s 14.GS: CIR337 c. 1 B-UNOIS GEOtOGSCAi SURVEY U8RARV JoHN ft HARRls0N 2006 BOUDREAU DR, URBANA, !tUN0l§ STATE OF ILLINOIS DEPARTMENT OF REGISTRATION AND EDUCATION © ILLINOIS-MISSOURI MINERAL RESOURCE COMPLEX - A BASE FOR INDUSTRIAL DEVELOPMENT Hubert E. Risser ILLINOIS STATE GEOLOGICAL SURVEY URBANA CIRCULAR 337 1962 Digitized by the Internet Archive in 2012 with funding from University of Illinois Urbana-Champaign http://archive.org/details/illinoismissouri337riss ILLINOIS-MISSOURI MINERAL RESOURCE COMPLEX -A BASE FOR INDUSTRIAL DEVELOPMENT CONTENTS Page ABSTRACT 3 PART I. GENERAL 5 Introduction 5 Scope 5 The Keys to Industrial Production 7 PART II . THE ROLE OF MAJOR MINERAL MATERIALS 8 Iron and Steel as the Basic Metals of Modern Industry 8 Basic Construction Materials 9 Stone 9 Sand and Gravel 9 Clay 10 Lead and Zinc 10 Lead 10 Zinc 1 1 Fluorspar 11 Water 1 1 Energy , Fuels , and Electric Power 1 1 Energy's Contribution 11 Trends in Fuel Use in Manufacturing 12 Electric Power 13 (TABLES 1-16 Principal uses of major mineral commodities and quantities of energy consumed in manufacturing.) 14-29 PART III. THE ILLINOIS-MISSOURI RESOURCE BASE 30 Non-Fuel Mineral Resources 3 Iron- and Steel-Making Materials 30 Construction Materials 35 Nonferrous Metals 39 Miscellaneous Minerals 41 Water 4 1 Fuels and Electric Power 41 Fuels 43 Electric Power 47 Transportation 49 Railroads 49 Waterways 49 Highways 51 Pipelines 51 New Concepts in Minerals Transportation 51 PART IV. CONCLUSION 52 (TABLES 17-18 Manufacturing employment and payroll in St. Louis Standard Metropolitan Area .) 53 REFERENCES 54 SELECTED SUPPLEMENTAL LIST OF RESOURCE PUBLICATIONS 56 ILLINOIS-MISSOURI MINERAL RESOURCE COMPLEX-A BASE FOR INDUSTRIAL DEVELOPMENT Hubert E. Risser ABSTRACT Three basic factors— man, materials , and energy— are es- sential to the modern industrial economy. The latter two, mate- rials and energy, are available to man primarily in the form of mineral substances. Illinois and Missouri possess jointly a combination of mineral resources matched by few, if any, areas of equal size throughout the United States . Within the contiguous portions of these two states lie the iron ore , coking coal , limestone , and fluorspar that are requisite to the production of iron and steel— the very backbone of modern industry. Here, too, are vast re- serves of mineral fuels to provide the heat and power required for industrialization. There are deposits of sand and gravel , and of stone, for construction. Limestone and shale for cement- making and shale and clays for the manufacture of refractory goods and other ceramic products are abundant. Deposits of sil- ica sand and other siliceous materials used in the manufacture of glass , abrasives , and ceramic goods are present. In addition to all of these, important reserves of lead and zinc and deposits of various other metallic and nonmetallic minerals , including copper, cobalt, and barium, also occur. Large-scale facilities for low-cost transportation and in- terchange by rail , water, and highway combine to move materials efficiently and cheaply for assembly , fabrication, processing, and distribution. Well developed and still expanding networks of electric-power and fuel-distribution lines blanket the area . In addition to material resources and well developed fa- cilities , the area also possesses a population made up of intel- ligent and well trained people. This combination of essential factors can provide a sound basis for significant growth and de- velopment. 4 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 ;} St. Louis Standard Metropolitan Area Fig. 1 - Mutually-supporting resource areas of Illinois and Missouri ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX 5 PART I. GENERAL Introduction This publication describes the complex of mineral resources occurring in the contiguous portions of Illinois and Missouri and discusses their contribution and importance to the area. The manner in which various mineral substances supplement and complement each other in providing materials for industry is ex- amined . The interdependency of the various segments of industry and the vital role of transportation and electric power are discussed. The material contained in this publication was presented first as a lecture before the St . Louis Section of the American Institute of Mining , Metallurgical and Petroleum Engineers on January 12 , 1962 . It results from a compilation of data from many sources. The assistance of numerous persons connected with mining, transportation, power, and industrial development activities is gratefully acknowl- edged. Special acknowledgement is made to Dr. Thomas R. Beveridge , Director of the Missouri Division of Geological Survey and Water Resources , and members of his staff for their assistance with the maps and data pertaining to Missouri, and to the author's colleagues at the Illinois State Geological Survey. An attempt has been made to bring the data as up to date as possible (as of January, 1962) . The author accepts all responsibility for any shortcomings or inaccuracies that may occur and for the economic interpretation of the factors dis- cussed. Within the text, reference is made to specific publications providing infor- mation on the various minerals of the area . For readers interested in more complete information on a specific item, a supplemental list of publications, by subject or commodity, follows the references. Scope The area covered by this report is shown in figure 1 . A major portion of the area lies within a radius of 125 miles from Greater St. Louis. This radius extends roughly half way to the surrounding cities of Chicago , Indianapolis , Memphis , and Kansas City. The Standard Metropolitan Area of St. Louis , lying within a vast region containing no other cities of major size, provides a logical focal point for study. This Standard Metropolitan Area , as designated by the United States Bureau of the Census, consists of the following (fig. 1): East St. Louis, Illinois Madison County , Illinois St. Clair County, Illinois St. Louis, Missouri Jefferson County, Missouri St. Charles County, Missouri St. Louis County, Missouri According to the 1960 Census of Population, 4.4 million people live within a radius of 125 miles of St. Louis. (This compares with 3.9 million in 1950.) Of these ,2.1 million, or about 48 percent, live within the Standard Metropolitan Area. The large population within the region constitutes a prime reservoir both of contributors to industrial production and of consumers of industrial output. Mere ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 t~- <* o ^ e 3 o r~ -% ^ qj h -I H g ^ 15 -P (C 'ri id >>o^ o W 4-1 <>« 3 h+j m -a) J CJ O M M ^ HI W T3 01 SH 3h«*C3 bD^d -H H H -H O « +J C'H ft4 T3 ^ TD < bo en 3 bo faJO-P (1) O C C O a; -h -h cts c H n •HO) >> O ^ +J B 41 u-a H E -P C CD (0 a O O 0) H CO H 03 ^ -P (1) CO a-i^c 0) C'H +J O rC .O OHh o«o< w o ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 Product Tons Product Tons Metal products: Chemicals: Ammunition 43,577 Tetraethyl lead 163,82 6 Bearing metals 20,717 20,485 Miscellaneous chemicals Total 2,806 Brass and bronze 166,632 Cable covering 60,350 Pigments: Calking lead 66,527 White lead 8,432 Casting metals 7,023 Red lead and litharge 74,901 Collapsible tubes 8,705 Pigment colors 11,445 Foil 3,684 Other* 3,763 Pipes, traps, and bends 22,119 Sheet lead 26,607 Total 98,541 Solder 60,013 Miscellaneous uses: Storage batteries: Annealing 5,153 Antimonial lead 175,458 Galvanizing 1,383 Lead oxides 177,738 Lead plating 218 Terne metal lucts 1,765 28,159 Weight and ballast Total Other, unclassified uses: Grand total+ 9,045 Type metal 15,799 Total metal proc 722,927 17,273 1,021,172 * Includes lead content of leaded zinc oxide and other pigments. + Includes lead which sent directly from scrap to fabricated products. Source: United States Bureau of Mines. ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX TABLE 7 - CONSUMPTION OF SLAB ZINC, BY USE, IN THE UNITED STATES IN 1960 Industry and product Sheet and strip 196,057 Wire and wire rope 35,262 Tubes and pipe 56,680 Fittings 9,258 Other 74,332 Total galvanizing 371,589 Zinc base alloy: Die castings 331,112 Alloy dies and rod 3,442 Slush and sand castings 3,819 Total zinc -base alloy 338,373 Brass products: Sheet strip and plate 45,870 Rod and wire 29,971 Tube 8,504 Castings and billets 4,699 Copper-base ingots 9,412 Other copper-base products 567 Total brass products 99,023 Rolled zinc 38,696 Zinc oxide 15,593 Wet batteries 1,152 Desilverizing lead 2,521 Light-metal alloys 3,181 Other 7,756 Total other uses 14,610 Total consumption 877,884 Source: United States Bureau of Mines. ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 TABLE 8 - FLUORSPAR (DOMESTIC AND FOREIGN) CONSUMED, BY GRADES AND INDUSTRIES, IN THE UNITED STATES IN 1960 Grade and industry Consumption* (short tons) Acid grade: Hydrofluoric acid 372,654 Glass 3,874 Enamel 135 Welding rod coatings 861 Nonferrous Special flux -i Ferroalloys V 2,052 Primary aluminum -> Total 379,576 Ceramic grade: Glass 22,396 Enamel 4,676 Welding rod coatings 1,192 Nonferrous Special flux 1 Ferroalloys J Total 34,254 Metallurgical grade: Glass 687 Enamel 4 Welding rod coatings 395 Nonferrous 738 Special flux ■> Ferroalloys V 1,732 Primary magnesium J Iron foundry 11,810 Basic open-hearth steel 168,733 Electric-furnace steel 45,613 Bessemer steel 217 Total 229,929 All grades: Hydrofluoric acid 372,654 Glass 26,957 Enamel 4,815 Welding rod coatings 2,448 Nonferrous 738 Special flux 4,166 Ferroalloys 2 , 543 Primary aluminum "I Primary magnesium J Iron foundry 11,810 Basic open-hearth steel 168,733 Electric-furnace steel 45,613 Bessemer steel 217 3,065 Total 643,759 *Glass, enamel, and other (including welding rod coatings, nonferrous, special flux, and ferroalloys), partly estimated from sample canvases of consumers who accounted for more than 95 percent of total usage in 1958. Electric power utilities Coke plants General industrial use Retail Cement mills Steel and rolling mills Class I railroads Bunker, foreign and lake vessel Total of classes shown 380,429 Source: United States Bureau of Mines TABLE 11 - OUTPUT OF REFINED PETROLEUM PRODUCTS BY UNITED STATES REFINERIES IN 1960 173,882 45.7 81,015 21.1 76,487 20.1 30,405 8.0 8,216 2.2 7,378 2.0 2,101 .6 945 .3 Thousands of Percent Product barrels of total Gasoline 1,510,134 49.2 Distillate fuel oil 667,050 21.7 Residual fuel oil 332,147 10.8 Kerosine 135,772 4.4 Asphalt 98,671 3.2 Jet fuel 88,248 2.9 Liquefied petroleum gas 77,578 2.5 Lubricants, wax, road oil and others 161,384 5.3 Total 3,070,984 100.0 United States Bureau of Mines . ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 TABLE 12 - SALES OF DISTILLATE AND RESIDUAL FUEL OILS, BY USE, IN THE UNITED STATES IN 1960 Distillate Oil Residual Thousands Thousands Use of barrels Percent of barrels Percent Heating oils 422,855 61.9 125,088 22.7 Railroads 86,490 12.7 5,610 1.0 Diesel fuel 74,562 10.9 - - Industrial 34,271 5.0 157,270 28.6 (Excluding oil co. use) Bunkering of vessels 18,730 2.7 94,084 17.1 (Excluding military) Range oil 15,155 2.2 - - Military 10,793 1.6 31,724 5.8 Oil company use 8,347 1.2 45,061 8.2 (Excluding heating) Gas and electric public utilities power plants 4,742 0.7 85,408 15.5 Miscellaneous 7,380 1.1 6,291 1.1 Total 683,325 100.0 550,536 100.0 Source: United States Bureau of Mines. TABLE 13 - CONSUMPTION OF NATURAL GAS, BY USE, IN THE UNITED STATES IN 1960 Quantity in Percent Average cost millions of cubic of in cents Use feet total per M.C.F. Residential 3,103,167 24.8 103.4 Commercial 1,020,222 8.2 77.5 Industrial: Fuel Refinery fuel 775,154 6.2 Gas pipelines 347,075 2.8 Other industrial fuel* 5,286,510 42.2 Total fuel 6,408,739 51.2 31.7 Field use 1,779,671 14.2 12.4 Carbon black 197,628 1.6 10.0 Total of classes shown 12,509,427 100.0 * Includes electric utility fuel Source: United States Bureau of Mines. ILLINOIS-MISSOURI MINERAL RESOURCE COMPLEX 27 TABLE 14 - CONSUMPTION OF ELECTRIC POWER, BY MAJOR CONSUMER CATEGORIES, IN THE UNITED STATES IN 1940 AND 1960 Millions of Millions of Increase in Use KWH Percent KWH Percent use (percent) Residential 24,068 14.9 198,070 25.7 723 Commercial 22,373 13.8 118,801 15.4 431 Industrial: Provided by utilities 54,320 33.5 328,367 42.5 505 Generated by industrial establishments 38,070 23.5 87,596 11.4 130 Miscellaneous Light and power 23,173 14.3 38,486 5.0 66 Total of categories shown 162,004 100.0 771,320 100.0 322 Source: Federal Power Commission ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 TABLE 15 - ELECTRIC POWER USED PER WORKER, BY MANUFACTURING GROUPS, IN THE UNITED STATES IN 1958, 1954, AND 1947 No. of U.S. Total kw-hrs* employees used in mil- Kw-hrs per worker Industry group 1958 lions, 1958 1958 1954 1947 Food and kindred products 1,761,816 17,711 10,052 8,190 7,043 Tobacco manu- factures 91,856 458 4,986 3,480 1,959 Textile mill products 916,987 12,198 13,302 11,82 7 8,140 Apparel and related products 1,187,840 944 795 1,021 762 Lumber and wood products 586,753 4,372 7,451 6,609 3,678 Furniture and fixtures 350,585 1,457 4,156 3,570 2,872 Pulp, paper and products 578,134 29,274 50,635 44,396 34,204 Printing and pub- lishing 872,502 3,015 3,455 2,095 1,789 Chemicals and pro- ducts 784,927 101,544 129,368 83,009 31,013 Petroleum and coal products 245,336 13,312 54,261 48,994 30,651 Rubber products 335,655 5,459 16,263 15,207 13,296 Leather and leather products 359,107 937 2,609 2,050 1,235 Stone, clay, and glass products 575,717 14,357 24,938 23,531 17,093 Primary metal products 1,135,577 70,528 62,108 62,690 35,126 Fabricated metal products 1,089,028 7,287 6,691 5,785 4,016 Machinery, except electrical 1,385,494 8,094 5,842 5,228 3,832 Electrical machinery 1,198,926 8,013 6,684 5,843 4,512 Transportation equipment 1,635,881 13 , 644 8,340 5,102 5,229 Instruments and re- lated products 304,336 1,437 4,721 3,647 2,349 Miscellaneous man- factures 579,357 1,571 2,711 6,470 2,399 Total quantity of electric power i ased: 1958 318,059 million kw-hrs 1954 247,666 million kw-hrs 1947 140,947 million kw-hrs * Purchased plus generated minus sales Source: Census of Manufactures for 1958, 1954, and 1947. ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX TABLE 16 - CONSUMPTION OF ELECTRIC POWER IN SELECTED INDUSTRIES IN 1958 Kilowatt hours Number consumed Kilowatt hours Industry of employees (millions) per worker Alkali and chlorine chemicals 20,476 Fibers, plastics and rubbers 121,536 Cement 41,127 Blast furnaces and steel mills 511,392 Aluminum reduction 17,381 7,393 361,000 5,276 43,311 6,910 168,015 28,821 56,358 25,138 1,446,300 Source: Census of Manufactures for 1958 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 PART III. THE ILLINOIS-MISSOURI RESOURCE BASE Non-Fuel Mineral Resources Iron- and Steel-Making Materials Iron ore, coking coal, and limestone— the three basic ingredients in the process for the production of iron— are all found within a radius of less than 90 miles from Greater St. Louis. Fluorspar, essential to the manufacture of steel, is found at only a slightly greater distance. Figure 3 shows the location of these important minerals. The locations of iron ore in Missouri, coking coal and fluor- spar in Illinois , and high-grade limestone deposits on both sides of the Missis- sippi are shown. Steel plants are in operation at three points shown on the map— Granite City, Alton, and Peoria. The Granite City plant, producing about 1 1/4 million tons per year, is the largest plant in the area and is the only one at which blast furnaces are in operation. Iron Ore .—Missouri has been a producer of iron ore for almost a century and a half (Bishop, 1949 , p. 33) . First recorded mining of iron ore in Missouri was in 1815. Maximum production, almost 42 8 thousand long tons, took place in 1887 and during this same year 124 thousand tons of pig iron was produced within the state . As the rich iron ores of the Lake Superior region gained favor because of their high grade, ease of mining, and their proximity to low-cost transportation, iron ore production in Missouri suffered a long period of decline until in 1933 no production was reported. Since then, iron ore mining within the state has made a strong comeback. In 1960, production of 863 thousand long tons of crude ore, equivalent to 404 thousand tons of usable ore, was reported. Recent developments promise to increase greatly the importance of Missouri as an iron ore producing state . About 90 percent of the iron ore mined thus far in Missouri has been hema- tite. Specular hematites , directly associated with rhyolite porphyries in the area of Iron Mountain, have been the principal source. The general region of occurence lies where the borders of Iron, St. Francois, and Madison Counties join. This is the easternmost Precambrian iron ore region shown on the map in figure 3. Most of the Missouri iron ore in recent years has come from the Iron Mountain Mine, now operated by the Midwest Ore Company (Christiansen, 1962) . The ore consists principally of a hard blue specular hematite, although in places magnetite may be present in quantities constituting as much as 25 percent of the ore content. The natural ore, averaging about 3 5 percent in iron content, is crushed and processed to form a 54+ percent concentrate for blast furnace use. Reported production in 1960 was 255,000 tons of concentrates (Hensen, 1961). Sedimentary iron ores have provided most of the remainder of the iron mined in Missouri. The areas in figure 3 designated by Roman numerals I through V have been indicated by the Missouri Division of Geological Survey and Water Resources as principal sedimentary iron ore districts of the state (Hayes, 1957) Although some specular hematite is found among the sediments of these regions , limonite is ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX 31 the principal type of ore. Limonite ores are distributed widely and are found to some extent in nearly every county in the Missouri Ozark region. The deposits are numerous and small and, for the most part, occur within residual clays as small masses or large ledge-like masses. The presence of silica and of iron sul- fides , and the difficulty of separating them from the clay, hinder the satisfactory preparation of these ores for use and tend to increase production costs . Another factor that has retarded the development of the sedimentary ores is the variation in ore characteristics and purity from one deposit to the next. This prevents large shipments of a uniform grade of ore. On the other hand, the low phosphorous content of the sedimentary ores makes them useful for blending with other ores containing a greater percentage of phosphorous . District Number I is the West Plains District. It encompasses Howell and Oregon Counties and parts of Ozark , Douglas , Texas , and Shannon Counties . Ore within the district is chiefly limonite and occurs as boulder, tabular, and pipe ore, and as ocher. The deposits are of secondary origin and are found in a thick blanket of residual clay and chert. Iron content is reported at about 53 to 55 percent . District II is the Poplar Bluff District and extends from Ripley County northeast across Carter, Wayne, and most of Madison County. Parts of Reynolds and Butler Counties are included also. Both primary and secondary limonite deposits are found within the area , occuring mostly as boulders irregularly distributed in a residuum of cherty clay. Average iron content is about 46 percent according to reports of the Missouri Geological Survey. The Osage River District, shown as District Number III, includes parts of Benton, Hickory, Morgan, Camden, Miller, Osage, Maries, and Gasconade Counties. Most of the ore occurs as secondary limonite boulders and pipe ore. In central and southeastern Miller County a number of hematite deposits occur. District IV, the Springfield District, lies at the western edge of the map, mostly in Polk and Greene Counties . Ore within this district consists chiefly of secondary brown ore (limonite) deposits in the form of fragments and boulders lying within cherty clay. Iron content of the ore runs about 50 percent. Phosphorous , averaging about 0.2 percent, is generally several times as high as that in the ores of the other districts . The Steelville District, shown as Number V on the map, covers Dent, Phelps , and Crawford Counties , together with southern Gasconade and Franklin Counties and western Washington County. In this district, both limonite and hematite are found. Soft red hematite and quantities of hard blue specular hematite boulders from most of the ore. These deposits are found, to a large extent, as fill materials within the sinks occuring in the dolomites and sandstones of the region. Thus far, the only magnetite ore marketed from Missouri has been a small quantity mined with the hematite ores in the areas of Iron Mountain and Shepherd Mountain. Recent discoveries, however, promise to make magnetite the most impor- tant ore within the state . The existence of magnetic disturbances in east central Missouri has been well known for many years. In the late 1940's extensive airborne magnetometer surveys , jointly sponsored by the Missouri Division of Geological Survey and Water Resources, the U.S. Geological Survey, and interested mining companies, were flown over the area and a number of important magnetic anomalies were pin-pointed. Subsequent drilling has indicated that at least three magnetic iron ore deposits of major significance lie within the area (Chamber of Commerce of Metropolitan St. Louis, 1960). 32 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 ILLINOIS STATE GEOLOGICAL SURVEY I- V Sedimentary iron 1^ Areas of coking ore districts coal production £§ Major (Precambrian) ^^ Fluorspar region iron ore deposits _ © Limestone deposits Fig. 3 - Iron and steel resources and operations ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX 33 One new mine is being developed at Pea Ridge , in the northwestern corner of Washington County, where the Mermac Mining Company is sinking shafts to develop a massive underground deposit of magnetite and hematite with an iron con- tent reported at 55 to 58 percent. The size of the orebody has been estimated at 100 million tons. According to published reports the plan is to produce about 3 million tons of ore each year which, in turn, will be pelletized to form 2 million tons of concentrate. Production will begin in 1963. A few miles to the west, in Bourbon, Crawford County, another anomaly is being investigated jointly by the American Zinc, Lead and Smelting Company and the Granite City Steel Company (Hayes, 1959, p. 14). This deposit, too, was re- cently reported to contain 100 million tons of commercial-grade iron ore. Still another anomaly, near Kratz Spring, Franklin County, is reported to be of promis- ing character. About 35 miles to the south of the Pea Ridge and Bourbon deposits , the Granite City Steel Company and the American Zinc , Lead and Smelting Company have reported an iron and copper ore deposit in the Boss-Bixby area (Hayes , 1959 , p. 16). Currently, Missouri provides about one-third of the 1 ,600 thousand tons of iron ore consumed within the area annually, with the balance coming principally from Minnesota and Michigan. Completion of the projects now under way will raise production considerably above the amount being consumed at present and would support a considerable expansion in iron- and steel-making capacity. Coking Coal.— Approximately 1.4 tons of coking coal is used in the manu- facture of 1 ton of coke . For every ton of pig iron or hot metal produced in the United States in 1960, an average of about 0.75 tons of coke was consumed in the process. Most of the coal used in the manufacture of metallurgical coke in the Missouri-Illinois region comes from southern Illinois coal mines. Illinois coal currently being consumed in coke production is mined from the areas shown in figure 3 . The high-volatile coals from southern Illinois are mixed with low-volatile Pocahontas coal from the southern Appalachian coal fields to form a blend contain- ing 75 percent Illinois coal. In recent years approximately one-half million tons of Illinois coal has been consumed each year at Granite City coke ovens . Additional tonnages have gone to the steel industry in the Chicago area. With recent expansion of coke-oven capacity at the Granite City Steel Company plant, annual consumption of Illinois coal there should approach 900 thousand tons. This will be more than six times the 140 thousand tons of Illinois coal consumed in coke production during the year 1944. About 200 thousand additional tons are consumed annually in the Chicago area. The growing acceptance of Illinois coal for the manufacture of metallurgical coke can be attributed primarily to two things. First is the coking research program carried on by the Illinois State Geological Survey, in close cooperation with the steel and coal industries , which showed that suitable coke can be made with Illinois coal Qackman et al. , 1956, 1959) . Second is the improved competitive position of Illinois coal (Risser, 1962) . This improved position has resulted from the preparation of the coal by the producer in order to obtain a higher quality and more uniform product, greater mining efficiency obtained through large-scale mech- anization, and the steadily increasing spread between the cost of shipping coal to Granite City from the eastern coal fields and the cost of shipping from southern Illinois. Currently (1962), this spread is $3.27 per ton in favor of southern Illinois coal. 34 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 _o_ ILLINOIS STATE GEOLOGICAL SURVEY KEY • Quarries ^ Lime plants B Cement plants Fig. 4 - Location of limestone and dolomite quarries, and lime and cement plants ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Limestone .—In addition to the necessary iron ore and coke used, approx- imately 500 pounds of high quality limestone, for flux, is consumed in the produc- tion of each ton of pig iron. Large tonnages of limestone currently are being pro- duced for this purpose near Valmeyer, Illinois . Known deposits of high grade stone also occur almost directly across the Mississippi in Jefferson and Ste . Genevieve Counties , Missouri, and on both sides of the Mississippi not far from Quincy, Illinois. Tests and analyses by the Illinois State Geological Survey and the Missouri Division of Geological Survey and Water Resources indicate that sufficiently high quality limestone may be available at numerous other spots in both states along the Mississippi River as shown in figure 3. Fluorspar.— Fluorspar, used as a fluxing material in steel-making opera- tions , is produced from deposits in Pope and Hardin Counties in southeastern Illinois (fig. 3). These deposits, about 125 miles southeast of St. Louis, provide about 60 percent of the fluorspar produced within the United States each year (Finger et al. , 1960) . Although currently depressed by competition from imports of foreign fluorspar, the deposits of this region have made Illinois the country's leading fluorspar producer for many years . Construction Materials Stone . —Limestone and dolomite are produced from numerous deposits scattered widely throughout the area as shown in figure 4. Also shown are the locations of cement plants and lime plants within the area . Cement provides the greatest mineral value within the state of Missouri each year. Three of the four cement j -producing counties of the state lie within the area shown in figure 4. Four plants are in operation. Currently (1962), no cement is produced within the portion of Illinois shown. However, the cement industry is expanding to meet growing demand and a new plant is under construction on the Ohio River near Joppa , Illinois . Geologic studies indicate that resources are available for a considerable expansion of the cement industry in Illinois and Missouri (Lamar et al. , 1956; Buehler , 1907). Lime plants are operating in Ralls , Ste . Genevieve and Cape Girardeau Counties in Missouri and in Adams County, Illinois. Deposits of rock suitable for use as building stone also are available in the area . In Illinois , sandstone and limestone currently are produced for this purpose. Marble deposits occurring within the state have not been developed yet. In Missouri, limestone, sandstone, and granite, and marble are produced in various locations throughout the area (fig. 4) . Dimension granite is produced in Iron County, marble in Ste. Genevieve County and sandstone in Shannon County. Sand and Gravel . — Illinois and Missouri have large production of common sand and gravel; most of it comes from deposits along the major streams of both states and the glacial deposits of northern and central Illinois (fig. 5). Special sands and industrial sands, the most important of which is silica sand , are also produced within the area . Silica sand is produced in a number of locations west of St. Louis and along the west side of the Mississippi River south of St. Louis. Undeveloped deposits of sandstone possessing a high silica content occur in extreme southern Illinois. Deposits of tripoli and ganister, consisting principally of very fine particles of silica, are being mined in southwestern Illinois. 36 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 Springfield ILLINOIS STATE GEOLOGICAL SURVEY Common sand and/or gravel ♦ Tripoli, ganister Silica sand A Glass plant Fig. 5 - Location of sand, gravel, and silica production and glass plants ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX 37 Springfield ILLINOIS STATE GEOLOGICAL SURVEY • Brick, tile, aggregate o Clay grinding plants ■ Pottery, whiteware A Brick refractories Fig. 6 - Clay and ceramic operations 38 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 Qi^- '/VO/S STATE GEOLOGICAL SURVEY ,* Areas of Non Ferrous Metal Deposits ^•Disseminated lead deposits ^v^Zinc deposits @$m Disseminated lead with cobalt, nickel, and copper <^) Manganese deposits in igneous rock tffiffl Residual deposits of lead, zinc, and barite gM Lead and zinc associated with fluorspar Fig. 7 - General areas of deposits containing ores of nonferrous metals ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX 39 A major use of silica sand is in the manufacture of glass . A number of glass plants are operation within the area as shown in figure 5. Clay Products . — Numerous plants manufacturing ceramic goods of various types are within the territory. The location of these plants is shown in figure 6. Products include construction materials such as common and face brick , tile , lightweight aggregate, and refractories; pottery and whiteware are also produced. Of major significance are the deposits of excellent refractory clays of northeastern Missouri, especially those occurring in Audrain County. These deposits and the refractory goods produced from them are of international repute . Such products are used for constructing fire resistant linings in metallurgical and other high-temperature furnaces. Nonferrous Metals Ores of a number of base or nonferrous metals are found within the region. The general areas of their occurrence are shown in figure 7 . Lead .— Lead was first mined commercially in Missouri about 1720 and the state has been an important lead producer since that time. In 1960 Missouri pro- vided about 45 percent of the total primary lead production in the United States . Principal among the nonferrous metallic deposits of the area are the disseminated lead deposits of the famous Southeast Missouri Lead Belt lying in the Flat River- Bonne Terre region of St. Francois County. To the west, mines at Viburnum in Iron County and Indian Creek in Washington County also are exploiting major de- posits. Most of the lead produced within the area is smelted and refined at Herculaneum , Missouri Residual deposits lying in the Central District, southwest of Jefferson City, were important sources of lead during the third quarter of the nineteenth century. The ores in the Central District declined in importance after 1880, with growth of mining in the richer Southeast Missouri Lead Belt and the Joplin District (Bishop, 1949, p. 44). In the Illinois portion of the area under study small quantities of lead are produced in conjunction with the mining of fluorspar in Pope and Hardin Counties . Other Metals . — In addition to the well-known lead deposits of southeastern Missouri, deposits containing zinc, copper, nickel, cobalt, and barite also are present (fig. 7) . Zinc occurs in association with lead in the residual deposits of the Central Region in Missouri. Zinc ores also are found to the east and southeast of Spring- field, Missouri. Currently, the price of zinc is too low to justify any appreciable production. In 1960, zinc production was reported from only St. Francois and Washington Counties in Missouri where it was produced in conjunction with lead mining. In Pope and Hardin Counties, Illinois, small quantities are recovered in fluorspar production. Copper is associated with some of the lead deposits of Missouri. Cobalt and nickel occur in complex ores containing lead and copper. Small quantities of cadmium, gallium, germanium, and indium are present as trace elements in the lead-zinc ores of Missouri. These are recovered from the flue dust of zinc smelters. Manganese-bearing igneous rocks occur within an area southwest of the principal lead deposits in southeast Missouri. Exploitation of these is not econ- omically feasible at the present time . 40 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 Springfield ILLINOIS STATE GEOLOGICAL SURVEY NOTE: Pennsylvanian areas near the Missouri River con- tain no coal but do contain Pennsylvanian fire clays A Surface mines % Underground mines *» Boundary of Pennsylvanian v'.\ (coal- bearing) rocks Fig. 8 - Coal mines and resources ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Miscellaneous Minerals A number of other mineral materials are available within the area. Missouri possesses important deposits of barite (Muilenburg , 1948), and in Illinois some barite occurs with the fluorspar in the southeastern part of the state (Bradbury, 1959) . Missouri is the second-largest producer of barite in the United States, and its production of 181 ,000 tons in 1960 accounted for about 25 percent of the total United States output during that year. Ninety— four percent of the barite consumed in 1960 went into well-drilling muds. The remainder was used in the manufacture of paint, rubber, glass, chemicals, and miscellaneous other products . Agate and other varieties of stone are produced for gemstones in small quantities in Missouri. Water Research on the availability and quality of water within the area has been done by the Illinois State Water Survey, the Illinois State Geological Survey, the Missouri Division of Geological Survey and Water Resources , and the United States Geological Survey. (See page 60.) Ground water and/or surface water are present for industrial purposes throughout much of the area , and additional reser- voirs and lakes have been advocated in many locations to supplement that now available . Much of the ground water available in the area lies within glacial deposits and in the alluvial deposits of major river valleys. Sandstone and limestone strata also are water-bearing in parts of the region. The Mississippi, Illinois, Missouri, Ohio, and Wabash Rivers , together with their tributaries , provide surface water. Average annual rainfall (St. Louis) is 37.86 inches. Fuels and Electric Power Any large-scale industrial development is highly dependent on the ready availability of tremendous quantities of energy. To be suitable for industrial use, energy must not only be available in large quantities but must be available at a reasonable cost. In this respect the area under study enjoys an extremely favorable position, primarily because of the large quantities of thick, easily-mined coal it possesses . A study of fuel consumption and costs by manufacturing concerns was made a number of years ago (United States Bureau of the Census , 1948) . The low cost of coal used by manufacturing concerns in the St. Louis Standard Metropolitan Area was matched by only 4 of the 148 areas reported. The comparison of the cost of fuel for the generation of electric power provides another example of the low cost of coal within the area . Of the eight metropolitan areas having greater population than St. Louis only one, Pittsburg, Pennsylvania, has a lower reported fuel cost per million Btu's . If only the Illinois portion of the St. Louis Standard Metropolitan Area is considered, then the cost is even low- er than for Pittsburgh. 42 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 ILLINOIS STATE GEOLOGICAL SURVEY §J?. ! KEY tf Oil fields «# Gas fields ^Gas fields abandoned Fig. 9 - Oil and gas fields ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Fuels Coal .— The Illinois-Missouri area possesses tremendous energy resources , primarily in the form of the huge coal deposits lying within the area (fig. 8) . Of the 137 billion tons of minable coal in Illinois, about 103 billion tons lie within 125 miles of St. Louis (Cady et al. , 1952) . Twenty-five to 30 billion tons of this coal is less than 50 miles away. Much of the coal lies at depths sufficiently shallow to be mined by surface mining methods . Along the western edge of the coal fields , from Cass County southward, an estimated 4.5 billion tons is covered by overburden less than 100 feet in thickness (Smith, 1957, 1958, 1961) . Another 3 billion tons lies under cover ranging from 100 to 150 feet. Of the coal that is too deep to strip, the greater portion lies in thick, relatively level beds that are susceptible to mining by the most modern and efficient underground mining methods . During 1960, Illinois produced 45.8 million tons of coal, of which almost 40 million tons was mined within the 125 mile radius. Within the Illinois Basin, the thick No. 6 and No. 5 beds provide the greatest quantity of the coal produced. Beyond the limits of these coals some thinner beds are being mined . Coal has been mined for many years on the Missouri side of the Missis- sippi River (Henson, 1949 , p. 22) . Portions of the City of St. Louis now stand above early coal-mine workings. At the present time (1962) , coal is being mined in four Missouri counties lying within the 125-mile radius . These are Boone , Callaway, Ralls, and Randolph Counties, where 173,000 tons of coal were pro- duced in 1960. In the northwestern corner of the map (fig. 8) , three adjoining counties— Adair , Clark, and Macon— accounted for another 639,000 tons. The Peabody Coal Company recently announced plans for the construction of a new mine near Columbia, Missouri, to produce 400 to 500 thousand tons per year. The coal beds of eastern Missouri, like those of parts of western Illinois , are relatively thin and shallow and most of the coal production is by strip-mining methods . Oil.— Oil constitutes a second major energy fuel resource within the area. The oil fields , as show : n f'gure 9 , are concentrated for the most part in the deep, central part of tl Qlinois Basin. Seventy-five to eighty million barrels of oil per year are produced from these fields (Bell et al. , 1961) . Up to this time , oil has been produced from only one pool within the portion of Missouri included in this discussion. This was the Florissant pool, located just north of St . Louis . Large quantities of crude oil, principally from the southwestern United States, come into Illinois for refining. Meanwhile, approximately 70 percent of the crude oil produced in Illinois moves into other states to be refined. About 190 million barrels of crude oil are refined within Illinois each year. Figure 10 shows the trunk oil lines in the area. Local gathering lines are not included. Also shown on the map is the location of oil refineries. The refin- eries shown have a capacity of more than 400 thousand barrels of crude oil per day, almost 300 thousand of which are provided by plants within the St. Louis Metro- politan Area . Natural Gas . — Natural gas also is an important fuel for many uses within the area. No natural gas comes from the Missouri portion of the area and only a rela- tively small quantity of natural gas , ranging from 400 to 500 million cubic feet 44 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX 45 3 sf — SjpQuincy /Champaign- Urbana JeffersonJCity Springfield > \ iSr^> '< /+*■' 4 ILLINOIS STATE GEOLOGICAL SURVEY Underground ^ Main natural gas storage sites pipe lines Fig. 11 - Natural gas pipelines 46 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 KEY ■ Steam plants of 20,000 KW or greater capacity • Hydro plants — Transmission lines, 66,000 volts or higher 0— Under construction Fig . 12 - Electric-power distribution lines ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX per year, is produced in Illinois . Nearly all the gas consumed within the area is supplied by pipelines from the southwestern United States. The major gas trans- mission lines are shown in figure 11; local or regional distribution lines are not included. A new 600-mile pipeline from western Oklahoma to St. Louis has been proposed but not yet approved. If this is completed, additional gas will be avail- able for industrial and other purposes . Gas storage reservoirs , shown in figure 11, are used to more fully utilize the long-distance transmission lines during periods of low demand and increase the availability of gas during peak demand (Bell, 1961). These reservoirs consist of underground rock formations porous enough to receive gas pumped from the surface through drill holes and so shaped that the gas will be confined by overlying imper- vious rock layers. Surplus pipeline gas is injected into the reservoir and with- drawn when needed . Electric Power Most energy released through the combustion of fuels is applied directly to the performance of a specific task. However, about one-sixth of the total fuel energy consumed within the United States is used for the generation of electricity which, in turn, is used in this form. The economical conversion of heat energy from the fuels into electrical energy requires large and efficient power generation plants . Vast networks of elec- tric power transmission lines are required to move the power from generating plant to point of use . Power transmission lines of 66,000 and higher voltages are shown in fig- ure 12. Also indicated are the names and locations of steam power plants having a capacity of 20,000 kilowatts or more. The combined 1961 capacity of the plants shown exceeds 5 . 1 million kilowatts of which 4 .4 million is in Illinois . Plants in the St. Louis Metropolitan Area have a capacity of almost 2 million kilowatts of which 55 percent is in the East St. Louis-Wood River region. During 1960 the total output of the plants shown in figure 12 was 26 billion kilowatt hours (National Coal Association, 1960). Coal produced 93.0 percent, oil about 0.5 percent, and natural gas 6.5 percent of this power. Reported cost per million Btu's as consumed, ranged from a low of 18.7 cents to a high of 32 cents, with an average of 21.3 cents. This compares with an average of 26.0 cents for total coal consumed by electric utilities throughout the United States during 1960. In order to keep abreast of growing demands , generating capacity and trans- mission lines are being expanded constantly. A new Union Electric Company plant is under construction near Taum Sauk in Iron County, Missouri. It will be a "pump- ed storage" plant with a 350,000 kilowatt capacity. Surplus electrical energy, available during hours when demand is low, will be used to pump water into a storage reservoir on the mountain behind the plant. During the peak demand periods , the water will flow from the high reservoir through the combination pump-turbines to provide generation of hydroelectric power . Public announcement has been made of plans by the Illinois Power Company for a 1-million kilowatt plant near Baldwin, Illinois. The Central Illinois Public Service Company has announced its intention to build a plant of 350,000 kilowatt near Coffeen, Illinois . Other large plants are under consideration or in the plan- ning stage at present. ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 ILLINOIS STATE GE0L06ICAL SURVEY Fig . 13 - Network of railways ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Transportation The Illinois-Missouri area under discussion is fortunate in having, within a relatively short distance of each other, a combination of nearly all the major mineral commodities required for industrial development. Nevertheless, large- scale and low-cost transportation facilities are necessary in order to assemble economically and efficiently these materials for processing and use. Likewise, good transportation is required for movement of finished products to market. Within the area studied, transportation facilities for rail, water, pipeline, and highway shipment are available . Railroads Figure 13 shows the network of railways crisscrossing the area. Exami- nation of this map indicates that within the vast Illinois coal fields there is no point that is more than 12 miles from a railroad. Most of the coal lies within 5 miles or less . Eighteen trunk lines enter the St. Louis area from the surrounding territory. Six short lines and switching lines also serve the area. These make St. Louis the second largest railroad terminal in the United States . It is estimated that more than half of the tonnage carried by the railroads of the region is of mineral origin. Waterways Another medium of transportation is the inland waterway system (fig. 14) which provides low-cost bulk transportation within the area. A nine-foot channel permits the passage of large barges throughout much of the territory. Some trib- utaries also have been canalized, but to lesser depth, and plans are under way for canalizing still other streams. Congress has authorized a study of a proposed 50-mile improvement of the Kaskaskia River from the Mississippi to Fayetteville , Illinois . This would make water transportation available to large coal reserves situated along that stream. Canalization of the Big Muddy River from the Mississippi to the vicinity of Benton , Illinois , and of the Saline River to the vicinity of Harrisburg , Illinois , also has been advocated as has canalization of the Wabash River. Completion of these projects also would provide water transportation for large reserves of coal. Minerals account for the greater portion of the tonnages moved by waterway. On the Illinois Waterway in I960, for example, petroleum products accounted for 20.5 percent of the total tonnages moved, bituminous coal for 26.3 percent, and sand, gravel, and crushed stone for another 11.2 percent. These three items totaled 58 percent of all cargo tonnage. If iron and steel products and other pro- ducts make from minerals are added to this , they account for about 86 percent (U. S . Army Corps of Engineers , 1961). Of 123 loading docks and terminals on the portions of the Mississippi and Illinois Rivers shown in figure 14 , 87 are mineral loading and/or unloading facil- ities . 50 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 Springfield ILLINOIS STATE GEOLOGICAL SURVEY __ Waterways over 9 ft. deep A Harbors over 9 ft. deep •••Waterways less than 9ft. deep 4 Harbors less than 9ft. deep Fig. 14 - Waterway system ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Highways Thousands of miles of federal, state, county, and township roads cross the area. Truck haulage moves large quantities of minerals , especially from the small-sized mining operations . Because of their bulk and their relative abundance and low unit value, items such as crushed stone and sand and gravel usually are moved only short distances. In Illinois , for example, more than 90 percent of the crushed stone and 75 percent of the sand and gravel move by truck. On the other hand, only 12.5 percent of the coal moves by truck; 82 percent is shipped by rail. Pipelines Pipelines provide a cheap and effective means of transporting liquid and gaseous mineral fuels . The advantage is demonstrated by the fact that , of the 2.5 billion barrels of domestic crude oil received by U . S. refineries in 1959, 83.7 percent arrived via pipeline, 14.7 percent via water, and only 1.6 percent by truck and rail . New Concepts in Mineral Transportation Because of the weight and bulk of many minerals as compared to their unit value , transportation is an important factor in their delivered cost . Where con- siderable distances are involved , transportation costs may exceed the cost of the materials themselves . Vigorous efforts have been make in recent years to find ways of cutting transportation costs of minerals . Coal has been active in these attempts because of its keen competition with other fuels . Coal may offer the best opportunity for the application of new procedures because large quantities often move from a single producing mine to a single consumer. Among the new unconventional methods reciving study and being applied are the unitized train and pipeline transportation of coal and the extra-high-volt- age transmission of electric power. Unitized Train .— The proposed unitized train will consist of cars and loco- motives permanently or semi-permanently coupled together. Trains of up to 250 cars capable of carrying as much as 25 ,000 tons have been proposed. The unit will shuttle back and forth from mine to consumer without need for the costly and time-consuming switching and assembly operations normally required. The shuttle train principle is being applied successfully on a smaller scale in a number of locations and recent announcements have indicated that at least two shuttle trains will be put into service in Pennsylvania within the near future (Wall Street Journal , April 6,1962). Considerable savings are anticipated. Coal Pipeline .— A second development in coal transportation is the coal pipeline. A pipeline has been in operation from Cadiz, Ohio, to Cleveland since 1957, using a 50-50 mixture (slurry) of water and finely ground coal. Research has recently shown that this can be increased to 70 percent coal and still maintain satisfactory operations . A burner has been developed to burn the slurry directly, eliminating the necessity of drying the coal. Pipelines appear especially suitable for serving large utility markets . 52 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 Extra-High-Voltage Transmission . —A third possibility that is receiving much attention involves not the movement of the coal but the extra-high-voltage transmission of electric power over greater distances than is customary at present. If proper procedures and long distance facilities can be developed to reduce trans- mission by using extra-high-voltages , the trend toward building power plants at the coal mines will be accelerated. By placing the plants at the mine mouth, all fuel transportation will be eliminated and the coal will, in effect, be sent by wire. Progress in any of the above three fields will succeed in reducing the cost of industrial energy to a point even lower than at present. PART IV. CONCLUSION There are few areas that can offer a complex of mineral resources — energy fuels, coking coal, iron ore, fluorspar, base metals, industrial, and construction materials — that will match that of Illinois and Missouri. These, combined with well developed but still expanding networks of transportation facilities and power and fuel distribution lines , should provide the region with a sound basis for strong growth and industrial development in the years to come. The primary function of mineral resources is that of providing materials to sustain the industrial activity of the region and the material standard of living of its people. The minerals industry's role extends far beyond that of a mere supplier of goods and energy. Its other economic contributions are both numerous and ex- tremely important. One contribution of the minerals industry to the economy is the direct employment it provides. In 1958, within the counties studied, more than 30,000 employees were engaged directly in the production of minerals . The payroll drawn by these people during that year exceeded 150 million dollars , and the value of mineral output was over 665 million dollars. Rarely are mineral products consumed at their point of origin. Frequently, they must be transported over long distances for processing, fabrication, or other use. Most of the material shipped by barge, a large portion of that moved by rail, and nearly all that transported by pipeline is of mineral origin. These products, therefore , contribute significantly both to freight revenues and to employment of those directly involved in the handling and movement of goods and the maintenance of transport facilities . In the same manner, the firms and employees engaged in the production and transmission of electric power generated from mineral fuels are directly depend- ent upon the minerals industry. The processing of minerals constitutes another activity directly dependent upon the availability of resources. During 1958, within the St. Louis Standard Metropolitan Area , 38 ,500 workers received 215 million dollars for their work in minerals processing operations (tables 17 and 18). Such operations included the production of refined products from petroleum and coal , the manufacture of cement , ceramics goods, and glass from stone, clay, and sand, and the primary metals industries . The fabrication of metals into machinery, equipment, and other items em- ployed another 92 ,000 workers during the year with earnings of 233 million dollars. In total, the processing of minerals and metals from raw state to finished product makes up more than half the manufacturing employment and payroll in the Standard Metropolitan Area of St . Louis . ILLINOIS -MISSOURI MINERAL RESOURCE COMPLEX Manufacturing categories Employe. Number '. } Petroleum and coal products 6,871 Stone, clay and glass products 10,150 Primary metal industries 21,460 Fabricated metal products 17,880 Machinery except electric and construction 16,200 -> Electrical machinery 16,311 I Transportation equipment 41,374 J Sub total 130,246 53.40 Other manufacturing categories 113,32 7 46.60 All categories 243,573 100.00 Source: United States Bureau of the Census TABLE 18 - MANUFACTURING PAYROLL IN THE ST. LOUIS STANDARD METROPOLITAN AREA IN 1958 Payroll Manufacturing categories Dollars (1,000) Percent Petroleum and coal products Stone, clay and glass products Primary metal industries Fabricated metal products Machinery except electric and construction Electrical machinery Transportation equipment $ 42,654-^ 52,094 L 120,186 J 92,410 85,391 >, 79,623 I 232,829 J 17.30 7.40 32.00 Subtotal Other manufacturing categories 705,187 537,282 56.70 43.30 All manufacturing categories $1,242,469 100.00 Source: United States Bureau of the Census 54 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 A further point of major significance is related not to the dependence of economic activity upon the availability of minerals for direct use as materials , but to the direct and indirect interdependence of minerals upon each other. The production of steel requires not only iron ore, but also coke, limestone, and fluorspar. The iron and steel industry also is directly and indirectly a large consumer of fuels . In addition to the fuel consumed directly within the plants , the iron and steel industry uses 10 percent of the total electrical power consumed by all manufacturing industries within the United States . Although the principal materials used in the manufacture of aluminum are bauxite and cryolite , the aluminum industry is one of the greatest power consumers of the nation and thus , indirectly, of mineral fuels. Average power consumption in primary aluminum production is approximately 1 1/2 million kilowatt hours per worker per year. This means that for every eight workers employed in primary aluminum production, enough electric power is used to keep one miner, on the average , busy mining coal to generate that power. Thus , if a new 2 ,400 man plant were to come into the area south of East St. Louis , as has been reported , full time work might be anticipated also for 300 miners to produce the coal requisite for power generation. Almost every area in the United States is clamoring for new industry and new development. Illinois and Missouri possess a combination of resources that can scarcely be matched . REFERENCES Bell, A. H. , Oros , M . O. , Van Den Berg, Jacob, Sherman, C. W. , and Mast, R. F. 1961, Petroleum industry in Illinois, 1960: Illinois Geol. Survey Illinois Petroleum 75 . Bell, A. H. , 1961, Underground storage of natural gas in Illinois: Illinois Geol. Survey Circ. 318. Bishop, O. M. , 1949, The mineral industry of Missouri in 1946 and 1947 with total production summarized: Missouri Div. of Geol. Survey and Water Resources Information Circ. 4. Bradbury, J. C. , 1959, Barite in the southern Illinois fluorspar district: Illinois Geol. Survey Circ. 265. Buehler, H. A. , 1907, The lime and cement resources of Missouri: Missouri Div. of Geol. Survey and Water Resources , 2nd series , v. VI. Cady, G. H. , and others, 1952, Minable coal reserves of Illinois: Illinois Geol. Survey Bull. 78. Chamber of Commerce of Metropolitan St. Louis, 19 60, New mineral developments in S . E. Missouri: St. Louis Commerce, Dec 1960, p. 13-16. ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Christiansen, C. R., 1962, Iron ore mining in Missouri: Skillings" Mining Review, v. 51, no. 5, p. 1, 8-13. Finger, G. C, Risser, H. E., and Bradbury, J. C, 1960, Illinois fluorspar: Illinois Geol. Survey Circ. 29 6. Hayes, W. C, 1957, Exploration and development of sedimentary iron ores of Missouri: Missouri Div. of Geol. Survey and Water Resources Infor- mation Circ. 14. Hayes, W. C, 1959, Geology and exploration of Missouri iron deposits: Missouri Div. of Geol. Survey and Water Resources Miscellaneous Publication. Hensen, Floyd, 1961, Seventy-third annual report of the Division of Mine Inspec- tion: Missouri Dept. of Labor and Industrial Relations, Springfield, Missouri. Jackman, H. W., Eissler, R. L., and Reed, F. H., 1956, Coking coals of Illi- nois. Their use in blends for metallurgical coke: Illinois Geol. Survey Circ. 219. Lamar, J. E., Machin, J. S., Voskuil, W. H., and Willman, H. B., 1956, Pre- liminary report on Portland cement materials in Illinois: Illinois Geol. Survey Rept. Inv. 195. Lamar, J. E., 1961, Uses of limestone and dolomite: Illinois Geol. Survey Circ. 321. Muilenburg, G. A., 1957, Barite mining and production in Missouri: Missouri Div. of Geol. Survey and Water Resources Miscellaneous Publication. National Coal Association, 1961, Steam-electric plant factors: Washington, Dept. of Economics and Transportation, 11th edition, July, 1961. Risser, H. E., 1962, Economic trends favoring the use of Illinois coal for metal- lurgical coke: Illinois Geol. Survey Circ. (in press) . Smith, W. H., 1957, Strippable coal reserves of Illinois. Part 1: Illinois Geol. Survey Circ. 228. Smith, W. H., 1958, Strippable coal reserves of Illinois. Part 2; Illinois Geol. Survey Circ. 260. Smith, W. H., 1961, Strippable coal reserves of Illinois. Part 3: Illinois Geol. Survey Circ. 311. U. S. Army Corps of Engineers, 1961, Waterborne commerce of the U. S. Part 3 — Waterways and harbors— Great Lakes: Washington, U. S. Govt. Print- ing Office. U. S. Bureau of the Census, 1948, Census of manufactures, 1947. Fuels and electric energy consumed. Report MC203: Washington, U. S. Govt. Printing Office. Wall Street Journal, 1962, Central Road to begin 700-mile mine-to-plant coal shuttle service: Wall Street Journal, April 6, 1962, p. 4. 56 ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 SELECTED SUPPLEMENTAL LIST OF MINERAL RESOURCE PUBLICATIONS CLAY AND SHALE Illinois State Geological Survey Further Investigations of Illinois Fire Clays, Bulletin 38 D, 1921, 149 p. Refractory Clays of Calhoun and Pike Counties, Illinois, Report of Investigations 22, 1931, 44 p. Illinois Surface Clays as Bonding Clays for Molding Sands, Report of Investigations 104, 1945, 41 p. Clay and Shale Resources of Extreme Southern Illinois, Report of Investigations 128, 1948, 107 p. Pottery Clay Resources of Illinois, Circular 233, 1957, 8 p. Ceramic Tests of Illinois Clays and Shales, Circular 303, 1960, 72 p. Missouri Division of Geological Survey and Water Resources The Geology and Bleaching Clays of Southeast Missouri, Biennial Report of the State Geologist, Appendix 1, 1935, 78 p. Further Investigations of Southeastern Missouri Clays, Biennial Report of the State Geologist, Appendix 1, 1941, 48 p. Geology of the Fire Clay Districts of East Central Missouri, Second Series, Volume XXVIII, 1943, 250 p. Study of Missouri Shales for Lightweight Aggregate, Report of Investigations 23, 1958, 39 p. Kaolin Deposits Near Glen Allen, Bollinger County, Missouri, Miscellaneous Publication, 1960, 19 p. Illinois State Geological Survey Classification and Selection of Illinois Coals, Bulletin 62, 1935, 354 p. Analysis of Illinois Coals, Supplement to Bulletin 62, 1948, 77 p. Coal in the Future Energy Market, Circular 310, 1960, 15 p. Effects of Outdoor Storage of Illinois Steam Coals, Circular 313, 1961, 10 p. Shipping Coal Mines Map, 1961. ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Missouri Division of Geological Survey and Water Resources The Coal Deposits of Missouri, Second Series, Volume XI, 1912, 503 p. Coal Production, Distribution, and Consumption in Missouri, Information Circular 3, 1949, 52 p. IRON AND STEEL Illinois State Geological Survey Fuels and Power in the Iron and Steel Industry, Reprint Series 1957P, 5 p. Economic Aspects of Direct Reduction of Iron Ore in Illinois, Circular 283, 19 59, 19 p. Missouri Division of Geological Survey and Water Resources The Iron Ores of Missouri, Second Series, Volume X, 1912, 434 p. Pyrites Deposits of Missouri, Second Series, Volume XXX, 1945, 482 p. Brown Iron Ore Locations in Howell County, Missouri, Miscellaneous Publication, 1954, 8 p. The Brown Iron Ore Resources of Missouri, Miscellaneous Publication, 1954, 4 p. Brown Iron Ore Locations in Oregon County, Missouri, Miscellaneous Publication, 1954, 7 p. List of Brown Iron Ore Deposits, Wayne County, Missouri, Miscellaneous Publi- cation, 1957, 14 p. OIL AND GAS Illinois State Geological Survey Geology and Oil Possibilities of Extreme Southern Illinois, Report of Investigations 71, 1940, 71 p. Future Oil Possibilities of the Eastern Interior Basin, Circular 169, 1951, 13 p. Oil Resources and Possibilities in Illinois, Illinois Petroleum 72, 1955, 12 p. Glacial Drift Gas in Illinois, Circular 29 2, 1960, 59 p. Developments (Oil) in Illinois in 1960, Reprint Series 1961 Q, 1961, 7 p. Missouri Division of Geological Survey and Water Resources Northeast Missouri's Oil Possibilities Improve, Report of Investigations 21, 1956, 2 p. ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 SAND, GRAVEL, AND SILICEOUS MATERIALS Illinois State Geological Survey Natural-Bonded Molding Sand Resources of Illinois, Bulletin 50, 1925, 183 p. Geology and Economic Resources of the St. Peter Sandstone in Illinois, Bulletin 53, 1928, 175 p. Progress Report on the Study of Southern Illinois Silica as a Pottery Material, Report of Investigations 24, 1932, 7 p. Feldspar in Illinois Sands— A Study of Resources. Report of Investigations 79, 1942, 87 p. Southern Illinois Novaculite and Novaculite Gravel for Making Silica Refractories, Report of Investigations 117, 1946, 55 p. Sands and Silts of Extreme Southern Illinois — A Preliminary Report, Circular 184, 1952, 28 p. Siliceous Materials of Extreme Southern Illinois, Report of Investigations 166, 1953, 39 p. Sandstone Resources of Extreme Southern Illinois— A Preliminary Report, Report of Investigations 188, 1955, 21 p. Missouri Division of Geological Survey and Water Resources The Sand and Gravel Resources of Missouri, Second Series, Volume XV, 1918, 214 p. Illinois State Geological Survey Limestone Resources of Illinois, Bulletin 46, 19 25, 392 p. Illinois Building Stones, Report of Investigations 184, 1955, 25 p. Chemical Analyses of Illinois Limestones and Dolomites, Report of Investigations 200, 1957, 33 p. Limestone Resources of Extreme Southern Illinois, Report of Investigations 211, 1959, 81 p. Salem Limestone in Southwestern Illinois,. Circular 284, 1960, 32 p. Directory of Illinois Limestone and Dolomite Producers, Mineral Economics Brief, July, 1961, 21 p. Uses of Limestone and Dolomite, Circular 321, 1961, 41 p. ILLINOIS - MISSOURI MINERAL RESOURCE COMPLEX Missouri Division of Geological Survey and Water Resources The Quarrying Industry of Missouri, Second Series, Volume II, 1904, 371 p. Rock Wool Resources in Central Missouri, Biennial Report of the State Geologist, Appendix 2, 1937, 24 p. Occurrence of Dolomite in the Fredericktown Area, Madison County, Missouri, Biennial Report of the State Geologist, Appendix 2, 1943, 16 p. Missouri Marble, Report of Investigations 3, 1946, 47 p. Limestones and Dolomites in the St. Louis Area, Report of Investigations 5, 1947, Illinois State Geological Survey Groundwater Geology in Southern Illinois, Circular 212, 1956, 25 p. Groundwater Geology in South-Central Illinois, Circular 225, 1957, 30 p. Groundwater Geology in Western Illinois, South Part, Circular 232, 1957, 28 p. Groundwater Geology in East-Central Illinois, Circular 248, 1958, 36 p. Missouri Division of Geological Survey and Water Resources Underground Waters in St. Louis County and City of St. Louis, Missouri, Biennial Report of the State Geologist, Appendix 5, 1935, 11 p. Ground Water Supplies in Missouri, Miscellaneous Publication, 1945, 5 p. Surface Waters of Missouri (Stream Flood Records) 1940-1949, Second Series, Volume XXXIV, 1952, 934 p. Groundwater Reports (Separate reports discuss the water possibilities in the glacial drift of the following counties of Eastern Missouri) Putnam County, Report 4, 81 p. Sullivan County, Report 10, 7 p. linn County, Report 11, 10 p. Chariton County, Report 12, 14 p. Water Resources Map (no date). ILLINOIS STATE GEOLOGICAL SURVEY CIRCULAR 337 Illinois State Water Survey Preliminary Investigation of Ground-Water Resources in the American Bottom in Madison and St. Clair Counties, Illinois, Report of Investigations 17, 1953, 28 p. Potential Water Resources of Southern Illinois, Report of Investigations 31, 1957, 97 p. U. S. Geological Survey Water Resources of the St. Louis Area, Missouri and Illinois, Circ. 216, 1952, 55 p. Illinois State Geological Survey Circular 337 60 p., 14 figs., 18 tables, 1962 Printed by Authority of State of Illinois, Ch. 127, IRS, Par. 58.25. CIRCULAR 337 ILLINOIS STATE GEOLOGICAL SURVEY URBANA