s 14.GS: CIR218 \oeA> SuX O^y STATE OF ILLINOIS WILLIAM G. STRATTON, Governor DEPARTMENT OF REGISTRATION AND EDUCATION VERA M. BINKS, Director 8 A? x Si O £ MINERAL PRODUCTION IN ILLINOIS IN 1955 W. H. Voskuil W. L. Busch DIVISION OF THE ILLINOIS STATE GEOLOGICAL SURVEY JOHN C. FRYE, Chief URBANA CIRCULAR 218 1956 ov°° **&* & ^ Mme/ial Pwduahxm m 9Uimii, m J955 W H. Voskuil W. L. Busch Digitized by the Internet Archive in 2012 with funding from University of Illinois Urbana-Champaign http://archive.org/details/mineralproductio218vosk CONTENTS Page Summary of Illinois mineral production 7 Coal industry 8 Foreign markets 9 Domestic markets 9 Coal in Illinois 11 Petroleum industry 17 Production 17 Consumption 17 Well drilling 18 Petroleum in Illinois 18 Limestone and dolomite industry 21 Agstone production 21 Problems of the agstone industry 22 Cement industry 23 Sand and gravel industry 23 Fluorspar industry 25 Uses of fluorspar 25 Sources of fluorspar 26 Directory of Illinois industrial minerals producers 27 Limestone and dolomite 27 Clay and clay products 3 1 Sand and gravel 33 Portland and masonry cement 39 Lime 39 Silica sand 39 Natural bonded molding sand 39 Tripoli 40 ILLUSTRATIONS Figure 1. Value of Illinois mineral production in 1955 7 2. States that produced 90 percent of the nation's bituminous coal, 1955 9 3. Illinois coal production by counties, 1955 10 4. New oil pools discovered in Illinois in 1955 16 5. Illinois production of crude petroleum, 1905-1955 17 TABLES Table Page 1. Summary of Illinois mineral production, 1954-1955 6 2. Value of Illinois mineral production, 1915-1955 8 3. Illinois coal production by counties, 1955 12 4. Coal production by Illinois counties, 1882-1955 13 5. Summary of Illinois coal production, 1954 15 6. National production of bituminous coal, 1945-1955 15 7. Illinois well completions and production, 1936-1955 18 8. Illinois fields producing over one million barrels of oil during 1955 19 9. National production of crude oil, 1945-1955 19 10. Estimated oil production by Illinois counties, 1954 20 11. Illinois limestone and dolomite production, 1954-1955 22 12. Illinois clay products, 1954-1955 23 13. Special sands in Illinois, 1954-1955 24 14. Illinois sand and gravel production, 1954-1955 24 15. Fluorspar shipped from mines in the United States, and imports, 1954 26 MINERAL PRODUCTION IN ILLINOIS IN 1955 by W. H. Voskuil and W. L. Busch ABSTRACT The annual report of mineral production in Illinois is a sum- mary of the output and value of Illinois mineral products. The min- erals include coal, petroleum, natural gas, stone, silica sand, lime, cement, clay products, sand, gravel, fluorspar, and metals. Brief economic analyses of the mineral industries are accompanied by maps and tables. A directory of Illinois industrial minerals pro- ducers who reported recent production is included. Value of Illinois mineral production in 1955 reached $592,492,000, an in- crease of $69,908,000 over the 1954 value. The first mineral, in value of out- put, is petroleum and its associated hydrocarbon liquids and gases. The his- tory of petroleum production in Illinois since the opening of the basin fields in 1937 is beginning to show substantially the effects of secondary recovery prac- tices. From a peak production of nearly 148 million barrels reached in 1940, production declined each year until 1954 when the decline was reversed. The first significant contribution of secondary recovery began with the Benton pool, which first showed a small increase in output in 1950 and a substantial increase in 1951. Since that year, secondary recovery operations have increased in num- ber and have contributed to the oil production of the State so as to more than offset the natural decline from the original drillings. Coal has dropped to second place in value owing to its almost complete dis- placement as fuel for railroad locomotives. In the last decade, consumption of coal by railroads has fallen from more than 125 million tons a year to less than 15 million tons. The coal mines of Illinois, at one time important suppliers of coal to railroads in the Middle West, suffered a severe loss of market when railroads installed diesel locomotives. The recovery of coal output in 1955 fol- lowing a decline of several years is explained in part by an increasing popula- tion and the accompanying increase in demand for electric power, manufactured goods, and a high output of primary steel. The mineral fluorspar, of which Illinois is the nation's leading producer, is finding an expanding usefulness as a fluxing agent to supplement or replace natural cryolite in the aluminum reduction industry. Other uses of long stand- ing in the steel industry, in ceramics, in acid manufacture, and in the produc- tion of organic chemicals assure for the fluorspar producers a continued out- let for their product. Activity in residential and commercial construction and a continued high- way building program together sustained a demand for sand, gravel, stone, and clay products. Agstone requirements and chemical and metallurgical industries also add to the demand for limestone. 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CM N CM O CO vO CM r-l TO r-l -J CO c o •I-l p o •o o n c c < p o • >- TO > 3 to en r-l • TO CO o • •H 10 . en .h P CD i_, >- a> x p TO en. 3 O rH en h h •rl t|_ t«H d> T! X ■g a> p Q. C 6 o OS o -a CD p TO 1c P o tO .H cu to •H M > o a> m o TO P c •H P e o •H 0) rH t-> ai X £ co x o ILLINOIS MINERAL PRODUCTION, 1955 Fig. 1. - Value of Illinois mineral production in 1955 SUMMARY OF ILLINOIS MINERAL PRODUCTION The variety of minerals produced in Illinois is shown in table 1 in which their quantities and values for the years 1954 and 1955 have been tabulated. The total value of all mineral products shows a considerable increase in 1955 over that of 1954, although some individual items, such as stone and sand and gravel, showed decreases in value. The first mineral in value of output is petroleum, which showed the largest gain over the previous year. Coal, which continues to hold second place in value, showed an increase of about 10 percent in output and of about 12 percent in value. Clay products increased some 16 percent in value following increased ILLINOIS STATE GEOLOGICAL SURVEY Table 2. - Value of Illinois Mineral Production, 1915-1955 3 (thousands of dollars) Mineral Mineral Year production Year production 1915 $114,446 1935 $96,484 1916 146,360 1936 117,916 1917 234,736 1937 133,437 1918 271,244 1938 130,155 1919 213,701 1939 215,157 1920 373,926 1940 287,327 1921 254,019 1941 333,225 1922 244,618 1942 341,835 1923 282,761 1943 337,912 1924 235,796 1944 342,832 1925 231,658 1945 344,267 1926 237,242 1946 379,673 1927 180,394 1947 458 , 734 1928 188,099 1948 567,624 1929 182,791 1949 487,808 1930 148,311 1950 539,236 1931 108,066 1951 542,031 1932 71,693 1952 500,820 1933 74,837 1953 501,926 1934 89,212 1954 522,584* 1955 592,492 b * Revised figure. a Compiled from figures by the U. S. Geological Survey, U. S. Bureau of Mines, Illinois State Department of Mines and Minerals, and Illinois State Geological Survey. b Preliminary figure. activity in the building industry. Lime showed the same trend in value. Fluor- spar recovered from a year of low output in 1954. COAL INDUSTRY Coal output in the United States increased by nearly 20 percent in 1955 over that of 1954. The increased output was not shared alike by the several major producing states and districts. West Virginia and Ohio increased their output more than Z0 percent, Pennsylvania and Kentucky almost as much, Vir- ginia nearly 30 percent, and Illinois registered an increase of slightly more than 10 percent. An interesting development in the coal industry is the tendency of coal-con- suming industries and coal production to locate on, or as near as possible to, inland waterways. This has been especially significant on the Ohio River in Ohio, Kentucky, and West Virginia. The effect already is seen in the increased coal output of Ohio. Further industrial expansion is anticipated in such areas. ILLINOIS MINERAL PRODUCTION, 1955 ) \ ■) r V <=/ , — \ 'LL'NOIS | |ND ,' ANA | \ L r '3 KENTUCKY r'WEST / \VIRGINIA- VIRGINIA Fig. 2. - States that produced 90 percent of the nation's bituminous coal, 1955 Foreign Markets The increases in coal output are a result of unusual market conditions. The most significant trend in the coal market in 1955 was the increased demand for coal exports to Europe. All the nations of western Europe have been recover- ing economically and expanding production in varying degrees. Industrial pro- duction has outrun local coal supplies in the major coal-producing countries - Western Germany and the United Kingdom. Europe's third large coal producer, Poland, did not send much coal to western European nations because its sur- plus output was taken largely by the U.S. S.R. Although part of the increased fuel requirements needed for Europe's increased industrial output was filled by oil from the Persian Gulf area, the requirements for metallurgical fuel could be met only with coal. A large portion of coal exported from the United States was of coking grade. Domestic Markets A second factor contributing to the unusual market was the continued in- crease in electric power output. Production of electricity in the nation increased from 329 billion kilowatt hours in 1950 to 546 billion kilowatt hours in 1955, an increase of 57 percent. Consumption of fuels over the same period increased at an almost comparable rate. In 1950, 92 million tons of coal were used, com- pared with 149 million tons in 1955; fuel oil used decreased from 75 million barrels to 74 million barrels; and natural gas consumption increased from 629 billion cubic feet to 1,159 billion cubic feet. In Illinois, fuels used to produce electric power showed the following changes from 1950 to 1955: Coal consumption increased from 12 to 17 million tons; fuel 10 ILLINOIS STATE GEOLOGICAL SURVEY oil use decreased from 1 million barrels to 1/4 million; natural gas consump- tion increased from 37 to 72 billion cubic feet in 1954 but dropped to 57 billion cubic feet in 1955. The rate of increase and percentage of fuel supplied by nat- ural gas to electric utilities in Illinois is of particular interest. In 1950 nat- ural gas supplied 9.5 percent of fuel (calculated as Btu's) whereas in 1955 this figure had risen to 15.4 percent. ILLINOIS COUNTIES PRODUCING COAL in 1955 1,000,000 tons or more 500,000 to 1,000,000 tons [7. .71 100,000 to 500,000 tons less thon 100,000 tons Total Production 45,711,555 tons 36 counties producing Fig. 3. - Illinois coal production by counties, 1955 In Illinois electric utilities use natural gas largely on the basis of an in- dustrial -inter ruptible contract, which creates unusual competition for coal. Gas is used during that part of the year when the house -heating load is low or nonexistent. Thus in 1955, a total of 57 billion cubic feet of natural gas was used of which 14.3 percent was used in the month of August and 2.6 percent was used in February. ILLINOIS MINERAL PRODUCTION, 1955 11 In 1954 (latest available figures) average fuel costs for Illinois electric plants per million Btu's were 24.7 cents for coal, 51.7 cents for oil, and 21.8 cents for natural gas. Continued demand for coal suitable for the manufacture of metallurgical coke reflected the high level of steel production in 1955. Use of coal in coke ovens in 1955 was 24 percent higher than in 1954. Other manufacturers also increased their coal consumption, but the percentage increase was somewhat less. Demand for coal as railroad fuel decreased 10 percent. Retail deliveries remained about the same. In summing up the market situation in 1955, the largest single factor in in- creased coal output was the export of coking coal, followed by electric utilities requirements. Such a market affects principally the coal -producing districts in West Virginia, Pennsylvania, and eastern Kentucky (table 6). Coal in Illinois The record of coal production in Illinois in 1955 is shown in a series of four tables. Table 3, "Illinois Coal Production by Counties, 1955," shows that of the 36 counties that produce coal, 13 produced more than a million tons each, or 90 percent of the State's output. Coal production by stripping methods pre- dominates in the northwest counties of Fulton and Knox and is important also in Perry, Randolph, St. Clair, Saline, Vermilion, Williamson, and Bureau coun- ties. Table 4 shows the accumulated production by counties since 1882, when mining records were begun. Eleven counties produced more than 100 million tons in the 74 years of recorded production and account for three -fourths of the State's entire output. Of the 70 counties that have produced coal, 36 are still producers. Table 5 summarizes production by type of mine and table 6 shows the posi- tion of Illinois among the principal coal-producing states of the nation. Illinois ranks fourth among the states in coal output. Industrial and public utilities were the principal buyers. The amount of coal sold to railroads continued to decrease and is now less than 3 million tons, compared with nearly 21 million tons in 1945. Strip mines produced 41 percent of the 1955 tonnage. The trend in the Illinois coal industry is toward fewer mines but larger output for each shipping mine. The record for the past five years bears this out. Average Output by Shipping and Local Mines No. of No. of shipping Av. output local Av. output mines (tons) mines (tons ) 1951 136 386,729 166 13,702 1952 111 389,860 152 16,307 1953 97 452,034 135 15,695 1954 87 459,974 119 14,773 1955 85 516,244 113 16,201 12 ILLINOIS STATE GEOLOGICAL SURVEY Table 3. - Illinois Coal Production by Counties, 1955 5 Number of mines Tons mined Total tons Total County Underground Strip value Bureau Christian Clark Clinton Douglas 1 2 1 2 1 6 ,162,935 114,451 326,180 794,394 1,230 794,394 6,162,935 1,230 114,451 326,180 $3,177,576 24,651,740 4,920 457,804 1,304,720 Franklin Fulton Gallatin Greene Hancock 5 26 7 1 1 4 ,528,018 76,183 139,482 5 ,321,591 57,331 5,811 30,387 4,528,018 5,397,774 196,813 5,811 30,387 18,112,072 21,591,096 787,252 23,244 121,548 Henry Jackson Jefferson Kankakee Knox 3 7 1 1 3 1 40,462 567,305 ,582,907 1 592,889 798,981 ,784,754 40,462 1,160,194 1,582,907 798,98ic 1,784,754 161,848 4,640,776 6,331,628 3,195,924 7,139,016 LaSalle Livingston Logan Macoupin Madison 7 2 1 2 4 1 100 27,536 341 ,826 ,035,881 3,382 3,879 3,482 3,879 27,536 341,826 1,035,881 13,928 15,516 110,144 1,367,304 4,143,524 Marion Menard Montgomery Peoria Perry 1 4 1 15 10 1 1 63 ,240 16,110 ,723,975 39,535 ,273,599 2 403,303 ,328,420 63 ,240 16,110 1,723,975 442,838 3,602,019 252,960 64,440 6,895,900 1,771,352 14,408,076 Randolph St. Clair Saline Sangamon Schuyler 5 13 13 3 7 1 1 861,968 ,884,198 ,650,623 79,093 14,573 1 1 ,151,702 ,363,905 803,910 11,069 2,013,670 3,248,103 2,454,533 79,093 25 ,642 8,054,680 12,992,412 9,818,132 316,372 102,568 Tazewell Vermilion Washington Will Williamson 1 11 2 1 33 4 3,102 61,032 20,069 ,361,551 2 817,717 153,205 ,287,761 3,102 878,749 20,069 153,205 6,649,312 12,408 3,514,996 80,276 612,820 26,597,248 Total 198 26 ,995,934 18 ,715,621 45,711,555 $182,846,220 a Source: Illinois State Department of Mines and Minerals. b Average value for Illinois coal, f.o.b. mine, estimated at $4 per ton, 1955. c Includes 247,625 tons mined in Grundy County. ILLINOIS MINERAL PRODUCTION, 1955 13 Table 4. - Coal Production by Illinois Counties, 1882-1955° Total Total years Last year County production of of (in tons) production production Adams 46 , 186 15 1942 Bond 7,355,569 57 1942 Brown 57,324 34 1950 Bureau 49,767,455 71 1955 Calhoun 96,247 27 1912 Cass 212,477 53 1941 Christian 216,925,190 71 1955 Clark 4,482 2 1955 Clinton 38,367,990 74 1955 Coles 198,932 6 1888 Crawford 44,786 13 1942 Douglas 1,473,208 10 1955 Edgar 915,698 41 1952 Effingham 796 1 1890 Franklin 471,960,772 57 1955 Fulton 179,583,633 74 1955 Gallatin 4,887,583 71 1955 Greene 633 ,055 72 1955 Grundy 40,438,808 74 1955 Hamilton 22,097 16 1905 Hancock 670,074 69 1955 Hardin 40 1 1890 Henry 21,930,909 74 1955 Jackson 83,180,994 74 1955 Jasper 23,739 11 1939 Jefferson 13,245,110 52 1955 Jersey 120,350 59 1951 Johnson 242,109 51 1939 Kankakee 6,260,602 36 1955 Knox 29,188,525 74 1955 LaSalle 65,520,425 74 1955 Livingston 10,103,506 74 1955 Logan 14,261,778 71 1955 Macon 11,000,468 65 1947 Macoupin 261,307,291 74 1955 McDonough 2,634,903 69 1951 McLean 5,544,139 47 1928 Madison 158,408,627 74 1955 Marion 39,012,553 74 1955 Marshall 12,516,141 Illinois Departme 70 >nt of Mines and 1951 a r< Source : -Minerals. 14 ILLINOIS STATE GEOLOGICAL SURVEY Table 4. - Continued Total Total years Last year County production of of (in tons) production production Menard 13,355,570 74 1955 Mercer 14,998,922 69 1952 Monroe 8,284 13 1941 Montgomery 84,658,961 74 1955 Morgan 190,787 64 1951 Moultrie 2,032,236 16 1924 Peoria 66,179,727 74 1955 Perry 164,229,640 74 1955 Pike 5,081 8 1942 Pope 1,562 11 1938 Putnam 10,071,893 29 1938 Randolph 69,743,360 74 1955 Richland 154 1 1890 Rock Island 3,846,169 67 1948 St. Clair 226,187,079 74 1955 Saline 190,155,405 74 1955 Sangamon 232,546,807 74 1955 Schuyler 2,979,223 73 1955 Scott 612,476 61 1942 Shelby 4,119,763 67 1950 Stark 1,227,280 69 1952 Tazewell 17,631,627 74 1955 Vermilion 150,827,506 74 1955 Wabash 186,144 29 1943 Warren 685,466 73 1954 Washington 17,774,011 74 1955 White 1,676,741 36 1940 Will 36,833,411 74 1955 Williamson 306,095,331 74 1955 Woodford 7,810,160 70 1951 Total (1882-1955) 3,374,835,347 Estimated production (1833-1881) 73,386,123 Total production (1833-1955) 3,448,221,470 ILLINOIS 1 MINERAL PRODUCTION, 1955 Table 5. - Summary of Illinois Coal Production, 1954 a Type of mine Number of mines 37 Producing Counties Net tons Percent of produced total tons Av. value $3.90 per ton Strip mines: Shipping Local 28 40 15,388,078 1,037,454 36.8 2.5 $60,013,504 4,046,071 Total 68 16,425,532 39.3 64,059,575 Underground mines: Shipping Local 59 79 24,629,724 720,496 59.0 1.7 96,055,924 2,809,934 Total 138 25,350,220 60.7 98,865,858 Grand total 206 41,775,752 100.0 $162,925,433 15 a Source: Illinois Department of Mines and Minerals. b Estimated, subject to revision. Table 6. - National Production of Bituminous Coal, 1945-1955 (thousands of tons) Percent 1954 b 1955 b of 1955 State 1945 1950 total West Virginia 152,035 144,116 116,000 142,000 30.2 Pennsylvania 132,965 105,870 71 ,550 86,550 18.4 Kentucky 69,593 78,495 60,045 72,300 15.4 Illinois 73,011 56,291 42,000 46,310 9.9 Ohio 32,737 37,761 30,150 36,800 7.8 Virginia 17,235 17,667 17,800 23 ,500 5.0 Indiana 25,183 19,957 13,010 15,950 3.4 Alabama 18 ,236 14,422 9,900 12,000 2.6 Tennessee 6,271 5,070 6,700 7,600 1.6 Total 527,266 479,649 367,155 443,010 94.3 All other states 50,351 36 ,662 24,845 26,990 5.7 Grand total 577,617 Bureau of Mi 516,311 nes. 392,000 470,000 100.0 a Source: U. S. b Preliminary fi gures. subiec t to revis: Lon. 16 ILLINOIS STATE GEOLOGICAL SURVEY ""'? •J- M '■ ! • 1»* f * » *-f 21. i 12 i ^. . | ' A SOLE OF MILES 10 20 KEY % OH. FIELD, VaMNOONCD