pressure piston is at the end of 286 THE STEAM-ENGINE AND THE INDICATOR. its stroke, so that no expansion of the exhaust steam from the high pressure cylinder can take place, except into the clearance of the low pressure cylinder and the intermediate passages. As the two pistons advance, simultaneously, the steam flows from the high pressure cylinder to the larger cylinder, expanding meanwhile. The communication between the cylinder is not closed until the end of the stroke, or nearly so, and, conse- quently, the lowest pressure of the exhaust in the high is the same as the initial pressure in the low pressure cylinder (see Diagram 107.) Diagram, Fig. 121, is a theoretical one, on the assumption that there is no loss of heat during the stroke, the steam being FIG. 121. expanded twelve times in a simple engine and condensing; V, B, represents the total initial pressure of sixty pounds absolute; B, e, the constant supply of steam before cut-off takes place; e is the point of cut-off, being one-twelfth part of the stroke; e, g, the expansion curve; g, V, represents the terminal pres- sure, and V, V, the line of perfect vacuum. Fig. 122 represents a theoretical diagram of a compound con- densing engine. The line V, B, represents the initial pressure of sixty pounds above perfect vacuum, B, e, the steam line before cut-off, *?, A , is the expansion curve from the high pres- sure cylinder, and g, n, the expansion curve formed by the condensing low pressure cylinder; g, V, the terminal pressure VARIETIES OF STEAM ENGINES. 287 in the high pressure cylinder, and equal to 17.32 pounds above a perfect vacuum, and V, n, the terminal pressure in low pres- sure cylinder, and equal to five pounds. It will be seen from the above that to compound an engine by adding a second cylinder of about three and one-half times the piston area, which is known as the low pressure cylinder, into which the exhaust steam of the first or high pressure cyl- inder, instead of being thrown away, is utilized, results in a further amount of work being effected. The additional work thus obtained is roughly proportional to the mean effective FIG. 122. pressure in the low pressure cylinder multiplied by the differ- ences in area of the two pistons. By this means the power of the engine is increased, and the steam, when finally exhausted, is at a pressure so low that little or no unused work remains in it. The maximum possibilities of economy are thus secured. Diagram Fig. 123 was taken from a simple compound West- inghouse engine developing 160 brake horse-power, actual water consumption 25.5 pounds per hour. Compound Condensing Engines. Diagram, Fig. 124, was taken from a Westinghouse com- pound condensing engine developing 200 brake horse-power, actual water consumption of 19.62 pounds per hour. 288 THE STEAM-ENGINE AND THE INDICATOR. TABLE NO. 6. TABLE OF ACTUAL STEAM CONSUMED PER INDICATED H. P. Westinghouse Compound Engine, Cylinders 14" and 24" x 14". By Test, under Varying Loads and Pressures. Unjacketed and Uncorrected for Entrained Water. February, 1888. Non-condensing. Condensing. Boiler Pressures. Horse Powers. Boiler Pressures. 60 Ibs. 80 Ibs. 100 Ibs. 120 Ibs. 120 Ibs. 100 Ibs. 80 Ibs. 60 Ibs. 22.6 2IO 18.4 23.0 21.9 I 7 18.1 18.8 24.9 23-6 22.2 I 4 18.2 18.5 20. o 25-7 23-9 22.2 "5 18.2 18.6 19.6 20.5 26.9 25.2 24-9 22.4 IOO 18.3 18.6 19.7 20.3 27.7 25.2 25-1 2 4 .6 80 18.3 18.6 19.9 20.1 30.3 28.7 29.4 28.8 50 20.4 20.8 20.7 20.4 FIG. 123. Diameter of high pressure cylinder in inches ........ 14 Diameter of low pressure cylinder in inches 24 Length of stroke in inches 14 Revolutions per minute 250 Boiler pressure per square inch in pounds 120 Water consumption per hour in pounds 25.5 Brake Horse-power 160 VARIETIES OF STEAM ENGINES. 289 Diagrams Figs. 125 and 126 were taken from a compound condensing engine. The mill was originally driven by a pair of horizontal slide valve engines, with cut-off of the following dimensions: Diameter of cylinders in inches 24 Length of stroke in feet 4 In order to get good results, it was arranged to erect boilers adapted to carry at least 160 pounds steam per square inch, and to replace one of the twenty-four inch slide-valve cylinders by a Corliss cylinder fourteen inches in diameter and four feet stroke: the new cylinder was steam jacketed, and the cranks be- ing at right angles, a receiver was placed between the engines. FIG. 124. This alteration has been found to .be a very great improve- ment, and the following diagrams taken from the altered engines, speak for themselves. It will be seen that running sixty revolutions per minute, and with 165 pounds of steam in the boiler, the non-condensing Corliss cylinder indicates 125.2 horse-power, with a mean pres- sure of fifty-six pounds, and the condensing cylinder 131.1 horse-power, with a mean pressure of 19.75 pounds, or, collect- ively, 256.3 horse-power. About one pound of difference of pressure is shown between the two cylinders. 19 2QO THE STEAM-ENGINE AND THE INDICATOR. This engine has been frequently run up to 350 horse-power, when all the mill machinery has been on at once. The con- sumption of water so stated has been measured, and found to be about thirteen pounds per hour, per indicated horse-power, equivalent to a consumption of 1.3 pounds of coal per hour per indicated horse-power, with a boiler evaporation of ten pounds of water per pound of coal. The steam was very dry, and the indicator cards account for but 10.33 pounds of water per hour per horse-power developed. FIG. 125. Diagrams 126 were taken from a pair of engines connected at right angles, using 1.7 pounds of coal per hour per horse-power; the boilers evaporating 8.46 pounds of water with one pound of coah Early Compound Engines. An old and comparatively little known work entitled "Reatil de Decrets, Ordonnances, Instructions, Decisons Reglementaries, sur les Machines a Feu et les Bateaux a Vapeur" by C. A. Tremtsuk, published at Bordeaux in 1842, gives some interest- ing particulars of the steamers plying at that date upon the Gironde and the Garonne. Amongst these was the Union, set VARIETIES OF STEAM ENGINES. 291 to work in June, 1829, an( ^ which was fitted with a compound engine constructed by Hallette, of Arras, this engine having two inclined cylinders. FIG. 126. High pressure cylinder, 25 inches diameter. Low pressure cylinder, 44 inches diameter. Stroke of piston, 36 inches. Revolutions per minute, 67. Advantages of the Compound Steam Engine. First. It furnishes a better working engine mechanically, for utilizing the benefits of the expansion of high pressure steam. This point will be very generally conceded. The ex- pansion of steam is necessary to secure economy; but, if the application of the principle be carried to the extent desired, the great changes of pressure in the cylinder cause severe strains on the main connections, and, although the latter be made unusu- ally strong, it is frequently found expedient to reduce the 292 THE STEAM-ENGINE AND THE INDICATOR. pressure, and, necessarily, the measure of expansion, and so increase the consumption of fuel in order to reduce the losses caused by frequent repairs, but more particularly by the delays they occasion. The compound engine, in any form, equalizes the strains, and distributes the load. Second. Independently of mechanical considerations, it is more economical to use steam expansively in a compound engine than in any form of the ordinary engine. This point must be accepted as a fact by any one who will examine the evidence available, but the abstract explanation of the result is impossible by any of the laws heretofore laid down in respect to the steam engine. It should be borne in mind that, contrary to the opinion of many, there is no gain in power by the addition of the small high pressure cylinder of the com- pound engine, for the effective pressure upon its piston is only the difference between that of the entering steam and that ad- mitted to the second cylinder. There is, in fact,, a little power lost in transferring the steam from one cylinder to the other. It is not strange, then, that many engineers condemn the compound engine, and declare, in spite of all failures, that the same results can be produced in a single cylinder engine if it be made of sufficient strength to withstand the unequal strains. These engineers simply judge from the information they have had the opportunity of acquiring. They have been taught that the capacity of the cylinder is the measure of the steam used, and reason that, if the compound engine gives no more power with the same steam, it is a useless contrivance. No other con- clusion could be reached on such an assumption. The error in the reasoning lies in the fact that the volume of the cylinder is not an accurate measure of the quantity of steam used by the engine. This fact has been proved by experiment both at home and abroad, but, strange to say, has never attracted much at- tention. People will assume that steam can be measured by the cylinderful as accurately as pease in a bushel ; but the fact is, that the metal walls of a steam cylinder are at every stroke so cooled by the performance of work, and by the low tempera- ture during the exhaust, that the steam from the boiler, upon entering, has two offices to perform, namely : First. To reheat the surfaces. VARIETIES OF STEAM ENGINES. 393 Second. To fill the cylinder and maintain the desired pres- sure. In many cases it may require as much steam to do the first as the last; and, as the steam for the first purpose is condensed, that for the second will only fill the space, and, in fact, two volumes of steam may enter into a vessel capable of holding but one of a liquid or non-condensable gas. Tyndall has found that aqueous vapor is one of the most powerful radiators and absorbents of radiant heat known. Steam when slightly chilled by the performance of work, is in respect to heat in the same condition as the aqueous vapor of the atmo- sphere; therefore, if steam enters a cylinder at a temperature of, say, 280 degrees, and heats the metal surface to that point, when such steam is exhausted and falls in pressure so that the tem- perature is, say, only 130 degrees, the surfaces rapidly radiate heat, which is absorbed by the steam and carried to waste, and the next steam that enters has to reheat the surface, and an ad- ditional quantity is required to fill the cylinder and do the work. Experiments made show that the cylinder of a perfect engine should be made of glass or other non-conducting material. Ex- periments made by Mr. C. E. Emery, of New York, proved that very nearly the same results could be obtained by the use of a modification of the compound engine, which involved no diffi- cult mechanical details. The transfer of heat from the metal walls of the cylinder to the exhausting steam takes place in two ways, namely: First. By direct contact. Second. By radiation. The bulk of the steam can only be acted upon by radiation, which, therefore, causes the material part of the loss. It has been proved by experiment that the quantity of heat transferred from a radiating to an absorbing body varies as the square of the difference in temperature; so, taking the previous case, namely, that the temperature of the metal surfaces of a steam cylinder is 280 degrees, and that of the exhaust steam 130 degrees, the difference in temperature is 150 degrees; and, if we use steam in two cylinders instead of one, we may reduce the temperature in each to, say, one-half that amount, and the con- densation will be as i 2 to 2 2 , or one-fourth as much in the two 294 THE STEAM-ENGINE AND THE INDICATOR. cylinders as in the single one, or not less than one-third as much if an allowance be made for the increased surface hi the two. This explanation shows that if the condensation in the single cylinder be one-half the whole amount, two-thirds of this or (/i x }==) one-third of the whole may be saved by a compound engine, which calculation agrees with the facts, but varies, of course, with changes in the condition. Mr. Emery speaks of many compound engines that were so constructed that they gave but little better results than a single cylinder engine. During his experiments several improvements applicable to the compound engine were worked out, which, in connection with that principle, using a steam pressure of only 40 pounds per square inch, reduced the cost of the power in the experimental engine from 39.2 pounds of feed water per hour per horse-power to 23.6 pounds. This proportion of saving would, in a large engine, reduce the cost to as nearly that promised by theory as the most sanguine could expect; for larger engines are positively known to be more economical than small ones, which may be explained by the fact that the ratio of internal surface to capacity decreases with the size of the cylinder. The practical evidences of the advantages of the com- pound engine are overpowering, as eighty per cent, of all the large ocean steamships recently constructed abroad and at home have such engines, and many of the largest establishments on land also employ them. Triple Expansion Engines. The success of the triple expansion engine is now so well as- sured, and all doubts as to its efficiency and good working are so effectually dispelled, that it is without doubt the engine of the day. It does not differ in any essential feature from the ordinary compound engine, and its success is in no small meas- ure due to the fact that most makers of the new type departed as little as possible from their previous practice in its general construction. The arguments for and against this new class of engine bear a striking resemblance to those used in the well- remembered warfare of compound versus expansion engines, and the objections most strongly insisted on by the opponents of this new system are just those used against the original compound VARIETIES OF STEAM ENGINES. 295 engine, and are rather the echo of old battle cries than the sound of new ones. A few years' experience has demonstrated that the triple expansion engine is more economical than the ordinary compound engine; that the wear and tear is no more but rather less, when three cranks are employed than with the two of the ordinary compound, and that boilers of the common marine design can be made to work satisfactorily at a pressure of 150 pounds per square inch, and even higher, while with ordinary care, their durability and good continued working are not likely to be less than those of similar boilers pressed to 60 pounds per square inch under similar circumstances. Speaking generally the consumption of fuel is 25 per cent less with a triple expansion engine than with an ordinary compound engine working under similar circumstances. That is, a triple expan- sion engine, supplied with steam at 140 pounds pressure, uses 25 per cent, less weight of water per indicated horse-power than an ordinary compound engine supplied with steam at, say, 90 pounds pressure, both engines being equally well designed, manufactured and attended to. Also that a triple expansion engine is more economical than an ordinary compound engine, when both are supplied with steam at the same pressure, for all pressures of 95 pounds and upwards, and especially so in the case of large engines. Hence it may be taken that the superior economy of the triple expansion engine, as now constructed, is due to two causes, namely: First. To the higher steam pressure used, and the higher rate of expansion thereby possible. Second. To the system whereby large initial strains and large variations of temperature in the cylinders and large "drops" in the receivers are avoided. Increased pressure of steam is obtained by a very slight in- crease of consumption of fuel, and the efficiency of steam rapidly increases with increased pressure; hence, steam of high pressure is more economical than that at a lower pressure. For example: (a) The total heat of evaporation of one pound of water from 100 degrees and at 276.2 degrees Fahrenheit (corresponding to 45 pounds pressure absolute) is 1166.2 units of heat from 32 de- grees. 296 THE STEAM-ENGINE AND THE INDICATOR. () From TOO degrees and at 322.4 (corresponding to 90 pounds absolute) is 1180.3 un its of heat. (c) From 100 degrees and at 346.2 (corresponding to 125 pounds absolute) is 1187.5 units of heat. (d} From 100 degrees and at 354.8 (corresponding to 140 pounds absolute) is 1190.1 units of heat. (e) From 100 degrees and at 378.5 (corresponding to 190 pounds absolute) is 1197.4 units of heat. Suppose in each case the steam to be expanded to a terminal pressure of 10 pounds absolute, the rates of expansion will then be 4.5, 9, 14 and 19, respectively; and the mean pressure corre- sponding to these initial pressures and rates of expansion will be 25 pounds, 32 pounds, 36 pounds, and 39 pounds respectively. If the volume of a pound of steam varied exactly in the inverse ratio of the pressure, these figures would represent the relative values of the efficiency of the steam at the various pressures. But taken exactly, the relative values are 25, 33.3, 38.5 and 42.6, thus showing as follows: First. That a pound of steam at 90 pounds pressure is capable of doing 33 per cent, more work than a pound at 45 pounds. Second. A pound of steam at 140 pounds pressure 16 per cent, more work than a pound at 90 pounds. Third. A pound of steam at 190 pounds pressure 10.6 per cent., more work than a pound at 140 pounds pressure. In other words, an engine using steam at 140 pounds pressure should, apart from any practical considerations, consume six- teen per cent, less fuel than one using steam at 90 pounds; and again, an engine using steam at 190 pounds should consume twenty-eight per cent, less fuel than one using steam at 90 pounds, and ten and six-tenths per cent, less fuel than one using steam at 140 pounds pressure. Looking to see how far practice agrees with these results and comparing the ordinary compound engine, using steam at 90 pounds, with the triple expansion engine using steam at 140 pounds pressure, it will be found that the latter gives a greater economy than theory shows should be due to the in- creased pressure. It follows, then, that there is some other cause operating to produce the economic results shown in every VARIETIES OF STEAM ENGINES. 297 day practice with this new engine, for there is now no question that the saving in fuel effected by a triple expansion engine using steam and expanding u or 12 times, is about 25 percent, compared with that used by an ordinary compound engine of the same power, using steam at 90 pounds, and expanding 8 to 9 times. The other cause, or rather causes, are not remote, for it is to be noticed at once that since by using steam in the' two cylinders of a compound engine, the large variation in temper- ature in the cylinder of the expansive engine was avoided (and this, doubtless, was one of the chief causes of its superior economy over the latter), then, by using three cylinders for the higher pressures, a similar result would be obtained. Further, as the ordinary compound engine is not subject to such severe initial and working strains as prevail in expansive engines of the same power, and using steam of the same pressure, so in the triple expansion engine with three cranks, these strains are still further reduced. In other words, by extending those lead- ing features of the compound engine which conduced to its economy, the engineers of to-day have achieved, with the triple expansion, a victory similar to that obtained about twenty years ago by their predecessors, but with somewhat less brilliant re- sults; and it is not difficult to see that any further advances must meet with still less gain. Until science and skill have discovered new materials or other applications of old ones, there will not be much practical advantage in using steam at higher pressures than now obtained, and 200 pounds absolute pressure seems about the limit at which theoretical economy is swallowed up by practical losses. It has been shown in practice that the saving in fuel is from 20 to 30 per cent, by the use of triple expansion over that of compound engines, independent of the more even distribution of pressure; also that the resistance of the slide valves is very materially lessened, and the losses due to mechanical causes decreased; also experience has shown that the wear and tear of the triple expansion engine with three cranks is very consider- ably less than with the ordinary two crank compound engine of the same power and stroke, and no doubt this is due to those causes already shown to exist with this class of engine. Diagrams Fig. 127 were taken from a compound condensing, 298 THE STEAM-ENGINE AND THE INDICATOR. triple-expansion engine, developing 357 horse-power, with a consumption of 1.3 pounds of coal per hour per horse-power. Steam pressure in boiler, 155 pounds above the atmosphere. FIGS. 127. Diagrams Fig. 128 were also taken from a horizontal com- pound-condensing, triple-expansion engine. The three cylin- ders are placed one above the other, that is to say, the low pressure cylinder is placed on the bottom next the intermediate, and on top of this the high pressure cylinder: all the piston rods are connected to one and the same crosshead. For boldness of design this engine is unique. The cylinders are 8^ inches, 13^ inches, and 21 inches in diameter respectively, with a common stroke of 48 inches. The valves of the high cylinder are of the Corliss type; the intermediate cylinder is fitted with two slides and cut-off valves. These valves can be regulated to cut-off earlier or later, to VARIETIES OF STEAM ENGINES. 299 equalize the amount of work done by the respective cylinders. To facilitate adjustment the cut-off spindle has a screw index wheel. The low pressure cylinder is fitted with an ordinary slide valve worked by an eccentric. The diagrams were taken before the cylinders were lagged. The small fall of steam pressure between the steam supply pipe and the high pressure piston is worthy of notice, as well as the FIG. 128. Line of Stem Treg rare in Pipe Line of Preggnre in Steam Plpp Low Pressure Cylinder. 21 j dla. Scalo Vao parallel admission steam line into the high pressure Corliss cyl- inder. The diagrams were taken with the full load of 187 horse-power on the engine at 63 revolutions per minute, but under ordinary circumstances the engine works in conjunction with a turbine, the latter driving from 20 to 70 horse-power ac- cording to the height of the water in the supply dam. The average load on the engine will be 150 to 160 horse-power. There is a blow-through valve from the high pressure to the intermediate cylinder, to get the strain fairly applied to the middle of the cross-head in starting. Chart of Relative Economy, Under Varying Loads. Diagram, Fig. 129, represents the performance of a single cyl- inder non-condensing engine, as contrasted with the compound engine, non-condensing and condensing. 3 oo THE STEAM-ENGINE AND :ATOR. To fully realize what this economy means, T append the best recorded duty in pounds of water per horse-power per hour of some of the best types of engines working under the most favor- able conditions: FIG. 129. Pumping engines, compound condensing 15 to 18 pounds. Westinghouse engines, " 17 to 19 " Corliss engines, 18 to 22 " Westinghouse engines, compound non-condensing . . 22 to 24 Corliss engines, compound and condensing 17 to 19 Corliss engines, condensing 22 Corliss engines, non-condensing 28 to 35 " Buckeye engines, non-condensing 25 to 30 " It must be borne in mind that the duties above named are measured by water fed to boilers. It is customary with some engine builders to rate their consumption by computing from the indicator diagrams. This, is misleading, as an engine show- ing 22 to 24 pounds by the indicator card will actually consume at least 28 to 32 pounds of weighed feed water. Compound Locomotives. Compound locomotives were first introduced in 1850 on the Eastern Counties (now the Great Eastern) Railway, England, James Samuel, superintendent, the system being due to John Nicholson, engineer. Each locomotive was fitted with two cylinders having piston VARIETIES OF STEAM ENGINES. 301 areas approximately as i to 2, the strokes being the same, and the pistons being coupled to cranks at right angles in the ordi- nary way, see Fig. no. Steam from the boiler was admitted to the smaller cylinder up to half stroke (or less, according to the power required), while at half stroke a supplementary valve opened up a communication between that end of the small cylinder, which had been receiving steam, and the larger cylin- der, the expansion during the greater part of the remainder of the stroke of the small piston going on in both cylinders simultaneously, see Figs. 113 and 114. Near the end of the stroke of the small piston, however, the communication between the two cylinders was closed, and the main valve of the small cylinder opening to the exhaust, such steam as remained in that cylinder passed to the blast nozzle in the ordinary way. By this time the piston of the larger cylinder had reached half stroke, the remainder of the stroke being completed by the ex- pansion of the steam then shut into that cylinder. To facilitate the handling of the engine at starting, provision was made for shutting off the communication between the cylinders, and for admitting steam direct to the valve chest of the low pressure cylinder. With cylinders of the proportion above named, it will be seen that approximately, and neglecting the effect of clearances and steam passages with the cut-off at half stroke in the small cylinder, half the steam used was expanded four- fold and half of it eight-fold. One of Mr. Nicholson's objects in designing this particular system of working appears to have been to secure the discharge of a portion of the steam at such a pressure as to maintain an effective blast, the remaining half being expanded down to a very low pressure. The next attempt at compounding locomotives was made by M. Jules Morandiere of the Northern Railway of France, in November, 1866, on a locomotive having eight drivers, the drivers being formed in two groups two pairs in each group. The wheels forming the front group were driven by a pair of outside cylinders placed as usual, while the axle of the front pair of wheels of the hind group was furnished with a central crank driven by a single cylinder (same as the present Webb system) placed under the boiler. The steam was first admitted 3 02 THE STEAM-ENGINE AND THE INDICATOR. into the single cylinder, from which it was exhausted into two outside cylinders. In July, 1876, M. Anatole Mallet, of Paris, France, intro- duced on the Bayonne and Biarritz Railway, his system of com- pound locomotives, three being put in service. They proved very successful, and were followed by others the ensuing year. One of the chief features of M. Mallet's system was the provision of a special arrangement of distributing valve, by which the steam from the boiler could be admitted either to the high FIG. 130. pressure cylinder only, or to both cylinders when required for starting; the distributing valve also effecting the direct dis- charge jnto the stack of the exhaust from the small cylinder when the engine was working non-compound. In M. Mallet's earlier engines, when working non-compound, the steam from the boiler passed direct to the large cylinder, but subsequently he fitted his locomotives with a reducing valve, through which the steam on its way from the boiler to the large cylinder had to pass, this valve being set to give in the cylinder a certain fraction of the boiler pressure, thus equalizing the work done in the two cylinders. Another special feature of M. Mallet's loco- motive is the reversing gear, which is so arranged that, while VARIETIES OF STEAM ENGINES. 303 the gear for the two engines of the locomotive can be reversed simultaneously, the cut-offs in the high and low pressure cylin- ders can be adjusted independently, so as to equalize the work. Diagrams Fig. 130 were taken with a boiler pressure of 150 pounds per square inch above the atmosphere, the cylinder be- ing placed as in the ordinary locomotives. In 1878 the Paris and Orleans Railway altered some of their express locomotives, having io}4 inch cylinders, by replacing the right-hand cylinder with a 21^ inch cylinder, the stroke being 24 inches; diagram Figure 131 was taken from one of these altered locomotives. FIG. 131. M. Mallet's system also includes an arrangement of a pair of tandem compounds namely, one high pressure and one low pressure cylinder on each side of the locomotive, the two pistons being on one rod; this arrangement is peculiarly fitted for ap- plication to outside cylinder locomotives. M. Mallet's experiments since 1872 established the fact that compound locomotives under good conditions gave an economy of fuel of twenty per cent. ; this is based on a pressure not ex- ceeding 120 pounds; a higher boiler pressure might have shown better results. In 1881-82 Mr. Francis W. Webb, of the London and North- Western Railway, England, after having a compound locomotive on M. Mallet's system running for five years, on the Ashly and Nuneaton branch of the above line, found the results obtained with this locomotive to be so satisfactory, that he designed and patened an improved compound locomotive. This has three cylinders, two high pressure outside cylinders of equal size, ar- ranged to drive the hind driving axle, and one low pressure 304 THE STEAM-ENGINE AND THE INDICATOR. cylinder placed inside the frames underneath the smoke-box, acting on a central crank on the front driving axle. The high pressure cylinders are u ^ inches, and the low pressure cylinder 26 inches in diameter, the stroke in both cases is 24 inches; the driving wheels are 6 feet 6 inches in diameter. By the above arrangement Mr. Webb obtains the advantages of a coupled locomotive without the use of coupling rods; in other words, he has two pairs of single drivers on one locomotive. These locomotives proved so successful that (to meet heavier loads) the high pressure cylinders have been increased to 14 inches diameter, and the low pressure cylinder to 30 inches; the driving wheels have been reduced to 75 inches, and the leading wheels to 45 inches diameter. The total wheel base is 18' i". The heating surface of flues in square feet = 1224.4. The heating surface of fire box in square feet = 159.1. Total heat- ing surface in square feet, 1401.5 Fire grate, in square feet, FIG. 132. 20.5. Ratio of fire grate area to heating surface area i: 68.36. Pressure per square inch in the boiler, 175 Ibs.. Total weight, 42 tons 10 cwt. The Pennsylvania Railroad imported early in 1889 one of these locomotives for trial On their line. It was built by Beyer, Peacock & Co.. England, and is known as the "Dreadnaught" class, and is named "Pennsylvania." One of the Webb compound locomotives runs the Scotch ex- press from Euston (London) to Carlisle, a continuous trip of 300^ miles, with an average load (including locomotive and tender) of 207 tons. The consumption of fuel averages 29.2 pounds per mile, and the evaporation of water is 9.49 pounds per pound of coal, the average speed being 44.7 miles per hour. Indicator diagram Fig. 132 was taken from one of the com- VARIETIES OF STEAM ENGINES. 305 pound locomotives with 13 inch high pressure, and 26 inch low pressure cylinder. Speed slow; Full gear; Boiler pressure 150 pounds; Indicator scale 56 pounds = i inch. The following diagram, Figure 133, was taken when the speed was fifty miles per hour, boiler pressure 150 pounds, cutting off at thirty-five per cent, of the stroke. Speed 50 miles per hour; Boiler pressure 150 pounds per square inch ; Cut-off, 35 per cent, of the stroke. It will be seen that the work performed is nearly all done by the high pressure engines, and of course there is a great drop in the receiver. FIG. 133. The above diagrams, in view of the great publicity given to these improved locomotives, do not bear out the assertions of economy made for them. The work in the low pressure cylin- der, at the above speed, is a mere trifle, scarcely justifying the great additional complication and weight entailed. On this point multiplication of parts, and crowding necessary to get them in there is great objection, and it will require a much longer experience and impartial judgment to determine whether this type of locomotive is desirable. There is another serious drawback, as I understand the Webb compound locomotive; there is no arrangement for exhausting direct from the high pressure cylinder into the stack; therefore, in starting, the engine has to back the train first, to get rid of the accumulated exhaust steam in the low pressure cylinder. T. W. Worsdell, superintendent of the Great Eastern Rail- way, England, patented a compound locomotive with inside cylinders, similar to the Mallet type, the high pressure cylinder being 18 inches diameter and the low pressure cylinder 26 inches diameter, with a common stroke of 24 inches. The cylinders have the valve chests on top of the cylinder, 20 306 THE STEAM-ENGINE AND THE INDICATOR. the exhaust steam from the high pressure cylinder traversing an arched pipe in the smoke-box on its way to the low pressure valve chest. In this arched pipe is introduced the "intercepting valve," which, with its adjunct, the starting valve, forms one of the chief features in Mr. Worsdell's system of compound locomo- tives. The intercepting valve is a flap valve situated in a chamber on the line of the high pressure cylinder exhaust pipe; the normal position of this valve being open, except when starting. The spindle on which this flap valve is hinged, passes out through the side of the smoke box and carries at its outer end an arm which enters a slot in the rod of a piston, which works in a small c)dinder forming part of the starting valve casing. This piston has some small holes through it. The starting valve is a double one, the first movement of the spindle opening the small valve only, while a further movement will open the larger valve, which is then approximately balanced. Both valves are normally kept up to their seats by spring pressure. By means of a branch pipe the starting valve casing is placed in communication with the steam pipe leading from the regulator steam valve to the high pressure cylinder. The action of the arrangement we have just described, is as follows: If the engine happens to have stopped in such a position that it does not start again when steam is turned on in the ordinary way, the engineer pulls open the starting valve, thus allowing steam from the main steam pipe to act against the small piston which we have already mentioned as working in a prolongation of the starting valve casing. The pressure of steam on the piston uncovers a port on the upper side of the cylinder in which the piston works. This port is covered by a small spring loaded valve, which is raised by the steam, the latter thus getting access through a bye pass to the pipe com- municating with the intercepting valve chamber. At the same time the forward motion of the small piston raises the inter- cepting valve, and closes the communication with the high pressure cylinder exhaust, and thus the steam admitted by the starting valve to the intercepting valve chamber, can only get access to the valve chest of the low pressure cylinder. When the engine has started, the exhaust from the high pressure VARIETIES OF STEAM ENGINES. 307 cylinder, of course, acts on the upper side of the intercepting valve, re-opening that valve, carrying back the starting valve piston, and restoring the parts generally to the positions they occupied before the starting valve was opened. These various movements are perhaps tedious to describe, but the whole oper- ation is exceedingly simple, and the arrangements act exceed- ingly well and promptly, enabling these engines to be handled as easily as non-compound engines. The low pressure cylinder B16O Speed 10 miles per hour. Cut-off 75 per cent, of stroke. Horse-power of high pressure cylinder 102.3 Horse-power of low pressure cylinder . 114.8 Total indicated horse-power 217.1 Boiler pressure above atmosphere, 150 pounds. is fitted with large spring loaded relief valves, so as to prevent excessive steam pressure being exerted on the low pressure piston; but as a matter of fact these valves rarely come into action, the small quantity of steam which it is necessary to 308 THE STEAM-ENGINE AND THE INDICATOR. admit by the starting valve, being easily controlled by the engineer. The engines are fitted with Joy's valve-gear, and a differential adjustment of the quadrants, in which the expansion block- work insures such a control of the point of cut-off in the two cylinders, as to secure a very close approximation to equality of work. This result is well shown by the indicator diagrams: Figs. 134 and 135. FIG. 135. 1 2 3 4 5 6 7 8 9 1O 160 150 120 70 6O 50 40 30 20 1O A O 10 V 15 mm, Speed 55 miles per hour. Cut-off 75 per cent, of stroke. Horse-power of high pressure cylinder 395-3 Horse-power of low pressure cylinder 368.3 763-6 This high speed diagram shows the work fairly divided be- tween the two cylinders, and it also shows the result of linking up both engines to cut-off at three-quarter stroke, and is in- structive as showing what might be expected from bringing up the low pressure gear of a Webb locomotive until the work at speeds was nearly divided. VARIETIES OF STEAM ENGINES. 309 On an up grade with a heavy train, necessitating a late cut- off in the high pressure cylinder, owing to the valve gear in both engines being connected, the cut-off in the low pressure cylinder is late also, and there is a serious loss from drop in the receiver, but the two cylinders assist one another in their work. This locomotive runs the newspaper express of twelve coaches, between Newcastle and Edinburgh, and on the round trip, con- sumes only 22.5 pounds of coal per mile, this coal being care- fully weighed; whereas, the average consumption of these trains, with ordinary locomotives, is 30 pounds per mile, showing a saving for the former of twenty-five per cent. In this county the compound locomotives tried on the Boston and Albany Railroad have proved a failure as economizers of fuel, and have been changed into the ordinary form. They had four cylinders; large cylinders 20 inches by 26, small cylinders 12 inches by 26 inches, placed one in front of the other with the same piston-rod, or "tandem" as it is called. They failed simply for the reason that they were more expensive to maintain than the ordinary locomotives, without showing any correspond- ing economy. Mr. A. B. Underhill, superintendent of motive power of the road, says "The locomotive worked well, but we could get no economy. Our road has heavy grades and in working direct steam, in the cylinders, on the grades, we lost more than we gained by compounding on the levels." "lam a good deal skeptical about Compound Engines being economical for rail- way service." CHAPTER XIV. GAS-ENGINES. History of Gas-Engines. AT the present time, when gas-engines are coming into gen- eral use for many purposes, a brief account of them may prove interesting. An engine driven by the explosion of a mixture of coal-gas and atmospheric air was exhibited by Dr. Alfred Drake, of Philadelphia, at the New York Crystal Palace, in 1855. The principal feature in Dr. Drake's engine was the means employed to light the mixture of gas and air within the cylinder, which was done in the following manner: At two points, one for each stroke, a hole was formed in the cylinder, the distance of these holes from the ends of the cylinder corresponding with the space into which the mixture was to be admitted before it was exploded. These holes were each furnished with stuffing-boxes, and in each of these stuffing-boxes was placed a cast-iron cup, or thimble, the solid end of which projected into the shell of the cylinder, so as to be just clear of the bore. In each of these thimbles a jet of gas and air was kept constantly burning, and by this means the ends of the thimbles were maintained at a red heat. When, in the course of its stroke, the piston passed over one of these thimbles, the mixture of gas and air which had been admitted behind it came in contact with the red-hot surface and was instantly ignited. The explosive mixture was admitted to and released from the cylinder by ordinary double- beat valves. The air and gas were slightly compressed during their mix- ture by an air-pump furnished with suitable stop-cocks, by means of which the proportions of the gas and air could be reg- ulated. The air-pump was worked by hand, in order to obtain a supply of the explosive mixture for starting the engine; after- wards it was run by the engine itself. The explosive mixture used consisted of one-tenth coal-gas, and nine-tenths atmos- GAS-ENGINES. 311 pheric air, and Dr. Drake considered that, when this was ig- nited, an initial pressure of about 150 pounds per square inch was obtained. The ignition of the gas in the cylinder caused considerable heat to be evolved. In Dr. Drake's engine and cylinder, the cyl- inder covers, piston, and piston-rods, were all made hollow, and through them a constant stream of water was forced. By this means they were kept moderately cool. The speed of the engine was controlled by a throttle valve connected with a gov- ernor, as i-n the ordinary steam-engine. This engine did not come into general use at that time, from the excessive price of gas ($4.00 per 1000 cubic feet) and further from the death of Dr. Drake. It was followed by the Lenoir and Hugon gas-engines of Paris, the latter' s engine requiring 74 cubic feet of gas per hour, per horse-power, or about ten pounds of coal per hour, per horse-power. At the Paris Exhibition Otto and Langen's gas-engine was shown. The consumption of gas was about 30 cubic feet per hour, per horse-power. In this engine gas mixed with atmos- pheric air is exploded, as in the common forms of gas-engine, but instead of the pressure being imparted to a crank in the usual manner, there is no resistance opposed to the movement of the piston at the moment of explosion, but it is shot up in the cylinder like a shot propelled from a gun, and the vacuum produced by the explosion and also by momentum of the piston is the moving force. The object of this arrangement is to prevent an inconvenient accumulation of heat in the cylinder. The gas used is coal-gas, and is ignited without the aid of electricity. Prior to 1876 many attempts had been made to produce a sat- isfactory gas-engine, but all of them, including the previous efforts of Otto himself, fell short of practical success, as they were somewhat noisy. Otto, on May I7th, 1876, invented im- provements in gas-engines of a most important character, to wit: First. The introduction of a body of inert gas between the piston and the combustible mixture by which it is impelled. Second. The compression of the charge in the cylinder by means of the return stroke. This engine is known as the Otto "silent" gas-engine, and 312 THE STEAM-ENGINE AND THE INDICATOR. in it the violent shocks, so objectionable in former engines, are avoided. Considering that in the employment of gas-engines fuel is not being consumed when the engine is not in actual operation, it is evident that they form economical motors where small powers are required. Further advantages are that they occupy small space, are ready at a moment's notice, avoid any risk and danger of explosion, reduce cost of insurance, and allow insur- ance to be effected in places where, with a steam-engine and boiler, companies would not undertake it. They need no special buildings or chimney, and do not make the premises where they are used uncomfortable with heat, dust and cinders. Gas-engines will, before long, come into extensive use, not only as supplementers to some extent of steam-engines, but also as affording a cheap and efficient motive power in a great number of places where the use of steam is difficult or impossi- ble. It is obviously to the interest of gas companies and gas managers to forward their employment as much as possible, because they not only increase consumption of gas, but by using it chiefly during the hours of daylight, no corresponding in- crease of capital expenditure is involved; and their extended use would not only benefit gas manufacturers, but also gas con- sumers in general, by reducing the cost of making the gas by increasing its consumption. The problem of the conversion of heat into mechanical work has been partially solved by the steam-engine, but its efficiency is so low that it can not be considered as complete. Hot air, in the past, has been looked upon as a possible advance, but owing to many mechanical difficulties it has long been deemed useless to look in that direction for better results. The great progress recently made in gas-engines, from the stage of an interesting but troublesome toy to a practical and powerful rival of the steam-engine, has shown that air might, after all, be the chief motive power of the future. Gas- Engines. Before proceeding to give an account of the early history of these engines, I will preface it with the theory of the gas- engine by M. Dugald Clerk, an expert in these motors. GAS-ENGINES. 313 There are three distinct types, of gas-engines at the present time, as follows: First: An engine drawing into the cylinder gas and air at atmospheric pressure for a portion of its stroke, cutting off com- munication with the outer atmosphere, and immediately ignit- ing the mixture, the piston being pushed forward by the pres- sure of the ignited gases during the remainder of its stroke. The return stroke discharges the products of combustion. Second: An engine in which a mixture of gas and air is drawn into a pump, and discharged by the return stroke into a reservoir in a state of compression. From the reservoir the mixture enters a cylinder, being ignited as it enters, and with- out rise in pressure, but simply increased in volume, following the piston as it moves forward. The return stroke discharges the products of combustion. Third: An engine in which a mixture of gas and air is compressed, or introduced under pressure into a cylinder or space at the end of a cylinder, and then ignited. While the volume remains constant the pressure increases. Under this increased pressure the piston moves forward, and on the return stroke exhausts. Types one and three are explosion engines, the volume of the mixture remaining constant while the pres- sure increases. Type number two is a gradual combustion engine, in which the pressure remains constant, but the volume increases. Calculating the power to be obtained from each of these methods, supposing no loss of heat to the cylinder, it was found that an engine of the first type using 100 heat-units would convert 21 units into mechanical work, in the second type 36 units, and in the third type 45 units. The great ad- vantage of compression was clearly seen by the simple operation of compression before heating, the last engine giving for the same expenditure of heat 2. i times as much work as the first. In any gas-engine compression before ignition, (igniting at constant volume and expanding to the volume as before ignition), the possible duty, D, was determined by the atmospheric ab- solute temperature after compresssion, T; and hence whatever might be the maximum temperature after ignition. 314 THE STEAM-ENGINE AND THE INDICATOR. In the formula D = duty, T= temperature after compres- sion, t = temperature before compression. Increasing' the temperature of ignition increased the power of the engine, but it did not cause the conversion of a greater portion of heat into work. That is to say, the possible duty of the engine was de- termined solely by the amount of compression before ignition. Compression made it possible to obtain from heated air a great amount of work with but a small movement of piston, the smaller volume giving greater pressures and thus rendering the power developed mechanically available. Seeing the great dif- ference produced between types one and three by the simple difference in the cycle of operation when there was no loss of heat through the outside of the cylinder, the questions arose: which engine in actual practice, (with the cylinder kept cold by water) would come nearest to this theory? In which of the engines would there be the smallest loss of heat? Compar- ing the two engines, with equal movements of piston, it was found that the compression engine had the advantage of a lower average temperature, and a greater amount of work done; also of less surface exposed to flame, consequently it lost less heat in the cylinder. Taking all- the circumstances into consideration, it was certainly not over-estimating the advantage of the com- pression engine to say that it would, under practical conditions, give for a certain amount of heat three times the work it was possible to get from an engine not using compression. It is interesting to calculate the amounts of gas required by the three types under the supposed conditions. Taking the amount of heat evolved by one cubic foot of average coal gas as equivalent to 505,000 foot-pounds, and calculating the gas re- quired if all the heat were converted into work, it was found to be 3.92 cubic feet per hour per horse-power. Therefore, the amounts of gas required by the three types of engines would be: Type one 3 ' 92 = 18.3 cubic feet per hour per horse-power. O.2O Type two 332- = 10.9 cubic feet per hour per horse-power. 0.36 Type three 2J2? = 8.6 cubic feet per hour per horse-power. 0-45 Comparing these figures with results obtained in practice GAS-ENGINES. 315 from the three types of engine losing heat through the sides of the cylinder, it was ascertained that the amount of gas con- sumed was as follows: Type one (Lenoir) 95 cubic feet per hour, per indicated horse-power; (Hugon) 85 cubic feet per hour, per indicated horse-power. Type two (Brayton) 50 cubic feet per hour, per indicated horse-power. Type three (Otto) 20 cubic feet per hour, per indicated horse-power. It will be seen that the order of consumption coincided with the theory. The Otto engine converted about 18 per cent, of the heat used by it into work, while the Hugon engine only converted 3.9 per cent. Taking the loss of heat to the cylinder as given by the comparison of the adiabatic line of fall of tem- perature with the actual line of fall as shown on the indicator diagram, it appeared much less than was really the case, as shown by the gas consumed by the engine. The maximum pressure produced was much less than would be expected from the amount of gas present. This was due to the limiting effect of chemical dissociation. The gas-engine presented a more complicated problem than a hot-air engine using air heated to the same degree. Analyzing the disposal of 100 heat units by Clerk's gas engine, it was found to convert 17.8 into work to discharge 29.3 with the exhaust gases, and to lose through the sides of the cylinder and piston 52.9 units. About one-half of the whole heat used passed through the cylinder, and was ex- pended in heating the water-jacket. St. Claire Deville had shown that water was decomposed into its constituents at a comparatively low temperature, considerable decomposition taking place at 1200 degrees Centigrade (2192 Fahr.). The cause of so near an approach to the line of theoretical fall, as shown by the actual indicator diagram, was simply the continu- ous combination of the dissociated gases. At a maximum tem- perature of about 1600 deg. Cent. (2912 Fahr.), complete com- bination of the gases with oxygen was impossible, and could only take place when the temperature fell low enough. In calculating the efficiency of the gas-engine from its dia- gram, all previous observers had fallen into error, through neglecting the effects of dissociation, and, accordingly, their re- sults were much too high. To account for this so-called sus- tained pressure, Otto advanced the theory that inflammation 316 THE STEAM-ENGINE AND THE INDICATOR. was not complete when the maximum pressure was attained at the beginning of the stroke, but that by a peculiar arrangement of strata he had made it gradual, and continued the spread of the flame while the piston moved forward. Otto called this slow combustion. This designation seemed erroneous to Clerk. Such action should rather be called slow inflammation. It ex- isted in the Otto engine, but only when it was working badly, and was attended with great loss of heat and power. This was proved by a diagram, and by certain considerations deduced from Bunsen and Mallard's experiments on the rates of propa- gation of flame through combustible mixtures. The conclusion arrived at was that slow inflammation was to be avoided in the gas-engine, and that every effort should be made to secure com- plete inflammation at the beginning of the stroke. Clerk found it possible to ignite a whole mass in any given time, between the limits of one-tenth and one-hundredth part of a second, by arranging the plan of ignition so that some mechanical disturb- ance by the entering flame was permitted. A diagram taken from the Otto and L,angen free-piston engine, as given in a paper by Mr. F. W. Crossley, and an analysis of his reasoning, showed that the results were misinterpreted, and false conclu- sions arrived at concerning the nature of an explosion. Mr. Crossley considered that an explosion of gas and air, pure and simple, must be accompanied by a rapid rise and an almost in- stantaneous fall of pressure. This, he thought, was proved by the diagram, but in this statement the author could not concur. From the considerations advanced in this paper, it would be seen that the cause of the comparative efficiency of the modern gas-engine over the old Lenoir and Hugon type may be summed up in one word compression. Without compression before ignition an engine could not be produced giving power econom- ically and with small bulk. The mixture used might be diluted, air might be introduced in front of gas and air, or an elaborate system of stratification might be adopted, but without compression no good effect would be produced. Early Gas-Engines. The early motors, in which work was attempted to be per- formed by means of heat generated by the combustion of illum- inating or similar gases, may be classed as follows: GAS-ENGINES. 317 The first motor, having a cylinder and piston, was introduced in 1685, and was designed by Huyghens, in which powder was exploded to generate the gas to drive it. Papin in 1688 also in- vented a similar machine. The labors of these pioneers were not crowned with success, and the gas-engine remained in this embryo condition for more than a hundred years. In 1791, one John Barber took out a patent in England for the production of force through the combustion of hydrocarbons in air. In 1794 Robert Street also patented a gas-engine, and in 1801 Franzose L,ebon, in which the ignition was produced by an electric machine, also patented one. In 1823 Samuel Brown invented one, and also in 1833 a Mr. Wright. This latter machine showed substantial progress, compared with previous efforts. It stood nearly on a level with modern constructions, having a water-jacket, flame ignition, and was provided with a centrifugal regulator, which regulated the air and gas supply in proportion to the requirements of the work, so that the total quantity of gas remained the same, and consequently the con- dition of the mixture was unchanged. Up to 1841 quite a number of gas-engine patents were issued which are not worthy of mention, except one, specified by Johnson in the above year. This patent pointed to the explo- sive working effect of a mixture of oxygen and hydrogen, as well as to utilizing the effect of the vacuum after the combustion. To show how justly the value of gas-engines was recognized, I quote a letter written in 1826 by Cheverton: "It has been the wish for a long time of the practical mechanic to succeed in the possession of a dynamic engine which is always ready for work without costing too much to drive, and causing no loss of time in preparation. These properties would make it in every case applicable when only a small force is necessary at irregular times; and the avoidance of manual labor is so important that the advantages which society would derive from such a machine would be incalcuable, even if the cost should be much greater than with the employment of steam." In 1855, Dr - Alfred Drake, of Philadelphia, succeeded in constructing a gas -motor as before described, which was fol- lowed in 1860 by the Lenoir gas motor, which caused unusual attention, and justly so; for unscrupulous claims were every- 318 THE STEAM-ENGINE AND THE INDICATOR. where made for it. It is only just to state, however, that the engines at the beginning worked tolerably well, as they were carefully constructed and finished. Through these good pro- perties many persons were led into giving orders without any proof of the cost of working. These were so numerous that a special company was formed the Lenoir Company to under- take the construction. When these engines were put in place, and the gas bills appeared, it was found by the users that instead of a consumption of a half cubic meter (17.6583 cubic feet) of gas per hour per horse-power, the Prony brake exhibited, with unerring certainty, that three cubic meters (105.96 cubic feet) at least were required on an average. Hugon, the director of the Parisian gas works, and Reithmann, a watchmaker, of Munich, hotly contested Lenoir's priority of invention. FIG. 136. Up to this time, independent of the large consumption of gas, the great difficulty in the way of constructing a satisfactory gas-engine has always arisen from the suddenness of the explo- sion and expansion which has to be utilized, as shown in the ac- companing diagrams taken from a Lenoir gas-engine about 1866. FIG. 137. The engine from which these diagrams were taken had a cylinder 8.66-inch diameter, with a stroke of 16.25 inches, and the explosion of the mixed air and gas was arranged to take place at half stroke. Diagrams Figures, 136, 137 and 138 were GAS-ENGINES. 319 taken at a speed of 50 revolutions per minute. The explosion did not take place immediately upon the closing of the valve, and the pressure of the mixed air and gas within the cylinder consequently fell, as the piston advanced, to n pounds above a vacuum. When the explosion took place the pressure rose to 48 pounds, the time occupied by the explosion appearing to be about ?\ of a second. At the Paris International Exhibition of 1867, and at Phila- delphia in 1876, Otto and Langen, of Deutz, exhibited their atmospheric gas-engine. As the name implies, the explosive effect of the gas in this engine was by no means employed direct for the performance of work; it only served to throw up FIG. 138. the piston of the simple working cylinder, whilst it was out of connection with the shaft of the engine. In order to procure a place for the combustion products, the tension of the latter was caused to fall very suddenly, in consequence of outside cooling, and the vacuum succeeding allowed the piston to drop by its own weight; and then, in connection with the shaft, the stroke was not so sudden as that of Lenoir's. But it had many draw- backs, which at one time were relatively great. It had many complications in construction, which were calculated to cause doubts as to its durability, and it also made a horrible noise, much more unpleasant by reason of its irregularity. Notwith- standing these drawbacks, the engine had great advantages, which covered its defects. It used very little gas at the be- ginning, 1.2 cubic meters, or 38.852 cubic feet, finally only 0.8 of a cubic meter (or 28.26 cubic feet per hour per horse-power), a result which hitherto had not been exceeded. It was, there- fore, practically useful for small industries. It could not only compete with the steam-engine, but in many cases, beat it out of the field. 320 THE STEAM-ENGINE AND THE INDICATOR. As before stated, in the Otto and Langen gas-engine the sud- denness of the explosion and expansion which was to be util- ized was surmounted very ingeniously by allowing the expansion to take place under &free piston, whose velocity was not limited by the motion of a crank, and engaging the piston-rod with the driving shaft only on its downward stroke. In this way the sudden expansion could, of course, be more completely utilized than where the velocity was limited by the motion of a crank, and engaging the piston-rod with the driving shaft only on its downward stroke. Further, the sudden expansion could be more completely utilized than where the velocity of the piston was controlled by the usual connection to a crank-shaft. The whole arrangement had, however, very distinct drawbacks, and was obviously open to improvement. In "Otto's" silent gas-engine the difficulty arising from the suddenness of the explosion is removed in a totally different way, namely: by making it less sudden. This could not be done previously, because the mixture of air and gas was always drawn into the cylinder at atmospheric pressure, and was al- ready used as dilute as was possible under these conditions. If, however, the mixture could be used tinder pressure, a much larger dilution of air could be employed without destroying its explosiveness, and in consequence, the violence and rapidity of the explosion would be very much reduced. It is upon this principle that the engines of to-day are constructed. The sud- den explosion has been reduced to what is really not much more than rapid combustion and expansion, but not too rapid to be used without loss at the beginning of the stroke of an en- gine arranged in the usual way. These gas-engines in general external appearance resemble an ordinary horizontal engine, but the resemblance is only super- ficial. The cylinder is single-acting, open at the front end, and so arranged that it only completes its cycle of operation once in two complete double strokes. Its method of working is as fol- lows: The piston in moving forward draws into the cylinder a mixture of air and coal gas, the latter in measured quantity. Returning, it compresses this mixture into little more than one- third of its volume, as drawn in at atmospheric pressure. These two operations require one complete double stroke. As the GAS-ENGINES. 321 piston is ready to commence the^ next stroke the compressed mixture is ignited, and expanding, drives the piston before it, while in the second return stroke the burnt gases are expelled from the cylinder, and the whole made ready to start afresh. Work is actually being done on the piston, therefore, only dur- ing one-quarter of the time it is in motion, the gearing, as well as the work driven, being carried forward by the fly-wheel dur- ing the rest of the time. The cylinder is enclosed in a water-jacket in order to prevent overheating. To insure a circulation of water, it has been FIG. 139. found sufficient to simply connect the top and bottom of the jacket with the top and bottom of a filled reservoir, the differ- ence in the densities of the hot and cold water being enough to set up and maintain the requisite circulation. The cylinder is also cooled sufficiently by contact with the air in the reservoir to be used continuously. To avoid shock at exhaust, the hot gases are discharged through a pipe into a reservoir placed at a little distance, from which they pass into the atmosphere. Diagram Fig. 139 was taken from what is called a five-horse engine, diameter of cylinder being 6 inches with a stroke of 12 inches, making 160 revolutions per minute; scale of indicator, 112 pounds equal one inch. From diagram Fig. 140 it appears that the pressure comes on very gradually, and that about one-tenth of a revolution is required for the maximum pressure to be attained. Therefore, there is not an explosion, but a gradual combustion. The indicator diagram (Fig. 140), scale 112 pounds = one inch, is 21 322 THE STEAM-ENGINE AND THE INDICATOR. a fair sample of a card taken from a Otto gas-engine. Begin- ning at A, the gas and air are entering the cylinder up to Z?, at this point the inlet-valve closes, and on the return stroke the gases begin to compress at h into the clearance space at the back end of the cylinder. This compression is represented by the line h /, and shows a pressure of about 45 pounds at i. One revolution of the engine is now complete, and the charge is ignited just as the crank is passing the center. The rapid Fio. 140. burning of the gas liberates a large amount of heat, increasing the temperature and pressure, which latter reaches about one hundred and fifty pounds per square inch as a maximum. The line i, k, e, is called the explosion or rapid combustion line. The gases now expand during the second forward stroke and exert power upon the piston, which, by means of the fly-wheels, carries the engine through the remainder of the revolution. At g the exhaust valves open, allowing the burned gases to escape. The line D to A shows the pressure, while these gases are being expelled by the second return stroke of the piston. When the governor prevents the admission of gas to the cyl- inder, the cycle is somewhat modified. After compression of the air no explosion can take place, since there is no combust- ible mixture present The expansion line then follows closely the previous compression line, and the cycle is completed by expulsion of the air. Two revolutions are required to complete the cycle when the engine takes gas at every charge; and four, GAS-ENGINES. 323 six, eight, and sometimes ten revolutions may occur before the engine returns to its original state. In fact, the new Otto motor is distinct from its predecessors, by its very pleasing appearance, quiet, regular action, and har- monious dimensions, and accordance with recognized principles in three points, namely: First In the compression of the gas mixture before ignition; and, on account of its compactness. Second Having a great piston velocity, the change of heat into work is facilitated by prolonging the combustion. Third By modifying the initial temperature, and by better employment of the heat generated, in consequence of the cooling of the cylinder. In fact, the Otto is one of the most efficient constructions in the line of gas-engines, and is a striking ex- ample of skill and of deep thought. The cost of working. The consumption of gas stands only a little higher than that of the atmospheric-engine; the smaller powers use, on an average, 24 cubic feet per hour per horse- power, while for the larger constructions the consumption of gas is about 22 cubic feet. Notwithstanding these engines are single-acting, they run very regularly, particularly with a heavy load. Suction takes place with pressure a little under 15 pounds, the compression shows 45 pounds; through the explosion the pressure is sent up to about 165 pounds, and falls gradually again in consequence of the expansion to 45 pounds. Then the outlet valve opens at about 10 per cent, of the piston-stroke before the end of the stroke, when the pressure is about 15 pounds, remaining so to the end. The gases escape at about 400 degrees. From the diagrams it is conclusive that the highest temperature is 900 to looo degrees. The indicated work represents about 18 per cent, of the total heat of combustion of the gas. The useful actual work is 14^ per cent. The best steam-engines utilize only ten per cent, of the total heat of combustion of the coal, and small engines scarcely exceed Jive per cent., so that it will be seen that the gas-engine is by far the more perfect heat- engine. 324 THE STEAM-ENGINE AND THE INDICATOR. The Clerk Gas-Engine. This engine possesses the distinctive feature of making an explosion at every revolution. The engine comprises two cylinders the working, and the so-called "displacer" cylinder. The pistons of the former are connected to the crank in the ordinary manner, but the piston of the displacer cylinder, in which the pressure is very slight, never exceeding 5 pounds to the square inch, is driven by a pin in the arm of the fly-wheel. The pin is at right angles to the crank and in advance of it. When the piston in the displacer advances, a combustible mixture of gas and air is drawn in during the first half of the stroke; the admission valve is then closed, and air is admitted during the remainder of the stroke. On the return of the pis- ton a valve is opened, making a communication between the two cylinders. At this time the piston of the driving cylinder is at the outer end of its stroke, and an annular port is opened, communicating with the exhaust pipe. Through this opening the products of combustion from the last explosion pass, the pressure in the cylinder falls, and the cylinder is ready to receive its next charge from the displacer chamber. The first portion that enters the cylinder from the displacer is the pure air that passed in after its piston had reached the half stroke, and the combustible mixture of gas and air had been cut off. This flows through the motor cylinder, washing it out as it were, at each stroke, and escaping through the exhaust until the latter is closed by the piston starting on the return stroke. Meanwhile, the explosive mixture has followed the pure air into the motor cylinder, and remains, as the exhaust opening has now been closed. The returning piston compresses this mixture in a space at the end of the cylinder until it is about 45 pounds pressure, when the charge is exploded. The pressure then rises to, say 250 pounds per square inch, driving the piston for- ward to the other end of the cylinder, when the exhaust is again opened, and the exploded gases escape, leaving the cylin- der free for the next charge from the displacer. This series of operations takes place at every stroke. It will be noticed that a particular feature of this engine is the passing through the cylinder at each stroke a volume of GAS-ENGINES. 335 pure air, which cools it down and at the same time thoroughly displaces all the residual gases from the previous stroke. To produce this result the capacity of the displacer-chamber is larger than that of the driving cylinder, and the space at the end into which the explosive mixture is compressed; and as half of each charge from the displacer is pure air, the desired object of cleaning and cooling the cylinder at every stroke must be attained. In large engines this device should be of the greatest possible service, as it should effectually prevent prema- ture firing of the explosive charge, which would otherwise sometimes occur through the existence of sparks from the ig- nition of particles of carbon on the sides of the cylinder. The volume of air which sweeps through the cylinder at each stroke in the Clerk engine cools it down so as to prevent the existence of sparks, or if they should be created, removes them as it passes rapidly to the exhaust. The valve-gear and cut-off ar- rangement are very simple. The mixed charge of gas and air is admitted into the displacing chamber by an automatic lifting valve, and another similar valve makes a communication be- tween the displacer and the driving cylinder. This is actuated by the pressure of the air and gas in the displacer, but this pressure is very low, all that is required being sufficient to raise the valve and help to displace the residual gases left by the previous explosion in the motor cylinder. The ignition of the mixture at each stroke is effected by a small slide at the back of the engine, worked by an eccentric on the main shaft, and the same slide cuts off the supply of gas to the displacing cylin- der at half stroke. The igniting device is very perfect, and as it is required to operate more frequently than in gas-engines, where explosions take place every second revolution, it also forms a novelty in detail. In the ignition slide is a cavity, from each end of which is a small port leading to opposite ends of the slide. At one end of the cavity is a perforated plate, through which the explosive mixture passes from the motor cylinder, communication being made by a small hole in the slide and a groove in the face of the slide, which is always in a passage in the engine face leading to the combustion chamber at the end of the motor cylinder. After passing through this perforated plate, the mixture is lighted by a Bunsen burner, the flame fill- 336 THE STEAM-ENGINE AND THE INDICATOR. ing the cavity and discharging at the port in the face of the slide. The movement of this latter opens this port into a port on the side of the combustion chamber, causing ignition at each stroke. So efficient is this arrangement that it will operate successfully at a speed of 300 explosions a minute, a far higher rate than can be obtained, or is indeed required, by the ordinary gas- engines. Before the ignition slide is open to the combustion chamber, it is of course closed to the atmosphere. The ignition port is very small, 0.5 inch by 0.25 inch, so that a very moder- ate pressure keeps the slide to its face, even against the 250 pounds per square inch caused by the explosion. The slide be- ing so small, there is no necessity for ventilating the port, as the mixture from the cylinder requires no exterior air to support its FIG. 141. 250 combustion. It may be mentioned that the admission valve to the displacer chamber, and that between this latter and the driving cylinder, are prevented from rattling by a very simple arrangement of air cushion. It will be seen by the indicator diagram, Fig. 141, that in this engine the expansion is only continued until the volume of the hot gases becomes equal to the volume before compression. Diagram, Fig. 142 was taken from a 12 horse-power engine running with full load. Diameter of cylinder, 9 inches; length of stroke, 20 inches; revolutions, 132 per minute; mean pressure, 66.1 pounds per square inch; maximum pressure, 177 + 55 232 pounds; pressure before ignition, 55 pounds; indicated horse-power, 28.01; consumption of gas per indicated horse- GAS-ENGINES. 327 power, 23.21 cubic feet; consumption of gas per brake horse- power, 24.12 cubic feet. Fig. 143 is from Clerk's gas-engine; diameter of motor-cylin- der, 6 inches; stroke, 12 inches; and rated by the makers as 6 horse-power. The indicated horse-power is 9.15, while the effective power given out on the brake was 6.56 horse-power; FIG. 142. 225 71.2 42 Lbe. the consumption of gas being at the rate of 21.8 cubic feet per indicated horse-power, or 30.2 cubic feet per hour per brake horse-power. It will be seen from the diagram that a very rapid ignition is obtained, in fact, the inventor endeavors to make this ignition as rapid as possible. FIG. 143. 177 Lbe, 55 Lbs. The "Stoekport" Gas-Engine. This gas-engine was exhibited for the first time in this coun- try at the Novelties Exhibition, Philadelphia, and attracted considerable attention. As it possesses very many points of interest, a short description may prove of interest. The Stockport gas-engine is of the type (3) of those which 328 THE STEAM-ENGINE AND THE INDICATOR. compress the charge, and have an explosion at every revolution, whether the engine be lightly or heavily loaded. It consists of two cylinders, arranged on the same axial line; one draws in the combustible mixture of gas and air, the other acts as the working cylinder in which the charge is exploded to produce power. The pistons of these two cylinders are connected by a trunk, so that they are in rigid union, moving simultaneously in the same direction. The central part of this trunk, in the free space between the two cylinders, is partly cut away, so that for a portion of its length it is no longer cylindrical, but rather less than half a cylinder. This is for the purpose of accommodating the connecting rod, which is pivoted at one end in the center of the trunk, and at the other end to the crank-pin, which works in the reduced portion of the trunk. The whole arrangement is similar to some form of steam pumps, with the crank-shaft midway between the steam and water cylinder. This engine differs from the Otto, from the fact that there is an explosion at every revolution. The operation is simple and is easy to follow. Commencing with the explosion, the work- ing piston is driven forward by the force of the expanding gases, which follow it almost to the termination of its stroke. Just before it reaches the end, however, it passes an open exhaust port, communicating through a pipe with the outer air. At this point the gases have, in the normal conditions of working, a pressure of about 30 pounds per square inch, and they in- stantly discharge themselves until the cylinder and combustion chamber are filled only with products of combustion at atmos- pheric pressure. At this moment the slide-valve opens com- munication between the cylinder and a reservoir filled with combustible mixture under moderate pressure. This sweeps out whatever remains of the exploded charge, driving it be- fore it without sensibily mixing with it, and completely filling the cylinder before the piston (which has now commenced its return stroke) covers the port. All this occupies but a very slight portion of the piston-stroke, but as it travels very slowly for a considerable angle of the crank on each side of the center, there is ample time for the evacuation of the spent charge and the introduction of the new one. The piston now moves in wards, driven by the work stored in the fly-wheel, and com- GAS-ENGINES. 329 presses the mixture in the combustion chamber at the end of the cylinder until the crank again passes the center, when the ignition port is opened, and the revolution is complete. Commencing now with the supply cylinder, also at the moment when the explosion occurs, we find the cylinder filled with an intimate mixture of gas and air. These two fluids are intentionally blended as completely as possible, stratification, or the introduction of air cushions, being purposely avoided, as the thorough ventilation of the working cylinder at each revo- lution keeps the temperature of the metal and the residual gases below the point at which they will ignite the incoming charge. As the piston moves backward it forces the mixture into a reservoir in the bedplate of the engine, where it is momentarily retained, and then, on its outward stroke, it draws in a fresh supply. Thus it will be seen that when the working piston is driven by an explosion, the supply piston forces a charge into the reservoir ready to sweep out the products of combustion, and to take its place ready for compression; and when the working piston is compressing this charge, the supply cylinder is being filled afresh. As there is an explosion at every revolution, it follows that the strength of the charge must be varied to suit the load on the engine. This is done by a governor which controls a small equilibrium valve in the gas passage, raising and lowering it as the speed increases and decreases. There is, however, a limit beyond which this method of regulation cannot be carried, for if the mixture be made too dilute it will not ignite. If an engine were running absolutely empty it might easily happen that the lowest ignitible mixture would provide too much power, and the result would be an excess of speed. To prevent this the governor, besides controlling the throttle valve, de- termines the position of a stud on a lever connected with a valve on the cylinder. At a given speed the stud is moved into the path of a tappet, and opens the valve when the compression is taking place in the working cylinder. The result of this is that a part of the charge is driven out of the cylinder through a pipe which ends in the air inlet pipe to the supply cylinder, from which the rejected charge is drawn at the next stroke and delivered again to the reservoir. 330 THE STEAM-ENGINE AND THE INDICATOR. Besides the above mentioned tappet valve, which is usually out of action, there are only two valves in the engine, both ol them slide valves, and both operated from the same eccentric. The working cylinder valve is driven direct, as in a steam- engine. The supply cylinder valve is worked by an arm at the end of a small weighted shaft, the. other end of which carries a slotted lever gearing with a pin projecting from the strap of the eccentric. This pin follows a curved path, moving backwards and forwards in the slot, the result being that the angular velocity of the lever, and consequently the speed of travel of the valve, varies very greatly at different parts of the stroke. The valve of the supply cylinder is a flat plate working between the face on the cylinder and a back plate, in which there is a cavity in constant communication with the gas pipe after it has passed the throttle valve. There are three ports in the cylinder face, one opening into the air, one to the cylinder, and one to the reservoir, and there is a cavity in the face of the valve with a number of small passages leading from it to meet the cavity in the back -plate. During the indrawing stroke the gas enters the valve in fine streams, and the air sweeps across it at right angles as it is drawn to the inlet port of the cylinder. At the end of the stroke the movement of the valve cuts off the gas and air, and puts the cylinder port in communication with the pipe leading to the reservoir. The whole arrangement is exceed- ingly simple, and resembles the valve of a single acting steam engine. The valve of the working cylinder is likewise a flat plate- valve. It slides on the side of the cylinder, not the end, in the same way as the valve of a steam-engine. Its function is to put the cylinder in communication with the reservoir when the piston passes the exhaust-port, and to break the communication when the piston again closes the port. In addition to this very simple operation, it has to effect the ignition of the charge. The master-light burns in a recess or chimney formed in the end of the cylinder, or more correctly, in the combustion chamber. It has an opening through the valve face, and past this opening there travels a cavity in the valve. This is supplied by gas, which becomes ignited, and in this condition is carried to the main port of the cylinder, the whole width of the cavity being GAS-ENGINES. 331 presented to the port at once, insuring the certainty of an ex- plosion. The valve is cored out for the circulation of water, which enters and leaves through flexible connections. By this means its temperature is kept at a point where there is little fear of seizing or cutting. It is held up to its place by a back-plate with springs under the nuts which secure it, and is further re- tained by clamps on the studs. These give way as the valve expands, and allow it to obtain just the amount of room which it requires. The gas consumption of these engines is 35 cubic feet per actual horse-power per hour, or 20 cubic feet per indicated horse-power per hour, when running at their full capacity. The average pressure in the cylinder is about 74 pounds per square inch, the initial and terminal pressures being 210 pounds and 30 pounds. The motion is regular, since there is an explosion at each revolution, whether the load be light or heavy, and any sudden increase of work cannot stop the engine. Its regularity will commend it to those who require steady power, while its general simplicity and its compact design will attract users who do not understand complicated machinery. The Atkinson Gas-Engine. Diagrams Figs. 144, 145 and 146 were taken from a six horse- power Atkinson u cycle" gas-engine combined with a pump. By means of the link work the piston has imparted to it four strokes for each revolution of the crank shaft. These strokes all vary in length, being as follows: Suction stroke 6^5 inches. Compression stroke 5 inches. Working stroke UTS inches. Exhaust stroke 12! inches. The cycle commences, say at the end of the exhaust stroke, the piston at this time being as close to the end of the cylinder as is compatible with safety, thus driving out practically all the residuum, which is still further cleared out by the momentum of the exhaust gases in the exhaust pipe dragging a little air through the passages and small clearance space left. From an economical point of view it is now pretty well understood that the total elimination of the burnt gases is a desirable feature; 332 THE STEAM-ENGINE AND THE INDICATOR. in fact, engines have recently been made which sacrifice an entire revolution for the purpose of obtaining this desirable object. A short suction stroke is now made, followed by a slightly shorter compression stroke, the difference in the lengths of these strokes leaving a chamber into which, together with the clear- ance spaces, the charge is compressed. At this time ignition takes place and a long working stroke is made, followed by a slightly longer exhausting stroke, when we arrive at the com- pletion of the cycle, the whole being performed during one revolution of the crank shaft. The arrangement of this engine is very simple of construction and very economical in running. There are only three valves in the engine: the exhaust- valve, which is similar to that commonly used in most gas-engines, the suction valve, which is practically a duplicate of the exhaust valve, and the gas gov- ernor valve, which is also similar to those commonly used for the same purpose. The exhaust valve is opened by a cam on the main shaft, the cam rod working a lever which opens the valve. The suction valve is operated in a similar manner. Both these valves open inwards, so that any pressure in the cyl- inder tends to keep them closed. They are also closed by one spring which is arranged between them operating through a yoke which presses against the ends of bridles on each of them. The gas governor valve is opened by the suction valve cam whenever the governor permits of its being so opened. The ignition is caused by the compression forcing a portion of the charge into a small tube which is closed at the outer end and kept red-hot by means of an external " Bunsen " burner. There is no valve in connection with this ignition arrangement, the timing of the ignition being caused by the chimney being raised or lowered. As the charge is always uniform throughout its volume, this gives a sufficiently regular ignition for practical purposes, and doing without a valve in this position gets rid of what has hitherto been the greatest source of trouble with gas- engines. We are informed that several of these engines have worked for six months ten hours every day without a valve be- ing removed for cleaning, without the piston being taken out, and without a single bearing being adjusted. This seems com- GAS-ENGINES. 333 ing within measurable distance of the simplicity and certainty of a steam-engine. t ' The great economy of these engines is obtained mainly from two causes. In the first place, it will be seen that unlike any other gas-engine, the expansion of the ignited charge does not end when it has reached the original volume of the charge, but is continued to any desired extent, generally about twice the original volume. This continued expansion adds about a third more work for the same consumption of gas; its value is very much increased from the second main source of economy, which is the rapidity with which the expansion takes place. Other gas-engines expand to original volume during one-half of a revolution, this one expands to original volume during one- eighth of a revolution, so that work is done four times as fast. When it is understood that one of the greatest sources of loss is the passage of heat through the walls of the cylinder to the water jacket, it will be seen how necessary it is to do the work rapidly. From this cause the expansion line of the diagram, when the expansion has taken place as far as original volume, will be found to be from five to ten pounds higher (it is gener- ally about forty-five pounds); this leaves a considerable pressure with which to continue the expansion. The terminal pressure is generally about fourteen pounds, which gives a quiet exhaust and a better opportunity for the gas to be thoroughly consumed during the working stroke. In all gas-engines there is a heavy initial pressure which in every other instance is transmitted to the crank-pin and main bearing. Here, however, this heavy pressure is transmitted directly to the long bearing of the vibrating link. This bear- ing is made the whole width of the engine, is lined with white metal, and thus takes this heavy shock without any straining and with very little friction or wear. Taking an ordinary diagram from one of these engines, the pressure on the crank-pin and main bearings never exceeds about thirty-five per cent, of the maximum pressure on the piston. The work done in the cylinder during the early part of the expansion is also transmitted more gradually to the crank-pin, so there is not the jerkiness in running so commonly associated with gas-engines; combining this with the ignition at 334 THE STEAM-ENGINE AND THE INDICATOR. every revolution controlled by a wonderfully sensitive governor, the running of these engines is remarkably steady and regular. The makers assert that when everything is in first-rate order they will not vary more than from one to two per cent, between maximum and minimum loads, and- that it is perfectly im- material how suddenly changes in the working load are made. Governor cutting out 20 per cent, of ignitions. Stroke Suction 6 T \ inches. Stroke Compression 5 inches. Stroke Working II T \ inches. Stroke Exhaust I2f inches. The pressures being as follows: 50 + 78 -f 58 4- 45 +35 4- 28 4- 24 4- 1 8 + 14 + 8 = 358. 358 Mean average pressure = ~^~ 35-8 pounds. A trial was made for five hours of a six horse-power nominal Atkinson patent "Cycle" gas-engine working a double-acting GAS-ENGINES. 335 pump direct, the engine being driven by "Dowson" gas. The pump being four inches in diameter, and the stroke can be adjusted from eight to twelve inches. The water was taken from a reservoir under the engine-room floor, and delivered through a six-inch rising main into a storage reservoir 2043 feet distant, and elevated 171 feet high, revolutions of engine 120 per minute. FIG. 145. Pump 4 inches diameter. Stroke adjusted to 8 A inches. Revolutions 120 per minute. Diagram from bottom of pump. Diagram Fig. 145 was taken from the pump, from which it will be seen that its full capacity was delivered. Diagram Fig. 144 was taken at the same time from the engine, the gas consumption being also taken by observing how long it took for a gas-holder six feet in diameter to fall four feet. The engine diagram is by no means as full as can be taken with "Dowson" gas, but as the engine was only taking ninety-six ignitions per minute the gas was reduced so as to give diagram Fig. 144. 336 THE STEAM-ENGINE AND THE INDICATOR. The following is the result of this trial: Indicated horse-power in engine, 6.951 Indicated horse-power in pump, . . . 4-538 Actual horse-power in water lifted 4.5 Dowson gas per hour in cubic feet, 54 2 - Equivalent in coal, coal consumption in pounds 7.74 Dowson gas per indicated horse-power in engine in cubic feet, . 78.0 Equivalent coal consumption in pounds, i.n Dowson gas per actual horse-power in water lifted in cubic feet, 120.0 Equivalent coal consumption in pounds, 1.706 Combined efficiency of engine and pump, . . .63.46 When it is understood that this plant was only started for a couple of hours the previous day, the above figures are aston- ishing, and as the makers state that rapid improvements will take place in the working of the engine and pump, they assert that it is the most economical pumping plant ever erected, and though slightly better figures have been obtained from first-class compound condensing engines of large size, we feel inclined to agree with them, as the saving in first cost of machinery and buildings must also be very great. Although the pump was running at 120 revolutions per min- ute, the valves closed without the slightest shock. They are very large diameter, are guided top and bottom, and have strong springs fitted to them. The loss by friction in valves and rising main was only 0.038 of a horse-power, so it is evident that the pump must have worked in a very satisfactory manner. We doubt also whether it would be possible to attain such a high efficiency by using any system of geared pumps. It is needless to state that a plant of this description can be erected for very much less outlay than if geared pumps had been used: not only would the engine and pumps have cost more, but also the found- ations and buildings; the cost for maintenance would also be very much increased. To enable the engine to be started without the load of the pump, there is a bye pass from the delivery to the suction: a reflux valve in the delivery valve just beyond keeps the delivery main charged. GAS-ENGINES. 337 There are no doubt numerous instances in which a plant which is so economical in first cost and working, could be adopted with advantage where the cost of enormous engines, geared pumps, and high buildings, have been prohibitory. 105 Ibs FIG. 146. 456 10 30 D V Coal gas. Speed 130 revolutions per minute. Total pressure P = 195 pounds. Total compression, 57 pounds. Total terminal pressure, 30 pounds. A six hours' continuous brake trial was made of the Atkinson gas-engine, brake loaded for 9.5 horse-power, revolutions 130 per minute. Indicator diagrams were taken every quarter of an hour, a,nd worked out with the number of revolutions made in that interval as read on the counter. The two meters were read every quarter of an hour, and the gas pressure and tem- perature noted at the same time. The water meter was also read every quarter of an hour. The spring balances on the brakes were read every five minutes. The work taken up by- each of the two fly-wheels was kept as nearly equal as possible. The rope brakes were worked perfectly dry, without any lubri- cant whatever. The mean speed of the engine was 131.1 revolutions per 22 338 THE STEAM-ENGINE AND THE INDICATOR. minute. The maximum speed for any quarter-hour was 132.7 revolutions per minute, minimum for any similar period 129.2 revolutions per minute. The number of explosions per minute was 1 2 1. 6, so that 7.2 per cent, of the explosions were cut off by the governor. The mean initial pressure was 166 pounds per square inch above the atmosphere, but the mean effective pressure, owing to the great ratio of expansion employed, was only 46.1, the indicated horse-power was thus n. 15. This power is calculated from the revolutions per quarter-hour after deducting the actual number of misses during that time. A record of the actual misses was kept throughout the whole of this and all other trials, by two observers, who relieved one another at hourly (or shorter) intervals. The brake horse-power was 9.48, so the mechanical efficiency of the engine reached 85 per cent. The horse-power expended in driving the engine (difference between indicated horse-power and brake horse-power) was 1.67. The gas per hour through the main meter was 209.8 cubic feet, which is at the rate of 18.8 cubic feet per indicated horse- power per hour, and 22. i per brake horse-power per hour. The additions of the gas used for ignition, 4.5 cubic feet per hour, raises these figures to 19.2 and 22.6 cubic feet respectively. Diagrams were taken with a light indicator spring to enable some estimate to be made of the power expended by the engine in what have been called the "pumping strokes." The work done during the pumping strokes was equivalent to a mean pressure during the working stroke of about one pound per square inch, and this corresponds to an indicated horse-power of o. 26. The calorific value of gas used per explosion was: 0.000896 X 19200 X 772 = 13,280 foot pounds per explosion. The following Table No. 7 gives the actual percentages of heat actually turned into work, etc., the heat per explosion being taken as above at 13,280 foot-pounds: f The actual expenditure of heat was at the rate of 11.250 units of heat per indicated horse-power per hour, which corresponds to the absolute efficiency of 22.8 per cent, above given. GAS-ENGINES. 339 The efficiency of this engine, as compared with a perfect en- gine working between the same limits of temperature, and re ceiving the same amount of heat, is 28.2 per cent. It has been found, by observation extending over a period of five years, that the average cost of a gas-engine is $60.00 per annum per horse-power, whilst a steam-engine costs about $50.00. TABLE 7. Items. per cent. Heat turned into work as shown by indicator diagrams 22.8 Heat rejected in exhaust, lost by imperfect combustion, and other- wise unaccounted for SO 2 100.0 The "Forward" Gas-Engine. The latest and one of the best gas-engines in the market is the ''Forward:" its mechanical simplicity is a great recommend- ation. The distinguishing feature of the Forward is a rotating valve by which the ignition of the combustible charge in the cylinder is effected. In this valve there are eight ignition ports which come into action successively. Each port after having fulfilled its office has to make a revolution through an entire circle before it comes into action again, and in the mean time it is exposed to the air, by which the greater part of the heat which it has absorbed is carried away. It thus follows that the valve al- ways works cool, and runs scarcely any risk of cutting, while the constant motion in one direction affords another element of safety. Every time the cylinder takes in a charge the valve gives a partial revolution, but when the gas is cut off completely the valve ceases to move, and the small firing charge which would otherwise be wasted is saved. The number of missed explosions is not, however, great in this engine, as the strength of the charge is reduced as the work falls off until it approaches the point at which it would cease to explode; the gas is then cut off entirely, and the valve left stationary until the governor arm again falls. 340 THE STEAM-ENGINE AND THE INDICATOR. A trial of this engine was had at full working load, at half load, and unloaded, the latter test being divided into three parts, at fast, medium and slow speeds. The full working load trial lasted 85 minutes, the speed being 176.86 revolutions per minute. The indicated horse-power was 5.54, and the brake horse-power 4.807, giving a mechanical efficiency of 0.8677. The gas con- sumed in driving the engine was 163.2 feet, or 20.79 cubic feet per hour per indicated horse-power, and 23.97 f e t P er brake horse-power. At half power the brake horse-power was 3.084, equal to a gas consumption of 31.86 feet per hour per horse- power. The lighting jet burned about two feet per hour. When the engine was running empty it burned 53 feet of gas per hour at the high speed, 44 feet at the medium speed, and 34 feet at low speed. Self-starting Gas-Engine. The usual method of starting a gas-engine by pulling it around until a charge of gas and air had been compressed and ex- ploded was quite practical when confined to small sizes; but now that gas-engines are so much larger, it is a matter of con- siderable difficulty to start them. Mr. Clerk has devised an arrangement whereby his engine may be started like an or- dinary steam-engine. By means of a valve in the pipe between the displacer cylinder and the working cylinder, the compressed inflammable mixture, instead of entering the latter cylinder, can be directed into a receiver, where it is stored at a pressure of 70 pounds per square inch, the engine running meanwhile by the stored work in the fly-wheel. As the valve is easily manipulated, the charge is delivered alternately to the engine and the receiver, two or three minutes sufficing to raise the pressure to the required amount. To start the engine the crank is left just over the center, as in a steam-engine, in which posi- tion the crank of the displacer cylinder is almost vertical, and then the compressed mixture is admitted from the receiver into the displacer, where, acting upon its piston, it starts the engine. At the same time the valve between the displacer cylinder and the main cylinder is raised, and the pressure acts on the main piston through its outward stroke. On the back stroke the charge is compressed, part of it escaping through a valve opened GAS-ENGINES. 341 for the purpose; at the end of the instroke the inflammable mixture is ignited and the engine is fairly started. The com- munication with the reservoir is then cut off, and the displacer cylinder resumes its usual functions. An engine may be stopped and started many times in succession by one charging of the receiver, and each time without any difficulty; the operation, when the crank is in the right position, being within the capacity of a boy. It has often been proposed to make a self- starting gas-engine, and there are many patents for the purpose, but this is the first time it has come into practical use. Otto's Twin-Cylinder Gas-Engine. The new twin-cylinder gas-engines are fitted with their self- starting arrangement. These engines are so arranged that when running full power an impulse is given every revolution, instead of every alternate revolution as in the ordinary Otto engine. The two cylinders are placed side by side, and their pistons are coupled to the same crank, so that they move together, while a single valve passes across their back ends and affects the gas and air distribution of both. The ignition arrangements are both such that when the engine is running at its full power the ex- plosion takes place in the two cylinders alternately, one cylin- der taking in a charge while an explosion occurs in the other. As the power required is reduced, the governor first reduces the number of explosions made per minute in one cylinder, eventu- ally shutting off the gas supply from that cylinder altogether, and then reduces the number of explosions in the second cylin- der, so that at very low powers the engine is driven by explosions in one cylinder only. The self-starting arrangement consists of a strong cylindrical chamber, or accumulator, placed by the side of the engine, communicating with the adjacent cylinder by a connecting pipe and loaded valve. The arrangement is such that at each explosion, as soon as a certain pressure is reached, a small quan- tity of the gaseous products passes over into the accumulator. This goes on until the pressure in the accumulator reaches that attained in the cylinder. When the engine has to be started, the gases under pressure stored in the accumulator are admitted to the cylinders by a hand-moved valve, and act on the pistons 342 THE STEAM-ENGINE AND THE INDICATOR. just as steam or compressed air would. It is only necessarj' to give a single impulse in this way to start the engine. We may mention that the valve through which the gases pass to the ac- cumulator is fitted with an arrangement of oil-trap, which rend- ers it necessary that it should only be oil-tight and not gas-tight. This, of course, greatly facilitates the retention of the pressure in the accumulator for long periods. The accumulator has suf- ficient storage to enable the engine to be started a dozen times, or even more, with one charge, if care be taken in the manipu- lation of the admission valve. Spiel's Petroleum-Engine. This petroleum-engine was invented by Johannes Spiel, of Berlin, Germany. It is a very neat and successful form, and in general appearance very much resembles the well-known Otto motor, the points of difference relating mainly to the devices by which the motive fluid is measured and delivered to the cylin- der, in admixture with the proper proportions of air. The operation is as follows: The piston on its outstroke draws in a charge of air and petroleum; it then returns, compressing this mixture, which is exploded as the crank passes the back center. On the next stroke the combustion and expansion of the charge occurs, while the fourth and last stroke drives out the products of com- bustion. There is thus one working stroke in every four, the motion being continued through the other three by the work stored in the fly-wheel. The source of power is petroleum spirit, otherwise known as benzoline, or naphtha. This has a specific gravity of 0.7 or 0.71, and a very low flashing point, so that it will not pass the fire test; consequently it cannot be stored and used without special precautions. If the proper conditions are observed, the use of this spirit does not involve any extraordinary risk, for it is employed in large quantities in the dry cleaning process, and also in the manufacture of india rubber. When used with this engine it is stored in a closed receptacle connected by a pipe to the reservoir attached to the cylinder of the engine. From this reservoir a pipe runs to the pump, by which measured quanti- ties are injected to the cylinder. At the bottom of the pump GAS-ENGINES. 343 there is, in place of a foot- valve, a plug worked by a link from a tappet, as will be presently explained. During the induction stroke of the piston, the cock is turned so as to force the liquid in the pump into the space above the inlet valve, whilst at the same time the admission of liquid through the pipe from the reservoir is cut off. During the remaining strokes the cock cuts off the communication with the valve, whilst the pump is again in communication with the reservoir. The petroleum does not pass through the plug, but along a channel cut round it. The passage of the oil, or spirit, from the pump to the cylinder is past the valve, and through the pipe leading into the cylinder. This enters by a pipe, and in passing the valve it drives forward the spirit, breaking it into spray, and carrying it into the cylin- der in admixture with itself. The curved gutter formed round the mouth of the pipe (entering the cylinder) serves to arrest any liquid that may be imperfectly mixed, and as the explosive mixture flows over it, and beneath the valve, the gutter tends to direct the current upwards, so as to break up and still further mix the air with the liquid. The valve, the pump, and plug, are operated by a cam on a shaft running parallel with the cyl- inder, which is driven by bevel gear, and revolves at half the speed of the crank-shaft. A crosshead is connected to a rock- ing beam, which at its other extremity carries a rod ending in a roller, which runs in contact with a cam, and is raised at the appropriate times. A spring draws down the roller when the projection on the cam has passed. Another portion of the cam opens the exhaust valve. The firing valve consists of a plate operated by a tappet on the end of the parallel shaft. The valve spindle is prolonged and provided with a spring by which the valve is shot back when the tappet ceases to act on the friction bowl. The force of the recoil is moderated by the spring stops which run between the rollers, and must be com- pressed as the valve nears the end of its stroke. The firing light is the flame of a lamp which is kept con- stantly burning. At a suitable moment it ignites the burner in the valve, and by the quick return movement a flash is trans- ported to the firing apparatus in the cylinder. The combustible mixture finds its way into the burner during the compression stroke. In front and surrounding the burner is a chamber 344 TH E STEAM-ENGINE AND THE INDICATOR. which serves to convey a flame from the outer jet to the charge in the cylinder. The chamber forms an annular space round the burner, and a passage opens into this space, and maintains a communication for the supply of the combustible gas or vapor during the times when the main passage is closed. The gas passing through flows round the burner, and thus becomes heated and ignites more readily. When the chamber is filled with gas the valve is moved by a ram until the burner is oppo- site the port in the cover. The gas is then ignited by the outer flame, and continues to burn during the return stroke of the firing valve until the chamber comes opposite the passage, when the charge in the combustion chamber of the cylinder is ignited. The maintenance of the firing flame is effected by the flow of gas through the passage. Engines of 3^ brake horse-power will work with a consump- tion of about one quart of benzoline per hour per horse-power. This motor works satisfactorily, does not clog in the valves or cylinders, and bids fair to find a good field where gas is unat- tainable, and the local rules concerning the storage for petroleum spirit are not too stringent. Dowson's Water-Gas. In England it has been found that the use of "Dowson gas," after careful trials, has shown a fuel consumption of only 1.2 pounds per hour per indicated horse-power, this amount being equal to the best steam-engine running with steam of a very high pressure. Thus we see that after twenty-five years of im- provement the gas-engine has equaled the best steam-engine in economy. This gas is made in the following described apparatus: The retort or generator consists of a vertical cylindrical iron casing which encloses a thick lining of ganister to prevent loss of heat and oxidation of the metal. At the bottom of this cylinder is a grate on which a fire is built up. Under the grate is a closed chamber, and a jet of superheated steam plays into this and carries with it (by induction) a continuous current of air. The pressure of the steam forces the mixture of steam and air up- wards through the fire, so that the combustion of the fuel is maintained while a continuous current of steam is decomposed. GAS-ENGINES. 345 In this way the working of the generator is constant, and the gas is produced without fluctuation in quality. The well-known re-actions occur; the steam is decomposed, and the oxygen from the steam and air combines with the carbon of the fuel to form carbon dioxide (CO 2 ), which is reduced to the monoxide (CO) on ascending the fuel column. In this way the resulting gases form a mixture of hydrogen, carbon monoxide, and nitrogen, with a small percentage of carbon dioxide, which usually escapes without reduction. The steam should have a pressure of 24 to 30 pounds' per square inch, and is produced and super-heated in a zig-zag coil, fed with water from a neighboring boiler. The quantity of water required is very small, being only about one gallon for each 1,000 cubic feet of gas, and, except on the first occasion when the apparatus is started, the coil is heated by some of the gas drawn from the holder, so that after gas is lighted under the coil the superheater requires no attention. For boiler and furnace work the gas can be used direct from the generator, but where uniformity of pressure is essential, as for gas-engines, gas-burners, etc., the gas should pass into a holder. The latter somewhat retards the production, but the steam- injector causes gas to be made so rapidly that a holder is easily filled against a back pressure of i inch to i^ inches of water, and at this pressure the generator can pass gas continuously into the holder, while at the same time it is being drawn off for consumption. The nature of the fuel required depends on the purpose for which the gas is used. If for heating boilers, furnaces, etc., coke or any kind of coal may be used; but for gas-engines or any application of the gas requiring great cleanliness and free- dom from sulphur and ammonia, it is best to use anthracite, as this does not yield condensable vapors, and is very free from impurities. Good qualities of this fuel contain over 90 per cent, of carbon, and so little sulphur, that for some purposes purifica- tion is not necessary. For gas-engines, etc., it is, however, better to pass the gas through some hydrated oxide of iron to remove the sulphuretted hydrogen. The oxide can be used over and over again after exposure to the air, and the purifying is thus effected without smell or appreciable expense. Gas made by this process, and with anthracite coal, has no tar and 346 THE STEAM-ENGINE AND THE INDICATOR. no ammonia, and the small percentage of carbon dioxide present does not sensibly affect the heating power. A further advantage of this gas is that it cannot burn with a smoky flame, and there is no deposition of soot, even when the object to be heated is placed over or in the flame; this is of importance for the cylin- der and valves of a gas-engine. To produce 1,000 cubic feet, only 12 pounds of anthracite are required, allowing 8 to 10 per cent, for impurities and waste; thus a generator which produces 1000 cubic feet per hour, needs only 12 pounds at that time, and this can be added once in an hour or at longer intervals. No skilled labor is necessary. The comparative explosive force of coal-gas and the Dowson gas, calculated in the usual way, is as 3.4: i; that is to say, coal- gas has 3.4 times more work than Dowson gas. Messrs. Crossly, of Manchester, England, have made several careful trials of this gas with some of their 3^ horse-power (nominal) engines, and in one trial they took diagrams every half hour for nine consecutive days. These practical trials have shown that, without altering the cylinder of the engine, it is possible to ad- mit enough of the Dowson gas to give the same power as with ordinary coal-gas. It has been seen that the comparative ex- plosive force of the two gases is as 3.4: i, but, as is well known the combustion of carbon monoxide proceeds at a comparatively slow rate; and for this reason and because of the diluents present in the cylinder, which affect the weaker gas more than coal-gas, experience has shown that it is best to allow five volumes of the Dowson for one volume of coal-gas, and then the same uniform power is obtained as with the latter. This gives very important economical results; for if the cost of the Dowson gas, as per experiment made, be 10 cents per 1,000 cubic feet, is multiplied by five, the cost will be 50 cents per 1,000 cubic feet. Taking the cost of coal-gas to consumers in Philadelphia, which is $1.50 per 1,000 cubic feet, this will represent an actual saving of sixty-six per cent, in running cost. Another practical consideration is that coal-gas requires 224 pounds to 250 pounds of coal per 1,000 cubic feet of gas. Dowson gas requires only twelve pounds per 1,000 cubic feet, and multiplying this by five to give the equivalent of 1,000 cubic feet of coal-gas for engine work, there are 60 pounds instead of GAS-ENGINES. 347 224 to 250 pounds. This is only 24 to 27 per cent, of the weight of coal required for coal-gas; and in many outlying districts this will effect an appreciable saving in the cost of freight. The modern gas-engine does not use slow inflammation, but, when working as it is intended to do, completely inflames its gaseous mixture under compression at the beginning of the stroke. By complete inflammation is meant complete spread of the flame throughout the mass, not complete burning or com- bustion. If, by some fault in the engine or igniting arrange- ment, the inflammation is a gradual one, then the maximum pressure is attained at the wrong end of the cylinder, and great loss of power results. Compression is the great advance on the old system; the greater the compression, the more rapid will be the transforma- tion of heat into work by a given movement of the piston after ignition, and, consequently, the less will be the proportional loss of heat through the sides of the cylinder. The amount of compression is, of course, limited by the practical consideration of strength of the engine and leakage of piston, but it is certain that compression will be carried advantageously to a much greater extent than at present. The greatest loss in the gas- engine is that of heat through the sides of the cylinder, and this is not astonishing when the high temperature of the flame in the cylinder is considered. In larger engines, using greater compression and greater expansion, it will be much reduced. As an engine increases in size, the volume of gaseous mixture increases as the cube, while the surface exposed only increases as the square, so that the proportion of volume of gaseous mix- ture used to surface cooling is less the larger the engine be- comes. Taking this into consideration, it may be accepted as probable that an engine of about 50 indicated horse-power could be made to work on 12 cubic feet of coal-gas per indicated horse-power per hour, or a duty of about 32 per cent. The gas-engine is as yet in its infancy, and many long years of work are necessary before it can rank with the steam-engine in capacity for all manner of uses; but it can and will be made as manageable as the steam-engine in by no means a remote future. The time will come when factories, railways, and ships will be driven by gas-engines as efficiently as any steam-engine, 348 THE STEAM-ENGINE AND THE INDICATOR. and with much more safety and economy of fuel. Gas genera- tors will replace steam boilers, and power will not be stored up in enormous reservoirs, but generated from coal direct, as re- quired by the engine. Gas and Steam-Engine Heat Efficiency. The heat efficiency of the steam engine is ten per cent, which is probably very nearly as much as can be ever attained; it may be exceeded by using high steam pressures and great expansion, but it will never be possible to attain anything like twenty per cent. The limits of temperature are such that if the steam cycle were perfect, only thirty per cent, of the whole heat could be converted into work; at the boiler pressures and condenser temperatures used, the theoretical efficiency of the steam engine cycle is within eighty per cent, of the cycle of a perfect engine, that is, the efficiency theoretically possible is: 30 x o. 8 = 24 per cent. From experiments made on compound engines, the best results are as follows: Absolute efficiency n.i per cent. Efficiency of a perfect engine 28.4 per cent. Relative efficiency 39. i per cent. The engines under test received TOO units of heat from the boiler as dry steam, and gave n.i unites as indicated work in the cylinder. With the pressure and temperature given the steam engine cycle, if perfectly carried out, falls short of the cycle of a perfect heat engine between the limits, so that 22.7 per cent, is the maximum efficiency which could be obtained, supposing no other loss than that due to imperfection of the cycle. The cyl- inder losses, condensation, incomplete expansion and misappli- cation of heat, make the actual indicated efficiency n.i per cent, so that half has gone. The furnace loss diminishes the absolute efficiency to 9.2 per cent, and it is extremely improb- able that improvement can ever increase this to twenty per cent, whereas in the best indicated efficiency of the modern gas-engine is as high as twenty-eight per cent. A possible efficiency of forty per cent, is probable with the gas-engine. CHAPTER XV. AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. THE writer deems it highly essential, in order that the me- chanics who build stationary engines, and the engineers in charge, and the manufacturers who buy engines, should have a complete knowledge of their value. The superiority of the automatic cut-off engine, over the positive located cut-off engine, is generally conceded by engi- neers, and engine builders; and it now remains to be shown ex- actly what that superiority amounts to that is, with the con- sumption of a given amount of fuel, what will be the useful effect produced by either type of engine? or in other words, to do a given amount of work, what will be the cost of fuel? This is a very important matter, not alone to the user of the engine, but to the builder. When a manufacturer or user of an engine is shown that it requires five or six pounds of coal per horse-power per hour, and that substituting an automatic engine, or making a change in his present engine, but three pounds of coal per hour per horse-power will be required, he will not be long in investigating the causes, and making the required change, to accomplish the latter result. To arrive at the above, we must have recourse to the Indi- cator; by its application it will register at any instant of time, and under any given circumstances, what is the actual condi- tion and power of the engine, and knowing the coal consump- tion per hour, the comparison can be readily made. To illustrate, the writer was called upon to consult in regard to the amount of power developed by two plain slide valve en- gines, fitted with throttling governor. The engines had just been overhauled, by one of the best engineering firms in Phila- delphia. The owners of the flouring mill, in which these engines were located found that the coal consumption was large for the num- (349) 35O THE STEAM-ENGINE AND THE INDICATOR. her of barrels of flour manufactured, and they wished to know whether it was the engines or boilers that were at fault. On making a careful survey, I found that the heating and grate surface of each boiler (four in number), was sufficient to generate seventy horse-power each, or a total of 280 horse-power, based on fifteen square feet of heating surface, per horse-power, and was, therefore, satisfied that the trouble lay in the form and condition of the engines. On the report of these facts to the owners, they agreed to make a commercial test of the amount of coal consumed, as well as the quantity of flour that could be made in a period of two weeks, the engines to be indicated once a day, and an account of the coal burnt during the test. FIG. 147. H.P. 69. Mill run day and night, number of hours 144. Pounds of coal consumed 100,000. Duty in barrels of flour 2250. Engines 2. Boilers 4. Horse-power developed by each engine 69 x 2 = . . . 138. Revolutions per minute 55. Pressure of steam in pounds per square inch, per gage. 100. Diameter of cylinders, in inches 16. Length of stroke, in inches 30. Coal per hour, per horse-power, in pounds 5. The engines ran continuously, day and night, commencing Monday morning at 12, and continued until Saturday night, up to 12 o'clock, for two weeks. With hard firing, and a steam pressure of 100 pounds per square inch, it was all the four boilers could do to run the engines at 55 revolutions per minute, the speed required. AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 351 Diagram Fig. 147 is a fair average card taken from the engines during the two weeks' run, and represents the horse- power developed by each engine. The above shows that 2,000 pounds of coal was required to make 45 barrels of flour: or, in other words, to manufacture one barrel of flour, 44.45 pounds of coal were required, with the usual connected arrangements. FIG. 148. n H.P. 142. Mill runs each day, in hours 13. Pounds of coal consumed in 13 hours. . 5400. Duty in barrels of flour per day 216. Engine, Corliss r. Boilers (horizontal flue) 4. Horse-power as per indicator diagrams 142. Revolutions per minute 55. Pressure on boilers per gage in pounds 88. Scale of indicator per inch 40. Diameter of cylinder, in inches .23. Length of stroke, in feet 4. Coal per hour, per horse-power, in pounds 2.92. About this time there was great competition amongst the flouring mills, and I was instructed to see what, if any, change could be made to produce a barrel of flour with a less amount of coal. With the data obtained from Fig. 147, I communicated with the builder of an automatic cut-off engine, who finally went over the premises with me, and agreed to put in one of his 352 THE STEAM-ENGINE AND THE INDICATOR. improved engines, in the place of the two throttling engines, and guarantee forty-Jive per cent, more work, with the same amount of fuel, for a stated sum, and in case his engine failed to perform as above, he would accept a less price than called for in his agreement the reduction to be pro rata. Diagram Fig. 148 was taken from the engine erected under the above stipulation boilers and machinery the same. In- stead of running day and night, the time run was 13 hours; during the remaining n hours, the fires were "banked," and engine and machinery allowed to stand. The average result, FIG. 149. Diameter of cylinder, in inches 32. Length of stroke, in inches . . . 84. Revolutions per minute 33. Piston speed in feet per minute 462. Scale of indicator 30 = i". under these circumstances, was 80 barrels of flour to the ton of coal (2000 pounds), which is twenty-five pounds to the barrel. The above result shows a saving of eighty-two per cent. Had a compound condensing engine been substituted the saving would have been still further increased, as shown in Fig. 125, page 290, where the coal per horse-power was only 1.3 pounds. AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 353 Indicator diagram Fig. 149, was taken by the writer from a condensing engine of same make as Fig. 148. Coal consumption per hour, per horse-power, two and one- half pounds. Diagram, Fig. 150, was also taken from same make of engine, the boiler pressure being 115 pounds per square inch, the dimen- sions of engine being as follows: FIG. 150. Diameter of cylinder in inches 16. Length of stroke in inches 36. Revolutions per minute 80. Piston speed in feet per minute ........... 480. Boiler pressure per square inch 115. This diagram shows nearly the whole of the boiler pressure in the cylinder, or 114^ pounds is shown upon the piston, up to point of cut-off, or deducting for back pressure, 113 pounds re- mained effective throughout the whole period of admission, which was for hardly more than one-ninth, we four inches of the stroke. The terminal pressure is 15 pounds above the atmo- sphere, of course very much higher than would correspond to the application of Boyle's law. The back pressure, including a slight amount of compression, hardly amounting to two pounds. The point of cut-off is very sharply marked, although a slight amount of wire-drawing, not worth considering, is to be seen. The exhaust is perfect, expansion being carried to the very end 23 354 THE STEAM-ENGINE AND THE INDICATOR. of the stroke before exhausting. The waving appearance of the steam line is, as every engineer will be aware, due merely to the vibration of the indicator pencil, aggravated, it is just pos- sible, by a slight amount of water in the steam. Relative Economy of Different Engines. The following diagrams, Fig. 151 and Fig. 152, will illustrate the relative engine economy. FIG. 151. Scale, 40 pounds equal one inch in height. Diagram 151 is composed of two indicator cards. Card A is a superior throttling engine diagram, and card B may be re- garded as a medium automatic cut-off engine diagram; it shows excellent engine performance, but the load is rather too heavy for the highest economy, for a non-condensing engine. Diagram, Fig. 152, is also a duplex card; A shows a throttling engine card, the average economy of which is better than the general run of this class of engines. Diagram B is from an automatic cut-off condensing engine, showing about the highest attainable economy with any engine. The mean effective pressure of card A, Fig. 151, is 40.23 pounds, and its absolute terminal pressure is 36 pounds. The mean effective pressure of card B, Fig. 151, is 41.94 pounds, and its absolute terminal pressure is 28 pounds. AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 355 The mean effective pressure of card A, Fig. 152, is 32.34 pounds, and its absolute terminal pressure is 30 pounds. The mean effective pressure of card B, Fig. 152, is 33.14 pounds, and its absolute terminal pressure is 12 pounds. I have before called special attention to the fact that the mean effective pressure of any engine diagram is the exact measure of the power developed, and that the absolute terminal pressure is the corresponding measure of the consumption or cost of fuel. Hence, the relative economy of different engines may be thus illustrated. Let each pound of mean effective pressure be called one horse-power; and each pound of absolute terminal pressure represent one dollar ($1.00) paid for fuel. FIG. 152. Scale, 40 pounds equal one inch. Card A, Fig. 151, gives us 40.23 horse-power for $36.00, thus costing $89.37 P er horse-power. Card B, Fig. 151, gives us 41.94 horse-powee for $28.00, thus costing $65.38 per horse-power. Card A, Fig. 152, gives us 32.34 horse-power for $30.00, thus costing $92.76 per horse-power. Card B, Fig. 152, gives us 33.14 horse-power for $12.00, thu. costing $36.21 per horse-power. 356 THE STEAM-ENGINE AND THE INDICATOR. In general, the absolute terminal pressure of throttling engine diagrams will exceed the mean effective pressure, or continuing trie cost illustration, the cost will be more than $1.00 per horse- power, as is the case with diagram, Fig. 184, page 382, which is from a new, carefully made engine. Its mean effective pres- sure is 38.26 pounds, and its absolute terminal pressure is 52 pounds, giving a comparative cost of over $1.35 per horse- power. Comparing this with diagram, Fig. 154, which repre- sents 36.73 pounds mean effective pressure, and 22 pounds terminal pressure, a cost of $0.55 cents per horse-power, it will be seen that by substituting the latter engine for the former, a FIG. 153. 3 4 V i. Scale, 40 pounds equal one inch. saving of 59 per cent, would be effected, and though Fig. 184 represents a trifle worse than the average practice with such engines, it is not an exceptionally extreme case. Thousands of engines, new and old, are in use, which, on an average, give no better results. Those who use or contemplate using steam-power in loca- tions where sufficient water can be obtained to operate a con- denser, will be interested in diagram Fig. 152, card B. It is a case in which a throttling engine was taken out of a flouring mill and a first-class automatic cut-off condensing engine substi- AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 357 tuted. A is a card from the throttling engine, and B was taken from the engine substituted. The saving in fuel is over sixty per cent. The above method of illustration is valuable for comparison only. It gives no clue to the actual cost due to a given power (as the preceding article) for the element of time is not con- sidered. Diagram Fig. 154 is from an automatic non-condensing engine. FIG. 154. Scale of diagram on pounds 40. Diameter of cylinder in inches 12. Stroke of piston in inches 20. Revolutions per minute - 150. Initial pressure in pounds 80. Absolute terminal pressure in pounds 22. Mean effective pressure in pounds 36.73. Mean effective pressure measured to the adiabatic curve in pounds 37-8. Percentage of the latter realized 97. 1 7. Dry steam per hour per house-power in pounds . . . 19. 18. Diagram, Fig. 155, was taken from an automatic condens- 358 THE STEAM-ENGINE AND THE INDICATOR. ing engine running light at 108 revolutions per minute, and of the following dimensions: FIG. 155. Diameter of cylinder in inches 18 lyength of stroke in inches 30 Revolutions per minute 108 Vacuum in inches . 28 It will be seen by above diagram that the load on this engine FIG. 156. was too light for economy, but the diagram is a good one; the admission line and steam line are good; the expansion line coin- cides very closely with the theoretical curve, and there is a free AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 359 exhaust and excellent line of counter pressure. The compres- sion might begin a little earlier with advantage. Diagram Fig. 156 was taken from a pair of automatic con- densing engines, n/^ inches diameter by 16 inches stroke, running at 350 revolutions per minute, and developing from 200 to 250 horse-power. The vacuum is maintained by a "siphon" condenser. The following diagram, Fig. 157, was taken from a condens- ing automatic cut-off engine, dimensions as follows: FIG. 157. Scale of indicator, 30 pounds equal i inch. Diameter of cylinder in inches 20 Length of stroke in inches 46 Revolutions per minute 73 Boiler steam pressure in pounds 65 Diagram, Fig. 158, is from an automatic condensing engine, revolutions 200 per minute. This is also taken with a light load. The point of cut-off is well defined, and expansion and exhaust lines are good. The line of counter pressure runs nearly parallel with atmospheric line. Diagram, Fig. 159, is from a non-condensing engine, revolu- tions, 90; steam pressure, 90 pounds per square inch. The load on this engine is such as we consider a good one for ordinary economical running; the point of cut-off is at about one-fourth stroke. The steam line is good and parallel to that of the boiler pressure, and only a few pounds below it. At the point of cut-off the corner is but slightly rounded, and the expansion 360 THE STEAM-ENGINE AND THE INDICATOR. curve follows closely the theoretical line. The exhaust is ex- cellent, as is also the line of back pressure, which comes close to the atmospheric line, and there is a good compression line. Fie. 158. Diagram, Fig. 160, is from a pumping engine. The cylinder 4 feet diameter, with a stroke of 9 feet, the steam and exhaust FIG. 159. o valves are of the double beat class, and making 13 double strokes per minute, the steam being at cut off 13 inches. The maximum steam pressure in the diagram is 29^ pounds, and AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 361 the maximum vacuum is a little over 12 pounds, whilst the average vacuum is n pounds, and the average effective pressure on piston throughout the stroke 13.6 pounds, indicating 201 horses, and the duty averages 87,000,000 foot pounds. FIG. i 60. Diagrams, Fig. 161 and 162, were taken from a passenger locomotive, and both at the same point of cut-off. The larger shaded diagram A, was taken at 40 revolutions per minute, while the other was taken at 260 revolutions per- minute, or about 66 miles an hour. The point of cut-off is one-sixth the stroke, the initial pressure on the piston being 106 pounds, and the slower speed 120 pounds at full speed. FIG. 161. Diagram, Fig. 162, was taken from the same locomotive in a different notch, the larger diagram B, at 50 revolutions giv- ing 105 pounds initial pressure, the smaller one at 200 revolu- tions with 102 pounds initial pressure. Here the point of 362 THE STEAM-ENGINE AND THE INDICATOR. cut-off is between one-fifth and one-sixth the stroke, or exactly 22.5 per cent. the locomotive running for a long distance at the same cut-off. FIG. 162. Diagram, Fig. 163, was taken at 180 revolutions, and the steam appears to have been cut off at about Aths of the stroke. The initial cylinder pressure is 120 pounds. The following pair of diagrams, Fig. 164, are from a freight locomotive. The larger one in shaded lines, card C, was taken with a heavy train on an up grade; the other one was taken in running on a level part of the road. FIG. 163. The diagram, C, was taken at nearly full travel, and the piston received the full boiler pressure of 120 pounds. The smaller one shows an initial pressure of 100 pounds, consider- ably throttled. A remarkable feature of these diagrams is the AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 363 trifling back pressure exhibited, which is accounted for by the ample ports, and the size of the blast orifice, five inches diam- eter. Diagrams from locomotives, on account of the great variety FIG. 164. of speeds and point of cut-off at which they are taken, and the variations which they exhibit in the power exerted, are of higher general interest, in some respects, than those obtained FIG. 165. from either stationary or marine engines; and a careful study of them may confidently be expected to throw light on some ques- 364 THE STEAM-ENGINE AND THE INDICATOR. tions about which engineers now differ in opinion. They show at once, for example, at what speed of piston a certain area of port ceases to be sufficient for a given diameter of cylinder, and precisely how velocity of piston, in different degrees, affects the pressure obtained. In diagrams Fig. 165, this is illustrated in a remarkable man- ner. This diagram was taken by Mr. Charles Porter, when the boiler was carrying the same pressure of steam, and running in the same notch of the quadrant, and of course, therefore, cut- ting off the steam at the same point of the stroke. The dia- gram, Z>, shown in shaded lines, was taken at a speed not exceeding 50 revolutions per minute, and the one not shaded was taken with the same instrument five minutes later, at the FIG. 1 66. e extreme velocity of 260 revolutions, or 1040 feet travel of pis- ton per minute; the steam pressure in the boiler being 120 pounds per square inch, which the more excessive compression made at the higher velocity caused for an instant to be nearly reached in the cylinder. Much may be learned from these diagrams from locomotives, upon that most important and vexed question, in what degree the cylinder acts as a condenser of the entering steam, and by what means, and in what degree in non-condensing engines, this vicious action may be corrected; and what, on the other hand, tends to aggravate it? AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 365 Diagram Fig. 166 was taken from locomotive No. 51, South- ern Pacific Railroad, with independent cut-off (variable by lever arm and quadrant in cab, under the control of the engineer), built by the Danforth Locomotive Works, Paterson, New Jersey, from designs of Mr. A. J. Stevens, General Master Mechanic of the Central Pacific Railroad, at Sacramento, Cal., with cylinders 20 inches diameter and 30 inches stroke, when hauling 496.25 tons, on 105 foot grade (inclusive of weight of locomotive and tender of 93 tons), and running 40 revolutions per minute, or at the rate of 6^ miles an hour, cutting off the steam at about FIG. 167. V A- one-sixth of the stroke with a pressure of 135 pounds per square inch, and developing (110.92 4- 120.32) 229.36 horse-power, and showing a utilization of eighty-nine per cent, of theoretical dia- gram. Diagram Fig. 167 was taken when running at about 10 miles an hour (60 revolutions per minute), cutting off at about one- third of the stroke, and developing 248.16 + 268.44 507.6 horse-power, and shows an effect equal to ninety-seven per cent, of the theo- retical diagram. These diagrams show a well maintained steam line up to the point of cut-off, and show a marked contrast in the mean effec- 3 66 THE STEAM-ENGINE AND THE INDICATOR. live cylinder pressure of 59 and 88 pounds per square inch, respectively, as compared with diagram Fig. 168 taken from the Shaw locomotive, cutting off at half stroke under practically similar conditions, and should set at rest any doubts as to the value of an independent variable cut-off valve for locomotives. Diagram, Fig. 168, card P\ in outline, was taken at 27 revo- lutions per minute. It will be seen that at this slow speed the steam attained very nearly the mean effective pressure of that of the boiler, namely 120 pounds per square inch on the piston following very nearly full stroke, and developing 130 horse- power running at the rate of 5^ miles per hour up a grade of 63 feet per mile. Let us now compare this diagram with card f, in shaded lines, FIG. 168. taken on a level at a speed of 24 miles an hour, pulling the same load as indicated in diagram F, with a boiler pressure of 130 pounds per square inch, and a mean effective cylinder pressure of 42.6 pounds per square inch, steam being cut off at half stroke; throttle valve partially closed and developing 211.29 horse-power. The low initial steam pressure of 58 pounds per square inch, is due to the partial closure of the throttle valve, but is well maintained without expansion up to point of cut-off. Diagram, Fig. 169, was also taken from this locomotive when running at the rate of 65 miles an hour, corresponding to 315 revolutions per minute, or a piston speed of 1,260 feet, and a AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 367 boiler pressure of 120 pounds per square inch, cutting off at 9. 75 inches of the stroke. The load consisted of two passenger cars of 40,000 pounds each. The initial steam pressure being only 84 pounds, expanding on the steam line down to about 56 pounds at the point of cut- off, the line of admission pressure should be parallel with the atmospheric line in a properly arranged valve motion up to the point of cut-off, or nearly so. The fall in pressure as the piston advances, as shown in this diagram, is the best evidence that the opening for admission of steam is insufficient, and the steam is wire drawn. The point of cut-off should be sharp and well defined, see FIG. 169. Figs. 166 and 167; otherwise, as in this case, it shows that the valve does not close fast enough. Diagrams Figs. 170 and 171 were taken by the writer, who was a member of a commission appointed by the Select and Common Councils of the city of Philadelphia, to test the Worthington Pumping Engine at Belmont, in May, 1872. Diagram Fig. 170, is an exact reduced copy of a water card taken at 4:10 p. m. from one of the five million gallon pump cylinders. This diagram shows no rounded corners, nor wavy 368 THE STEAM-ENGINE AND THE INDICATOR. or jagged lines whatever. This shows conclusively, that the water valves seat themselves perfectly, due to the practical uni- formity of motion of the water column, therefore, causing no shock or jar. The mean water pressure was 86. 724 pounds per square inch, and the height due to this pressure, the water being FIG. 170. 66, was 200.46 feet, and the lift from center of gage to water in pump well, was 17.28 feet. Total height, including frictional resistance, 217.74 feet. FIG. 171. Hi*h Pressure Cylinder 46.40 H> 78.14 H Low Pressure Cylinder. Diagrams, Fig. 171, represents the steam cylinders, there being two non-condensing, and two condensing cylinders. The boilers evaporated about 30 pounds of water per hour, per horse- power, showing a consumption of about four pounds of coal per hour, per horse-power, AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 369 The diagram Fig. 172, was taken from a plain slide valve engine, fitted with an independent cut-off valve and governor, similar to a "Tremper." The boiler pressure was 75 pounds, and the engine was run- ning 58 revolutions per minute. The valves were fairly set. The cut-off valve closed promptly PIG. 172. enough, and the steam in the cylinder by expansion fell in pressure to about 23 pounds above the atmosphere, at about $ of the stroke, at which point of the stroke more steam through FIG. 173. some leak, not at the time discovered, was admitted to the cylinder, the result being that the pressure in the cylinder rose to 26 pounds at one end and to 33 pounds at the other end of 24 370 THE STEAM-ENGINE AND THE INDICATOR. the cylinder, causing the distortion as shown at the terminal end of the diagram. This engine, as will be seen from the diagram, had no com- pression whatever. Compression also serves to overcome the momentum of the re- ciprocating parts, and to reduce the strain upon the connections, FIG. 174. caused by the sudden application of the steam pressure at ad- mission. In the second place, compression is desirable on the ground of economy in the consumption of steam. It fills the wasteful clearance spaces pf the cylinder with exhaust steam, and in FIG. 175. the case last cited the clearance was large, from the fact that the cut-off valve set on top of the steam chest, all of which had to be filled with steam from the boiler. True, compression pro- duces a loss by this increased back pressure which it occasions, but the loss is more than covered by the gain resulting from the reduction of clearance waste. AUTOMATIC CUT-OFF VS. POSITIVE CUT-OFF. 371 Theoretically, the greater the amount of exhaust that is utilized by compression, the less the consumption of steam. Practically, it is not advisable to compress above the boilei pressure, as shown in diagram, Fig. 173. Diagram, Fig. 174, is from the same engine that produced Fig. 173, and was taken after resetting the valves. In non-condensing, automatic cut-off engines with three per cent, clearance, with a boiler pressure of 80 pounds per square inch, and cutting off at about one-fifth of the stroke, and ex- hausting under a minimum back pressure, the gain produced by compressing up to boiler pressure over working under the same conditions without compression, as shown by diagram, Fig. 175, will not be less than about six per cent. In a con- densing engine, running under similar conditions, the gain should be larger, also with an earlier cut-off. The steam line in automatic cut-off engines should be par- allel with the atmospheric line (see Figs. 88, 153, 159 and 167), and should not be more than three pounds less than the boiler pressure; the point of cut-off is where the expansion line com- mences to fall abruptly and shows during what part of the stroke the steam is admitted; through the remainder of the stroke the steam expands gradually, reducing the pressure as shown by the dotted lines. Just before the end of the stroke the exhaust should commence, open as shown at g in Fig. 166 and 167. The back pressure should not in any engine exceed one pound when exhausting into the atmosphere. The dotted line in Figs. 166 and 167 represents the theoreti- cal power of the amount of steam exhausted from the cylinder of the same size, with no losses from friction in the passages, back pressure or clearances. The proportion of the area of the actual, the one in outline, to the theoretical, the one in dotted line, represents the relative efficiency of the several diagrams as stated on page 365, showing eighty-nine and ninety-seven per cent, efficiency due to a properly proportioned cut-off engine. CHAPTER XVI. MISCELLANEOUS. Leakage of Steam-Engines as shown by the Diagram. The following diagram, Fig. 176, was taken from an auto- matic cut-off engine, of the following dimensions: The clearance, or waste, room between the cut-off valve and piston, when the latter is at the end of its stroke, amounts to seven per cent, of the piston displacement. FIG. 176. Diameter of cylinder in inches 8 Length of stroke in inches 16 Revolutions per minute 287 Diameter of rod in inches 1.5 Boiler pressure in pounds per square inch 103 The above diagram, Fig. 176, is from the back, or follower end of cylinder, and shows that the admittance of steam was cut off when the piston moved only about 0.2 of the stroke, whilst the terminal pressure shows the steam to have been cut (372) LEAKAGE OF PISTON AND VALVES. 373 off" at e, or 0.275 f tne stroke, and the difference is the leakage of steam through the distribution valve after the steam was cut off. Adiabatic curves of expansion have been constructed on the diagrams, Fig. 176, both for the terminal pressure and for the apparent point of cut-off. The adiabatic curve e,f,g\s for the terminal pressure, and b, x, D that for the apparent point of cut-off. The clearance of the piston, amounting to seven per cent., has been added to the stroke on the card B V. Then the percent- age of leakage is found in the following way: Percentage = *> (*.*-*.*) . , l a, c. For the use of this formula the vacuum line V Fis extended one-tenth beyond V and divided into ten equal parts, which forms a scale for measuring k b and k e. By this scale it is found that k b = 12, and k e = 27. Leakage of steam % = 100 ( 2 7 I2 ) 55<5 per cent. It is assumed in this formula that the exhaust valves are per- fectly tight, which is probably not the case, and the full leakage can therefore not be determined by the indicator cards. That is to say, that 55.5 per cent, of all the steam in the cylinder, when the piston reaches the end of the stroke, had leaked through the valve face during expansion, or after the valve had cut off the steam. Had all the steam been admitted from the beginning of the stroke and cut off at , gives the fraction of the natural effect or duty obtained from the steam. Duty % = IO D = percentage. r Distorted Indicator Diagrams. FIG. 177. The above rather antique looking diagram, Fig. 177, is from a modern built automatic cut-off engine. The size of this engine is 16 inches diameter, 48 inches stroke, running 40 revo- lutions per minute, boiler pressure 70 pounds per square inch, scale of indicator 40 pounds per inch. The steam admission does not commence until the piston has traveled about one-sixtn of the stroke. The exhaust valve had no lead, not opening until the piston had reached the end of its stroke; the piston being retarded at the commencement of its return stroke, by about 30 pounds per square inch back pres- sure, and did not reach the atmospheric line, A D, at all, until on the next stroke, as shown by the loop which was caused by MISCELLANEOUS. 375 the lost motion in the connections of exhaust valve, at the moment of the piston changing its motion. The maximum pressure, before cut-off, was comparatively low, the average back pressure was high, and there was entire absence of compression. The valves were re-set, and the result was, the engine con- sumed one-half the steam, and developed more power than shown above. The following diagrams, Figs. 178 and 179, were taken from an upright automatic cut-off engine, 42 inches diameter, and 42 inches stroke. The engine was located in a rolling mill making steel rails. At times the engine came very nearly to a stand still with an ignot in the rolls and it was with difficulty that sufficient steam could be generated in the boilers to run the FIG. 178. mill at proper speed. The writer was called on to locate the trouble. On applying the indicator, diagrams Figs. 178 and 179, were the result. The valves were reset and the piston packing also set out, and the result was the diagrams, Figs. 180 and 181. The engine was running at full speed and steam constantly blowing off at the safety valves on the boilers. Diagrams, Fig. 180, A, a, represent the power when train of rolls was running empty. Diagrams B C and C when ignot was passing through the rolls. Cards C, Fig. 180, and C, Fig. 181, show that no cut-off took place, the steam following the piston its full stroke. This engine being a Corliss does not cut off if its full load is maintained beyond half stroke. 376 THE STEAM-ENGINE AND THE INDICATOR. The Economy of a Steam-Engine. The economy of a steam-engine is expressed in terms of the number of pounds of water consumed per horse-power per hour. The rate of water consumption is the only intelligible expression for the engine alone, as the amount of fuel used must depend largely upon the kind of boiler and its conditions, the manner in which it is set and fired, the quality of the fuel, the draft, and numerous other factors, for which the engine is in no way responsible. How to Calculate the Amount of Steam (Water) Con- sumed from an Indicator Diagram. It is not claimed that the theoretical rate of water consump- tion as deduced from the diagrams can ever be realized in prac- tice. A certain amount will always be lost from condensation, FIG. 179. leakage and unevaporated foam in the steam, which no process of calculation makes allowance for. This loss may amount in some cases to nearly one-half, and 25 to 30 per cent, is not above the average under ordinary conditions. But for the purpose of comparing the economy of different engines, or the relative economy of different pressures and loads on the same engine, it possesses great value, as whatever uncertainty may exist as to the amount of unindicated loss, it is safe to assume an equal per cent, of loss in each case, and hence the comparison would not be affected. As the mean pressure during the stroke measures the work done, so the pressure at the end of the stroke measuies the steam consumed in doing it. The useful evaporation of a boiler may through the steam- engine be approximately calculated from the indicator diagrams MISCELLANEOUS. 377 by ascertaining the weight of the water existing in the form of steam in the cylinder at every point in the stroke; not absolutely since we do not know exactly the weight of steam at different temperatures but without doubt, very nearly. This, when measured just before the opening of the exhaust, is the weight of water accounted for by the indicator. From a variety of causes, the weight of water so accounted for can never be the full weight required to supply the boiler, as it is not possible to estimate the total amount, except by measur- ing the feed water, for the following reasons: FIG. 1 80. First. A certain amount of water always disappears from a boiler in ways which cannot be accounted for. If a boiler is shut perfectly tight, without visible outlet for any steam what- ever, and a steam pressure is maintained in it, the water will gradually subside. When experiments are to be conducted, the rate of this disappearance from the boiler, under the pressure to be employed, ought to be ascertained. Second. Unless the steam is superheated, more or less water is carried over to the engine mechanically. This is especially the case with boilers which show a great evaporative capacity. Third. As soon as the steam leaves the boiler it begins to be condensed. It can receive no more heat from any source, but it must impart heat to everything and supply all loss from radiation. 378 THE STEAM-ENGINE AND THE INDICATOR. Fourth. A certain amount of condensation is produced by the conversion during the expansion of heat into mechanical work. Fifth. A portion of the steam is always condensed as it enters the cylinder from coming in contact with the surfaces which have just been cooled by being exposed to the colder vapor of the exhaust, and especially by the evaporation, at the same time, of moisture from them, abstracting the heat necessary to supply to such moisture the heat of vaporization. FIG. 181. To ascertain the weight of the steam, of which the indicator shows the pressure, we have first to determine the volume of the steam or the capacity of the chamber which it fills. If a piston one inch square moves twelve inches, it will do work equal to one foot pound for every pound per square inch pres- sure of steam. That is to say, every twelve cubic inches of cyl- inder area represents one foot pound of mean effective pressure. Twelve cubic inches equal T?T of a cubic foot. The piston then must sweep a volume of 33 ' x 13749.9, or say 13,750 cubic feet per hour per horse-power, if mean pressure equals unity. The volume of steam used per horse-power varies inversely as the effective pressure, and if we call the weight of a cubic foot of steam at the pressure of release W, and the mean effective pressure (m e p^) we have the formula 13.750 m e p X W= pounds of MISCELLANEOUS. 379 water evaporated per indicated horse-power, exclusive of waste by condensation and leakage. This formula is not quite correct, as it does not allow for the effects of clearance and compression. To Compute the Economy of Water Consumption. The following method is in geneial use for finding the rate of water consumption for the engine alone: Rule. Divide the constant number 859,375 by the volume of steam at the terminal pressure, and by the mean effective pres- sure (m e p\ The quotient will be the desired rate. FIG. 182. \ This constant is the number of pounds of water that would be used in one hour by an engine developing one horse-power, if run by water (instead of steam) at one pound pressure per square inch. Then, with pressure of more than one pound the amount required would be as many times less as the pressure was greater than one pound, and when steam is used, the amount would be as much less as the volume of the steam at the pressure at which it is released is greater than an equal weight of water. Hence the above rule. The constant is found as follows: The standard horse-power being 33,003 foot pounds, or 33,000 pounds lifted one foot per minute, would be equivalent to 33,000 X 12 = 380 THE STEAM-ENGINE AND THE INDICATOR. 396,000 pounds lifted one inch per minute. Hence an engine whose piston displacement was 396,000 cubic inches per minute would develop one horse-power with one pound mean effective pressure on the piston. This for one hour would be 396,000 x 60 minutes = 23,760,000 cubic inches per hour. Then suppose the engine to be run by water at one pound pressure per square inch, instead of steam, and taking the number of cubic inches of water per pound at 27,648, this 23 ^ 7 ^'^ 859,375, which is the desired constant. Example. Diagram Fig. 182, was taken from an improved automatic cut-off engine. Applying the rule of analysis, we find first that the combined length of the 20 lines, i, 2, 3, 4, &c., is 2i T V inches, showing that we have 42 T 2 o pounds mean effective pressure. The terminal pressure (T. V.) is 27 Ibs. ; the volume at that pressure is given at 926; that is, one cubic inch of water at a temperature of 60, makes 926 cubic inches of steam at 27 Ibs. pressure per square inch. Hence by the rule the rate of water consumption becomes 6 5 ?? = 2 1.74 Ibs. of water per in- dicated horse-power per hour. But early exhaust closure saves some steam, while exhausting from the clearance at a pressure greater than the back pressure wastes some, and the process, so far, makes no allowance for either. When the maximum compression equals the terminal, the loss and gain are equal, but when the compression exceeds the terminal, there is a balance of gain from compression, equal to the excess of steam compressed into the clearance space over that exhausted from it, and when the terminal exceeds the compression, there is a balance of loss due to exhausting from the clearance space, hence the following rule: To Make Allowance for Compression and Clearance. ist. Fix the terminal pressure at point 7^(Fig. 182 and other diagrams) where it would have been if the steam had not been released till the end of the stroke was reached. 2d. Draw the line T 2 parallel with the atmospheric line, which will cut the compression line at 1, at which point the quantity of steam exhausted from the clearance has been re- MISCELLANEOUS. 381 stored, and the consumption will be as much less than the rule shows, as the line T 1 is shorter than the line T%, or the length of the diagram. 3d. Multiply the result obtained by the rule by the length of the line T 1, and divide the product by the length of the line T%. The result will be the rate of consumption corrected for both clearance and compression. Example. The result obtained from the rule is 21.74 Ibs., the length of line T 1 is 3.17 inches, and the length of line T% is 3^ inches, hence 21.74 X 3.17 -+- 3.5 = 19.69 Ibs. per indi- cated horse-power per hour, the corrected rate. It should be understood that this rate is theoretical, and assumes perfect con- ditions, such as dry steam, entire absence of loss from leakage, condensation, &c. FIG. 183. Diagram, Fig. 183, illustrates a method of finding the point 1 (X 1} in the terminal line, when that line is located below the atmospheric line, and consequently below any part of the com- pression curve defined on the diagram. Select any point in the actual curve, as at L. From that point draw a line at right angles to atmospheric line, to terminal line, as at O. Then from V, where the clearance line cuts the vacuum line, draw a diagonal line through point O to point f\ (same height as point L\ then a line at right angles to atmo- spheric line, from F, will cut the terminal line at the proper place for point 1. The process will be recognized as the same THE STEAM-ENGINE AND THE INDICATOR. in principle as that used for finding a point in the isothermal expansion curve. The consumption for diagram, Fig. 183, is as follows: The mean effective pressure is 2 Ibs., and the terminal pres- sure D. V. is 6^ pounds. The volume for 6^ pounds is given as 3427 (the mean for 6% and 7 Ibs.), hence ^ 59375 2 = 125.4 Ibs. Line XI is 2^ inches long, and line X2 (or whole length of card) is 3^ inches, hence 125.4 X 2. 75 -*- 3.5 = 98.53 Ibs. per indicated horse-power, per hour, the correct rate. This will serve to show the utter absurdity of very light loads. PIG. 184. When the compression pressure does not equal the terminal, as in diagram Fig. 20, page 116, the curve may be continued upward and beyond the end of diagram until it reaches the height of terminal line. The extension may be made by the eye with sufficient accuracy. In this case distance g 1 becomes the longer one, and the result obtained from the rule is in- creased, as distance g 1 is always the multiplier, and g 2 the divisor in the corrections. Diagram, Fig. 184, illustrates a method of locating the clear- ance line from the conformation of compression curve, as follows: First select two points in the curve and form a paral- MISCELLANEOUS. 383 lelogram through said points as illustrated. Then draw a diagonal line through points O P, till it intersects the vacuum line, the clearance line will be a vertical one drawn from said point of intersection, as V. D. The degree of accuracy will depend upon the perfection or tightness of piston and valve, leakage generally having the effect of showing too much clear- ance. Computation Table. Thus far the constant number 859,- 375 in connection with the volumes of steam, has been used for computing the rate of water consumption. To make the pro- cess available, a table of volumes must always be present, and to render our instructions complete we should publish such a table, but in lieu of that, we submit herewith a Computation Table. COMPUTATION TABLE NO. 8. w P W P W P W P W P W P W 39.10 38.47 20 21 34-99 34.89 37 38 33-72 33-67 54 55 32.98 32.94 7i 72 32.46 32.43 88 89 32.07 32-05 105 106 31-73 31.71 37-95 22 1 34.79 39 33-62 56 32.91 73 32.40 90 32.03 107 31.69 37-54 23 34-70 40 33-57 57 32-88 74 32.38 91 32.00 108 31-67 37-22 24 34.61 4' 33-52 58 32-85 75 32.36 92 31.98 109 31.65 36.93 25 34-53 42 33-47 59 32-82 76 32-34 93 3L96 no 31-63 36.67 26 3445 43 33-42 60 32-79 77 32.32 94 31-94 III 31.61 36.44 27 34-37 44 33-38 61 32.76 78 32-30 95 31.92 112 31-59 36.24 28 3429 -45 33-34 62 32.73 79 32-27 96 31.90 "3 31-57 36.06 29 34-22 46 33-30 63 32.70 80 32-25 97 31.88 114 31-55 35.89 30 34-15 47 33-26 64 32.67 8 1 32.23 98 31.86 115 31-54 35-73 31 34.08 48 33-22 65 32.64 82 32.20 99 31.84 116 31-53 35-59 32 34-01 49 33-18 66 32.61 83 32.18 TOO 31.82 117 31-52 35.46 33 33-95 5<> 33- H 67 32-58 84 32.16 IOI 31.80 118 31-51 35-34 34 33-89 51 33-io 68 32.55 85 32-14 102 3I-78 119 31-50 35-22 35 33-83 52 33- 6 69 32-52 86 32.12 103 31-77 120 3M9 35-10 36 33-77 53 33-02 70 32.49 87 32.09 104 31-75 121 31-43 It has been stated in our definitions of mean effective and terminal pressures, that the former is the meastire of the power developed, and the latter the corresponding measure of the consumption or cost of the power. Hence we should be enabled to find a number which, if multiplied by the terminal pressure, and divided by the mean effective pressure, would give us the rate of water consumption at once, excepting the required cor- rection for compression and clearance. 384 THE STEAM-ENGINE AND THE INDICATOR. Explanation of Table No. 8. The numbers in columns P stand for so many different total terminal pressures, and the numbers in columns Fare the num- bers sought, as referred to above. Each of the numbers under W \s found by dividing our constant number 859,375, by the numbers to the left of it under P, representing terminal pres- sure, and that quotient by the volume of steam at that pressure. Each number under W will therefore represent the rate of water consumption, for a diagram having both mean effective and total terminal pressures, the same as the number to the left of it under P; and when any given diagram has a mean effective pressure greater than its total terminal pressure, its rate of con- sumption will be proportionately less than if they were the same, and if the mean effective is less, the rate will be propor- tionately higher. Hence the rule: Find in column P the total terminal pres- sure of the diagram or the number nearest it. For fractions of a pound in the terminal, an approximate average of or mean of two numbers, should be found, to insure accurate results. Then multiply the number under ^opposite the number so found by the total terminal pressure of the diagram, and divide the pro- duct by its mean effective pressure; the quotient will be the rate in pounds of water per I. HP. per hour, subject, however, to the correction for compression and clearance, as previously ex- plained. Example for Use of Table No. 8. Referring to diagram, Fig. 182, we have total terminal pres- sure T V= 27 pounds, mean effective pressure 42.2 pounds, number in table under Wior 27 pounds: is 34. 37. Line T 1 = 3.17 inches and line T% = 3.5 inches. Then 34-37 X 27 __ 2I>99 pounds of water, Correction : 21-99 X 3-17 = I9>91 pounds of water, 3o per indicated horse-power per hour, corrected rate. By reference to Fig. 182 it will be seen that the point T is MISCELLANEOUS. 385 where the terminal pressure would have been if the steam had not been released until the end of the stroke was reached; the dotted line T 1 is parallel with the atmospheric line, and cuts the compression curve at a point where compression has restored the amount of steam exhausted from the clearance. The above Table No. 8 is best illustrated by the following comparison of different types of engines. We would further ex- plain by the double diagram Figure 185, which graphically illus- trates the comparative steam economy between "throttling" and "automatic cut-off' 1 ' 1 regulation. The diagram is engraved from actual cards. Both represent very favorable loads, and each FIG. 185. shows excellent results for its type of engine. The "throt- tling" card C C develops 40.25 pounds mean effective pressure, with 36 pounds terminal pressure (TV\ while the cut-off card BB develops 42 pounds mean effective pressure, with only 28 pounds total terminal pressure (T'V\ Thus the cut-off engine was developing 42 pounds of work with an expenditure of its cylinder full of steam at 28 pounds pressure, while the "throt- ling" engine developed but 40.25 pounds of work with its cylin- der full of steam at 36 pounds pressure per square inch. The comparison in percentages is very nearly as follows, bear- 25 386 THE STEAM-ENGINE AND THE INDICATOR. ing in mind that the total pressure (viz: pressure above vacuum line), is the measure of the consumption of steam, and the mean effective pressure is the corresponding measure of the power developed. Assuming the constant number 34 (which, while not precisely correct for either terminal, is the mean between the two, dropping fractions, in favor of the throttling card), then for the cut-off engine the result is as follows: 34 x 2 = 22.7 pounds of dry steam per indicated horse-power per hour. For the throttling engine card : = 30.4 pounds of dry steam per indicated horse-power Comparison : 30 ' 4 ~^' 7XIOO== 34 P er cent of steam, used by the throttling engine more than by the cut-off engine for the same amount of work. This shows the advantage in the use of an automatic cut-off engine over that of the throttling engine. This difference can always be relied upon whenever the cut-off engine is given a fair load. Evil of Light Loads. No other condition is so destructive to good economy, as an engine over-large for its work: this fact should be well under- stood by purchasers of steam-engines. With a too light load, internal condensation conies in to the fullest extent. The cut-off is early, hence the expansion and consequent fall of temperature are excessive. It admits of no denial that the immediate surfaces, at least of the interior of the cylinder, share in this fall of temperature, which still further continues during the exhaust, and experiment has also shown that a deposit of water like dew takes place on them. All these surfaces have got to be reheated, and all this water re-evaporated, at the expense of the next admission of steam, which being MISCELLANEOUS. 387 necessarily small, from the light load, suffers severely from con- densation. With a substantial load, the expansion and cooling are much less, and the amount of steam admitted to restore the heat is much larger. We must not be misunderstood as advocating overloading. We do wish, however, to correct the fatal idea, arising partly from the manufacturer's fear of insufficient power, and partly from the impression that economy increases definitely with in- crease of expansion, that "it is no mistake to get an engine too large." Moreover, in non-condensing engines, a direct loss occurs by expansion below atmosphere, thus creating a vacuum resistance on the impelling side of the piston, at the expense of the fly-wheel; also see Fig. 25, and Figs. 183 and 186. FIG. 186. Efficiency or Duty of Pumping Engines. The term "duty" is a measure of the efficiency of a pump- ing engine, and is based upon the delivery of water into the reservoir (with the friction of the water pipes) per hundred pounds of coal. Duty is usually expressed in foot pounds. The method usually employed neglects the actual delivery of water and head, against which the pump works, but assumes 388 THE STEAM-ENGINE AND THE INDICATOR. that the area of the pump piston multipling the average pres- sure or head pumped against measured to level of water in the pumping well (and the pressure due friction), and multiplying the lineal travel of the piston, represents the work done, and this divided by one pound of coal for each hundred burned, represents the duty; or, by formula: Where A = area of pump piston. P = load in pounds pressure per square inch. S = stroke of piston in feet. C = coal consumed. The above method is employed in estimating the duty when the engines pump directly into the mains or into a stand-pipe. When the delivery of water is into a reservoir, the following method is employed : The delivery of water into the reservoir is noted by weir measurement, which is the most exact method; if this is not convenient it is done by calculating the cubic con- tents of reservoir at the commencement and end of trial, or by estimating the theoretical delivery of pumps, and allowing a percentage of leakage, which is determined by experiment in the following manner: The engine is run at so slow a speed that the leakage would be equal to the pumpage, that is, when the ascending main is kept full, but no water enters the reservoir. The late Mr. Nystrom suggested a simple way of measuring the water delivered into a reservoir by the use of an instrument constructed upon the same principle as the marine log, only that the propeller is much larger in diameter, and the clock- work geared to indicate feet instead of miles. Nystrom 's log consists principally of a propeller, which is set in rotation by the current of water in which it is immersed. An endless screw, on the end of the propeller shaft, sets the clock-work in motion in the casing, and the number of feet of current passing the propeller represents 10 feet, on the second 100, on the third i,opo and on the fourth 10,000 feet. Thus with the four dials, 100,000 feet can be indicated. A sleeve covers the dials when the log is in operation, to prevent MISCELLANEOUS. 389 solid matter in the water from interfering with the hands and settling in the instrument. Two of these instruments were constructed expressly for measuring the water at Fairmount, and other Steam Pumping Works of Philadelphia, by a Commission appointed to measure the duty of the different works, of which Commission the writer had the honor to be a member, and cannot speak too highly of their operation. The number on the dials, multiplied by 1. 14, is the space in feet, which multiplied by the area of cross-section in square feet of the current, gives the cubic feet of water that have passed the log. When the actual delivery of water is made the basis for estimating the duty, the lift is taken, either by differences of levels of water in pump well and reservoir, or by taking the pressure in the rising main in the pump house, and adding the difference of level between the gage and water in the well; to this is added the allowance for friction, and necessary resistances between gage and well. The delivery is usually reduced to gallons, and the weight of water at mean observed temperature accurately determined. /-A -CTT TT Duty = X ico. G = gallons delivered into reservoir. W = weight per gallon. H = constant head in feet to which the water is delivered. C = coal consumed during trial. The following data are from the contract trial of H. R. Worthington, of N. Y., with Belmont Water Works: Discharged by weir measurement 11,744,320 Weight per gallon in pounds 8.38 Lift, including allowance for friction in feet 217.74 Coal consumed in pounds 28,890 Duty = 1 1744.320 X^Sx 217.74 x I00 = 54,4x6,694 pounds raised one foot high with 100 pounds of coal. 390 THE STEAM-ENGINE AND THE INDICATOR. Reducing Motion. In order that the diagram shall be correct, it is essential First. That the motion of the paper drum shall coincide ex- actly with that of the engine piston. Second. That the position of the pencil shall precisely indi- cate the pressure of steam in the cylinder. The first condition is frequently somewhat difficult to bring about, because it is not only necessary that the beginning and end of motions shall be coincident, but that these and all inter- mediate points shall be so. Owing to the irregular motion of FIG. 187. the engine piston, consequent upon the varying angularity of the connecting-rod, it is, therefore, generally advisable to con- nect the cord in some way to the piston cross-head. If any other point be chosen, it must be carefully seen that the motion given does not vitiate the diagram. As the motion of the parts mentioned exceeds in length the motion of the indicator paper drum, it must be reduced in length by levers of such proportions as may be required for that pur- pose. For example, if the stroke of the engine is forty-eight MISCELLANEOUS. 391 inches, and the length of the diagram is to be four inches, then the lengths of levers are as one is to twelve; or, if only one lever is used, then the indicator motion must be taken from a point on the lever sufficiently far from its fixed end to obtain the reduced travel required. One of the simplest ways of reducing the motion is by a swinging lever, with a pin working in a slot of an arm secured to the cross-head of the engine, and transmitting the motion by a cord to the indicator, as shown in Fig. 187. FIG. 188. I The above Fig. 188, also shows a simple plan which can be made of hard wood, or what is known as the "Brumbo" pulley, as illustrated in Fig. 189. It is simply a narrow bar of wood, at least one and a half times as long as the stroke of the engine, connected by a link of a convenient length to the cross-head. The cord runs over an arc, the centre of which is the pin on which the bar swings. The radius of the arc necessary to give the desired length of the diagram can be readily found by dividing the length of the bar 392 THE STEAM-ENGINE AND THE INDICATOR. by the stroke and multiplying the quotient by the length of the diagram desired. The product will be the required radius. For example, if the bar is 30 inches long and the stroke 20 inches, and we wish to obtain a 3-inch diagram, we have 30 inches -- 20 inches = i^\i% X 3 inches = 4^ inches, the radius required to give a diagram 3 inches in length. When the cross-head is in the middle of the stroke, the swinging bar must be in the middle of its path. To prevent errors caused by the angularity of the swinging bar in different positions, the pin FIG. 189. which connects the end of the bar with the link should be the same distance below the line of motion of the bolt connecting the link with the cross-head when the bar is in its middle posi- tion, as it is above that line of motion when the bar is in its ex- treme positions. The Brumbo pulley can be cheaply and quickly made, has but few joints, and can be used on almost any engine. The bar does not have to swing in a vertical plane, but may swing at any angle by using a little ingenuity in connecting the link MISCELLANEOUS. 393 with the cross-head. A link made of a thin strip of steel that will bend and twist a little is very convenient. Care must always be taken that, in whatever position the bar may be, the cord will run straight off the arc. When well put up this de- vice is accurate and reliable. Some engines are furnished with a permanent drum motion of this kind, made of steel with nice joints, which, of course, is more satisfactory than any tem- porary arrangement. The methods of attaching the various devices to the cross- head are so numerous that it will be impossible to give any rule for universal application. If there are no projections of the engine frame, the device may be attached direct to the cross- head by a bolt tapped in for the purpose, and which will furnish a pivot upon which the device is to act. For the Brumbo pulley and other levers of that stamp, there must be a connect- ing rod between the cross-head and the lever. This may usually be quite short, and attached either directly to the cross-head or to a bar or strap bolted to it. Usually there is some projecting part of the engine, like the rocker stands, portions of the frame or rods, that prevent the parallel motion devices from being di- rectly attached to the cross-head. In such cases each engineer must make his own device. However, there is one method that the writer has most frequently used, that may be of service to others. On an ordinary engine the bolts that are used for ad- justing the cross-head gibs usually have a jamb-nut to hold them in position, and there is, or should be, at least a quarter of an inch between this nut and the head of the bolt. By loosening this nut there will be room to put a bar of quarter- inch iron underneath, and it will be firmly held in position by screwing the nut down upon it. This bar may be made of suitable shape and length to project beyond the frame of the engine, and the device for reducing the motion may be pivoted near the end of the bar instead of the cross-head. In making use of any of these contrivances, great care should be taken that there be no lost motion at the joints, and that the parts move easily when connected. Most indicators are now made so that the cord may lead off in any direction, and it is unnecessary to have the instrument in a direct line with the reducing motion; but it is absolutely essen- 394 THE STEAM-ENGINE AND THE INDICATOR. tial to accuracy that the cord should lead from the parallel or other motion device directly in the line of this motion. To accomplish this, an idle pulley as shown in Fig. 188 is so placed that it receives the cord in a direct line from the device and delivers it to the indicator. This cord should be strong, flexible and inelastic. A hook should be provided on the cord from the indicator and an eye at the proper place on the cord from reducing device, so that the connection may be made easily while the engine is in motion, and disconnected after the cord is taken. Fasten the cord securely to the reducing device and adjust the eye to such a length that when holding it in one hand when the engine is in motion, it will not quite catch the hook on the cord from the paper drum when the drum is at rest, with the least tension on the spring, and so that it will pass beyond the hook when the drum cord is pulled out and the greatest tension is on the spring. Then by pulling this drum cord out as far as possible, the eye may be hooked on very easily and quietly, without jerking the instrument in the slightest. The indicator is now in position and the drum ready to oscillate with the corresponding motion of the piston. Engine Tests at Electrical Exhibition, Philadelphia, 1884. Test of Porter-Allen engine : Test began, i.io p. m., October 23, 1884. Test ended, n.iop. m., October 23, 1884. The engines was stopped 2.9 minutes at 6.15 p. m., to change in- dicators. Diameter cylinder, n^ inches. Stroke, 20 inches. Diameter piston rod, i ^ inches. Diameter steam pipe, 5 inches. Diameter exhaust pipe, 5 inches. Area steam ports, 6.75 square inches. Area exhaust ports, . . , 10.94 square inches. Diameter fly wheel (belt drum), ... 66 inches. Face of fly wheel, 15 inches. Weight of fly wheel, 1,000 pounds. Weight of engine complete, 8,500 pounds. Displacement (measured) Crank end of cylinder, 2018.3 cubic inches. ENGINE TESTS AT ELECTRICAL EXHIBITION. 395 Head end of cylinder, 2070.14 cubic inches. Clearance (measured) Crank end, 127.87 cubic inches. Crank end, 6.33 % displacement. Head end, 136.94 cubic inches. Head end, 6.61 % displacement. Water used in engine, 27849.07 pounds. Total time engine in operation, ... 9 hours 57. i min. Mean revolutions per minute, .... 227.51 Maximum revolutions per minute, . . 230. 2 Minimum revolutions per minute, . . 221.8 Variation from mean speed, -f 1.18 per cent. Variation from mean speed, 2.51 per cent. Mean horse-power (indicated) of en- gines, 69.34 Maximum horse-power (indicated) of engines, 76.16 Minimum horse-power (indicated) of engines, 63.16 Mean temperature of steam at engine, 329.33 Maximum temperature of steam at en- gine, 338. Minimum temperature of steam at en- gine, 306.5 Mean pressure of steam at engine, . . 90.5 pounds. Maximum pressure of steam at engine, 101.6 pounds. Minimum pressure of steam at engine, 59.0 pounds. Mean pressure of steam at boiler, . . 92.8 pounds. Maximum pressure of steam at boiler, 104.3 pounds. Minimum pressure of steam at boiler, 61.0 pounds. Mean barometer, 30.059 inches. Mean temperature of air, 47.4 Fahr. Mean power required to run engine with load off, 5.16 HP. The diagram, Fig. 190, shows the mean of all the indicator cards taken during the test: the clearance line is drawn at each end of diagram, and the theoretical (hyperbola) expansion and compression lines have been drawn. The scale to which the diagrams are drawn is twenty-five pounds to one inch. Diagram, Fig. 191, is a reproduction of the card taken at 396 THE STEAM-ENGINE AND THE INDICATOR. 8.45 p. m., October 23d, showing 69.38 horse-power. This card represents more nearly the mean horse-power developed than any other that was taken. FIG. 190. The pressures corresponding to the different parts of the stroke on the mean indicator card, are given in Table 9. The first FIG. 191. column A shows the points of the stroke. The columns headed B show the pressure in the end of the cylinder away from the MISCELLANEOUS. 397 shaft, while making the stroke towards the shaft and returning; and the column headed C, shows the pressures in the opposite end. The column headed Z>, shows the quantity of dry sat- urated steam used in the cylinder per horse-power per hour from the indicator cards, using the mean number of revolutions and the mean horse-power, and allowing for the amount of steam compressed in the clearance. Re-evaporation after initial con- densation is clearly shown by this: The amount of water used by actual weight is 44.307 pounds per horse-power per hour. TABLE NO. 9. A. B. C. D. Part of Head End Cylinder. Crank End Cylinder. Steam Ac- counted Stroke. Advancing. Returning. Advancing. Returning. for in both Ends of Cylinder. Beginning. 86.28 70.00 87.82 81.63 Clearance, 6.3107 pds. 05 86.22 38.00 87.72 59-86 .1 83.88 20.79 85-30 36.42 .2 69.62 5-47 77.10 II. 12 3 46.60 2.0O 5472 3-18 I9.8733 4 32.80 1.64 39-70 2.58 20.0799 .5 24.04 1.40 30.42 2.38 20.3880 .6 i8.ii 1.22 24.40 2.40 20.8786 7 14.03 1.05 20.18 2.42 21.5601 .8 10.92 9 .6 17.06 2.63 22.2940 9 8.92 1. 21 14.84 3-18 23.3827 95 6.82 1. 60 12.74 3.36 End. 1.88 1.85 6.82 432 I Fig. 192, shows the amount of dry saturated steam which should have been present in the cylinder at the different points of each stroke, together with their sum, the upper line being simply a graphic representation of column Z>, of Table 9. Test of the Buckeye Engine. Test began, 6 p. m., October 31, 1884. Test ended, 4 a. m., November i, 1884. Diameter cylinder 10 inches. Stroke, 20 inches. Diameter piston-rod, i% inches. THE STEAM-ENGINE AND THE INDICATOR. Diameter steam pipe, 3^ inches. Diameter exhaust pipe, 4 inches. Area steam ports, f x 8^ inches. Area exhaust ports, ^x8^ inches. Diameter fly wheel, 84 inches. Face of fly wheel, 19 inches. Weight of fly wheel, 3200 pounds. Weight of engine complete, 9800 pounds. Displacement (measured), Crank end, 1464.48 cubic inches. Head end, 1 557. 36 cubic inches. FIG. 192. Water in Cylinder. (Porter- Allen.) Clearance (measured) to face of cut-off, Crank end, 47-95 cubic inches. Crank end, 3.27 % displacement. Head end, 53-57 inches. Head end, 3.44 % displacement. Water used in engine, 16803.30 pounds. Total time engine in operation, ... 10 hours. Mean revolutions per minute, , . . . 201.11. Maximum revolutions per minute, . . 205.6. Minimum revolutions per minute, . . 194.4. Variation from mean speed, +2.23 per cent. MISCELLANEOUS. Variation from mean speed, 3.33 per cent. Mean indicated horse-power, 54-32 Maximum indicated horse-power, . . 56.27. Minimum indicated horse-power, . . 52.35. Mean temperature of steam at engine, . 332.83. Maximum temperature of steam at engine, 390. Minimum temperature of steam at en- gine, 304.5. Mean pressure of steam at engine, . . 98.04 pounds. Maximum pressure of steam at engine, 107.30 pounds. Minimum pressure of steam at engine, 89.80 pounds. FIG. 193. 399 Mean Card Buckeye Engine. Mean barometer, 30.012. Mean temperature of air, 46. Mean power required to run the engine with the load off, 5.26 H. P. Mean Card (Buckeye Engine.) Diagram Fig. 193 shows the mean of all the indicator cards taken during the test, the mean being determined as before de- scribed. Diagram, Fig. 194, is a reproduction of the cards taken at 400 THE STEAM-ENGINE AND THE INDICATOR. 1 1. 20 P. M., October 31, 1884, showing 54.34 horse-power. This card was chosen because it conies more nearly to the mean horse-power than any other that was taken. The pressures corresponding to the different parts of the stroke, which would give the mean indicator card, are given in Table 10. The first column A shows the point of the stroke, B is the pressure in the end of the cylinder away from the shaft, while the piston is making the stroke towards the shaft and returning. C is the pressure in the opposite end. D is the quantity of dry saturated steam in the cylinder per horse-power per hour from the indicator card, using the mean number of revolutions and FIG. 194. the mean horse-power, and allowing for the amount of steam, compressed in the clearance. Amount of water used by actual weight = ^A- = 30.93 10 X 54.32 pounds. Diagram Fig. 195, shows the relative weights of dry saturated steam that should be present (theoretically) in the cylinder at different points of the stroke, together with the amount per horse-power per hour, as shown in Table TO. MISCELLANEOUS. 401 Trial of the Southwark Engine. Test began, i p. m., Novembers, 1884. Test ended, 12:02 a. m., November 9, 1884. TABLE NO. 10. A. B. c D. Part of Head End Cylinder. Crank End Cylinder. Steam A c- coun ted Stroke. Advancing. Returning. Advancing. Returning. for in Both Ends of Cylinder. Beginning. 90.58 78.72 90.95 76.52 05 90.49 21.82 90-95 20.34 .1 89.46 6.94 89.86 6.40 .2 76.76 1.79 80.42 i-39 3 49-25 1.62 52.94 1.14 17.310 4 5 35-04 26.32 1-50 1.38 37-40 28.18 1.08 94 17-743 18.270 .6 20.40 I.OO 21.64 .90 18.713 7 16.29 56 16.98 .92 19.226 .8 13.12 .42 13.40 1.04 19.689 9 10.39 52 1.22 20.062 95 8.28 .68 9 26 1.49 End. i-95 i-95 3-76 2.40 FIG. 195. HEAD Parts of Stroke. Steam in Cylinder. (Buckeye Engine.) Diameter cylinder, Stroke, 26 inches, inches. 4O2 THE STEAM-ENGINE AND THE INDICATOR. Diameter piston rod, i^ inches. Diameter steam pipe, 3 inches. Diameter exhaust, 3^ inches. Area steam port, 5.7 square inches. Area exhaust port, 5.7 square inches. Diameter fly-wheel (belt drum), ... 40 inches. Face of fly-wheel, 8^ inches. Weight of fly-wheel, 400 pounds. Weight of engine, complete, 2,600 pounds. Displacement (measured) Crank end, 606.03 cubic inches. Head end, 633.31 cubic inches. Clearance (measured) Crank end, 66. i cubic inches. Crank end, 10.91 % displacement. Head end, 70.42 cubic inches. Headend, 11.12 $> displacement. Water used in engine, 14792.07 pounds. Total time engine in operation, . . . . n hours, 2 minutes. Mean revolutions per minute, .... 305.06 Maximum revolutions per minute, . . 309.87 Minimum revolutions per minute, . . 301. Variation from mean speed, + 1.57 per cent. Variation from mean speed, 1.33 per cent. Mean horse-power of engine, 29. 1 1 Maximum horse-power of engine, .. . 46.82 Minimum horse-power of engine, . . . 14.97 Mean temperature of steam at engine, . 329. 1 6. Maximum temperature of steam at en- gine, 335. Minimum temperature of steam at en- gine, 315. Mean pressure of steam at engine, . . 87.58 pounds. Maximum pressure of steam at engine, 96.0 pounds. Minimum pressure of steam at engine, 68.5 pounds. Mean pressure of steam at boiler, . . . 92.97 pounds. Maximum pressure of steam at boiler, . 101.3 pounds. Minimum pressure of steam at boiler, . 73.0 pounds. Mean barometer, 30.256 Mean horse-power delivered, as shown by Tatham's dynamometer, .... 23.44 Maximum horse-power delivered, as shown by Tatham's dynamometer, . 43-15 MISCELLANEOUS. 403 Minimum horse-power delivered, as shown by Tatham's dynamometer. . 9.13 Mean horse-power required to run en- gine with belt off, 4.68 Diagram, Fig. 196, shows the mean of all the indicator cards taken during the test, the mean being determined as before de- scribed. Diagram, Fig. 197, is a reproduction of the cards taken at 7:15 P. M., November 8, 1884, showing 29.21 horse-power. This card was chosen, because it comes more nearly to the mean horse-power than any other that was taken during the test. FIG. 196. LI' \ \ The pressures corresponding to the different parts of the stroke, which would give the mean indicator card, are given in Table n. The first column A shows the points of the stroke. B is the pressure in the end of the cylinder away from the shaft, while the piston is making the stroke towards the shaft and returning. C is the pressure in the opposite end. D is the quantity of dry saturated steam in the cylinder per horse-power per hour from the indicator card, using the mean number of revolutions and the mean horse-power, and allowing for the amount of steam compressed in the clearance. The amount of water used by actual weight per horse-power per hour = H792.Q7 = 4 6. 05 pounds. iiA x 29.11 404 THE STEAM ENGINE AND THE INDICATOR. Diagram Fig. 198 shows the relative weights of dry saturated steam that should be present (theoretically) in the cylinder at FIG. 197. \ \ \ different points of the stroke, together with the amount for horse-power per hour, as shown in Table n. TABLE NO. ii. A. B. c D. Head End Cylinder. Crank Eud Cylinder. Steam Ac- Part of counted for in both Stroke. Advancing. Returning. Advancing. Returning. Ends of Cylinder. Beginning. 86.80 87.56 84.99 67.14 05 86.08 66.21 84.99 50.55 .1 .2 83.90 76.69 47.38 25-56 84.32 71-05 35-02 16.92 3 62.58 14-25 52.62 7.00 20.781 4 47-51 6.36 39-40 2.44 21.201 5 37-97 2.17 31.84 1.36 22.155 .6 32.06 0.44 25.60 1.08 23.107 7 26.75 0.07 20.90 -69 23-676 .8 22.38 O.I I 17.08 .42 24.045 9 18.24 0.49 9-74 58 95 1 1. 20 1.46 3-27 1.16 End. 3-47 2.77 1.98 i. 80 The indicated horse-power of the engines were taken with a "Crosby" and a "Tabor" indicator on each cylinder, and a MISCELLANEOUS. 405 Crosby was used on the valve chest. The indicator reducing motions used were practically exact. On the Porter-Allen engine test, the indicators were changed when the test was half concluded, and as the cards taken by the two indicators from the same end were as nearly identical as possible, the indicators were not changed during the other tests. The indicator springs were tested against a Crosby steam guage, and were found to be practically correct both in ascend- ing and descending. FIG. 198. Parts of Stroke. Steam in Cylinder. (Southwark Engine.) Horse-Power. The areas of the cards were taken by a Crosby plani meter. The length of the cards were measured to T ff of an inch. The mean effective pressure was determined from this data. The constant for each end of the cylinder was found by dividing the displacement in cubic inches (found by experiment) by twelve times 33,000. This result, multiplied by the mean effective pressure and by the number of revolutions, gives the horse- power developed in one end of the cylinder. The sum of these results is the total indicated horse-power of the engine. 406 THE STEAM-ENGINE AND THE INDICATOR. Mean Indicator Card. On each indicator card lines were drawn at right angles to the atmospheric line at the ends of the card, and also at .05, . i, .2 .8, .9, .95, the length of the card. The distance from the atmospheric line to both the top and bottom of the card was measured in TPJT of an inch and tabulated. A mean of these tabulated results is taken as the mean in- dicator card from which the amount of water accounted for by the indicator card is calculated. Water Accounted for by Indicator Cards. In determining the amount of water accounted for on the in- dicator card, the volume of the cylinder to .3, .4, etc., of the stroke, including clearance, has been multiplied by the weight of one cubic foot of steam at the pressure corresponding to that point of the stroke, and from this has been subtracted the vol- ume of the clearance multiplied by the weight of one cubic foot of steam, at the pressure to which the steam has been raised by compression. This amount being calculated separately for each end of the cylinder, gives the weight of steam accounted for on the card for each stroke. Adding these results together and multiplying by sixty times the mean number of revolutions per minute, gives the total weight of steam accounted for per hour, and dividing by the mean horse-power, gives the water used per horse- power per hour. // must be remembered that this is on the supposition that the steam in the cylinder was dry and sat- urated. As none of the exhibitors made application for a competitive test as prescribed under the code, all tests are quantitative. And the fact that the engines were placed at very different distances from the boiler feeding them, caused the Committee to submit their results without an expression of opinion. W. D. MARKS, Chairman, CHAS. E. RONALDSON, WM. BARNET LE VAN, H. W. SPANGLER, Secretary. MISCELLANEOUS. 407 An Approximation to the Effective Mean Pressure. The process of finding the mean effective pressure by ordinates or the planimeter requires generally a little time. A simple and quick way of making a close approximation of the mean pressure of a diagram is as follows: Draw the line a b, in Fig. 199, touching at , and so that the space d will equal in area the spaces c and e taken together, as nearly as can be estimated by the eye. Then measure distance J\ taken at the middle of the diagram ; this distance, measured by the scale of the indicator, will be the mean effective pressure throughout the stroke. FIG. 199. With a little practice, verifying the results in the usual way, the ability can soon be acquired to make estimates in this way with only a fraction of a pound of error, with diagrams represent- ing some degree of load. With very high initial pressure and early cut-off, it is not so available. Of diagram Fig. 9, I have already made a detailed explana- tion, but I wish to call the student's attention to a frequent mistake, namely in measuring on the ordinate lines, the meas- urements should be taken in the centre of the ordinates, or better still erect the ordinates as shown in dotted lines on Fig. 19, on page 113. The end spaces should be half the width of the others, as in this example the ordinates stand for the centres of equal spaces. 408 THE STEAM-ENGINE AND THE INDICATOR. Ten is the most convenient and usual number of ordinates, though more would give more accurate results. Conclusion. It is hoped that enough has been said to present a general view of the application and use of the indicator, and before closing, it may be useful to append a few general remarks. Rankine, Bourne, Northcott, Graham, Colburn, Salter, Nystrom, and Porter, in their books on the steam-engine and the indicator, discuss a large number of causes which influence the form of the indicator diagram. First. The steam pressure undergoes some fall during the passage from the boiler to the cylinder. The amount of such fall varies greatly in different engines; but the general result is, that the highest average indicated steam pressure, before ex- pansion begins, is some two or three pounds less than the boiler pressure. The most important points to be noticed are: (a) The resistance of the steam-pipe through which the steam passes. () The resistance of the throttle-valve. (c) The resistance due to the ports and steam passages; and here, also, the bends or sharp angles, as well as the imperfect covering of the steam pipe, must be taken into account. All authorities agree that in the present state of our knowl- edge it is impossible to calculate, separately, the losses of pres- sure due to these causes; and, if it were possible, the resulting formulae would be too complicated to be of much use. An ob- servation of this kind has a wide application. It may be pointed out, that steam which has been lowered in pressure by the resistance of passages (or has been wire-drawn, as we have termed it), is, to some extent, superheated by the friction of its molecules, the tendency of all friction being to produce heat. Second. There is in practice a rounding of the angle at e see diagrams, Figs. 18, 24, 35, 39, 68 and 90, at which the expan- sion curve begins. This is called wire drawing cut-off. It is always to be seen where the steam valve closes gradually, as in diagram Figs. 169 and 174; but is reduced to a minimum in the improved form of cut-off valves, in general use, such as the MISCELLANEOUS. 409 Buckeye, Porter- Allen, and other engines. Speaking generally it may be said that the steam begins, as it were, to work ex- pansively a little before the valve is completely closed, or that the power exerted is nearly the same as if the valve had closed instantaneously at a somewhat earlier point of the stroke, which point may be termed the "effective cut-off." Such a point is easily obtained by carrying the expansion curve a little higher, and by prolonging the probable steam line to meet it. Third. The rounding of the expansion curve commences (see diagrams, Figs. 28, 39, 45, 61 and 62 at f to D\ when the ex- haust begins, before the end of the stroke, and it is recommended that the point of exhaust release should be so adjusted that one- half of the fall of pressures shall take place at the end of the forward stroke, and the other half at the beginning of the return stroke (see D d}. Where the release is small, the expansion curve is continued to the end of the diagram (see Fig. 62). Fourth. 'The general effect of water in the cylinder, from whatever cause produced, but which we will suppose to be present in some degree throughout the stroke, is to lower the steam line in the first portion of the stroke, and to raise it in the latter portion. Fifth. There is also the conduction of heat to or from the walls of the cylinder, the general effect of which is the same as in the last case. Sixth. Clearance will modify the form of the expansion curve of steam by removing backwards through a small space the zero line of volumes (see diagrams, Figs. 20, 24, 26 and 57,) and as we have seen, if the steam be completely exhausted from the cylinder during the return stroke, the effect of clearance is to waste a quantity of steam during the double stroke (see dia- grams, Figs. 17 and 21). But inasmuch as it is possible to compress a portion of the exhaust steam in the cylinder during the return stroke (see diagrams, Figs. 9, 18, 24, 28 and 68, and 90), the loss above referred to may be greatly reduced, or per- haps wholly eliminated. The best authorities on this subject recommend that the point of compression should be adjusted in such a manner that the quantity of steam confined or cushioned should be just sufficient to fill the clearance spaces with steam, at the initial pressure, when the piston comes to rest. In such 4 10 THE STEAM-ENGINE AND THE INDICATOR. a case the work expended in compression is restored again dur- ing expansion, and the steam spring is continually reproduced without waste. Seventh. It will be seen by Diagrams Figs. 28, 162, 163, 165, that throttling and wire-drawing are accompanied by direct loss, due to the reduction of the initial pressure which takes place during the process, and by indirect waste, owing to the in- creased proportion of work expended in overcoming the back- pressure. Eighth. There is a great necessity for a delicate steam-en- gine indicator, giving continuous diagrams on a roll of paper, similar to the stock-quotation indicators. APPENDIX. The Indicator. THE indicator has been of incalculable service in developing the steam-engine up to its present state of perfection, as without it many of the most valuable refinements in engine construction could not have been reached at all. To the erecting mechanic it is now regarded as indispensable in first attaining correct adjustments of valves and regulator, and it is also equally valua- ble to the engineer in charge in maintaining those adjustments. It is thus valuable because its indications are obtained during the regular working of the engine, and directly from the im- pelling pressure, a proper admission and release of which is the prime object, and adjustments thus made are not subject to the uncertain allowances . for expansion and elasticity of parts, which are necessary with the primitive methods. After a most careful adjustment by measurements and allowance for expan- sion and elasticity of parts, the indicator is sure to detect and locate surprisingly small imperfections. Every engine should be indicated occasionally, and preferably by the engineer himself, so that he may be well informed as to the condition of its adjustments, which is so liable to be neg- lected in case of unindicated engines. The indicator shows only the pressure at each point of the stroke: to represent this faithfully is its sole office. It tells nothing about the causes which have determined the form of the figure which it describes. The engineer concludes what these are, as the result of a process of reasoning, and this is the point where errors are liable to be committed. Conclusions which seem obvious sometimes turn out to have been wrong, and the ability to form an accurate judgment, as to the causes of the peculiarities present in the diagram, is one of the highest at- tainments of an engineer. 412 APPENDIX. The variety of diagrams as illustrated in this work from different engines and by some of the same engines under differ- ent circumstances, is endless, and there is perhaps nothing more instructive to the student of engineering, as there is nothing more interesting to the accomplished engineer, than their care- ful and comprehensive study, with a knowledge of the modify- ing circumstances under which each one was taken. Lines which at first appeared meaningless become full of meaning; that, which then, scarcely arrested his attention comes to possess an absorbing interest. He becomes acquainted with the innum- erable variety of vicious forms, and learns the points and degrees as well as the causes of their departure from the single perfect FIG. 200. Thompson Indicator, Exterior View. form ; he becomes familiar with the effects produced by different construction and movements of parts, and competent to judge correctly as to the performance of an engine, and to advise con- cerning changes by which it may be improved. He ceases to be a mere imitator of material shapes, and learns to strive after the highest excellence, and at the same time to comprehend its conditions. No one at the present day can claim to be a mechanical engineer who has not become familiar with the use of the indicator, and skillful in turning to practical advantage the varied information which it furnishes. INDICATORS. 413 Indicators in General Use. The Thompson Indicator. The claims for this indicator (Figs. 200 and 201) are that the parallel motion is the most accurate of any in use in such in- struments, and that errors, said to exist in drawing correct ver- tical lines, do not appear in the limited movement of the pencil in taking diagrams from steam engine and other cylinders with this instrument. FIG. 201. Thompson Indicator, Sectional View. The paper cylinder movement is so constructed that the tension of the coiled drum spring within the paper cylinder can be increased or decreased for different speeds of engine. The diameter of the piston is 0.798 inch, equal to one-half inch area. These indicators are fitted with a "detent motion" consisting of a pawl and spring stop, by the use of which the paper drum cylinder can be stopped and a change of cards made, without unhooking or disconnecting the driving cord. The advantage of this arrangement is that the cord being entirely free, runs loosely with the motion of the engine, and the paper drum being stationary, cards can be changed without the least disturbance of adjustments. Again it obviates the change of adjustments, and is particularly valuable to amateurs and others not familiar with the use of the indicator. APPENDIX. Tabor Indicator. The improvement claimed in this instrument (Figs. 202 and 203) is to produce a straight line movement of the pencil. A FIG. 202. Tabor Indicator, Front View of Pencil Mechanism. stationary plate containing a curved slot is firmly secured to the cover of the steam cylinder, in an upright position. This FIG. 203. Tabor Indicator, Sectional View. slot serves as a guide and controls the motion of the pencil bar. The side of the pencil bar carries a roller which turns on a pin, INDICATORS. 415 and this is fitted so as to roll freely from end to end of the slot with little lost motion. The curve of the slot is so adjusted and the pin attached to such a point, that the end of the pencil bar, which carries the pencil, moves up and down in a straight line when the roller is moved from one end of the slot to the other. The curve of the slot just compensates the tendency of the pencil point to move in a circular arc, and a straight line motion re- sults. The outside of the curve is nearly a true circle with a radius of one inch. The improvements above described are shown in Fig. 203. This instrument is also fitted with a "detent motion" as de- scribed in the former indicator. The springs used are of the duplex type, being made of two spiral coils of wire. The springs are so mounted that the points of connection of the two coils lie on opposite sides of the con- nections. The coupling has but one thread, therefore it is operated by simply turning it in the proper direction. The Crosby Steam-Engine Indicator. The improvement in this instrument (Figs. 204 and 205) is a short spiral paper drum spring. This form of spring gives, at the beginning of the stroke in one direction, a comparatively slight resistance, which gradually increases until it reaches the maximum at the end of the stroke. In the other direction the strength of the recoil is greatest at the beginning of the stroke, and gradually decreases until the end of the stroke is reached. The levers for the pencil movement are made as light as pos- sible to avoid all errors from momentum. Each point is formed by a hardened steel pin running in a hardened steel bearing. The piston is made as light as possible, and is provided with steam chambers in the outer surface, on which the pressure of the steam acts and prevents the piston from touching the sides of the cylinder. The springs are of a imique and ingenious design, which enables the strains to which they are subjected to be transmitted from the centre of the pis- ton. Each spring is made of a single piece of wire wound from the middle into a double coil. This construction gives it all the advantages of a double spring. Every spring is carefully tested 416 APPENDIX. and rated under steam pressure in the indicator, so that it will be accurate when in actual use on the cylinder of the steam- engine. Boilers. Steam boilers being the source of the motive force to run engines, a passing word ma}' not be amiss in regard to their proper form and construction. The steam-engine as we have FIG. 204. Crosby Indicator, Exterior View. shown has been the subject of constant and unremitting im- provement, ever since its introduction. The "flue" boilei introduced at the beginning of this century, with its internal flues very nearly similar in construction and dimensions to those now in use, has given by far the best results, performing a duty of nearly one hundred million pounds, raised one foot high, with a consumption of less than one hundred pounds of coal, or over one million pounds duty with one pound of coal. BOILERS. 417 This remarkable result was due as much to the boiler as to the engine itself. High Pressure Steam. The demand of to-day is high pressure steam for the improved form of engines. To economically generate high pressure steam is the great problem of the age. FIG. 205. Crosby Indicator, Sectional View. Steel vs. Iron. The superiority of steel as compared with wrought iron for boilers has now been so fully proven, and is so widely admitted, that it cannot be understood why boilers are not made exclu- sively from steel. The best boilers of to-day have all the horizontal seams double welt butt-joints, triple riveted. Thus the shearing of the rivets must occur in three places; and on this account their resistance 27 418 APPENDIX. is very nearly twice as great as in other joints. This joint is free from the distortion on account of the oblique action of the stress on the rivets, to which the lap-joints and single-welt butt- joints are subjected. These butt-joints distribute the strain at the joint uniformly over the whole section of the metal; whereas, with an ordinary lap-joint the strain is concentrated at the edges of the over- lapping plates. The rivet-holes are punched less in diameter than the rivet, and when all the plates are brought well together by temporary bolts, the holes are reamed fair to receive the rivets and counter- sunk slightly, so as to form a fillet to rivet heads. All the shell-plates average about 58,000 pounds per square inch tensile strength, with an elongation of thirty to fifty per cent. At the present time it is universally admitted that plates made from a metal in a state of fusion, poured into an ingot while fluid, compressed, and then hammered and rolled, are much more likely to be mechanically homogeneous than iron plates made up of a number of pieces welded together by hammering and rolling. This is why mild steel plates are preferred in the place of the best iron plates. Steel plates are not only more homogeneous, but are free from lamination and blister, and have more equal tenacity and ductility lengthwise and crosswise, will bear cold flanging and bending in all directions, will also stand drawing like copper or lead, and will stand the most severe cold punching. Steel plates have, from experiments made, yielded very much before rupture if the tensile strain is applied fairly over the whole section. Punching the holes small in diameter, and reaming them out to rivet size after the boiler is in proper shape, dispenses with the complex strains by the usual mode caused by varying strengths of joints, as well as the improper distribution of the heat. Superheated Steam. For some time past engineers have abandoned superheating, although its value is well understood, but with the increased steam pressures and greater rates of expansion, all engineers INCRUSTATION. 419 who are anxious for the economical performance of their steam engines find it desirable to superheat the steam, the result? being identical with that of the steam-jacket See Figs. 71, 72, 73, 74, 75 and 76. The advantages to be gained in the use of superheated steam cannot be over-estimated. The use of wet steam augments cylinder condensation, whereas by the use of superheated steam cylinder condensation will be reduced to a minimum, from the fact that the latter conducts heat very slowly. Priming or Boiler Disturbance. The worst defect a boiler can have is a disposition to prime; in other words, to send water as well as steam to the engine. Whether a boiler primes much or little, the defect is serious. Priming is, in conventional terms, nothing more than a boiling- over. The steam as it is generated, instead of escaping freely from the water, is entangled with it, and carries over in its grasp a certain portion of the fluid, therefore producing wet steam. Horizontal Flue Boiler. The horizontal flue boiler, with a steam drum connected by a single neck, and having the products of combustion passing all around it, is no doubt the best boiler that can be erected, considering all conditions. At the present time, the desire of the principal boiler-makers is to secure accuracy and solidity of workmanship, which will defy for a long period the continual strain due to the high steam pressures now carried to produce economy in fuel. Incrustation of Boilers. Every engineer and boiler owner doubtless knows what is con- veyed in the term ^incrii station " of boilers the loss of fuel and damage to the plates, and the risk of explosion and loss con- sequent therefrom, and they know also of the numerous schemes which have been promulgated for its prevention, and the still more numerous schemes brought forward for its cure. To many the term conveys no other idea but that of inconvenience of a certain character not deemed likely to be serious furthei than that it may cause an extra expenditure of fuel no great 420 APPENDIX. matter to many in these days of cheap fuel, who care nothing for speculation as to the time when it will not be cheap but this restricted view of incrustation is by no means a correct one. I have no hesitation, indeed, in saying that through incrustation many most serious explosions have taken place, and the risk of many more taking place in future is daily incurred. The scale covers the plates, causes them to be overheated, and from the unequal .expansion and contraction to which they are subjected from its presence, the wear and tear of the boiler is much increased; it prevents proper examination of the plates so as to ascertain their condition, and frequently a corrosive action proceeds to a highly dangerous extent under it; and yet its existence is not known, or, if conjectured, cannot be properly ascertained until all the scale is taken off, a matter which involves more trouble and expense than is sometimes thought of, in some cases the scale being so welded, so to speak, to the surface of the plates, that even with the aid of the hammer and chisel, the greatest difficulty is experienced in getting it off. Further and for the present finally water which causes in- crustation in the boiler also causes certain wear and tear to the working parts of the steam-engine which it runs, the earthy matter in it being frequently carried over by the steam, especi- ally where the boiler is "priming" or "foaming" that is, carrying over steam saturated or partly so with water and cutting the valve-faces, piston-rings and the cylinder itself, causing leaks which are plainly shown on steam-engine indi- cator diagrams. From the above it will be seen that very great drawbacks arise from the incrustation of boilers and hence the importance of any mode by which it can be prevented. The most obvious way is, of course, to use good water. It does not imply that the water is good because it may happen to be pure and clean, for what might, compared with pure water, be called almost a dirty one, may, and often does, yield less deposit. The carbonate of lime, if present in water, yields a soft deposit or loose powder, which may be and in practice is got rid of by the process of "blowing out," that is, allowing a certain quantity of the contents of the boiler to be blown out of or through a cock and pipe placed at the lowest part of the boiler for that purpose. If the water contains a sulphate of lime, the deposit BOILER POWER. 42 1 is formed as a hard crust, cake or scale, and if both the carbonate and the sulphate of lime are present in the water used for boiler purposes, then a crust is formed more or less dense or hard in proportion to the percentage of the carbonate or the sulphate present. It is not always, indeed not often, that a choice of waters is presented to the users of steam power; but where it is, it is assuredly the wisest plan to have them analyzed, so that the best amongst them may be taken. But when one kind of water only is available (such as is the case of towns and cities) and that kind bad, the next plan open to the users of steam-power is to employ a mode of preventing the scale or deposit; and here the difficulty comes in play, how to choose amongst so many plans. The acids which cause "pitting "' "channeling," "furrow- ing," "grooving," etc., held in solution in the water fed to the boiler and set free by heat, are beyond the reach of any mechan- ical devices, and can only be neutralized by a chemical combi- nation, which is known to the trade as boiler solvents. Boiler incrustation remedies are exceedingly numerous; and so few out of the many are thoroughly good, that it is not the embarrassment of riches, as the French say, but that of poverty, which is the puzzle to those who are choosing. The boiler compound of George W. Lord, of Philadelphia, Pa., has a high reputation as a scale preventer and acid neutral- izer, and is recommended by a large number of manufacturers and others using it. Messrs. Booth & Garrett, chemists, of Philadelphia, who stand at the head of their profession, make the statement over their signature that "it is free from any substance that could prove injurious to the boiler." The advantage of Lord's compound is that it is in the form of a dry granulated powder. It readily dissolves in water, and can therefore be applied in a dry state through the man-hole, or in a liquid state by the feed-pump. The quantity introduced will depend upon the nature and amount of water evaporated, as well as the amount of scale at- tached, also upon the construction of the boilers, etc. 422 APPENDIX. Power of a Boiler. The steaming capacity or power of a boiler is usually ex- pressed in horse-power, as with the engine itself, and the horse- power is taken to be equal to the evaporation of thirty (30) pounds of water at and from 212 degrees. Thirty pounds of water converted into steam, although a convenient unit of measurement so far as the boiler is concerned, does not indicate the power of the engine. The best modern engines exert an indicated horse-power per hour with less than twenty (20) pounds of water, whereas some engines largely sold have been found to use over sixty (60) pounds per hour per horse-power. Square feet of heating surface is no criterion as between dif- ferent styles of boilers a square foot under some circumstances being many times as efficient as in others. In the tests at the Brush Electric Light Company, at Philadelphia, the horizontal- flue boilers developed a horse-power for each 9.4 square feet of heating surface, whereas the water-tube boilers required 14.1 square feet, a difference of 33 per cent. ; or, in other words, the water-tube boilers require 33 per cent, more heating surface to develop the same power that the horizontal-flue boilers require. Fahrenheit, and Centigrade Thermometers. The Reaumur thermometer is gradually being abolished, and now used only in Peru. Fahrenheit in Centigrade in Degrees. Degrees. Boiling point of water means atmo- ~\ spheric pressure 01.14.7 pounds > 212 100 per square inch. j Melting point of ice under atmo- ) spheric pressure. j 3 2 To convert any number of degrees Fahrenheit into degrees Centigrade, or vice versa : Degrees Fahrenheit 32x1= degrees of Centigrade. Degrees Centigrade x f + 32 degrees of Fahrenheit. Falling Bodies. The following formulae apply to bodies acted upon by gravity in vacuo. Although near enough for almost all practical pur- FALLING BODIES. 423 poses to be exact, the formula should vary with the latitude and elevation. In vacuum a heavy body does not fall faster than a light one, because the weight of each body is equal to the force of gravity acting upon it; but when a body falls in air or liquid, its force of gravity is diminished by an amount equal to the weight of the air or liquid displaced by the body, and whilst the mass is constant, a smaller force has a heavier body to move, and the body will fall slower. A pound of lead displaces less weight of air than does a pound of cork, for which reason the lead will fall faster than the cork in air. The force of gravity must also overcome the resistance of the air to the motion of the falling body, which is independent of the weight of air the body displaces. This resistance increases as the square of the velocity and as the surface exposed to the motion. A pound of cork exposes more surface to the motion than does a pound of lead, for which reason the cork falls more slowly. ,5* = space in feet. V=. velocity in feet per second. T= time in seconds of the fall. g = 32* a constant representing gravity. First. The height or vertical distance through which a body will fall in a given time is: Space 5 = . Second. The velocity acquired at the end of a given time: Velocity V = gT Third. The velocity due to a given space of fall: Velocity V= 8.025 V~S Fourth. The space of fall due to a given velocity is: Space 5* = 424 APPENDIX. Fifth. The time of fall from a given space: ,- Time T V g Example: A body is dropped from a height of S = 100; re- quired the time of fall, and with what velocity it reaches the ground? Formula 5: = V 2XIOO 32.17 = 7 .8 seconds. APPENDIX. 425 HORSE-POWER CONSTANTS FOR SINGLE CYLINDER ENGINES. TABLE NO. 12. Effective Horse-Power per Iiidicator exerted for each Pound Average Pressure upon the pistons of engines, varying in diameter from 4 to 60 inches, when moving with a speed in feet corresponding with the fig- ures at the head of the several columns. Calculated as explained on pages 103 and 104. DlAMB- CTLDI- DU. Inched ! 5 5| Speed of Piston in Feet per Minute. 240 300 350 400 450 500 550 600 65O 750 0.091 0.115 0.144 0.173 0.114 0.144 0.180 0.216 0-133 o.i 68 O.2IO 0.252 0.152 0.192 0.240 0.288 0.171 0.216 0.270 0.324 0.385 0.461 0.524 0.602 0.190 0.240 0.300 0.360 0.209 0.264 0.330 0.396 0.228 0.288 0.360 0.432 0.247 0.312 0.390 0.468 0.285 0.360 0.450 0.540 6 6J Ji_ 8 8^ 9 _9i. 10 I0| II Eli 0.205 0.245 0.279 0.321 0.256 0.307 0.348 0.401 0.299 0.391 0.408 0.468 0.342 0.409 0.466 0-534 0.428 0.512 0.583 0.669 0.471 0.563 0.641 0.735 0-513 0.614 0.699 0.802 0-555 0.698 0-756 0.869 0.641 0.800 0.874 i. 002 0.365 0.413 0.462 0.515 0.456 0.516 0-577 0.644 0.532 0.602 0.674 0.751 0.608 0.688 0.770 0.859 0.685 0.774 0.866 0.966 0.761 0.860 0.963 1.074 0.837 0.946 1.059 1.181 0.912 1-032 154 .288 ^428 575 0.989 .118 251 _^95 547 .706 .872 2.043 .121 .29 -444 .610 o.57i 0.630 0.691 0-754 0.714 0.787 0.864 0-943 0-833 0.919 I.OOS I.IOO 0.952 1.050 1.152 1-257 1.071 .181 .296 .414 1.190 I.3I3 1.440 1-572 1.309 1.444 1.584 1.729 .785 969 .160 2-357 12 13 14 15 0.820 0.964 1.119 1.285 1.025 1.206 I.398 i. 606 1-195 1.407 1.631 1.873 1.366 i. 608 1.864 2-131 2.436 2-739 3-083 3-436 540 .809 2.097 2.404 1.708 2.OIO 2.331 2.677 1.880 2.211 2.564 2-945 2.050 2.412 2.797 3.112 2.222 2.613 3.029 3-479 2.564 3-oi5 3-495 4.004 16 17 18 19 20 21 22 23 24 $ 27 1.461 1.643 1.849 2.064 1.827 2.054 2.312 2-577 2.131 2.396 2.697 3.006 2.741 3.081 3.468 3-865 3-045 3-424 3-854 4-295 3-349 3.766 4-239 4-724 3-654 4.108 4.624 5-154 3-958 4-450 5.009 5.583 6.186 6.820 7.486 8.181 8.908 9.566 10.456 11.265 4.567 5.78o 6.442 2.292 2.518 2.764 3-021 2.855 3.148 3-455 3-776 3.331 3.672 4.031 4.405 3.807 4-197 4.607 5-035 4-285 4.722 5-183 5.664 4-759 5-247 5-759 6.294 6.853 7.436 8.044 8.666 5-234 5-771 6-334 6.923 5-731 6.296 6.911 7-552 7.138 7.869 8.638 9.440 3.289 3.569 3.861 4.159 4.111 4.461 4.826 5-199 4-797 5-105 5-630 6.066 5.482 5.948 6-435 6.932 6.167 6.692 7-239 7-799 7-538 8.179 8.848 9-532 8.223 8.923 9-652 10.399 10.279 11-053 12.065 12.998 28 29 3 V 32 33 34 35 4-477 4-805 S.MI 5-486 5-596 6.006 6.426 6.865 6.529 7.007 7-497 8.001 7.462 8.008 8.568 9.148 8-395 9.009 9-639 10.287 9.328 10.010 10.710 11.43. 12.180 12.959 13.730 14.570 10.261 II. Oil 11.781 12-573 I3-398 14-245 15-103 16.027 H.I93 I2.OI2 12.852 I3.7I6 I4.6l6 I5.540 16.476 17.484 12.125 13-013 13-923 14.866 I3.99I 15-015 16.065 I7-I45 5-846 6.216 6.590 6-993 7-308 7.770 8.238 8.742 8.526 9.065 9.611 10.199 10.794 11.403 12.026 12.670 9-744 10.360 10.984 11.656 10.962 H.655 12-357 i3-"3 I5.834 16.835 17-849 18.941 18.270 19425 20.595 36 37 38 39 7.401 7-819 8.246 8.648 9.252 9-774 10.308 10.86 12.336 13.878 15.420 13.032 ,14.861 16.290 13.744 15.462:17.180 14.480 16.290 18.100 16.962 17.919 18.898 19.910 18.504 I9-548 20.6l6 21.620 20.046 21.177 22-334 23-530 23- 13 24-435 25.770 27.15 426 APPENDIX. TABI.E No. 12 Continued. DIAMI- OF CYLIH- IM^. 40 41 42 J_ 44 45 46 47 48 49 50 5i Speed of Piston in Feet per Minute. 240 300 350 : 400 450 500 550 600 650 750 9-139 9.604 10.065 10.560 11.424 12.006 12-594 13.200 13.818 14-454 15.128 15-768 13-328 14.007 14-693 15.400 15.232 16.008 16.792 17.600 17.136 18.009 18.901 19.800 19.040 20.000 20.990 22.000 20.944 22.011 23.089 24.200 22.848 24.012 25.188 26.400 24-752 26.013 27.287 28.600 28.560 30-015 31-485 33-ooo 11.046 "563 12.086 12.614 16.121 16.863 17.626 18.396 18.424 19.272 20.144 21.024 20.727 21.681 22.662 23.652 23.030 24.090 25.180 26.280 25-333 26.399 27.6 9 8 28.908 27.636 28.908 30.216 3L536 29-939 3I-3I7 32.754 34.164 34-545 36.135 37.770 39.420 12.846 12.913 14.280 14.832 16.446 17.142 17.850 18.540 19.187 19.999 20.825 21.665 21.928 22.856 23.800 24.760 24.669 25.713 26.775 27.855 27.410 28.570 29.750 30.950 30.151 3L427 32.725 34-045 32.152 35.633 34.284 37.141 SS.? 00 38.675 37.080 J40. 205 41.115 42.855 44.625 46.425 52 53 54 55 56 57 58 59 60 15-437 16.041 16.656 I7-275 19.296 20.052 20.820 21-594 22.512 23.394 24.290 25.193 25.728 26.736 27.760 28.792 28.944 30.078 31.230 32.391 32. 160 33-420 34.700 35-990 35.376 36.762 38.170 39-589 38.592 40. 104 41.640 43-188 41.808 43.446 45-Uo 46.787 48.240 50.130 52-050 53.985 17.909 18.557 19.214 19.902 20.558 22.386 23.196 24.018 24-852 25.698 26.117 27.062 28.021 28.994 29.981 29.848 30.928 32.024 33.136 34.264 33-579 34-794 36.027 37.278 38-547 37-310 38.660 40.030 41.420 42.83 41.041 42.526 44-033 45.562 47-113 44.772 48.503 46.392 50.258 48.036 152.039 49.704 53-846 51.396 S55.679 55.965 57-990 60.045 62.130 64.245 Horse-Power Constants. The above table, No. 12, gives the horse-power constants for engine cylinders from 4 inch to 60 inches, at speeds of 240, 350, 400, 450, 500, 550, 600, 650 and 750 feet of piston travel per minute. This constant is the number of horse-powers which would be exerted by one pound of mean pressure; this being multiplied by the mean pressure as calculated from the indicator diagram will give the number of horse-powers developed. Table, No. 12, does not take into account the area of the piston rod, as there is no standard for diameter of piston rods accepted by engine builders; but the table is near enough cor- rect where great accuracy is not called for. In case of great accuracy, knowing the piston's area, we take the area from tabte 13, page 427; from this is to be deducted one- half the area of the rod, the remainder is the average area of the two faces of the piston. We multiply this by the mean pres- sure on the square inch, and the product is the total constant force under which the piston is moving, or which is acting HORSE-POWER CONSTANTS. 427 through the distance traveled by the piston. This being mul- tiplied into the distance, in feet, through which the piston travels, or through which the force acts, in one minute, gives the foot-pounds of power developed, or of work done, in that time, and this sum, divided by 33,000, gives the number of horse-powers developed. It is interesting to consider the variety of the conditions out of which this result is derived. We have, first, every variation of pressure, from the highest to the lowest; and second, in com- bination with this, every different speed of piston, from infi- nitely slow up to the velocity of the crank. The latter varia- tion is not regarded. Forces different in amount are separate forces. The diagram tells us what each separate force was, and through what distance it acted; and this is all we require for the computation of power. Each force being multiplied into the distance through which it acted, and the product divided by the length of the cylinder in units of such distance, the sum of all is the pounds of force acting through the length of the stroke. That some forces were exerted for a longer time than others, in acting through an equal distance, is nothing. Static forces, though exerted forever, have no dynamical value. Force acquires this value only as it acts through distance. Therefore the better method of computing power is, first, to obtain for any engine a constant, which, being multiplied by the mean pressure, will give the horse-power developed. This constant is the number of horse-powers which would be devel- oped by one pound mean pressure. An illustration of this will be found on pages 103 and 104, Fig. ii. The different velocities of piston given in the foregoing table embrace those most in general use. In case of the power of an engine having a speed not stated, it may be found by adding together the numbers opposite to the diameter of piston, in any two of the columns that will equal the desired speed, or by ad- ding to the one such portion of another as would make it. Thus, if a number is sought for a speed of 200 feet per minute, it is found by dividing the number under 400 by two; or if 1000 feet is wanted, it will be found by multiplying the appropriate num- ber under 500 feet per minute by two. 428 APPENDIX. TABLE NO. 13. : Areas and Circumferences of Circles from ^ to 4 inches in diameter varying by sixteenths; and from 4 inches to 100 inches diameter vary- ing by one-eighth inch. Diam. Area Circum. Diam. Area Circum. Diam. Area Circum. in in Square in in Square in in Square in Inches. Inches. Inches. Inches. Inches. Inches. Inches Inches. Inches. ^T O.OOOig 0.0490 3-A 7.3662 9.6211 8-f 55-088 26.31 S 0.00076 0.0951 i 7.6699 9-8175 i 56.745 26.70 A 0.00306 0.1963 7.9798 10.0138 i 58.426 27.10 1 0.0122 0.0276 0.3927 0.5890 i 8.2957 8.6179 I0.2IO2 10.4065 ;| 60.132 61.862 27.49 27-88 1 0.0490 0.7854 I* 1 8.9462 10.6029 9- 63.617 28.27 A 0.0767 0.9817 Tff 9.2806 10.7992 .J 65.396 28.66 1 0.1104 .1781 9.6211 10.9956 67.200 29.06 J 0.1503 0.1963 3744 .5708 1 9.9678 10.3210 II.I9I9 11.3883 69.029 70.882 29-45 29-85 9 ,j 0.2485 .7671 . 10.6796 11.5846 72.759 30.24 0.3067 .9630 -f 10.9446 II.78IO 74.662 30.63 i 0.3712 2.1590 II II4I59 11.9773 76.588 31.02 0.4417 2.3565 11.7932 12.1737 10. 78.540 31.42 i 0.5174 2.5512 If 12.1768 12.3700 .* 80.515 31.81 0.6013 2.7490 4- 12.566 12-57 82.516 32.20 f 0.6902 2-9453 I3.364 12.96 84.540 32-59 i. 0.7854 3.1416 _-L 14.186 I 3-35 86.590 A 0.8861 3-3379 t I5.033 13-74 88.664 33'38 .* 0.9940 3-5343 J .15.904 14.14 90.762 33-77 A 1.1075 3-7306 1 16.800 14-53 1 92.885 34.16 .4 1.2271 3.9270 s 17.720 14.92 ii. 95-033 34-56 A L3529 4-1233 8 18.665 15-32 97.205 34-95 1 1.4848 4.3197 5- 19-635 15-71 99.402 35-34 A 1.6229 4-5160 20.629 16.10 101.62 35-74 1 1.7671 4.7124 .1 21.648 16.49 103.87 36-13 A L9I75 4.9087 1 22.690 16.89 106.14 36-52 2.0739 5-1051 .A 23.758 17.28 108.43 36.91 J 2.2365 5-3014 8 24.850 17.67 110.75 37-31 2.4052 54978 Z 25.967 1 8. 06 12. 113.10 37-70 | 2.5801 5-6941 1 27.108 18.46 H5-47 38.09 2.7611 5-8905 6. 28.274 18.85 117.86 38.48 i 2.9483 6.0868 & 29.464 19.24 120.28 38.88 2. 3.1416 6.2832 .^ 30.680 19-64 122.72 39-27 A 3-34H 6-4795 f 31.919 20.03 125.18 39-66 . 3-5468 6-6759 1 33.183 20.42 127.68 40.06 A 6.8722 34-47 1 20.81 130.19 40-45 'f 3.9760 7.0686 35.785 21.21 13- 132.73 40.84 A 4.2001 7.2649 37.122 21. 6O 135-30 41-23 1 4.4302 7.4618 7- 38.484 21-99 137.89 41.63 A 4.6664 7.6576 39-87I 22.38 140.50 42.02 4 4-9087 7.8540 41.282 22.78 I43-I4 42.41 -A 5-1573 8.0503 42.718 23.17 14580 42.80 5-4I19 8.2467 44.179 .j 148.49 43-20 .- I 8.4430 45-663 23-95 ,| 151.20 43-59 ! f 5-9395 6.2126 8.6394 8.8357 47-173 48.707 24-35 24.74 14. 153-94 156.70 43.98 44.38 6.4918 9.0321 8. 50-265 25.13 .A I59-48 44-77 5 i 6.7772 9.2284 1 51.848 25-52 i 162.29 45.16 3- 7.0686 9.4248 4 53-456 25.92 * 165.13 45-55 AREAS AND CIRCUMFERENCES OF CIRCLES. 429 TABLE No. 13 Continued. Diam. in Inches. Area in Square Inches. Circum. in Inches. Diam. in Inches. Area in Square Inches. Circum. Inches. Diam. in Inches. Area in Square Inches. Circum. in Inches. 14- 1 167.99 45-95 21. | 358.8 4 67-I5 28.^ 621.26 88.36 I 170.87 46-34 \ 363-05 67-54 .J 626.80 88.75 t 173.78 46.73 1 367-28 67-94 8 632.36 89.14 15- 176.71 47.12 .| 371-54 68-33 .A 637.94 8 9 .54 '\ 179.67 47-52 I 375.83 68.72 f 643-55 89-93 182.65 47.91 22. 380.13 69.12 .1 649.18 90.32 185.66 48.30 384.46 69.51 I 654.84 90.71 188.69 48.69 388.82 69.90 2 9 . 660.52 91.11 I9I-75 49.09 393-20 70.29 i 666.23 91.50 194-83 49.48 397-6i 70.69 671.96 91.89 197-93 49.87 402.04 71.08 92-28 i6. B 201.06 50.27 406.49 71-47 683.49 92.68 '\ 204.22 50.66 410.97 71.86 689.30 93-07 207.39 5I-05 23- 415.48 72.26 695.13 93-46 210.60 5 T -44 420. 72.65 c 700.98 93-85 213.82 51.84 i 424-56 73-04 30. 706.86 94-25 217.08 52-23 F 429-13 73-43 4 712.76 94.64 220.35 52.62 I 433-74 73-83 i 718.69 95-03 223.65 53-0 1 f 438-36 74.22 724.64 95-43 17- 226.98 53-41 .| 443.01 74-6i 'k 730.62 95.82 230.33 53-So 8 447.70 75. i 736.62 9 ^ 233-70 54-19 24. 452.39 75-40 .| 742.64 96.60 237.10 54-59 \ 457-H 75-79 1 748.69 97- 240-53 54-98 461.86 76.18 3i- 754-77 97-39 243-98 55-37 I 466.64 76.58 J 760.87 97.78 247-45 55-76 1 471-44 76.97 766.99 98.17 250.95 56.16 1 476.26 77.36 773-H 98.57 I& 254-47 56.55 a 481.11 77.75 . 779-31 98.97 4 258.02 56.94 1 485.98 78.15 785-51 99-35 261.59 57-33 25- 490.87 78.54 . 791-73 99-75 26-. 18 57-73 * 495-So 78.93 : 797.98 100.14 26.x So 58.12 500.74 79-33 32- 804.25 100.53 2/2-45 58.51 505.71 79.72 i 810.54 100.92 19. 276.12 279.81 283.53 287.27 58.90 59-30 59-69 60.08 510.71 515.72 520.77 525.84 80. ii 80.50 80.90 81.29 816.86 823.21 829.58 835.97 101.32 101.71 102. 10 102.49 20. 21. .' i 291.04 294.83 298.65 302.49 306.35 310.25 314.16 318.10 322.06 326.05 330.06 334-10 338.16 342.25 346.36 350-50 354-66 60.48 60.87 61.26 61.65 62.05 62.44 62.83 63.22 63.62 64.01 64.40 64.79 65-19 65-58 65-97 66.37 66.76 26. 27. - 2 s'. 1 \ 530.93 536.05 541-19 546.36 551-55 556.76 562. 567.27 572.56 577-87 583-21 588.57 593.96 599-37 604.81 610.27 615-75 81.68 82.07 82.47- 82.86 83.25 83.64 84.04 84.43 84.82 85.21 85.61 86. 86.39 86.79 87.18 87-57 87.96 33- 3**, \ '! 842.39 848.83 855-30 861.79 868.30 874.84 881.41 888. 894.62 901.25 907.92 914.61 921.32 928.06 934.82 941.60 948.42 102.89 103.28 103.67 104.06 104.46 104.85 105.24 105.64 106.03 106.42 106.81 107.21 107.60 107.99 108.39 108.78 109.17 430 APPENDIX. TABI.E No. 13 Continued. Diam. in Inches. Area in Square Inches. Circum. in Inches. Diam. in Inches. Area in Square Inches. Circum. in Inches. Diam. in Inches Area in Square Inches. Circum. in Inches. 344 955-25 109.56 41-1 1360.8 130.8 48-f 1837.9 152. 35- 962.11 109.96 .| 1369. I3I.2 1847.5 152.4 4 968.99 110.35 1 1377.2 131.6 4 1857. 152.8 J. *4 975-91 110.74 42. 1385.4 I3I-9 a 1866.5 153-2 4 982.84 III.I3 4 1393-7 132.3 ! 1876.1 153-5 989.80 HI.53 -i 1402. 132.7 49- 1885-7 153-9 4 996.78 111.92 4 HI0.3 I33-I 4 1895.4 154-3 .1 1003.79 112.31 1418.6 133-5 1905. 154-7 8 1010.80 112.70 4 1427. 133-9 1914.7 I55-I 36- 1017.88 II3.IO .| 1435-4 134-3 1924.4 155-5 4 1024.95 "3-49 I 1443.8 134-7 . I934-I 155-9 1032.06 113.88 43- 1452.2 I35-I 1943-9 156.3 .] 1039.19 114.28 4 1460.6 135-5 1953-7 156.7 1046.35 114.67 . 1469.1 135-9 50. I963-5 I57-I I053.52 115.06 4 1477.6 136.3 4 1973-3 157-4 1060.73 115-45 1 1486.2 136.7 -| 1983.2 157-9 - f 1067.95 115-85 4 1494.7 I37-I 1993- 158.2 37- 1075.2 116.2 a I503-3 137-4 I 2003. 158.7 1082.5 116.6 .1 I5II-9 137-8 1 2012.8 J 59- 1089.8 117- 44. 1520.5 138.2 .a 2022.8 159-4 1097.1 117.4 I529.2 138.6 8 2032.8 159-8 II04-5 117.8 .A 1537-9 139- SI- 2042.8 160.2 IIH.8 118.2 4 1546.5 139-4 2052.8 160.6 1119.2 118.6 .-j 1555-3 139.8 2062.9 161. 1126.7 119. 4 1564. 140.2 2072.9 161.3 38^ 1134.1 119.4 a 1572.8 140.6 2083.1 161.8 4 1141.6 119.8 8 1581.6 141. 2093.2 162.1 ! 1149.1 120.2 45- 1590.4 141.4 2103.3 162.6 1156.6 1 20. 6 4 1599-3 141.8 2II3-5 162.9 1164.2 121. 4 1 608. 2 142.2 52. 2123.7 163-4 1171.7 I2I.3 4 1617. 142.6 4 2133-9 163-7 "79-3 121.7 i 1626. 142.9 i 2144.2 164.1 1186.9 I22.I 4 1634-9 143-3 1 2154-4 164.5 39- 1194.6 122.5 . 1643.9 143-7 2164.8 164-9 4 1202.3 122.9 4 1652.9 I44.I i 2175- 165-3 j. 1 2 10. 123.3 46. 1661.9 144-5 a 2185.4 165-7 4 I2I7.7 123.7 4 1671. 144.9 i 2195-7 166.1 I 1225.4 I24.I J I680. 145-3 53- 2206.2 166.5 8 1233.2 124.5 4 I689.I H5-7 2216.6 1 66. 8 .| 1241. 124.9 1698.2 146.1 .J. 2227. 167.3 I 1248.8 125.3 4 1707.4 146.5 4 2237.5 167.6 40. 1256.6 125.6 .| I7I6.5 146.9 i 2248. 168.1 1264.5 126. 8 1725.7 147.3 f 2258.5 168.4 1272.4 126.4 47- 1734-9 H7.7 .a 2269. 168.9 1280.3 126.8 f 1744.2 148. 8 2279.6 169.2 1288.2 127.2 J 1 753-5 148.4 54. 2290.2 169.6 1 296. 2 127.6 1762.7 148.8 2300.8 170. 1304.2 128. 1772.1 149-2 2311.5 170.4 I3I2.2 128.4 1781.4 149-6 2322.1 170.8 41. 1320.3 128.8 1790.8 150. 2332.8 171.2 4 1328.3 129.2 1 800. i 150.4 2343-5 171.6 I 1336.4 129.6 48'. 1809.6 150.8 .] 2354-3 172. 4 1344-5 I 3 0. 1819. I5L2 8 236.5. "72.3 1352.7 130.4 i 1828.5 I5I.6 55- 2375-8 172.8 AREAS AND CIRCUMFERENCES OF CIRCLES. TABLE No. 13 Continued. 43* Diam. in Inches. Area in Square Inches. Circum. Inches. Diam. in Inches. Area in Square Inches. Circum. in Inches. Diam. Inches. Area in Square Inches. Circum. Inches. 55- 2386.6 I73-I 61* 3006.9 194-3 68.1 3698.7 215-5 2397-5 173-6 62! 3019.1 194.8 .| 3712.2 215-9 . 2408.3 173-9 i 303L2 I95-I ff 3725.7 216.3 . 2419.2 174.4 . 3043.5 195-6 69. 3739-3 216.7 . 2430.1 174.7 1 3055.7 195.9 .4 3752.8 2I7.I . 2441. I75-I i 3068. 196.3 3766.4 217-5 . 2452. 175-5 1 3080.2 196.7 3780. 217.9 56. 2463- 175-9 4 3092.6 I97.I 3793-7 218.3 2474. f 3104.8 197-5 3807.3 218.7 .1 2485. 176.7 63. 3117.2 197.9 3821. 219.1 1 2496.1 I77.I t 3129.6 198.3 3834.7 219-5 i 2507.2 177-5 3142. 198.7 70. 3848.5 219.9 f 2518.2 177.8 3I54.4 199. .i 3862.2 220.3 .| 2529.4 178-3 3166.9 199-5 3876. 220.7 1 2540.5 178.6 3I79.4 199.8 3889-8 221. 57- 255I-8 179.1 200.3 i 3903.6 221.5 2562.9 179.4 3204.4 20O.6 .% 3917.4 221.8 .. 2574-2 179.9 6 4 '.' 32I7. 2OI.I f 3931-4 222.2 . 2585.4 180.2 3229.5 2OI.4 i 3945-2 222.6 .. 2596.7 180.6 .; 3242.2 201.8 71- 3959-2 223. . 2608. 181. 72S4-8 202.2 8 3973-1 223-4 . 2619.4 181.4 .; 3267-5 202.6 .J 3987.1 223.8 . 2630.7 181.8 J 3280.1 20 3 . I 4001.1 224.2 58. 2642. 1 182.2 3292.8 203.4 .i 4015-2 224.6 4 2653.4 182.6 | 3305-5 203.8 .1 4029.2 225. 2664.9 183. 65. 3318.3 204.2 f 4043-3 225.4 ,j 2676.3 183.3 3331- 204.5 1 4057. 225.8 2687.8 183.8 ,. 3343-9 205. 72. 407L5 226.2 2699.3 184.1 J 3356.7 205.3 i 4085-6 226.5 2710.9 184.6 ,'. 3369.6 205.8 .i 4099.8 227. 2722.4 184.9 3382.4 206. 1 -1 4114. 227-3 59- 2734- 185.4 3395-3 206.6 -i 4128.2 227-7 2745-5 185.7 -I 3408.2 206.9 -1 4142.5 228.1 2757-2 1 86. 1 66. 3421.2 207.3 . J 4156.8 228.5 2768.8 186.5 .4 3434-1 207.7 i 4171. 228.9 2780.5 186.9 3447-2 208. 1 73- 4185.4 229.3 2792.2 187.3 ,\ 3460.1 208.5 .4 4199.7 229.7 2803.9 187.7 3473-2 208.9 .4 4214.1 230.1 2815.6 188.1 . 3486.3 209.3 .1 4228.5 230.5 60! 2827.4 188.5 3499-4 209.7 1 4242-9 230.9 i 2839.2 188.8 j 3512.5 210. .1 4257.3 23I.3 2851. 189.3 67. 3525-6 210.5 .j 4271-8 231.7 2862.8 189.6 '^ 3538.8 210.8 . 4286.3 232. 2874.8 2886.6 190.1 190.4 : 3552. 3565.2 2II.3 211. 6 74 : 4300.8 43I5.3 232.5 232.8 2898.5 2910.6 190.9 191.2 3578.5 3591-7 212. 1 212.4 .i .1 4344-5 233-2 233-6 61! 2922.5 2934-4 2946.5 191.6 192. 192.4 68. 3605- 363I-7 212.8 213.2 213.6 .-i 4359-2 4373-8 4388.5 234. 234-4 234-8 2958.5 2970.6 2982.6 2994-8 192.8 193.2 193-6 194. .4 3658*4 3671.8 3685-3 214- 214-4 214.8 215-2 "l 4403.1 4417.9 4432.6 4447-4 235-2 235-6 236. 236.4 432 APPENDIX. TABLE No. 13 Continued. Diam. in Inches. Area in Square Inches. Circum. in Inches. Diam. in Inches. Area in Square Inches. Circum. Inches. Diam. in Inches. Area in Square Inches. Circum. in Inches. 75-1 4462.1 236.7 82. 5297.I 2 5 8. 88 i 6203.6 279.2 4 4477- 237-2 5313.3 258.4 8 9 : 8 6221.1 279.6 f 4491.8 237-5 53294 258.8 4 6238.6 280. .| 4506.7 238- 5345-6 259.2 6256. 1 280.4 1 4521-5 238.3 5361.8 259.6 6273.6 280.8 76 4536.5 238.8 5378.1 260. 6291.2 281.2 4 4551-4 239.1 5394-3 260.4 . 6308.8 281.6 _i 4566.4 239-5 83. 5410.6 260.8 .. 6326.4 282. t 458i.3 239-9 5426.9 26l.I .1 6344- 282.3 4 240.3 5443-3 261.5 90.' 6361.7 282.7 t 4611.3 240.7 5459-6 261.9 ; 6379-4 283.1 .| 4626.4 24I.I 5476. 262.3 6397-I 283.5 8 4641-5 24L5 5492-4 262.7 . 6414.8 283.9 77- 4656.6 241.9 5508.8 263.1 ., 6432.6 284-3 4 4671.7 242.2 263-5 6450.4 284-7 .; 4686.9 242.7 84': 554^8 263.9 6468.2 285.1 ,j 4702. i 243- 5558.3 264.3 6486. 285.5 .1 4717-3 243-5 .\ 5574-8 264.7 91. 6503-9 285.9 . 4732.5 243-8 8 5591-3 265. 4 6521.7 286.3 4747-8 244-3 4 5607.9 265.5 6539-7 286.7 4763. 244-6 f 5624.5 265.8 6557-6 287.1 7 s! 4778.4 245- a 5641.2 266.2 6575.5 287.5 ., 4793-7 245-4 8 5657-8 266.6 6593^ 287.8 .; 4809. 245-8 85. 267. 6611.5 288.2 4824.4 246.2 5691.2 267.4 6629.5 288.6 ,| 4839-8 246.6 . 5707.9 267.8 92. 6647-6 289. 4855-2 247- f 5724-6 268.2 4 6665.7 289.4 4870.8 247-4 4 5741-5 268.6 6683.8 289.8 \ 4886.1 247-7 1 5758.2 268.9 6701.9 290.2 79- 4901.7 248.2 .| 5775-1 269.4 6720. 1 290.6 49I7. 2 248.5 1 5791-9 269.7 6738.2 291. 4 4932.7 249- 86. 5808.8 270.2 6756.4 291.4 8 4948.3 249-3 4 5825.7 270.5 6774.7 291.8 4 4963.9 249-8 1 5842.6 271. 93- 6792.9 292.2 1 4979-5 250.1 I 5859.5 271.3 68II.I 292.6 .| 4995-2 250.5 4 5876.5 271.7 6829.5 293- I 5010.8 250.9 t 5893.5 272.1 6847.8 293-4 80. 5026.5 251-3 .| 5910.6 272.5 6866.1 293-7 . 5042.2 25T-7 1 5927.6 272.9 6884.5 294.1 5058. 252.1 87- 5944-7 273-3 6902.9 294-5 5073-7 252.5 4 5961.7 273-7 6921.3 294.9 5089.6 252.9 5978.9 274.1 94- 6939.8 295-3 5105.4 253-3 5996. 274.4 6958.2 295-7 5121.2 253-7 6013.2 274.9 6976.7 296.1 ' 5I37-I 254.1 6030.4 275.2 6995.2 296.5 81! 5I53- 254-5 6047.6 275-7 7013.8 296.9 4 5168.9 254-9 6064.8 276. 7032.3 297-3 .^ 5184.9 255-3 88. 6082.1 276.5 7051- 297-7 f 5200.8 255-6 6099.4 276.8 7069.5 298.1 4 5216.8 256. 6116.7 277.2 95- 7088.2 298.5 1 5232.8 256.4 6134. 277.6 7106.9 298.8 a 4 5248.9 256.8 6151.4 2 7 8. . 7125-6 299.2 -1 5264.9 257.2 6168. 8 278.4 8 7I44-3 299.6 82. 5281. 257-6 6186.2 278.8 4 7163. 300. AREAS AND CIRCUMFERENCES OF CIRCLES. TABLE No. 13 Continued. 433 Diam. in Inches. Area in Square Inches. Circum. in Inches. Diam. in Inches. Area in Square Inches. Circum. in Inches. Diam. in Inches Area in Square Inches. Circum. in Inches. 95- 1 7l8l.8 300.4 974 7408.8 305-I 98.| 7639.4 309.8 7200.6 300.8 7428. 305-5 7658.9 310.2 8 7219.4 3OI.2 7447- 305-9 1 7678.2 310.6 96. 7238.2 301.6 7466.2 306-3 99- 7697.7 311- 7257.1 3 02. 7485.3 306.7 77I7.I 3"-4 7276. 302.4 7504.5 307.I 7736.6 3II.8 7294.9 302.8 7523.7 307.5 7756.1 312.2 7313.8 303-2 98. 7543- 307.9 7775-6 312.6 7332-8 303.5 7562.2 308.3 7795-2 3I3- 7351-8 303.9 .i 7581.5 308.7 7814.8 3134 7370-7 304.3 8 7600.8 309. 7834.3 3I3.8 97- 7389.8 304.7 1 7620. i 309.4 100. 7854- 314.2 If the areas of larger circles are required, they will be found by the fol- lowing: Rule. Multiply the square of the diameter in inches, by the decimal 0.7854, and the product will be the area in square inches; or, multiply half the cir- cumference by half the diameter. If the circumference of a larger circle is wanted, and having the diameter, the rule is as follows: Rule.hs> 7 is to 22, so is the diameter to the circumference, or diameter multiplied by 3.1416 equal circumference. Properties of Water and Steam. In Relation to Heat. The following tables for water and steam were calculated by the late John William Nystrom, C. E. M. E., and furnished the writer prior to his publication of them in his new treatise on "Steam Engineering." The relation between temperature and pressure of steam conforms to a uniform curve or law. Volume of Water. Water, like other liquids, expands in heating and contracts in cooling, with the exception that in heating it from 32 degrees to 40 degrees it contracts, and expands in heating from 40 de- grees upwards. The greatest density or smallest volume of water is therefore at 40 degrees Fahrenheit. The most reliable experiments made on this subject are prob- ably those of Kopp, by which the greatest density of water is indicated to be between 39 and 40 degrees, or nearer 39 degrees; but however accurately these experiments might have been made, 28 434 APPENDIX. it is impossible without the aid of mathematics to determine correctly the temperature of the greatest density, because the curve tangents the abscissa at that point. Mr. Nystrom treated Kopp's experiments with very careful mathematical and graphical analysis, resulting in locating the greatest density of water at 40 degrees. Properties of Water. Column t contains the temperature of the steam and water Centigrade scale. Column T contains the temperature of the steam and water, Fahrenheit scale. Column V contains the volume of water of temperature 7 , that at 40 degrees being unit. This column is calculated from the formula i, deduced from Kopp's experiments, as follows: _ (/ ~ 4 )2 1400 r + 398500 The volume deduced from the same experiment, but with the assertion that the greatest density of water is at 39 degrees, will be: $ = 1 + _ ('I" 39) 2 _ I4OO T 4- 40540O Formula i is the more correct. Column ^ contains the weight in pounds per cubic foot of water of temperature 7 . Water of the maximum density at 40 degrees weighs 62. 383 pounds per cubic foot. Column ( contains the fractional cubic feet per pound of water of temperature 7 . Column h contains the units of heat required to raise each pound of water from 32 degrees to T '. Column h' contains the units of heat required to raise each cubic foot of distilled water from 32 degrees to temperature 7 under the pressure P. Column + P denotes the absolute pressure of vapor above vacuum. Column p denotes the pressure of vapor tinder that of the atmosphere, which is the vacuum. AREAS AND CIRCUMFERENCES OF CIRCLES. 435 Column / contains the units of heat latent in water from 32 to T per pound. Column /' contains the units of heat latent in water from 32 to TO per cubic foot. + means pressure above the atmosphere. means vacuum under the atmosphere. Latent and Total Heat in Water from 32 Degrees. When water expands it absorbs heat, which is not indicated as temperature, but remains latent. / = latent heat per pound of water heated from 32 degrees. W = volume per formula 1, t = temperature of the water. h = total units of heat per pound of water heated from 32 degrees. Latent heat, l = o.it*(V i) . . . .3 Total heat, h = o. i '/ (W + 9 ) 32 4 Pounds Per Cubic Foot. _ 62.388 Cubic Feet Per Pound. e = 62.388 i 8 The latent heat in water heated from 32 to 40 degrees is neg- ative; that is, the water indicates more temperature than units of heat imparted to it The volume at 32 degrees is 1.000156, and the heat required to raise the temperature of one pound of water from 32 to 40 degrees or 8 degrees, is as follows: 0.999844 x 8 = 7.99875 units. The heat required to raise the temperature of one pound of water from 32 to 212 degrees, or 180 degrees, are 181 units of heat. The heat required to raise water from 32 to 350 degrees, or 318 degrees, are 322 units of heat, or 4 units of heat more than the increase of temperature. 436 APPENDIX. TABI,E No. 14 PROPERTIES OF WATER. Tempe Centig. rature. Fahr. Volume. Wat. = i at 40. Weight per cubic foot. Bulk, cubic feet per Ib. Units o per Ib. f heat, pr. c. ft. Pressur Absol. e of vapor, under at. P 0. 0-55 I. II 1.66 2.22 T" 32 33 34 | tf 1.000109 1.000077 1.000055 1.000035 I.OOO020 P 62.3871 62.3830 62.3842 62.3859 62.3868 e 0.0160304 0.0160299 0.0160295 0.0160292 0.0160290 h. o.ooooo I.OOOOO 2.000OO 3.00001 4.00003 *'. o.oooo 62.383 124.77 187.16 249.55 +P. 0.0864 0.0904 0.0945 0.0988 0.1033 P- 14.614 14.610 14.606 14.601 14-597 2.77 3-33 3-88 4-44 S-oo 37 38 39 40 4i .000009 .000003 .OOOOOI .000000 .000003 62.3875 62.3876 62.3879 62.3880 62-3878 0.0160288 0.0160288 0.0160287 0.0160287 0.0160288 5.00006 6.00010 7.00015 8.00022 9.00030 3"-99 374-33 436-72 499.12 561.51 o. 1079 o. 1 1 27 0.1176 0.1228 0.1281 14.592 14-587 14.582 14-577 14.571. 5-55 6.ii 6.66 7.22 7-77 42 43 44 45 46 .000016 .000034 .000053 .000077 .OOOIOI 62.3873 62.3859 62.3847 62.3832 62.3815 0.0160290 0.0160292 0.0160295 0.0160299 0.0160304 10.00040 11.00051 12.00065 13.00081 14.00098 623.89 686.28 748.66 811.03 879.40 0.1336 0.1393 0.1452 0.1513 o. 1576 14-566 14.561 14-555 14-549 14.542 9-44 IO.OO 10.55 % 49 50 5i .000136 .000171 I.0002II 1.000254 1.000302 62.3797 62.3774 62.3749 62.3722 62.3692 0.0160308 0.0160314 0.0160321 0.0160328 0.0160335 15.00132 16.00140 17.00165 18.00192 19.00222 935-70 997-77 1060. o II22.8 II85.I 0.1642 0.1709 0.1780 0.1852 0.1927 I4.536 I4-529 14.522 I4-5I5 14.507 II. II 11.66 12.22 12.77 13-33 52 53 54 55 56 1.000353 1.000408 1.000468 1.000531 1.000597 62.3660 62.3626 62.3589 62.3549 62.3508 62.3464 62.3419 62.3370 62.3319 62.3266 0.0160344 0.0160352 0.0160362 0.0160372 0.0160383 20.00255 21.00292 22.00329 23.00370 24.00415 I248.O I3IO.I 1372.3 H34-3 1496.4 0. 2CX >4 0.2084 0.2166 0.2252 0.2339 14.499 14.491 -14.483 14-475 14.466 13-88 14.44 15.00 15-55 16.11 58 59 60 61 1.000668 1.000740 1.000819 1.000901 1.000986 0.0160394 0.0160405 0.0160418 0.0160431 0.0160445 25.00462 26.00513 27.00568 28.00626 29.00687 1558.6 1620.9 1683.2 !745-5 1807.8 0.2430 0.2524 0.2621 0.2720 0.2824 14-457 14.448 14.438 14.428 14.418 16.66 17.22 17.77 18.33 18.88 62 63 64 65 66 1.001075 1.001167 1.001262 1.001362 1.001464 62.3211 62.3153 62.3094 62.3032 62.2968 0.0160459 0.0160474 0.0160489 0.0160505 0.0160522 30.00752 31.00821 32.00894 33.00970 34.01051 1870.1 1932.4 1994.4 2056.6 2118.7 0.2930 0.3040 0.3153 0.3269 0.3389 14.407 14.396 14.385 14-373 14.361 19.44 20.00 20.55 2I.II 21.66 67 68 69 70 7i 1.001570 1.001680 1.001793 1.001909 1.002028 62.2902 62.2834 62.2763 62.2692 62.2618 0.0160539 0.0160556 0.0160575 0.0160592 0.0160612 35.011362180.8 36.012242242.9 37.01377 2305.0 38.014152367.1 39.015162429.2 0.3513 0.3640 0.3771 0.3906 0.4045 14-349 I4-336 14323 I4.309 14.296 22.22 22.77 23-33 23-88 24-44 72 73 74 75 76 1.002151 1.002277 1.002406 1.002539 1.002675 62.2541 62. 2463 62.2383 62.2300 62.2216 0.0160632 0.0160652 0.0160673 0.0160694 0.0160716 40.01622 2491.2 41.01733 2553.2 42.01848:2615.2 43.0196812677.1 44.02092(2739.2 0.4188 0.4336 0.4487 0.4644 0.4804 14.281 14.266 14.251 14.236 14.220 25.00 25-55 26.11 26.66 27.22 11 81 1.002814 1.002956 1.003101 1.003249 1.003400 62.2130 62.2042 62.1952 62.1860 62.1766 0.0160738 0.0160761 0.0160784 0.0160808 0.0160832 45.02222 46.02356 47.02495 48.02640 49.02789 2801.0 2862.8 2924.6 2985-4 3048.2 0.4970 0.5139 0.5314 0.5493 0.5677 14.203 14.186 -14-169 14.151 14.132 APPENDIX. 437 TABLE No. 14 PROPERTIES OF WATER Continued. Tempt Ctntig. rature. Fahr. Volume. Wat. = i at 40. Weight uer cubic foot. Bulk, cubic feet per Ib. Units o per Ib. f heat, pr. c. ft. Pressur Absol. e of vapor, under at. f 27.77 28.33 28.88 29.44 30.00 30.55 31-11 31.66 T< 82 83 84 85 86 87 88 89 If 1-003554 1.003711 1.003872 1.004035 1.004199 1.004370 1.004542 1.004717 V 62.1671 62.1574 62.1474 62.1373 62.1272 62.1166 62.1059 62.0951 e 0.0160857 0.0160882 0.0160908 0.0160934 0.0160960 0.0160987 0.0161015 0.0161043 h 50.02944 51.03104 52.03269 53-03439 54.03615 55-03797 56.03984 57.04177 h' 3III.O 3172.8 3234.4 3296-2 3358.2 3418.7 3480.4 3542.1 + P. 0.5868 0.6063 0.6264 0.6470 0.6681 0.6898 0.7121 0.7351 P- I4.II3 14-093 14.074 14-053 14-032 14.010 -13.988 I3-965 32.22 32-77 33-33 33-88 34-44 90 9i 92 93 94 1.004894 1.005094 1.005258 1.005444 1.005633 62.0840 62.0718 62.0617 62.0502 62.0386 0.016107 0.016110 0.016113 0.016116 0.016119 58.0437 59-0458 60.0479 61.0501 62.0523 3603.8 3665.0 3726.6 3788.2 3849.8 0.7586 0.7827 0.8075 0.8329 0.8590 13-94 I3-9I I3-89 -13-86 -13.84 35-00 35-55 36.11 36.66 37-22 9 i 96 97 98 99 1.005825 1.006019 1.006216 1.006415 1.006618 62.0267 62.0148 62.0026 61.9904 61.9779 0.016122 0.016125 0.016128 0.016131 0.016135 63-0546 64.0569 65.0593 66.0618 67-0643 39II.2 3972.6 4033-9 4095.2 4156.5 0.8858 0.9132 0.9609 0.9704 1.000 13.81 13-79 13-74 13-73 13.70 &* 38.88 39-44 40.00 IOO 101 102 I0 3 104 1.006822 1.007030 1.007240 1-007553 1.007668 61.9653 61.9525 61.9396 61.9204 61.9133 0.016138 0.016141 0.016145 0.016150 0.016152 68.0669 69.0696 70.0723 71.0751 72.0779 4217.7 4278.9 4340.1 4401.3 4462.5 1.030 1.061 .093 .126 159 I3-67 13.64 13.61 13-57 13-54 I3-50 13-47 13-43 13.40 I3-36 40.55 41.11 41.66 42.22 42.77 105 106 107 108 109 .007905 .008106 .008328 .008554 .008781 61.8987 1.8728 61.8589 61.8450 0.016155 0.016159 0.016162 0.016166 0.016169 73.0809 74.0838 75-0869 76.0900 77.0932 4523-0 4585.0 4645.9 4706.8 4767.7 .194 .229 .265 .302 340 43-33 43-88 44-44 45-00 45-55 no in 112 "3 114 1.009032 1.009244 1.009479 1.009718 1.009956 61.8296 61.8166 1.8022 61.7876 61.7730 0.016173 0.016177 0.016180 0.016184 0.016188 78-0965 79.0998 80.1032 81.1067 82.1103 4828.6 4889.5 4950.4 50H.3 5072.2 -378 1.418 1-459 1.500 J-543 13-32 -13-28 I3-24 13.20 13.16 46.11 46.66 47-22 47-77 48-33 H5 116 117 118 119 1.010197 1.010442 1.010688 1.010938 1.011189 61.7583 61.7433 1.7283 61.7130 61.6977 0.016192 0.016196 0.016200 0.016204 0.016208 83-"39 84.1176 85.1214 86.1252 87.1292 88.1332 89.1373 90.1414 91.1456 92.1500 5I33-0 5I93-7 5254-3 53I4-9 5375-5 1-587 1.631 1.677 1-723 1.771 13." I3-07 13.02 12.98 12.93 48.88 49-44 50.00 50.55 5T.II 1 20 121 122 I2 3 124 1.011442 1.011698 1.011956 1.012216 1.012478 6i7823 61.6666 61.6509 61.6351 f 1. 6192 0.016212 0.016216 0.016220 0.016224 0.016229 5436.1 5496.6 5557-1 5617-6 5678.1 1.820 1.870 1.921 1-974 2.026 12.88 12.83 -12.78 -12.73 12.67 51.66 52-22 52-77 53-33 53-88 125 126 127 128 129 1.012743 i.onoio 1.013278 1-013550 1.013823 61.6030 61.5868 61.5805 61.5540 61.5374 0.016233 0.016237 0.016241 0.016246 0.016250 93-1543 94.1588 95-1634 96.1680 97.1727 5738.6 5798.9 5859-2 59I9-5 5979-7 2.082 2-137 2.195 2.253 2.312 12.62 12.56 12.50 12.45 12.39 54-44 57-22 I 3 135 1.014098 1.015505 61.5207 61.4355 0.016255 0.016277 98.1775 103.2027 6040.0 6340-3 2-374 2.699 12.33 12.00 438 APPENDIX. TABLE No. 14 PROPERTIES OF WATER Continued. Tempe Centig. rature. Fahr. Volume. Wat. = i at 40. Weight >er cubic foot. Bulk, cubic feet per Ib. Units o perlb. f heat, pr. c. ft. Pressure Absol. of vapor, under at. *> 60.00 62.77 65.55 T 140 145 ISO # 1.016962 1.018468 1. 02002 1 61.3473 61.2567 61.1635 e 0.016301 0.016325 0.016350 h 108.230 113.260 118.291 h' 6639.6 6937.9 7215.1 +P- 3-058 3.462 3.907 -p. 11.64 11.24 10.79 68.33 71.11 73.88 76.66 79-44 155 160 165 170 175 I.O2l6l9 1.023262 .024947 .026672 .028438 61.0678 60.9697 60.8695 60.7673 60.6620 0.016375 0.016401 0.016429 0.016456 0.016485 123.326 128.362 I33-40I 138.443 143.487 7531-2 7826.2 8098.1 8412.8 8704.2 4-397 4-939 5-534 6.188 6.906 10.30 9.761 9.166 8.512 7-794 82.22 85.00 87.77 90-55 93-33 96.11 98.88 IOO.OO 180 185 190 195 200 205 2IO 212 .030242 .032083 .033960 1.035873 I.0378I9 1.039798 1.041809 I.O42622 60.5567 60.4487 60.3389 60.2275 60.1146 6o.OO02 59-8843 59-8376 0.016513 0.016543 0.016573 0.016604 0.016635 0.016667 0.016799 0.016811 148.537 I53-583 158.635 163.691 168.749 173.809 178.873 180.900 8994. 9281. 9571- 9858. 10318. 10428. 10712. 18824. 7.693 8-550 9.488 10.51 11.62 12.83 I4.I3 14.70 7.007 6.150 5.212 4.19 -3.08 -1.87 0-57 o.ooo PROPERTIES OF WATER. TABLE NO. 15 WATER. 439 Tempe of the i Cent. rature water. Fahr. Volume, water = i at 40. Weight. Ibs. per cubic ft. Bulk, cubic feet >er pound. Units of h Tola pound. eat in watc per cubic ft. r from 32 to TV, Intent per pound, cubic ft. f 100. 100.5 102.4 104.2 106. 107.6 T 212. 213. 216.4 219.6 222.8 225.7 9 1.04262 1.04296 1.04436 1.04534 1.04638 1.04785 * 59.838 59-8I9 59-743 59-668 59-594 59-520 e 0.01671 0.01671 0.01674 0.01676 0.01678 0.01680 h. 180.90 181.91 185.36 188.59 191.83 194.78 h'. 10825 10882 11063 11241 11414 U583 /. 0.903 0.915 0-957 0.994 1-033 1.082 /' 54-03 54-73 56.73 59-31 61.56 64.40 109.1 no. 6 112. 1 113.6 114.8 228.5 231.2 233-8 236.3 238.7 1.04946 1.05062 1.05175 1 .05284 1.05389 59-447 59.384 59-322 59-26i 59-201 0.01682 0.01684 0.01685 0.01687 0.01689 197.63 200.37 203.01 205.55 207.98 II749 11895 12037 12175 12309 I.I30 I.I7O 1.209 1.248 I.28I 67.17 69.48 71.72 73.96 75-71 116.1 117.7 118.5 119.7 120.7 24I.O 243-3 245-4 247-5 249.4 1.05490 1.05588 1.05683 1.05776 1.05867 59-I42 59-o86 59-032 58.980 58-930 0.01690 0.01692 0.01694 0.01695 0.01697 210.32 212.66 214.79 216.84 218.86 12439 12561 12678 12791 12901 1.322 1-359 1-394 1-437 1.462 78.19 80.38 82.42 84.42 86.32 121. 8 123.0 124.0 125.1 126.1 251.4 253-4 255-3 257.2 259.0 1-05955 1.06042 1.06128 1.06213 1.06297 58.881 58.832 58.784 58.737 58-690 0.01698 0.01700 0.01701 0.01702 0.01704 220.90 222.93 224.86 226.80 228.63 13007 I3H3 I32I7 I33I8 13416 I35IO 13602 13692 13780 13866 1.496 1-532 1.565 1.598 1.630 88.09 90.02 91.92 93.78 95.65 127.0 128.0 128.9 129.8 130.7 260.7 262.4 264.1 265-7 267.3 1.06380 1.06460 1.065,38 1.06614 1.06689 58.646 58-603 58.561 58.519 58.477 0.01705 0.01706 0.01707 0.01709 0.01710 230.36 232.09 233-83 235-45 237.09 1.664 1-695 1.726 I.756 1.790 97-59 99-37 IOI.I 102.8 104.5 131.6 132.5 133-4 134.0 134-9 268.9 270.4 271.9 273-3 274.8 1.06761 1.06832 1.06902 1.06971 1.07039 58.437 58.398 58.359 58-321 58.284 0.01711 0.01712 0.01713 0.01714 0.01716 238.72 240.25 241.78 243.20 244-73 13950 14036 I4"5 14192 14267 1.816 1.846 1.879 1.905 1-935 106.1 107.9 109.6 III. 2 112.7 135-6 136.4 137-2 137-9 138.6 276.2 277.6 279.0 280.3 231.6 1.07105 1.07170 1.07234 1.07297 1-07359 58.250 58-214 58.179 58.145 5er pound. Units of heat in wat Total per pound, cubic ft. ;r from 3 Latei pound. 2 to TV t per cubic ft. P 163.4 163.8 164.2 164.6 165.0 T 326.2 327.0 327.7 328.5 329.2 1.09578 1.09617 I.09655 1.09692 1.09730 fl 56.934 56.9H 56.894 56.875 56.855 0.01756 0.01756 0.01757 0.01758 0.01758 h. 297.32 298.14 298.86 299.68 300.40 h'. 16928 16966 17004 17046 17078 /. 3.121 3.I42 3-163 3-183 3.204 I' 177-7 178.8 179.9 iSl.O 182.1 165.4 165.9 166.3 166.7 167.0 329.9 330-7 331-3 331-9 332-6 1.09768 1.09804 1.09840 1.09876 1.09911 56.836 56.818 56.804 56.786 56.769 0.01759 0.01759 0.01760 0.01760 0.01761 301.12 301.94 302.56 303.I7 303-89 17114 17149 17183 17217 17251 3-222 3.240 3.258 3.276 3-294 183.1 184.1 185.1 186.0 186.9 167.3 167.7 168.0 168.4 168.8 333-3 334-0 334-7 335-4 336-I 1.09949 1.09984 I.IOOig 1.10055 1.10091 56.743 56.725 56.706 56.688 56.670 0.01761 0.01762 0.01763 0.01763 0.01764 304.61 305-33 306.05 306.77 307.49 308.21 308.82 309.44 310.16 310.88 17284 17318 17350 17384 17427 3-312 3-330 3-349 3-368 3.387 187.9 189.0 190.0 191.0 192.0 193-0 194.0 195-0 196.0 197.0 169.2 169.6 170.0 170.4 170.8 336.8 337-4 338.0 338.7 339-4 I.IOI25 I.IOI59 1.10193 I.I0226 1.10260 56.652 56-635 56.618 56.600 56.583 0.01764 0.01765 0.01766 0.01766 0.01767 17461 17493 17525 17557 17589 3-406 3.425 3-444 3.462 3.481 I7I.I 172.9 174-5 176.2 177.7 340.0 343-2 346.2 349-2 352.0 1.10292 1.10459 1.10627 1.10787 1.10940 56.566 56.483 56.403 56.326 56.236 0.01768 0.01770 0.01773 0.01775 0.01778 3IL50 3H.79 317.88 320.96 323.85 17621 17772 17921 18068 18212 3-500 3-590 3.678 3-763 3-850 198.0 202.8 207-5 2I2.I 210-5 179.2 180.7 182.2 183.7 185.0 354-8 357-4 360.0 362.5 365-0 I.II070 I.II208 I.II344 I.I1478 1.11613 56.166 56.098 56.031 55.965 55-900 0.01780 0.01782 0.01784 0.01787 0.01789 326.73 329.4I 332.09 334.67 337-24 18349 18481 18607 18730 18850 3.927 4.010 4.090 4.168 4-244 220.8 225.0 229.O 233-3 237.2 186.5 188.0 188.5 190.0 191.2 367.4 369.8 372.0 374-2 376.4 I.II742 1.11869 I.II993 I.12I09 I.I2227 55.834 55-770 55-708 55-648 55-591 0.01791 0.01793 0.01795 0.01797 0.01799 339-72 342.19 344.46 346.73 349.00 18966 19080 19190 19296 19399 4.318 4-390 4.460 4.530 4.598 24I.O 244.6 248.5 252.1 255-7 192.5 193-7 194.4 197.0 199.1 3/8.5 380.6 382.6 386.6 390.4 I-I2343 1.12456 1.12561 1.12783 1.13000 55-534 55-477 55.426 55.3I7 55-211 0.01800 0.01802 0.01804 0.01807 0.0181 1 35I-I6 353-33 355-39 359-54 363-48 19501 19602 19698 19885 20068 4.666 4-731 4-794 4-940 5.082 259-1 262.5 265.7 272.8 279-8 442 PROPERTIES OF WATER. TABLE No. 18 WATER Continued. Temperature Volume. Weight. Bulk. Units of heat in water from 32 to T * water = i Ibs. per cubic feet Total per Latent per Cent. Fahr. at 40. cubic foot. per pound pound. cubic foot pound cubic ft /. To V V 6 h. h'. /. /'. 2OI.I 394-0 1.13210 55-108 0.01814 367.20 20236 5-200 286.6 203.5 397-6 1.13301 55.017 0.01817 370.92 20402 5.318 292.9 205.0 401.0 1.13577 54.926 0.01821 374-44 20561 5-437 299.1 206.8 404-3 1.13760 54.838 0.01824 357-86 20720 5-558 305.2 208.7 407.5 1.13944 54.752 0.01826 381.18 20870 5-679 3II-2 2IO.2 410.6 1.14119 54.670 0.01829 384.40 21015 5.800 3I7-I 2II.9 4I3-5 1.14285 54.590 0.01832 387.40 21147 5.903; 324-6 213.6 416.5 1.14441 54.514 0.01834 390.50 21273 6.006 332.0 2I5.I 419.2 1.14589 54.440 0.01837 393-31 21394 6.109 339-5 216.7 422.1 1.14743 54.367 0.01839 396.31 21510 6.212 346.7 218.2 424.8 1.14897 54.299 0.01841 399-H 21625 6.315 353-8 219.6 427.4 1.15050 54-230 0.01844 401.82 21751 6.418 356.9 221. 1 430.0 1.15202 54.161 0.01846 404.52 21876 6.521 359-9 222.4 432-4 1.15339 54-093 0.01849 407.02 21997 6.624 362.8 223.6 434-9 1.15481 54.024 0.01851 409.63 22114 6.727 365.6 225.1 437-3 1.15621 53-959 0.01853 412.13 22238 6.830 368.5 226.4 439-6 1.15764 0.01856 4I4-53 22347 6.926 373-2 227.7 441.9 1.15880 53.834 0.01858 416.92 22452 7-O2O 377-9 228.9 444.1 1.16003 53-777 0.01859 419.21 22553 7.111 382.5 230.2 446.4 1.16127 53-721 0.01861 421.60 22650 7.200 386.9 23I-4 448.5 1.16250 53.667 0.01863 423-79 22744 7.288 39'-i 232.5 450.6 1.16372 53-6I4 0.01865 425-97 22843 7-374 395-3 233-6 452-6 1.16494 53-563 0.01867 428.06 22938 7-459 399-4 234-7 454-6 1.16571 53-5I3 0.01869 430.14 23029 7-542 403-6 235-9 456.7 1.16695 53-455 0.01871 43232 23116 7.623 407.3 237.0 458.7 1.16818 53-406 0.01872 434.40 23200 7.700 411.2 238.0 460.6 1.16942 53-352 0.01874 436.38 23282 7.787 4I5.5 23 9 .0 462.5 1.17066 53-293 0.01876 438.39 23363 7.893 423,3 24I.I 466.1 I.I7274 53.158 0.01881 442.21 23555 8.113 433-2 244.1 471-5 1.17598 53-027 0.01886 447.83 23741 8-329 442-9 246.5 475-7 1.17917 52.900 0.01890 452.24 23923 8.541 452-4 248.8 479.8 1.18231 52.768 0.01895 456.55 24091 8.747] 461.6 253-1 487.6 1-18531 52.588 0.01901 464.66 24436 9.060 476.5 257.2 494-9 1.18961 52.430 0.01907 472.28 24762 9.38i 491.8 26l.O 501.8 I-I9343 52.264 0.01913 479-51 25061 9.710 507.5 263.5 508.4 1.19742 52.102 0.01919 486.40 25577 IO.OO 521.0 268.1 514.6 1.20131 51-943 0.01925 492.97 25606 10.37 538.7 271.9 521.4 i . 20562 51-787 0.01931 500.14 25901 o-74 556.2 273-3 526.0 1.20812 51-642 0.01936 505.00 26079 II.OO 568.1 277-5 531-6 1.21147 51.498 0.01942 510.84 26307 11.242 578.8 APPENDIX. 443 Steam or Aqueous Vapor. Water under atmospheric pressure at ordinary temperature under the boiling point; but that evaporation takes place only on the surface in contact with the air. When the temperature of the water is elevated to or above that of the boiling point, then evaporation takes place in any part of the water where the temperature is so elevated. The temperature of the boiling point depends upon the pres- sure on the surface of the water. P = pressure in pounds per square inch above vacuum on the sur- face of the water. T = temperature Fahrenheit of the boiling point. 6 _ To = 200 ^ P 101 ................ i p = 4- loi 200 Example i. At what temperature will water boil under a pressure P = 8 pounds to the square inch ? This is under a vacuum of 14.7 8 = 6.7 pounds to the square inch. 6 Temperature T = 200 ^8 101 = 181.8 degrees. Example 2. What pressure is required to elevate the temper- ature of the boiling point of water 7 = 330 degrees? Pressure P= (33 + IOI )'= IOO pounds. V 200 ' The temperature of the boiling point is the same as that of the steam evaporated under the same pressure. Supposing the above formulas to be correct, the ideal zero of aqueous vapor should be at 101 degrees Fahrenheit, or at the temperature 101 degrees below Fahrenheit zero, there is no pressure of the vapor ; that is, the force of attraction between the atoms is equal to the force of expansion by heat. Steam exists only as saturated and as superheated steam. The number of units of heat contained in the former is given in the following Tables. The additional number contained in the 444 PROPERTIES OF STEAM. latter is found by multiplying the degrees of superheat by which the temperature exceeds that of saturated steam under the same pressure by the decimal 0.48061. Experiments have proved that all the heat abandoned by steam, when condensed, is thus accounted for. Properties of Steam. Column P contains the total steam pressure in pounds per square inch, including the pressure of the atmosphere. Column / is the same pressure in inches of mercury. The specific gravity of mercury at 32 degrees is 13.5959, compared with water of maximum density at 40 degrees. One cubic inch of mercury weighs 0.49086 pounds, of which a column of 29.9218 inches is a mean balance of the atmosphere, or 14.68757 pounds per square inch. Column 7 contains the temperature of the steam or Fahren- heit scale, deduced from Regnault's experiments. Column if contains the volume of steam of the corresponding temperature 7% compared with that of water of maximum den- sity at 40 degrees Fahrenheit. Column ^ contains the weight per cubic foot in fractions of a pound. Column Q contains the cubic feet per pound of saturated steam under the pressure Pand the temperature 7\ Column H contains the units of heat (calorics) per pound of steam from 32 degrees to temperature T and pressure />, calcu- lated from the formula : H =. 1082.91 +0.305 T 3 Column H' contains the units of heat (calorics) per cubic foot of steam from 32 degrees temperature T: The above columns H and H' give the calorics required to heat the water from 32 degrees to boiling-point, and evaporate the same to steam under the pressure /'and of temperature T-. Column L contains the latent units of heat per pound in steam of temperature To and pressure P. The latent heat ex- presses the work done in the evaporation, or the difference between the calorics per pound in the steam and in the watei of the same temperature. APPENDIX. 445 Column L' contains the latent heat per cubic foot of steam. Column^ contains the steam piessure above the atmosphere, as shown on the steam-gage. Latent Heat of Steam. One pound of water heated under atmospheric pressure, from 32 to 212 degrees, requires 180.9 units of heat. If more heat is supplied, steam will be generated without elevating the temper- ature until all the water is evaporated, which requires 1146.6 units of heat, and the steam volume will be 1740 times that oc- cupied by the water at 32 degrees. Then, 1146.6 180.9 = 965.7 units of heat in the steam which have not increased its temperature. This is what is called latent heat, because it does not show as temperature, but is the heat consumed in perform- ing the work of steam. One cubic foot of water at 32 degrees weighs 62.387 pounds; if heated to the boiling point 212 degrees, requires: ff= 62.387 x 180.9 = 11285.8 units of heat, and if evaporated to steam under atmospheric pressure, requires: ff= 62.387 x 1146.6 = 71532.9 units of heat, of which : 71532.9 11285.8 = 60247.1, will be latent. It is this latent heat which generated 1740 cubic feet of steam from the cubic foot of water. The work accomplished by the latent units of heat against the atmospheric pressure will be: Work K= 144 x 14.7 X (1740 i) = 3681115 foot pounds. Foot-pounds per unit of heat, /= ^ "y = 6l - J - The heat expended in elevating the temperature of the water from 32 to 212 degrees is not realized as work. 446 PROPERTIES OF STEAM. TABLE NO. I 9 .-STEAM. Total Ibs. persq inch. pressure Inches mercur. Tem- perat're Fahr. Volume water = i at 40. Weight Ibs. per cubic fit. Bulk cubic ft. per Ib. Units o Tota pound. r heat fro Iper cubic ft. m 32 to T. Latent per po'nd cub.ft Pres- sure ab've at- mos- ph're P 14.7 15 16 17 18 19 / 29.92 30.55 32-59 34.63 36.67 38.71 T 212 213 216.4 219.6 222.8 225.7 t 1740 1706 1601 1509 1426 1353 P 0.0358 0.0365 0.0389 0.0413 0.0437 0.0461 e 27.897 27.347 25.674 24.186 22.865 21.693 H 1146.6 1147.0 1148.0 1149.0 1149.9 1150.8 H' 41.100 41.920 44.700 47-478 50.255 53-030 L 965-7 965-1 962.7 960.4 958.1 956.o Z' 34.61 35-29 37-50 39-68 41.86 44-05 P .OO 3 i 2 3 4 20 21 22 23 24 40.74 42.78 44.82 46.85 48.89 228.5 231.2 233-8 236.3 238.7 1288 1228 H73 1123 1078 0.0484 0.0508 0.0532 0-0555 0.0579 20.690 19.678 18.804 18.005 17.272 1151-7 1152.6 II53-4 1154.2 II55-0 55-802 58.572 61.340 64.106 66.870 954-1 952.2 950-7 948.7 946.0 46.23 48.41 50.48 52.65 54-82 5 6 7 8 9 25 26 27 28 29 50.93 52.97 55-00 57-04 59.08 241.0 243-3 245-4 247.5 249.4 1035 995-1 958.2 926.4 895.6 0.0602 0.0625 0.0648 0.0672 0.0696 16.597 15.994 15.422 14.881 14-371 "55-7 1156.4 "57-1 "57-7 1158.2 69.632 72.392 75-159 77.9I4 80.667 945-4 ! 56.96 943.8,59.09 942.361.21 940.963.31 939-6 65.41 10 ii 12 13 14 30 31 32 33 34 35 36 37 38 39 6i.n 63-15 65-19 67.23 69.26 251,4 253-4 255-3 257.2 259-0 866.7 838.3 812.0 787.8 765.7 0.0720* 0.0743 0.0766 0.0789 O.oSl 2 13-892 13-456 13-059 12.669 12.313 1158.7 1 159-3 "59-9 1160.5 1161.0 83.410 86.162 88.913 91.662 94.411 937.867-51 93 6. 4 '6 9 .6o 935.171.68 933-773-75 932.4 75-83 15 16 17 18 19 71.36 73-34 75-38 77-41 79-45 260.7 262.4 264.1 265.7 267.3 745-8 726.9 708.8 691.7 675-4 0.0834 0.0860 0.0884 0.0908 0.0930 H-955 11.624 11.309 11.013 10.745 1161.5 1162.0 "62.5 1163.0 "63.5 97.I56 99.901 102.65 105.40 108.15 931.2 929.9 928.7 927.6 926.4 925.3 924.3 923.1 922.1 921.1 920.1 919.1 918.0 917.1 916.2 77.89 79-95 82.01 84.06 86.10 20 21 22 23 24 40 4i 42 43 44 * 47 48 49 81.49 83-52 85-56 87.60 89.64 268.9 270.4 271.9 273-3 274.8 654.9 640.0 625.4 611.2 597-4 0.0952 0.0974 0.0997 O. I02O 0.1044 10.498 10.262 10.031 9.8030 9.5801 1164.0 1164.5 1164.9 1165.4 1165.8 110.87 113.61 116.35 119.09 121.83 88.14 90.18 92.21 94.24 96.26 25 26 27 28 29 3 3i 32 33 34 91.67 93-71 95-75 97.78 99.82 276.2 277.6 279.0 280.3 281.6 584.1 571-9 560.1 548.8 537-8 0.1068 0.1093 O.III7 O.II4I O.II66 9-36I7 9-I465 8.9486 8.7596 8.5776 1166.2 1166.7 1167.2 1167.6 1168.0 124.57 127.31 130.05 132.79 135-53 98.28 100.3 102.3 104.3 106.3 So 5i 52 53 54 101.86 103.90 105-93 107.97 IIO.OI 282.8 284.1 285.4 286.6 287.8 527.2 317.5 507-1 498.0 489.2 O.II83 0. 1 206 0.1230 0.1254 0.1278 8 4504 8.2899 8.1284 79724 7.8249 1168.4 138.27 1168.8 141.00 1169.2143.73 1169.5 146.46 1169.8 149.18 915.4 9I4.5 9 T 3- 6 912.7 911.8 108.3 110.3 112.3 II4-3 116.3 37 38 39 PROPERTIES OF STEAM. TABLE No. 20 STEAM. 447 Total pressure. Tern- 1 Volume Weight Bulk. Units of heat from 32 to T>. Pres- sure Ibs. persq Inches niercur. perat're water = Fahr. 1 1 at 40. Ibs. per cubic ft. cubic ft. per Ib. Total per Latent per at- mch pound. cubic ft po'nd cub.ft ph're P / 7 t 9 e H H f L L' P 55 112.04 289.0 480.6 0.1298 7.7028 1170.1 151.91 910.9 118.3 40 56 114.08 290.2 472.1 0.1302 7.6774 1170.5 154.64 9IO.I 120.3 41 57 II6.I2 291.3 464.0 0.13247.5524 1170.9 157-37 909.9 122.2 42 58 118.16 292.4 456.2 0.134617.4277 1171.3 160.10 908.6 124.2 43 59 120.19 293.6 448.8 0.1388 7.2034 1171.6 162.83 907.7 I26.I 44 60 61 122.23 124.27 294.7 295.8 441.6 434-6 0.1422 0.1434 7.0786 6.9709 1171.9 1172.3 165.56 168.28 906.9 906.1 I28.I 130.0 45 46 62 126.30 296.9 427.8 0.14566.8643 1172.6 171.00 905.3 I3I-9 47 63 128.34 298.0 421.2 0.14796.7588 1172.9 I73-7I 904.5 133-9 48 64 130.38 299.0 414.9 0.15026.6543 1173.2 176.41 903.8 135-8 49 65 132.42 300.0 408.7 0.15266.5510 "73-5 I79-I3 903.0 137-8 50 66 134-45 301.0 402.6 0.15486.4570 1173.8 181.84 902.3 139-7 51 67 136-49 302.0 396.7 0.1571 6.3660 1174.1 184-53 901.6 I4I-7 52 68 138.53 303-0 39I-I 0.1593 6.2750 1174.4 187.24 900.9 143-6 53 69 140.36 304.0 385-6 0.16166.1852 1174.7 190.00 900.1 145-6 54 70 142.60 305-0 380.4 0.1640 6.0972 1175.0 192.71 899.4 147-5 55 71 144.64 306.0 374-7 0.1662 6.0162 II75-3 19542 898.7149-5 56 72 146.68 307.0 369-5 0.168415.9363 1175.6 198.14 898.0151-4 57 73 74 148.72 150.75 307-9 308.9 364-7 360.2 0.17075.8576 0.17305-7799 1175.9200.85 1176.21203.58 896.6 155.2 58 59 75 152.79 309.8 355-8 0.17535-7033 1176.5 206. 29 896.0 I57.I 60 76 154-83 310.7 35I-I 0.17755-6324 1176.8209.00 895-4*59-0 61 77 156.86 311.6 346.6 0.1798 5.5624 1177.1211.71 895.8 160.9 62 78 158.90 312.5 342.3 0.1820 5-4933 1177.4 214.42 894.1 162.8 63 79 160.94 313-4 338.1 0.18435.4251 1177.6217.13 893.4 164.7 64 80 162.98 3I4-3 334-3 0.18665.3576 1177.8219.84 892.7 166.6 65 81 165.01 330.3 0.18885-2947 1178.1 222.55 892.2 168.5 66 82 167.05 3I5-9 326.4 0.19115-2327 1178.41225.25 891.7 170.4 67 83 169.09 3 l6 -7 322.6 5.1916 -1178.7 227.96 891.1 172.3 68 84 171.12 3I7-5 318.8 0.19565.1114 1178.9 230.68 890.5 174.2 69 1 173.16 175-20 318.4 319.2 315-2 0.197915-0522 0.20024.9955 1179.1 1179.4 233-38 236.09 889.8176.1 889.31178.0 70 71 87 177.24 320.0 308.2 o.2024 ! 4-9399 1179.7 238.79 888.8 179.9 72 88 89 179.27 181.31 320.8 321.6 304.8 301-5 0.2047:4-8855 o.2o69'4.8322 i 1179.9 1 180.1 241-50 244.21 888.1 181.8 887.5! 183.6 73 74 90 183.35 185-38 322.4 323-2 298.2 295.0 0.20924.7803 0.21144.7293 1180.3 1 180.6 246.91 249.62 886.9 185.4 886.4:187-3 75 76 92 187.32 324.0 291.9 0.21374-6794 1180.9 252.33 885-9 189.2 77 93 94 189.46 191.50 324.7 288.9 285.9 0.2159 0.2182 4-6305 4-5827 1181.1 1181.3 255-04 257-75 885.3 884.8 191.0 193-2 7 79 PROPERTIES OF STEAM. TABI.E No. 21 STEAM. Total Ibs. ?nci? jressure. Inches mercur. Tem- perat're Fahr. Volume, water = i at 40. Weight Ibs. per cub ic ft. Bulk, cubic ft. per Ib. Units of Tota pound. heat fro) [per cubic ft. n 32 to T". Latent per po'ndlcub.ft Pressure above at- mosphere. P 95 96 97 98 99 IOO IOI 102 I0 3 104 105 106 107 108 109 / 193-53 195-57 197.61 I99-65 201.68 T 326.2 327.0 327.7 328.5 329.2 if 283.0 280.2 277.4 274.7 272.0 . O.22O4 0.2227 0.2249 0.2271 0.2294 e 4.5361 4.4902 4-4454 4.4017 4-3591 4-3I76 4-2769 4-2367 4.1970 4-1577 H 1181.5 1181.8 1182.1 1182.3 1182.5 H> 260.46 263.16 265.86 268.55 271.23 88 4 .2 883.8 883-3 882.6 882.1 L, 194.9 196.7 198.6 200.4 202.3 P 80 81 82 83 Jl 85 86 87 88 89 203.72 205.76 207.79 209.83 211.87 329.9 330.7 331-3 331-9 332.6 269.4 266.8 264.3 261.8 259-4 0.2316 0.2338 0.2360 0.2382 0.2405 1182.7 273.93 1182.9276.63 1183.1279.32 1183.3:282.62 1183.5 284.70 881.6204.2 88i.ol2o6.i 880.6208.0 880. i 209.8 879.6211.6 213.91 215-94 217.98 220.02 222.06 333-3 334-0 334-7 335-4 336.1 257.0 254.6 252.3 250.1 247.9 0.2428 0.2450 0.2472 0.2495 0.2517 4.1187 4.0813 4.0444 4.0081 3.9723 1183.7287.40 1183.9290.09 1184.1 292.78 1184.3295.48 1184.5 298.18 879.1 879.6 878.1 877.5 877-0 876^5 876.1 875.7 875-1 874.6 213-4 215-2 217.0 218.9 220.7 222.6 224.4 226.3 228.1 22 9 .9 90 9i 92 93 94 9 I 96 97 98 99 no III 112 "3 114 115 1 20 125 130 135 140 145 150 155 160 224. 10 226.13 228.17 230.20 232.24 336.8 337-4 338-0 338.7 339-4 245.7 243.5 241.4 239-3 237.3 0.25403.9376 0.256113.9036 0.258413.8701 0.26033.8411 0.262813.8047 1184.7300.87 1184.9303.56 1185.1 306.26 "85.3308.94 1185.5311.65 234.28 244.4 254.6 264.8 275.0 340.0 343-2 346.2 349-2 352-0 235-3 226.0 217.2 209.1 201.4 0.2651 3.7722 0-275913.6244 0.28673.4875 0.298413.3516 0.30983.2278 Ii8 5 -7 l 3i4.33 1186.6327.89 1187.51341. 44 ii88.4! 3 5 5 .oo 1189.31368.55 874.2 231.8 873.81241.0 869.6250.1 867.41259.0 865. 5| 268.i IOO 105 no "5 1 20 285.2 295-4 305-6 310.8 325.9 354-8 357-4 360.0 362.5 365-0 194.3 187.8 181.8 176.5" I7L5 0.32123.1139 0.33223.0105 0.3432 2.9136 0.35342.8289 0.36462.7432 1190.1 1190.9 1191.7 1192.5 II93.3 381.88 395-16 408.38 421.54 435-08 863-5 ! 277.o 861.5 285.8 859.6 294.5 857.8303-2 856.1312.1 125 130 135 140 H5 165 170 J75 180 185 190 195 200 2IO 220 336.0 346.3 356.5 366.7 376.9 367-4 369-8 372.0 374-2 376.4 166.6 161.1 157-0 152-8 148.8 0-3756J2.66I7 0.38712.5831 0-39732.5171 0.4075 2.4541 0.4182 2.3916 1194.0 1194.7 II95-4 1196.1 1196.8 448.64 462.22 475.80 488.96 502.IO 854.3 852.5 851.0 849.4 847.8 846.2 844.8 843-3 840.3 837.5 32I.O 329.9 338.7 347-1 355-5 363-9 372-4 381.0 398.0 414-8 150 155 160 165 170 175 180 185 195 205 378.1 387.3 407.4 427.8 448.2 378.5 380.6 382.6 386.6 390.4 145.0 Hi-S 138.1 132.0 126.3 0.4292 0.4409 0.4517 0.4719 0-4935 2.3299 2.2684 2.2137 2.1192 2.0265 1197.4 1198.1 1198.7 1199.8 I20I.O 515.20 528.27 542.07 568.40 574-70 PROPERTIES OF STEAM. 449 TABLE NO. 22.-STEAM. Total Ibs. persq inch. pressure. Inches mercur. Tem- perat're Fahr. Volume water = i at 40. Weight Ibs. per cubic ft. Bulk cubic ft. per Ib. Units ol Tota pound. heat fro Iper cubic ft. mj^l Later po'nd o 7X tper cub. ft Pres- sure ab've at- mos- ph're P 230 240 250 260 270 / 468.5 488.9 509.3 529-7 550.0 To 394-0 397-6 401.0 404-3 407-5 * 120.8 116.1 in. 7 107.5 103.7 9 0.5165 0.5364 0-5595 0.5803 0.6016 e .9360 .8646 .7874 .7230 .6621 H 1202.2 1203.2 1204.2 1205.2 I2O6.2 IP 620.96 647.41 673.85 700.28 726.66 L 835.0 832.3 829.8 827.4 825.0 822.8 820.7 818.6 816.5 814.4 8^4 810.5 808.6 806.9 805.1 803.4 801.7 800.0 799-4 797-7 L' 431-3 447-9 464-4 480.8 497-1 513.3 529.4 545-4 561.4 577-3 P 215 22 5 235 245 255 280 290 300 310 320 570.4 590.8 611.1 631-5 65I-9 4J0.6 413.5 416.5 419.2 422.1 IOO.2 97-Qi 94-22 91-13 88.21 0.6238 0.6459 0.6681 0.6896 0.7107 .6031 .5481 .4967 -4499 .4071 I2O7.2 I208.I I2O9.O 1209.8 I2I0.6 753-04 779.40 805.74 832.96 858.36 265 275 285 295 305 315 325 335 345 355 330 340 350 360 370 672.3 692.6 713.0 733-4 753-8 424.8 427.4 430.0 432-4 434-9 85.44 83-19 80.99 78.84 76.74 0.7302 0-7547 0-7745 0-7943 0.8146 3695 3250 -2915 .2590 2275 1211.5 1212.3 1213.1 1213.9 1214.7 884.63 910.89 937-13 963.34 989-5I 593-2 608.9 624.5 640.2 655-8 380 39 400 410 420 774-1 794-5 814.9 835-2 855-6 437-3 439-6 441.9 444.1 446.4 74-66 72.90 71.19 69.52 67.90 0-8353 0.8626 0.8745 0.8952 0.9142 .1968 1597 1434 .1170 1-0938 1215.5 I2I6.2 I2I6.9 I2I7.6 I2I8.3 1015.7 1041.8 1067.9 1094.0 II2O.2 671-3 686.7 702.0 717.2 732-4 365 375 385 395 405 415 425 435 445 455 430 440 450 460 470 480 490 500 525 550 876.0 896.4 916.7 937-1 957-5 448.5 450.6 452.6 454-6 456.7 66.34 64.91 63-55 62.22 60.94 0.9400 0-9599 0.9804 1.0007 I.02II 1.0634 1.0417 I.O2OI 0.9993 0.9793 I2I8.9 I2I9.5 I220.I I22O.7 I22I.3 1146.3 II72.3 1198.3 1224.3 1250.4 795-o 793-5 792.0 790-5 789.0 787-5 786.1 784.7 782.3 778.0 747-6 762.8 777-9 792.9 807.8 H22.7 837.4 852.1 881.8 921.3 977-8 998.2 1018.6 1069.5 1120.4 458.7 460.6 462.5 466.1 471-5 59-72 58.54 57-45 54.81 52.47 1.0446 1.0652 1-0859 I.I38I 1.1890 0-9573 0.9388 0.9209 0.8786 O.S^IO I22I.9 1222.5 1223.0 1224.5 1225.8 1276.5 1302.3 I328.I 1392.6 1456.9 465 475 485 5io 535 575 600 650 700 750 1171.4 1222.3 1324.2 1426.0 1527-9 475-7 479-8 487.6 494-9 501.8 50.32 48.35 44-75 41.70 39-05 1-2397 1.2901 1-3943 1.4964 1-5977 08066 0.7751 0.7172 0.6684 O.6259 1227.2 1228.3 1230.6 1232.7 1-J34.9 I52I.O 1584.8 17095 1933-8 2057.7 775-0 771-8 766.0 760.4 755-4 960.4 IOOO 1082 "57 .234 56o 585 635 685 735 800 850 900 950 IUOO 1629.8 1731.6 1833.5 1935-5 2037.2 508.4 514.6 521.4 526.0 531-6 36.73 34-68 32.87 31-21 29-73 1.6986 1.7989 1.8979 1.9992 2.0986 0.5887 0-5554 0.5269 0.5002 0.4765 1237.0 1238.9 I24I.O 1242.4 1243-5 2IOI.2 2228.3 2355-4 2482.5 2609.6 750.6 745-9 740.0 737-4 732-3 1307 1374 1435 1490 1538 785 835 885 29 450 MEAN PRESSURE. NO. 23 MEAN PRESSURE OP EXPANDING STEAM. Abso- lute steam pres- sure. P 1-333 I i-5 1 Grade of 1.6 ' Steam cut * expansion off at I, fr * f steam, denoted by^ 2.666 3 mi beginning of stro f * r. ;e. i 8 1 o-5 i 2 3 4 5 6 7 8 9 0.4826 0.9652 I-9304 2.8956 3.8608 0.4683 0.9367 1.8734 2.8100 3.7468 0.4587 0.9175 1.8350 2.7524 3.6700 0.4232 0.8465 1.6931 2.5396 3-3862 0.3713 0.7426 1.4482 2.2280 2.8964 0-3497 0.6995 I-399I 2.0986 2.7982 0.2982 0.5965 1.1931 1.7897 2.3862 0.1924 0.3849 0.7698 1.1548 1-5396 4.8262 5-79I4 6.7566 7.7216 8.6866 4-6835 5.6202 6.5569 7-4936 8.5303 4.5875 5.5050 6.4225 7.3400 8.2574 4.2328 5-0794 5.9260 6.7726 7.6192 3.7133 4-4559 5-1966 5.94I3 6.6840 3-4977 4.1972 4.8967 5-5963 6.2958 2.9828 3-5794 4.1760 4.7726 5-3692 1.9246 2.3095 2.6944 3.0794 3.4643 10 ii 12 13 14 9-6524 10.617 11-583 12.548 I3-5I3 9.3670 10.304 11.240 12.177 13-113 9.I750 10.092 II.OIO 11.927 12.845 8.4657 9-3123 10.159 11.005 11.852 7.4267 8.1694 8.9121 9.6548 10.397 6-9954 7.6949 8-3944 9.0940 9-7935 5-9657 6.5622 7-I589 7.7555 8.3520 3.8493 4.2342 4.6191 5.0041 5-3890 15 16 17 18 19 14.478 15-443 16.408 17-373 18-339 14.050 14.987 15-923 16.860 17.797 13.762 14.679 15.597 16.514 17-432 12.698 13-545 14.392 15-238 16.085 11.140 11.882 12.625 13-368 14.110 10.493 11.192 11.892 12.591 13-291 8.9485 9-5451 10.141 10.738 "335 5-7739 6.1588 6-5437 6.9287 7-3136 20 21 22 23 24 19-304 20.269 21.234 22.199 23-165 18.734 19.671 20.508 21-545 22.481 18.350 19.268 20.185 21.103 22.020 16.931 17.778 18.625 19.471 20.318 14.853 I5-596 16-339 17.082 17.823 I3.99I 14.690 15.390 16.089 16.789 11.931 12.527 13.124 13.720 14.317 7.6986 8.0835 8.4684 8.8534 9-2383 % 27 28 2 9 24.130 25.096 26.061 27.026 27.991 23.481 24-355 25.291 26.228 27.165 22.938 23.855 24.773 25.690 26.607 21.164 22.011 22.857 23.704 24.55I 18.567 19.318 20.052 20.795 21.538 17.488 18.188 18.887 19-587 20.287 14-9*3 I5.5H 16.107 16.704 17.300 9.6232 10.008 10.393 10.778 11.162 3 31 32 33 34 28.956 29.920 30.886 31-852 32.816 28.100 29.036 29.974 30.910 31.846 27.524 28.440 29.358 30.276 31.194 25.396 26.244 27.090 27.936 28.784 22.280 23.022 23-764 24.508 25-250 20.986 21.684 22.384 23.084 23-784 17.897 18.493 19.090 19.687 20.282 11.548 11.932 12.317 12.702 13-087 P 37 38 39 33.782 32.784 34.746 ( 33.720 35.712 34.656 36.678 35-594 37.642 36.530 32.110 33.028 33.946 34.864 35.780 29.630 30.476 31.322 32.170 33-016 25.992 26.736 27.478 28.220 28.964 24.484 25.182 25.882 26.582 27.282 20.880 21.476 22.072 22.6/0 23.266 I3-472 13.857 14.242 14.627 15.012 MEAN PRESSURE. TABLE NO. 24 MEAN PRESSURE of EXPANDING STEAM. 451 Abso- lute Grade of expansion of steam, denoted by g. steam pres- 1-333 1-5 1.6 2 2.666 3 I 4 8 sure. Strain cnt off at I, from beginning of stroke. P * t * 1 i * * 50 48.262 46.835 45.875 42.328 37-133 34-977 29.828 19.246 55 53-088 51-518 50.462 46.561 40.846 38-474 32.811 21.170 60 57.914 56.202 55.050 50-794 44-559 41.972 35-794 23-095 65 62.740 60.885 59.637 55-027 48.273 45-470 38.777 25.020 70 67.566 65-569 64.225 59.260 51-986 48967 41.760 26.944 75 72.393 70.252 68.812 63493 55.700 52-465 44-743 28.869 80 77.216 74-936 73.400 67.726 59-4I3 55.963 30.794 85 82.042 79.619 77.987 71-959 63.126 59.461 50.709 32.718 90 86.866 85-303 82.574 76.192 66.840 62.958 53-692 34-643 95 91.699 89.986 87.163 80.425 70.553 66.456 56-675 36.568 jico 96.524 93.670 9I-750 84.657 74.267 69-954 59-657 38.493 105 101.35 98.353 96.337 88.890 77.981 73-451 62.640 40.417 no 106.17 103.04 100.92 93-123 81.694 76.949 65.622 42.342 "5 III.OO 107.72 I0 5-5i 97.356 85.407 80.447 68.606 44.267 120 115-83 112.40 IIO.IO 101.59 89.121 83.944 71-589 46.191 125 120.65 117.08 114.68 105.82 92-834 87.442 74-572 48.116 130 125.48 121.77 119.27 110.05 96.548 90.940 77-555 50.041 135 130.30 126.45 123.86 114.28 100.26 94-437 80.538 51-966 140 145 135.13 139.96 131-13 135-82 128.45 133-03 II8.52 122.75 103.97 107.68 97-935 101.43 83-520 86.502 53-890 55.815 150 155 144.78 149.60 140.50 145.18 137.62 142.20 126.98 131.22 111.40 115.11 104-93 108.42 89.485 92.468 57-739 59-663 160 154-43 149.87 146.79 135-45 118.82 111.92 95-451 61.588 165 170 159-26 164.08 154-55 I59-23 151-38 155-97 139.68 I43.92 122.54 126.25 115.42 118.92 98.434 101.41 63-513 65.437 175 180 168.91 173-73 163.92 168.60 160.55 165.14 148.15 152.38 129.96 133-68 122.42 125.91 104.40 107.38 67-362 69.287 185 178.56 173-28 169.73 156.61 137-39 129.41 110.36 71.212 190 195 183-39 188.21 177.97 182.65 174.32 178.90 160.85 165.08 141.10 144.82 132.91 136.41 "3-35 116.33 73.136 75-o6i 200 2IO 193-04 202.69 187.34 196.71 183.50 192.68 169.31 177.78 148.53 I55-96 I39.9I 146.90 119.31 125.27 76.986 80.835 220 212.34 205.08 201.85 186.25 163.39 I53.90 131.24 84.684 230 240 221.99 2 3 I - 6 5 215-45 224.81 211.03 220.20 194.71 203.18 170.82 178.23 160.89 167.89 137.20 I43.I7 88.534 92-383 250 260 241.30 250.96 234.18 243-55 229.38 238.55 211.64 220.11 185-67 193.18 174.88 181.88 I49.I3 I55-" 96.232 100.08 270 280 300 260.61 270.26 289.56 252.91 262.28 281.00 247-73 256.90 275-24 228.57 237.04 253-96 200.52 207.95 222.80 188.87 I95-87 209.86 161.07 167.04 178.97 103-93 107.78 115-48 INDEX. A BSOLUTE pressure, 54-56 1\ definition of, 55, 56 of steam, how meas- ured, 55 Accidental inventions, 30 Action and work of expanding steam, 63-67 of steam in the cylinder, 124 in the cylinder as shown by the indicator diagrams, with illus- tration, 88-90 in the cylinder of an engine, i? 5 " 93 ., ., when expanded, 72, 73 Actual horse-power, definition of, 97 Adiabatic cards, 167 curve, 167, 168 Admission line, 128 Advantage of variable automatic ex- pansion, 194, 195 Advantages of the compound steam engine, 291-294 Aeolipile, the, described and illustrated, 22 Air, how removed from water for steam engine purposes, 117 the possible chief motive power of the future, 312 weight of a cubic foot of, 48 Air-pump, 231, 232 capacity of, 231 invention of the, 28 Alexander, Emperor of Russia, present to Capt. Rogers by, 40 Allowance for compression and clear- ance, to make, 379-384 America, first attempt to propel boats by steam in, 31 American Academy of Arts and Sci- ences, recommendation from a select committee of, for granting a patent to Nathan Read, 32 locomotives, fair average of the performance of, 260-262 Ancients, loss of knowledge and pro- gress by reason of the false meth- ods and philosophy of the, 21 the true nature of steam not known by the, 21 Aneroid, necessity for a, 119 Apparatus for making Dowson's gas, 344, 345 used by the early English miners for raising ore, 94 Approximation, an, to the effective mean pressure, 407, 408 Aqueous vapor, ideal zero of, 51 vapor or steam, 50, 51, 443, 444 Areas and circumferences of circles, table of, 428-433 Athemius, experiment by, 25 Atkinson gas-engine, 331-339 "cycle" gas-engine, diagrams from the, 331 patent " cycle " gas-engine, trial of, 334-339 Atmosphere, an, definition of, 45, 46 momentous importance of the dis- covery of the pressure of the, 28 object of knowing the exact pres- sure of the, 118, 119 the weight and pressure of the, proved by Torncelli. 26 "Atmospheric engine," 29 engine of Newcomen, with illus- tration, 234-236 gas-engine, Otto and Langen, 319, 320 line, 125 the, how drawn on diagrams, 119 pressure, 49 Automatic condensing engine, diagram from, 357-359.. cut-off engine, diagrams from, 203, 372-375 superiority of the, exem- plified, 349-354 engines, 249-252 saving by, 196 vs. positive cut-off, 349-371 engines, varieties of, 251 expansion engines, 247-249 non-condensing engine, diagram from, 357 steam-engine, 242, 243 steam-engines, the most prominent in general use, 242 Avoidance of intermediate expansion, 285-287 (453) 454 INDEX. B ACK-PRESSURE, 160, 161 cause of increased, 134 diminution of, how effected, 117 in non-condensing and condensing engines, with illustration, 115,116 line, 135 or line of counter-pressure, 133-135 principal cause of increased, 160,161 variation in the excess of, in non- condensing engines, 134, 135 Baldwin locomotive, No. 81, diagrams from, 259, 260 Works, lead allowed by the, 140 Barber, John, patent for the production of force taken out by, 317 Barcelona, Spain, early exhibition of a steamboat in, 25 Bayonne and Biarritz Railway, intro- duction of compound locomotives on, 302 Belmont Water Works, Philadelphia, data from the contract trial of H. R. Worthington, with, 389 "Blowing out," 420 Blow-through valves, 228 Boiler, calculation of the useful evap- oration of a, 376, 377 compound of George W. Lord, of Philadelphia, advantage of, 421 disturbance, or priming, 419 foaming of, 420 horizontal flue, 419 incrustation remedies, 421 portable furnace tubular, invented by Nathan Read, 32 power of a, 422 pressure, line of, 126 how drawn on diagrams for non - condensing engines, 121 solvents, 421 Boilers, 416, 417 incrustation of, 419-421 joints of, 417, 418 rivet holes of, 418 strength of shell-plates ot, 418 superiority of steel for, 417 Boiling, 45-47 liquid, temperature of, 53 point, definition of, 45 of water, on what it depends, 51 temperature of, 443 Bonouville, essay by, 36 Booth & Garrett of Philadelphia, en- dorsement of Lord's boiler compound by, 421 Boston and Albany Railroad, trial of compound locomotives by, 309 Boyle's law, 162 Boyle and Mariotte's law, 129 Boyle and Mariotte's law as usually ex- pressed, 164 conditions under which it holds good with all gases, 164, 165 deviation from, 177 Brown, Samuel, gas-engine invented by, 317 "Brumbo" pulley, illustrated, 391-393 Brush Electric Light Station, Philadel- phia, diagram from an engine at the, 146 Bucket valves, 232 Buckeye automatic engine, indicator diagrams from a, 254 engine, 253-258 diagrams from, 399, 400 mean card of, 399, 400 table of pressures of, 400, 401 test of, 397-399 /CAMERA obscura, invention of, 23 \^, Carbon, heating power of one jxmnd of, 204 units of heat generated by a pound of, 43 Card, best way of finding the mean pressure of a, 105 Cavendish and Lavoisier, investigation of water by, 43 Cawley and Newcomen's engine, 29, 30 Centigrade and Fahrenheit thermom- eters, 422 Chart of relative economy, under vary- ing loads, 299. 300 Cheverton, letter on gas-engines by, 317 Circles, table of circumferences and areas of, 428-433 Circumferences and areas of circles, table of, 428-433 Classification of steam-engines, 224, 225 Clearance, 181 and compression, to make allow- ance for, 379-384 effect of, 181-185 too much on the diagram, illustrated, 185, 186 how to calculate the, 189, 190 impossibility of avoiding, 184 in the ordinary steam-engine, 189 line, 126, 127 how to fix when not known, il- lustrated, 200 method of locating the, with dia- gram, 382, 383 principles relating to, 185 proportion of loss by, 181-184 " Clermont," the launching of, 37 Clerk gas-engine, 324-327 diagrams from, 326, 327 INDEX. 455 Clerk, M. Dugald, theory of the gas- engine by, 312-316 Coal, amount of, required per hour per horse-power, 80, 81 anthracite, average content of car- bon of, 42, 43 gas and Dowson gas, comparative explosive force of, 346 progress in the economy of fuel by improvements in the steam en- gine traced by the number of pounds burnt per hour per horse- power, 101 quantity of heat obtained from the combustion of three pounds of, 205 of, required to produce an indi- cated horse power, 101 reason why only a small percent- age of the power contained in each pound is realized, 229, 230 units of heat developed by one pound of, 101 Co-efficient of expansion of superheated steam, 50 Commercial horse-power, 97 Comparative efficiency of different en- fines, 234-236 icator diagrams, 189207 Compound and simple system, 270, 271 condensing engine, diagrams from, 289 theoretical diagram of a, 286, 287 engines, 287-290 engine, condemned by many en- gineers, 292 points of superiority of, 281, 282 engines, action and arrangement of the principal varieties of, illustrated, 272-276 best results of, 348 early, 290, 291 objection to, 283 with intermediate reservoir or receiver, 277-281 locomotive, improved by Francis W. Webb, 303, 304 patented by T. W. Worsdell, 305-309 locomotives, 300-309 ecomomy of fuel of, 303 failure in this country as economizers of fuel, 309 steam engine, advantages of, 291- 294 engines, 266-276 historical data referring to, 269, 270 system, advantage claimed for, 279, 280 Compound system, disadvantages of, 280, 281 versus simple engines, 281-284 Compounding, what it is, 266 Compression, actual curve of, as shown by the indicator, 138, 139 and clearance, to make allowance for, 379-384 curve, termination of, 138 desirability of, with diagrams, 370, 371 indication of an excess of, 136, 137 line of, 136-139 most advantageous adjustment of, 136 useful effect of, 137, 138 Computation of the economy of water consumption, 379, 380 table, 383 example for use of the, with illustration, 384-386 explanation of, 384 Conclusion, 408-410 Condensation in cylinders clothed with non-conducting material, 213 in steam engine cylinders, 204-007 of steam, 53 necessity of preventing the, 221 pressure of, 133, 160 Condenser, 225, 226 actual pressure in the best, 160 capacity of, 226 cause of the pressure in the, 133, 134 jet, 226-230 saving effected by a good, 228 temperature of the, 226, 227 vacuum in the, 226 Condensers, cause of their efficiency, 228 "jet," 33 removal of water from, 227, 228 "surface," 33 Condensing and non-condensing en- gine, difference between a, 87 and non-condensing engines, dif- ference between, 1 16 variable expansion, further ad- vantage of, 195-197 automatic cut-off engine, diagram from, 359 engine, theoretical indicator dia- grams from, 65-67 engines, 225 back-pressure in, 115, 116 water, lifting of, 230, 231 Construction of the indicator, 82-84 Continuous expanding compound en- gine, curious form of, 273-275 expansion engine, 278,279 456 INDEX. Corliss compound engine, diagram il- lustrated, 290 engine, diagram from a, 155, 156 horse-power of a, by the indi- cator, with illustration, 102- 104 Corliss, George H. , introduction of the modern cut-off engine by, 249, 250 reduction in the consumption of coal, by, 101 Cornish engines, pressure of steam in, 233 pumping engine, as invented by Watt, 236 engines, consumption of coal by, 101 duty of, 35 history of, 35 indicator diagram from, 238 Cornwall, remarkable examples of the application of the single-acting en- gines to pumping in, 237 Correct indicator diagrams, 148-161 Counter pressure, line of, 133-135 Cowper C., diagram published by, with illustrations, 178, 179 Crosby, Messrs., trial of Dowson gas, by, 346 steam engine indicator, with illus- trations, 415, 416 Curve, adiabatic, 167, 168 isothermal, 198 isothermic, 167 of expansion, 129-131, 187, 188 Cushioning, 136-139 Cut-off, automatic vs. positive, 349- 37i most economical point of, 62, 63 point of, 129 valve arrangements, modern auto- matic, 144 Cylinder, action of the, towards the steam, 214 action of steam in the, 124 action of steam in the, as shown by j the indicator diagrams, with il- lustration, 88-90 condensation, 34 " distribution " for the, 88 higher terminal pressure in, 166 how to take a diagram from each end of the, 156 maintenance of a proper steam pressure in the, 128, 129 mean temperature of, how in- fluenced, 130 offices the steam has to perform upon entering the, 292, 293 variation in the temperature of, 205, 206 D ALTON'S experimental results on evaporation below the boiling temperature, 44 law, 44, 45 De Caus, Salomon, machine for raising water described by, 25 Descartes, Kepler and Galileo, 26 Diagram, best way of finding the mean pressure of a, 105 essentials for the correctness of the, 390 exhibiting improvement in modern engines in the valve motion, 246 from a compound engine, 282 vertical engine with inter- mediate receiver, 277 condensing automatic cut-off engine, 359 Corliss engine, 155, 156 double-acting engine, 240-242 locomotive engine, when run- ning slow, 259 modern built automatic cut-off engine, 374, 375 non-condensing engine, 359. Corliss engine, 250 throttling engine, 245 plain slide valve engine, 369, 370 Porter-Allen engine, 253 pumping engine, 360 simple compound Westing- house engine, 287 Westinghouse compound con- densing engine, 287 an automatic condensing engine, 357-359 cut-off engine, 203, 372-374 non-condensing engine, 357 engine with a steam jacket over the ends and sides, 221 at the Brush electric light station, Philadelphia, Pa., 146 how taken from each end of the cylinder, 156 ideal, with illustration, 124, 125 illustrating a method of locating the clearance Hue, 382, 383 low pressure, values of, 283, 284 of the action of the steam in an automatic condensing en- gine, 254 action of steam in an expan- sive engine, 209 expansion curve of steam in an imperfectly protected cylin- der, 212, 213 real, how drawn, 175 showing steam used expansively, 154, 155 INDEX. 457 Diagram, the causes of different form j Diagrams, showing a fair average of the of engine, 79 performance of American loco- theoretical, with illustrations, 169-! motives, 260-262 the action of steam in a steam Diagrams, facts to which they will tes- tify, 151 frictional, power shown by, how calculate i on stationary engines, with illustrations, 121, 122 from a Clerk gas engine, 326, 327 compound-condensing engine, 289 triple-expansion en- gine, 297, 298 an upright automatic cut-off engine, 375 Baldwin locomotive, No. 81, 259, 260 continuous-expansion engines, 281 five horse Otto engine, 321, 322 freight locomotive, 362, 363 horizontal compound-condens- ing, triple-expansive engine, 298, 299 Lenoir gas engine, 318, 319 locomotive No. 51, Southern Pacific Railroad, 365-367 locomotives, general interest of, 363 what may be learned from, 364 'M. Mallet's locomotive, 302, 33 one of the best build of Eng- lish locomotives, 262-266 pair of engines connected at right angles, 290 passenger locomotive, 361, 362 Porter Allen engine, 395, 396 single acting engines, interpre- tation of, 238-240 single valve straight line en- gine, 255, 256 the Atkinson "cycle" gas en- gine, 331 the Buckeye engine, 399, 400 the engines of a flouring mill, 350-354 the Southwark engine, 403 404 the Worthington pumping en- gine at Belmont, Philadel- phia, 367, 368 illustrating the relative engine economy, 354-357 instructiveness of, 412 engine cylinder, 124-147 Directions for using the planimeter, with illustrations, 108-114 Disadvantages of too large an engine, 200-203 Discovery of jet condensation, 30 Distorted indicator diagrams, 374, 375 " Distribution " for the cylinder, 88 "periods of," 88 Division of the outline drawn by the instrument during a revolution of the engine, 127 Double-acting engines, 240- 242 Dowson's water gas, 335, 344- -348 Drake, Alfred, construction of a gas motor by, 317 gas engines exhibited by, 310, 311 " Drop," or intermediate expansion, 283 cut-off," 251 Dry and wet steam, 53 Duty, TOO, 101 definition of, 100, 387 estimation of, 388 extraordinary, from a gas pumping engine, 336 of a modern engine, how deduced, 100 or efficiency of pumping engines, 387-389 the best recorded, of the best types of engines, 300 Dynamical branch of mechanics, ele- ments and functions of, 18 problems, how solved, 18 Dynamics, 18 principles of, 18 CARLY gas engines, 316-323 JC/ Economy in using steam expan- sively, 244-247 of a steam engine, 376 relative chart of under, varying loads, 299, 300 Effect of clearance, 181-185 too much clearance on the dia- gram, illustrated, 185, 186 Effective horse-power, 114 motive power, reduction of gross power to, 115 Efficiency or duty of pumping engines, 387-3.89 Elasticity, unit of, 57 --,,_ Electrical exhibition, Philadelphia, presenting a summary of successive 1884, engine tests at, 394-4O& improvements in the steam en- I Elements of the dynamical branch of glue, 179, 180 i mechanics, 18 458 INDEX. Emery, C. E., experiments by, 293, 294 ' ' Energy, ' ' use of the term of, in engi- neering works, 18, 19 Engine, atmospheric, 29 compound-condensing, triple-ex- pansion, diagrams from, 297, 298 condensing, theoretical indicator, diagrams from, 65-67 constructed by Hallette, of Arras, 291 continuous-expansion, 278, 279 expanding compound, curi- ous form of, 273-275 difference between a condensing and non-condensing, 87 disadvantages of too large an, 200- 203 division of the outline drawn by the instrument during a revolu- tion of the, 127 economy, relative, illustrated by diagrams, 354~357 efficiency of the, how tested, 124 events taking place in supplying it with steam, 87 friction of, 114-118 horizontal, compound-condensing, triple-expansion, diagrams from, 298, 299 how to deduce the duty of a mod- ern, 100 manner of ascertaining the abso- lute horse-power of an, 99, 100 method for finding the rate of water consumption for the, 379 of ascertaining the increase of economy which can be gained in an, illustrated, 194, 195 new, designed by John E. Sweet, 256-258 Newcomen and Cawley's, 29, 30 plain slide valve, diagram from, 369, 370 Porter- Allen, test of, 394-397 power, 90-93 rule for finding foot pounds raised per minute by an, 92, 93 Savery's, defects of, 29 simple compound Westinghouse, diagram from, 287 single valve cut-off, objection to, 255 standard by which to judge its economy, So straight line, 255 tests at Electrical Exhibition, Philadelphia, 1884, 394-406 the Buckeye, 253 test of, 397-399 the Southward trial of, 4OI.-4O5 Engine, throttling, explanation of the diminished efficiency of the, 197 use of the indicator for showing the condition of the, with illus- tration, 156-159 useful effect of compression in the working of an, 137, 138 what its work for economical use should be, 203 Westinghouse single valve, 258 Engines, automatic cut-off, 249-252 saving by, 196 expansion, 247-249 best recorded duty of the best types of, 300 comparative efficiency of different, 234-236 comparison of, 189 compound-condensing, 287-290 versus simple, 281-284 with intermediate reservoir, or receiver, 277-281 difference between a non-condens- ing and a condensing, 116 double acting, 240-242 early compound, 290, 291 high-speeded, application of the indicator in, 150, 151 length of cards from, 152 locomotive, 259, 260 marine and stationary, average consumption of coal by, prior to 1860, and in 1872, 101 of a flouring mill, diagrams from, 350-354 performance of, with diagram, 299 proper terms for, 54 relative economy of different, 354- 37i single acting, 236-240 triple-expansion, 294-299 superior economy of, 265- 297 English locomotives, diagrams from one of the best build, 262-266 Evans, Oliver, 36 and the high-pressure steam engine, 232 Evil of light loads, 386, 387 Example for use of the computation table, with illustration, 384-386 Exhaust-closure, point of, 136 line, 132, 133 port, opening of, 131, 132 steam, communication of the, into the condenser, 226 Expanding steam, exemplification of the action of, 60-62 loss from, in an unjack- eted cylinder, 222 INDEX. 459 Expanding steam, work and action of, with illustrations. 63-67 Expansion, 59-79 advantages of, 72 curve, 129-131, 187, 188 of indicator diagrams, 147 the steam in an imperfectly protected cylinder, diagram of, 212, 213 curves of indicator diagrams, 79 diagram of steam in a cylinder, 73-75 initial, 142 intermediate, 283 avoidance of, 285-287 law of, 59 line, undulations or waviness of the, with illustrations, 145, 146 of steam, 59^-62 and its effects with equal volumes of steam, 69-72 ratio or grade of, 67, 68 with the steam cut off at cer- tain points of the stroke, 75 saving in fuel by, 76, 77 variable, distribution of the steam, in working by, 248 and condensing, further advan- tage of, 195-197 Expansive engine, especial use of the steam jacket in the, 215, 216 non - jacketed cylinder, indicator diagram from, 216, 217 with a jacketed cylinder, diagram from, 217-223 Explanation of .he computation table, 384 FACTS to which the diagrams will testify, 151 Fahrenheit and Centigrade thermom- eters, 422 Falling bodies, 422-424 First steamship to cross the ocean, 37-4 1 Fitch, John, attempt to propel boats by steam by, 31 "Flue" boiler, 416 Fly-ball governor, 34 Foot-pound, definition of, 98 pounds raised per minute by an en- gine, rule for finding, 92, 93 valves, 232 Force, elastic, of steam, mode of ex- pressing, 54 how expressed, 18 what it is, 17 Foreign terms and units for horse- power, 99 Formulae applying to bodies acted upon by gravity in vacuo, 422-424 "Forward" gas engine, 339, 340 Friction in engines, 1 14-1 18 percentage of, 114 Fuel, computation of gain in, 77 saving in, by expansion, 76, 77 "Full stroke," 60 Fulton and the "Clermont," 37 Functions of the dynamical branch of mechanics, 18 Further advantage of variable expan- sion and condensing, 195-197 GAGE, vacuum, 119-123 Gages, vacuum, 55 different construction of, 119 Gain in fuel, computation of, 77 of expanding steam by cutting off its supply after the piston has travelled a portion of the stroke, 77 Galileo, Descartes and Kepler, 26 Galileo's sarcasm on Toricelli's dis- covery, 27 Gas and steam engine efficiency, 348 vapor, difference between, 162 calculation of amounts of, required by gas engines, 314 relationship between the pressure and the volume of a, with illus- tration, 163, 164 Gases, conditions under which Boyle's and Mariotte's law holds good with all, 164, 165 Gas engine, diagrams from a five horse Otto, 321, 322 error in calculating the efficiency of the, 315, 316 future of the, 347, 348 Otto's "silent," 320-323 twin-cylinder, 341, 342 self-starting, 340, 341 the Atkinson, 331-339 patent "Cycle," trial of, 334-339 "Clerk," 324-327 "Forward," 339, 340 "Stockport," 327-331 theory of the, 312-316 engines, 310-348 advantages of, 312 calculation of the amounts of gas required by, 314 early, 316-323 recognition of the value of, 317 history of, 310-312 types of, 313 motors, early, classification of, 316, 317 460 INDEX. Genevois, experiment by, 36 Geometry of the indicator diagram, 159, 160 Glasco de Garoy, exhibition of a steam- boat by, 25 Grade or ratio of expansion, 67, 68 "Great Western" and the "Sirius," 37,38 Greene, Noble T., engine invented by, 251 Gross power, reduction of effective motive power to, 115 Guericke, Otto von, invention of the air pump by, 28 HALLETTE, of Arras, engine con- structed by, 291 Heat and work, 42-58 equivalency of one unit of, 43 latent, definition of, 51 of liquefaction, 44 materiality of, 42 of chemical combination and latent heat, 56 percentage of, converted into work, by modern engines, 63 quantities of, required to convert equal quantities of water into steam, 48 specific, definition of, 58 unit of, 57, 58 units of, generated by a pound of carbon, 43 required for heating one pound of water, 5 1 what is the product of, 17 the space occupied by it repre- sents, 17 Hero, apparatus described by, 20, 22, 23 Hero's book of 200 B. C., translated edition of, 20 "Fountain," 20 " Spiritalia, " translated by Giv- vanni Batista Porta, 23. High and low pressure steam, 54 pressure engine, loss occurring in, illustrated, 201 steam, 232-234, 417 Him, G. A., 36 Historical data referring to compound steam engines, 269, 270 relating to the steam en- engine, 33-37 History and adventures of the S. S. "Savannah," 38-40 of gas engines, 310-312 Horizontal flue boiler, 419 Hornblower, Jonathan, patent obtained by, for using two cylinders, 268, Hornblower, the inventor of the dou- ble or compound cylinder engine, 232 Horse-power, 94-123, 405 absolute, of an engine, how as- certained, 99, ico by the indicator, 102-105 commercial, 97 constant, rule for finding, 70, constants, 425-427 for single cylinder engines, table of, 425, 426 definition of, 94 effective, 114 foreign terms and units for, 99 gross indicated, how found, 120 indicated, 114 how to calculate the, 103, 104 most convenient way of calcu- lating the, 70 nominal and actual, definition of, 97 of a Corliss engine by the in- dicator, with illustration, 102-104 of a steam engine, 9498 meaning of an indicated, 43 real, 94 Watt's practical experiments relating to a, 95 rule for, 99 what it meant in Watt's time, 96, 97 Hot well, 232 delivery valves, 232 How to calculate the amount of steam (water) consumed from an indi- cator diagram, 376-379 to divide a line into a number of equal spaces, with illustration, 105-107 to fix the clearance line when not known, illustrated, 200 to lay out the hyperbolic curve from the point of cut-off, illus- trated, 199 Hugon, priority of invention of Lenoir's gas engine claimed by, Hulls, Jonathan, idea of steam navi- gation set forth by, 33 Huyghens, motor designed by, 317 Hyperbola, application of a, to a dia- gram, 1 88 Hyperbolic curve, how to lay it out from the point of cut-off, illus- trated, 199 logarithms, 68, 69 table of, 68, 69 or isothermic cards, 167 INDEX. 461 ICE, melting point of, 422 specific gravity of, 44 Ideal diagram, an, with illustration, 124, 125 Incrustation of boilers, 419-421 Indicated horse-power, 114 how to calculate the, 103, 104 Indicating an engine, precautions in, 79 Indicator, the, 80-84, 4 1 1-413 best forms of, 83 co-efficient, 72 construction of the, 82-84 diagram, causes which influence the form of, 408-410 from a Cornish pumping en- gine, 238 from an expansive engine with a jacketed cylinder, 217-223 with a non-jacketed cylinder, 216, 217 from a Tandem engine, 272 from a unique compound en- gine, 299 the geometry of the, 159, 160 uses of the, 81 diagrams, comparative, 189-207 correct, 148-161 distorted, 374, 375 essentials for their correctness, 148 expansion curve of, 147 curves of, 79 from a Buckeye automatic en- gine, 254 Webb compound locomo- tive, 304, 305 Worsdell compound locomo- tive, 308 length of, 151, 152 theoretical, from a condensing engine, 65-67 with illustrations, 152-156 functions of the, 78 the proper place to attach the, 149- 151 use of the, for showing the con- dition of the engine, with illustration, 156-159 in discovering defects in the machinery, 81 Indicators in general use, 413-416 Initial and mean effective pressure in the cylinder, table of, 73 expansion, 142 pressure, 141 Injection orifice, area of, 226 water, amount of, required, 229 Intermediate expansion, avoidance of, 285-287 receiver, effect of, 277, 278 Inventions made by accident, 30 Isothermal curve, 198 Isothermic or hyperbolic cards, 167 curve, 167 JACKETING with exhaust steam, 220 Jet condensation, how discovered, 30 condenser, 33, 226-230 Johnson, gas engine patented by, 317 Jouffrey, Marquis de, 36 Joule and Mayer, labors of, 42 effects of surface condensation ob- tained by, 227 17 EITHMANN, priority of invention 1\ of Lenoir's gas engine claimed by, 318 Kepler, Galileo and Descartes, 26 Kopp's experiments on the density of water, 433, 434 [ AMINATION of steam, 143 L/ Latent heat and the heat of chem- ical combination, 56 and total heat in water from 32 degrees, 52, 435 heat, definition of, 51 of liquefaction, 44 of steam, 51, 52, 445 units of heat, work accom- plished by, 52 Lavoisier and Cavendish's investiga- tions of water, 43 Law of Boyle and Mariotte, 129 as usually expressed, 164 conditions under which it holds good with all gases, 164, 165 of expansion, 59 Laws which are the key to the problem of converting the work of combustion, into power, 35 Lead, 139, 140 inside, 139 of a value, definition of, 139 outside, 139 Leakage, effect of, how detected, 130 of steam engines as shown by dia- gram, 372, 374 the change of form of the expan- sion curve due to, 79 Leavitt, E. D. Jr., consumption of coal per indicated horse-power per hour by, 101 Lebon, Franzose, gas engine invented by, 317 INDEX. Length of indicator diagrams, 151, 152 unit of, 57 Lenoir and Hugon gas engines, 311 gas engine.diagrams from a, 318,319 gas-motor, unscrupulous claims made for the, 317, 318 of tested, 318 Lenoir's priority invention con- Leupold, high-pressure engine with two cylinders, proposed by, 33 Lever, swinging, illustrated, 391 Liberating valve gear, 248 the reasoning of the ad- vocates of, 248 Lifting condensing water, 230, 231 Line, atmospheric, 125 how drawn on diagrams, 119 clearance, 126, 127 how to divide a, into a number of equal spaces, with illustration, 105-107 of admission, 128 back pressure, 135 boiler pressure, 1 26 how drawn on diagrams for non-condensing engines, 121 compression or cushioning, 136- 139 counter pressure, 133-135 exhaust, 132, 133 expansion, undulations or wavi- ness of, with illustrations, 145, 146 perfect vacuum, 125, 126 how it should be drawn on diagrams, 119 steam, 128, 129 Liquefaction, 282 of solids, 49 Livingston, Chancellor, projects of, with steam, 37 Load, 260-266 Loads, light, evils of, 386, 387 Locomotive engine, diagram from a, when running, slow, 259 wire drawing in the, 143, 144 engines, 259, 260 lead in. 139 freight, diagrams from, 362, 363 M. Mallet's diagrams from, 302, 303 No. 51, Southern Pacific Railroad, diagrams from, 365-367 passenger, diagrams from, 361, 362 steam carriage, model of, by Nathan Read, 32 Locomotives, American, fair average of the performance of, 260-262 compound, 300-309 general interest of diagrams from, 363 Locomotives, what may be learned from diagrams from, 364 Logarithms, hyperbolic, 68, 69 Lord, George W., of Philadelphia, high reputation of the boiler compound of, 421 Loss from the want of the steam jacket, 210-212 Low and high pressure steam, 54 pressure diagram, values of, 283, 284 Lynedock, Lord, present to Capt. Rog- ers by, 40 MACHINE for raising water, de- scribed by De Caus, 25 for raising water invented by Porta, described and illustrated, 24 measurement of power, required by a single, among many run- ning, 104, 105 Machinery, use of the indicator in dis- covering defects in, 81 Magic lantern, invention of, 23 Mallet, M. Anatole, system of com- pound locomotives of, 302, 303 Man -power, 98-100 Marine engines, average consumption of coal by, prior to 1860 and in 1872, 101 jacketing of, 208 pressure on the boiler of, 234 Mariotte and Boyle curve applied to the expansion of steam, with illus- tration, 187, 188 Boyle's law, 129, 162 as usually expressed, 164 condition under which it holds good with all gases, 164, 165 deviation from, 177 Mayer and Joule, labors of, 42 Mean card (Buckeye engine), 399, 400 Mean effective and initial pressure in the cylinder, table of, 73 indicator card, 406 pressure, 141 definition of, 383 what it is, 355 pressure, 67 above the atmosphere during the stroke, how found, 120 of expanding steam, table of, 450 Mercury in pounds, and vacuum in inches, table of, 113 Meux's brewery, engine erected in, in 1806, 233 Miller, experiments by, 36 INDEX. 463 Miscellaneous, 372-410 Momentum, uiiit of, 57 Money, unit of, 57 Morandiere, M. Jules, attempt at com- pounding locomotives by, 301, 302 Most economical point of cut-off, 62, 63 Motion, reduction of, 390-394 \] EWCOMEN and Cawley's engine, IN 29, 30 the first steam engine in Eng- land made by, 33 Newcomen's atmospheric engine, with illustration, 234-236 Nicholson, John, system of compound locomotives due to, 300, 301 Nominal horse-power, definition of, 97 Non-condensing and condensing en- gine, difference between a, 87 engines, difference between, 116 automatic cut-off engines, 24 7 Corliss engine, diagram from, 250 engine, diagram from, 359 engines, back-pressure in, 115, 116 loss in, 252 variation in the excess of the back-pressure in, 134, 135 throt'ling engine, diagram from, 245 Nystrom, J. W., analysis of Kopp's ex- periments, by, 434 method of measuring water de- livered into a reservoir, suggested by, 388, 389 OBJECTIONS to the compound en- gine by engineers, 292 Otto and Langen, atmospheric gas en- gine, 319, 320 gas engine, 311 Otto's improvements in gas engines, S" " silent " gas engine, 311,312,320- 3 2 3 new, motor, cost of working of, 323 distinct features of, 323 twin-cylinder gas engine, 341, 34 2 PAINE, Thomas, 36 Papin, introduction of steam ma- chine by, 33 motor designed by, 317 recognition of the advantages of steam by, 29 the condensation of steam for the production of a vacuum first suggested by, 28 Parallel motion devices, how to attach. 393 Paris and Orleans Railway, alteration of express locomotives of, 303 Pascal, experiment by, 27 the truth of Toricelli's position de- monstrated by, 27 Pennsylvania Railroad, importation of a Webb compound locomotive by the, 304 " Periods of distribution," 88 Petroleum engine, Spiel's, 342-344 "Piston displacement," what it is, 103 how to obtain the reducing motion of the, 148, 149 mean effective, indicated pressure acting on the, during one stroke, 9 2 the, of an engine, how it works, 86 Planimeter, the, with illustration, 107, 108 directions for using the, with il- lustrations, 108-114 "Plug frame" and valve gear, origin of, 31 Point of cut-off, 129 exhaust closure, 136 release, or opening of the ex- haust port, 131, 132 Porta, description of inventions by, 23 Giovanni Batista, machine for raising water by, described and illustrated, 24 translation of Hero's "Spirit- alia," by, 23 Portable furnace, tubular boiler, in- vented by Nathan Read, 32 Porter-Allen engine, diagrams from, 253, 395, 396 lead in, 139 table of pressures of, 396, 397 test of, 394-397 Porter, Charles T., diagram taken by, 364 tribute to, 253 Positive motion cut-off engines, 253 Potter, Humphrey, improvement to the steam engine by, 30, 31 Power, effective, motive, reduction of gross power to, 115 expended in working an air-pump, horse-power as a unit of, 98, 99 man-power as a unit of, 98 method of computing, 427 of a boiler, 422 an engine, exemplified by au in- dicator diagram, 91-93 engine, way of ascertaining the, 90 464 INDEX. Power or work, unit of, 57 required by a single machine among many running in a fac- tory, measurement of, 104, 105 simplest example of expenditure of, 83 standard of, adopted by James Watt, 94 what it is, 18 the product of, 98 "Precursor" locomotive, diagrams from, 262-266 Pressure, absolute, 54-56 or total, definition of, 55, 56 atmospheric, 49 at the end of the stroke, rule for finding the, 78 average, per square inch, how found, 1 20 effective, mean, an approximation to, 407, 408 initial, 141 and mean effective, in the cylinder, table of, 73 in the condenser, cause of, 133, 134 mean, 67 above the atmosphere during the stroke, how found, 120 computation of, 75, 76 effective, 141 definition of, 383 indicated, acting on the piston during one stroke, 92 of a card or diagram, best way of finding the, 105 of condensation, 133, 160 steam in cylinder or steam ex- pansion curves, 162-188 terminal, 78, 141 definition of, 383 rule for finding, 76 Priestley's discovery in relation to water, 43 Priming or boiler disturbance, 419 Principles of the dynamical branch of mechanics, 18 relating to clearance, 185 Progress, commencement of, with the appearance of Descartes, Kepler and Galileo, 26 Proper place to attach the indicator, 149-151 Properties of steam, 444, 445 tables of, 446-449 of water, 434, 435 tables of, 436-442 and steam, 433-450 Pulley, the "Brumbo," illustrated, 391-393 Pumping engine, diagram from, 360 engines, duty of Cornish, 35 efficiency or duty of, 387-389 history of Cornish, 35 remarkable examples of the appli- cation of the single-acting en- gines to, 237 Puy de Dome, Pascal's experiment on the summit of, 27 RATIO or grade of expansion, 67, 68 Read, Nathan, invention of a portable furnace tubular boiler, and con- struction of a model of a loco- motive steam carriage, by, 32 invention of a steamboat by, 31, 3 2 patent to, before the establishment of patent laws in the United States, 32 Real diagram, how drawn, 176 Reaumur thermometer, 422 Reducing motion, 390394 Regnault, on the law of Mariotte, 162 Relation between the pressure and vol- ume of saturated steam, as shown by the indicator diagram, 175-180 Relative economy of different engines, 354-371 volume, what is meant by, 175 Release, point of, 131, 132 Resistance, general standard of, 84 Rogers, Moses, captain of the "Sa- vannah," 38 Rule for finding foot pounds raised per minute by an engine, 92, 93 the horse-power constant, 70, 71 the increase of efficiency arising from using steam expansively, 75 the mean pressure, 67 the pressure at the end of the stroke, 78 Rumford, experiments of, 42 Rumsay, James, attempt to propel boats by steam by, 31 Rupert, Prince, attempt to propel a boat by steam by, 32, 33 ST. CLAIR DEVILLE, experiments on the decomposition of water by. 3 J 5 Samuel, J., compound locomotives in- troduced by, 300 Saturated space, definition of, 50 steam, definition of, 46 "Savannah," the, the first steamship to cross the ocean, 38 INDEX. 465 " Savannah," history and adventures of the, 38-40 Savery's engine, defects of, 29 Savery, Thomas, apparatus invented by, 26 first practical application of steam power by, 33 patents for the first application of the steam engine granted to, 33 Saving in fuel by expansion, 76-78 Scotch express train, average speed of, 304 average weight of, 266 Self-starting gas engine, 340, 341 Shifting valve, 228 Sickles, F. E., and the liberating valve gear, 248 Simple and compound system, 270, 271 Single-acting engines, 236-240 interpretation of dia- grams taken from, 238- 240 cylinder engine, rule for finding the indicated horse-power of a, 102 table of horse - power constants for, 425, 426 valve cut-off engine, objection to, 255 straight line engine, diagrams from, 255, 256 "Sirius" and the "Great Western," 37,38 Smeaton's early engines, consumption of coal by, 101 Smeaton, the real horse-power by, 94 Solids, liquefaction of, 49 Southern Pacific Railroad, diagrams from locomotive No. 51, of, 365-367 Southwark engine, diagrams from, 403, 404 table of pressures of, 403, 404 trial of, 401-405 Space, what it is the product of, 18 Specific gravity, unit of, 58 heat, 204 definition of, 58 volume, what is meant by, 176 Speed, high rotative, effect of, 252 Speeds, high rotative, fundamental principle of, 207 Spiel's petroleum engine, 342-344 Stationary engine, development of a horse-power by a, 234 engines, average consumption of coal by, prior to 1860, and in 1872, 101 power shown by the frictional diagrams, how calculated, with illustrations, 121, 122 30 Steam, 47, 48 absolute pressure of, how meas- ured, 55 action of the, in an automatic con- densing engine, with di- gram, 254 in the cylinder of a steam en- gine, 85-93 as shown by the indica- tor diagrams, with il- lustration, 88-90 when expanded, 72, 73 admission, regulation of, 140 and water, law of temperatures of, 48. properties of, 433-450 bubbles, formation of, in a liquid,53 computation of the mean pressure of, 75. 7 6 condensation of, 53 for the production of a vacuum, first suggestion of, 28 condition of, used to propel en- gines, 59 contraction of, under ordinary pressure, 28 criterion of the efficiency of, 1 24 definition of, 47 density of, 48 diagram of the action of, in an ex- pansive engine, 209 diagrams showing the action of, in a steam-engine cylinder, 124-147 distribution of, in working by var- iable expansion, 248 dry and wet, 53 economy in using expansively, 244- 247 elasticity of, 48 events taking place in supplying an engine with, 87 exemplification of the action of expanding, 60-62 expanding, work and action of, with illustrations, 63-67 expansion of, 59-62 and its effects with equal vol- umes of steam, 69-72 curves or pressure of steam in cylinder, 162-188 first notice of the power of, on record, 25 for the jacket, 220 form of, 443 high pressure, 417 how to ascertain the weight of, 378 (water), how to calculate the amount of, consumed, from an indicator diagram, 376-379 in a cylinder, expansion diagram of, 73-75 466 INDEX. Steam in the jacket, work done by the, 222 lamination of, 143 latent heat of, 51, 52, 445 low and high-pressure, 54 mode of expressing the elastic force of, 54 object of the expansive use of, 242 of zero pressure, 54 offices to be performed by the, upon entering the cylinder, 292, 293 or aqueous vapor, 50, 51, 443, 444 pressure of, in Cornish engines, 233 properties of, 444, 445 saturated, definition of, 46 relation between the pressure and volume of, as shown by the indicator diagram, 175- 180 specific gravity of, 48 super-heated, definition of, 46 table of mean pressure of expand- ing, 450 tables of properties of, 446-449 theoretical action of, in compound engines, 281 gain by the expansion of, 75, 76 throttled, definition of, 142 throttling of, 53, 54 true nature of, not known by the ancients, 21 various losses of, 78 volume of, on what it depends, 48 weight of a cubic foot of, 48 wire drawing of the, 86 work done by the, how calculated, 17 Steamboat, exhibition of a, in 1543, 25 the first ever built, 32 Steamboats, attempt at, by Prince Rupert, 32, 33 first attempt at, in America, 31 Steam-cylinder, conditions of, in prac- tice, 208, 209 engine, action of the steam in the cylinder of a, 85-93 and gas efficiency, 348 automatic, 242, 243 commencement of the true germ of the, 28 cylinder, diagrams showing the action of steam in a, 124-147 condensation in, 204-207 diagrams presenting a sum- mary of successive improve- ments in the, 179, 180 Steam cylinder, economy of a, 376 principles of, 244 first perfect, 36 historical data relating to the, 33-37 horse-power of a, 94-98 the, an invention of the ijth century, 25 what it is, 17-19 who invented the, 20-41 engines, classification of, 224, 225 compound, 266-276 key to the sources of loss in, 205 leakage of, , as shown by the diagram, 372-374 varieties of, 224-309 Steamers, early, plying upon the Gi- ronde and Garonne, 290 "Steam-fountain," described and illus- trated, 24 Steam-jacket, diminution of loss on the outside of the, 218 economy secured by the use of the, 223 especial use of, in the expan- sive engine, 215, 216 extension in the use of the, 220 loss from the want of the, 210- 212 real advantage of, 218, 219 value of, 207 Steam-jackets, 208-223 Steam-line, 128, 129 Steam-power, first practical application of. 33 first useful application on a large scale of, 25, 26 Steamship, the first to cross the ocean, 37-41 Steel vs. iron, 417, 418 plates, why preferred for boilers, 418 Stevens, Col. John, builder of the "Sa- vannah," 38 General, experiments by, 36, 37 "Stockport" gas engine, 327-331 Straight line engine, 255 Street, Robert, gas engine patented by, 3 J 7 Superheated steam, 418, 419 co-efficient of expansion of, 50 definition of, 46 Surface condensation, 227 condenser, 33 Sweet, John E., new engine designed by, 256-258 the straight line engine designed by, 2 55 Swinging lever, illustrated, 391 INDEX. 467 System, compound, advantage claimed for, 279, 280 disadvantages of, 280, 281 TABLE of areas and circumferences of circles, 428-433 of horse-power constants for single cylinder engines, 425, 426 of hyperbolic logarithms, 68, 69 of initial and mean effective pres- sure in the cylinder, 73 of mean pressure of expanding steam, 450 of mercury in pounds, and vacuum in inches, 118 of temperatures with their corre- sponding pressures, 177 Tables of properties of steam, 446-449 of the properties of water, 436-442 Tabor indicator, with illustrations, 414, 415 Tandem engine, indicator diagram from, 272 Temperature, mean, of the cylinder, how influenced, 130 of boiling liquid, 53 of the boiling point, 443 of the condenser, 226, 227 unit of, 57 variation of, in the cylinder, 205,206 Temperatures, table of, with their cor- responding pressures, 177 Terminal pressure, 78, 141 definition of, 383 rule for finding, 76 what it is, 355 Test of the Buckeye engine, 397-399 Porter-Allen engine, 394-397 Theoretical diagram, 283, 286 construction of a, with il- lustration, 191193 how to construct it geo- metrically, illustrated, 197-199 of a compound condensing engine, 286, 287 with illustrations, 169-175 gain by the expansion of steam, 75, ?6 Thermo-dynamics, basis of the science of, 42 Thermometers, conversion of degrees Fahrenheit into degrees Centigrade, or vice versa, 422 Thompson indicator, with illustrations, J. W., the Buckeye engine designed by, 253 Throttled engine, explanation of di- minished power of, 243 Throttled steam, definition of, 142 Throttling and wire drawing, 142-145 engine, explanation of the dimin- ished efficiency of the, 197 governor, the ordinary, a nuisance, J 43 loss caused by, 144, 145 of steam, 53, 54 Time, the minute as a unit of, 90 unit of, 57 what it is, 18 Toricelli, experiments on the weight and pressure of the atmosphere by, 26 momentous importance of his dis- covery, 28 opposition to his demonstration of the pressure of the atmosphere, 27 Tredgold's error regarding the steam- jacket, 215 Tremtsuk, C. A., work by, 290 Trial of the Southwark engine, 401-405 Triple expansion engines, 294-299 superior economy of, 295-297 Tyndall, investigations of aqueous vapor by, 293 T TNDERHILL, A. B., opinion on U compound engines by, 309 Undulations or wavmess of the expan- sion line, with illustrations, 145, 146 Unit of heat, equivalency of, 43 Units, 56-58 of heat generated by a pound of carbon, 43 Upright automatic cut-off engine, dia- grams from, 375 Use of the indicator for showing the condition of the engine, with illus- tration, 156-159 VACUUM, approximation to a, how effected, 117 first suggestion for its production by the condensation of steam, 28 gages, 119-123 different constructions of, 119 graduation, etc., of, 55 how regarded by some people, 54 in inches, and mercury in pounds, table of, 118 in the condenser, 226 liability to a double interpretation of the term, 86 line of perfect, 125, 126 how it should be drawn on diagrams, 119 Valve, definition of the lead of a, 139 gear and "plug frame," origin of, 31 468 INDEX. Valve gear, liberating, the reasoning of the advocates of, 248 motion, improvement of, in mod- ern engines, with illustration, 246 Vapor and gas, difference between, 162 Vapors, 49, 50 use of the pressure of, by the Egyptian priests, 23 Varieties of steam-engines, 224-509 Velocity, what it is, 18 Volume of water, 52, 433, 434 unit of, 57 WASTEFUL diagrams due to bad valve setting, illustrated, 109, no Waste-water pipe, 232 Water, 43-45 accounted for by indicator cards, 406 and steam, law of temperatures of, 48 properties of, 433-450 boiling point of, 45, 422 on what it depends, 51 circumstances on which the weight of, evaporated in a given time depends, 50 constituents of, which cause boiler incrustation, 420, 421 consumption, computation of the economy of, 379, 380 Dalton's experimental results on the evaporation of, below the boiling point, 44 decomposition of, 315 delivered into a reservoir, measure- ment of, 388, 389 density of, 44, 433, 434 for steam engine purposes^ how freed from air, 117 greatest density or smallest volume of, 52 latent and total heat in, from 32 degrees, 52, 435 loss of, by condensation, 376 machine for raising, described and illustrated, 24 by De Caus, 25 properties of, 434, 435 rate of expansion of, 58 removal of, from condensers, 227, 228 specific heat of, 45 standing in ponds or wells, 230 tables of properties of, 436-442 temperature of the gaseous state of, 45 vaporization of, 44 various conditions of, 48 volume of, 52, 433, 434 Water, weight of a cubic foot of, 48 Water-gas, Dowson's, 344-348 Watt, James, catalogue of inventions and discoveries by, 33-36 endeavor to eliminate alternate heating and cooling by, 214 mode of calculating the power of his engine, of, 96, 97 practical experiments relating to a horse-power, 95 rule for horse-power, of, 99 standard of power adopted by, tribute to, 41 and Boulton's double-action rotary engines, 37 Waviness of the expansion line, with illustrations, 145, 146 Webb compound locomotive, indicator diagrams from, 304, 305 Francis W., improved compound locomotive designed and pat- ented by, 303, 304 Weight, unit of, 57 Westinghouse compound condensing engine, diagram from, 287 engine, table of actual steam consumed per indicated h. p., 288 engine, lead in, 139 single valve engine, 258 Wet and dry steam, 53 What the steam engine is, 17-19 Who invented the steam engine ? 20-41 Wire drawing and throttling, 142-145 cause of, 143 definition of, 142 in the locomotive engine, 143, 144 loss caused by, 144, 145 of the steam, 86 Woodcroft, Bennet, translated edition of Hero's book by, 20 Woolf, Arthur, patent for improve- ments in steam engines taken out by, 233 peculiar theories entertained by, 233 Worcester, Marquis of, application of steam-power by, 25, 26 experiments on the appli- cation of steam power for propelling vessels, 32 Work accomplished by latent units of heat, 52 and action of expanding steam, 63-67 and heat, 42-58 done by the steam in the jacket, 222 greatest quantity of, obtained in practice, 169 INDEX. 469 Work, measurement of, 98 of the steam, how calculated, 17 or power, unit of, 57 what it is the product of, 18, 98 Worsdell compound locomotive, indi- cator diagrams from, 398 T. 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With an appendix on Dyeing and Calico Printing, as shown at the Universal Exposition, Paris, 1867- 8vo.. 491 pages 13.50 DRTON. Underground Treasures-. How and Where to Find Them. A Key for the Ready Determination at all the Useful Minerals within the United States. By JAMES ORTON, A.M., Late Professor of Natural History in Vassar College, N. Y.; Cor. Mem. of the Academy of Natural Sciences, Philadelphia, and of the Lyceum of Natural History, New York ; author of the "Andes and the Amazon," etc. A New Edition, with Additions. Illustrated 1.9 HENRY CAREY BAIRD & CO.'S CATALOGUE. 21 OSBORN. The Prospector's Field Book and Guide : In the Search for and the Easy Determination of Ores and Other Useful Minerals. By Prof. H. S. OSBORN, LL. D., Author of " The Metallurgy of Iron and Steel ; " "A Practical Manual of Minerals, Mines, and Mining." Illustrated by 44 Engravings. I2mo 1.50 OSBORN. 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PAINTER, GILDER, AND VARNISHER'S COMPANION: 1 Containing Rules and Regulations in everything relating to the AJ of Painting, Gilding, Varnishing, Glass-Staining, Graining, Marbling, Sign- Writing, Gilding on Glass, and Coach Painting and Varnishing; Tests for the Detection of Adulterations in Oils, Colors, etc.; and a Statement of the Diseases to which Painters are peculiarly liable, with the Simplest and Best Remedies. Sixteenth Edition. Revised, with an Appendix. Containing Colors and Coloring Theoretical ano Practical. Comprising descriptions of a great variety of Additional Pigments, their Qualities and Uses, to which are added, Dryers, and Modes and Operations of Painting, etc. Together with Chevreul'l Principles of Harmony and Contrast of Colors. I2mo. Cloth $l.W 'f>ALLETT. The Miller's, Millwright's, and Engineer's Guide. 1 By HENRY PALLETT. Illustrated. I2mo. . . $2.00 22 HENRY CAREY BAIRD & CO.'S CATALOGUE. PERCY. The Manufacture of Russian Sheet-Iron. By JOHN PERCY, M. 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A New Guide to the Sheet-iron and Boiler Plate Roller : Containing a Series of Tables showing the Weight of Slabs and Pile* to Produce Boiler Plates, and of the Weight of Piles and the Sizes of Bars to produce Sheet-iron ; the Thickness of the Bar Gaug in decimals ; the Weight per foot, and the Thickness on the Bar or Wire Gauge of the fractional parts of an inch ; the Weight per sheet, and the Thickness on the Wire Gauge of Sheet-iron of various dimensions to weigh 112 Ibs. per bundle; and the conversion of Short Weight into Long Weight, and Long Weight into Short. Estimated and collected by G. H. PERKINS and J. G. STOWE. #2.50 POWELL CHANCE HARRIS. The Principles of Glass Making. By HARRY J. POWELL, B. A. Together with Treatises on Crown and Sheet Glass; by HENRY CHANCE, M. A. And Plate Glaas, by H. G. HARRIS, Asso. M. Inst. C. E. Illustrated i8mo. . Ji-Sa PROCTOR. A Pocket-Book of Useful Tables and Formula; for Marine Engineers : By FRANK PROCTOR. 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