I.B R.A-RiY OF THE UNIVERSITY OF ILLINIS 630.7 zui NON CIRCULATING CHECK FOR UNBOUND CIRCULATING COPY EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN By R. J. Mutti Max R. Langham Bulletin 653 UNIVERSITY OF ILLINOIS AGRICULTURAL EXPERIMENT STATION CONTENTS SOURCES OF DATA AND METHODS OF ANALYSIS 3 MOISTURE CONTENT OF CORN 5 Average monthly moisture content 5 Year-to-year variations 8 Relation to weather 1 COSTS OF STORING EAR CORN 15 Costs due to moisture loss 15 Variable costs 17 Effect of NSA on variable costs 19 Fixed costs 20 RETURNS FROM STORED EAR CORN COMPARED WITH STORAGE COSTS 22 Within the crop year 22 Among crop years 26 SUMMARY 27 APPLICATION OF FINDINGS 29 APPENDIX. ..30 Special acknowledgment is due August E. Bader, Maurice D. Campbell, Andrew Homan, Bert Hopkins, Raymond McWard, Dale Sands, Harold B. Steele, and Homer G. Sturm for their helpful cooperation in making this study possible. These men were the managers or proprietors of the elevators from which data were secured. Urbana, Illinois February, 1960 Publications in the Bulletin series report the results of investigations made or sponsored by the Experiment Station Effects of Moisture Losses on Costs of Storing Ear Corn By R. J. MUTTI and MAX R. LANGHAM* NEW METHODS OF HARVESTING AND STORING CORN and government price-support programs offer alternatives to farmers in ways of marketing corn. This study presents information concerning costs of storing ear corn that should help farmers in deciding which alternative to select. 2 Two-thirds of the sales of corn made by Illinois farmers have taken place after January 1, and more than one-third after May I. 3 Farmers thus have large investments in stored corn and storage facilities. Cash- grain farmers make these investments in an effort to maximize returns from their corn crop, hoping that the costs involved in holding the corn will be lower than the seasonal increase in price. Among the costs of storing ear corn are those related to loss of moisture during the storage period. The purpose of this study was to analyze such moisture losses and to determine their effect on storage costs. SOURCES OF DATA AND METHODS OF ANALYSIS The basic data on moisture content of corn were secured from offi- cial inspection certificates of all corn shipments made by eight firms located in important corn-producing areas in Illinois (Fig. I). 4 Cash- *R. J. MUTTI, Professor of Agricultural Marketing; MAX R. LANGHAM, Fellow in Agricultural Economics. 2 For a recent study of management and costs of field-shelling and artificial drying of corn, see Illinois Agricultural Experiment Station Bulletin 638. 8 Computations from data published by the Illinois Cooperative Crop Re- porting Service for the period 1948-49 through 1957-58 show that the average percent of total corn sales made in each month by Illinois farmers was: Octo- ber, 12.0; November, 15.2; December, 7.9; January, 8.8; February, 6.3; March, 8.0; April, 7.6; May, 7.7; June, 7.2; July, 6.5; August, 7.0; September, 5.8. 4 It is assumed that the moisture recorded on the inspection certificate is representative of that of corn sold from farms in the area. Although elevator blending and mixing operations eliminate the extreme variations in moisture content of corn brought in by individual farmers, carlot sales from the elevator should be representative of corn in the area. Firms from which data were secured did not use artificially dried or CCC corn during the period studied. On individual farms, moisture content of corn at harvest may differ from the average because of differences in date of planting, maturity requirements for different seed varieties, type of soil and its fertility balance, and protection of the field from prevailing winds. The rate of shrinkage after harvest may also differ from the average on individual farms because of differences in the cleanliness of the corn that is stored, and the design, size, condition, and loca- tion of the crib. BULLETIN No. 653 [February, Location of elevator firms from which moisture content data were secured. (Fig. 1) grain farms predominate in every area except the western, where they rank second in number to livestock farms. Data were secured for as many different crop years as records at each point permitted. Computations of the average monthly moisture content of corn at each location were made for individual crop years for periods of eight to fourteen years, depending on the records that were available. The years studied ranged from 1942-43 through 1956-57. A nine-year average, 1947-48 through 1955-56, was computed for all locations. The average accumulated percentage loss in weight of corn from har- vest to succeeding months of the crop year was calculated for each of the eight locations, as was the "net shrinkage allowance" (the amount by which the value of the reduction in moisture discount exceeded the value of the loss in weight of the corn). Data on temperature and precipitation from U. S. Weather Bureau records were used to observe the relation of these weather factors dur- ing the growing season to the moisture content of corn at harvest at Dorans. In a correlation analysis, temperature and relative humidity were used as independent variables to determine the relation of these two weather factors to changes in the moisture content of corn stored in the Fisher area. 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN Table 1. Average Monthly Moisture Content of New-Crop Corn Shipped From Eight Selected Locations in Illinois, 1947-48 through 1955-56 Month Earlville Peotone Fisher El Paso* Swan Creek Palmer Dorans West Salem Oct. 20 7 22.1 19.9 19.9 20.0 19.7 18.9 17.0 15.0 13.9 13.2 13.1 12.7 17.3 17.1 17.6 17.6 17.5 17.1 16.1 14.7 13.5 13.2 12.9 12.6 percent 17.6 17.9 16.9 17.3 17.7 17.6 16.9 17.7 17.3 17.7 16.9 17.1 15.6 16.1 13.9 14.8 13.5 14.3 13.3 13.8 12.5 13.7 12.2 13.0 17.5 16.9 16.9 17.0 17.2 16.7 15.8 14.8 13.5 13.2 13.2 12.6 17.3 17.1 17.3 17.3 17.3 17.0 16.2 15.0 14.2 13.8 13.4 12.9 17.8 17.8 17.7 17.7 17.6 16.5 15.4 15.0 14.6 14.4 13.4 12.1 .. 19.5 Dec ... 19.4 19.6 Feb ... 19.5 Mar ... 18.8 Apr .. 16.9 May . . . 15.0 June ... 13.6 July .. 13.3 Aug ... 13.2 Sept. . . 13 2 Data cover 1947-48 through 1954-55. Estimated costs of storing corn were developed from the data on moisture losses given in this report, from earlier research studies, and from data obtained from the trade and other sources. An index of seasonal price variations in No. 3 yellow corn at Chicago for the period 1947-48 through 1955-56 and price changes in individual crop years from harvest until May were computed. Cumulative costs of storing corn were compared with market price rises to ascertain the profitability of storing corn at the selected locations. MOISTURE CONTENT OF CORN Average monthly moisture content During the crop years 1947-48 through 1955-56, the average mois- ture content of corn shipped at harvest from the two northern loca- tions was considerably higher than that from the other six areas, and the greatest reduction in corn moisture occurred at these two locations (Table 1). Earlville is located slightly farther north than Peotone, but the corn shipped from Peotone averaged somewhat higher in mois- ture. Farmers in the Peotone area feel that fogs from Lake Michigan are largely responsible for the high moisture content of corn there. By May the moisture content of corn differed by only 0.3 percent among seven of the eight locations. At all locations, it averaged less than 15.5 percent. 1 Moisture content dropped to 13.2 percent or below by September at all locations. 1 Since moisture discounts end when corn moisture reaches 15.5 percent, loss of moisture beyond 15.5 percent is a direct cost of storing corn, no longer offset by a reduction in moisture discounts. BULLETIN No. 653 [February, Table 2. Average Monthly Moisture Content of New-Crop Corn Shipped From Eight Selected Locations in Illinois in Individual Crop Years 1 Crop year Oct. Nov. Dec. Jan. Feb. Mar. Apr. May June July Aug. Sept. Earlville, 1946-47 through 1955-56 percent 1946-47... ... 20.3 20.3 19.5 17.2 16.0 15 ,4 14 .5 13 .2 12 ,7 1947-48 21.1 21.5 21.1 21.4 19.7 16.8 15.2 13 .2 13 .2 13 .3 12 ,9 1948-49 23 8 23.1 21.3 21.7 22.1 21.6 18.0 15.4 13 S 13 4 1 <, 2 1 < ? 1949-50 18 7 17 4 15 8 17.2 17.6 17.2 16.1 16.0 1 > s 12 8 12 8 1 } ? 1950-51 2.5. 8 20.5 20.0 21.6 20.8 20.3 18.6 16.1 15 14 .5 13 .<> 13 ,9 1951-52 23.9 22.9 23.4 22.9 21.9 18.6 15.0 14 ? 13 8 13 ? 13 3 1952-53 18 8 16.1 17.6 17.3 17.0 17.0 16.6 1953-54 18. 3 16.5 16.3 16.4 16.2 15.7 15.3 13.8 13 .2 12 .9 13 .5 13 1 1954-55 ) > 6 19 7 21 20 7 19.7 19 17.9 14.5 13 (, 13 () 12 1 12 6 1955-56 18. 9 17.4 17.9 17.4 17.4 16.6 14.5 14.0 13. 2 13 ,0 13 .0 Average 20 7 19.5 19.4 19.7 19.5 18.8 17.0 15.1 13 .8 13 .5 13.2 13 .1 6 S7 8.16 6.41 5.87 5.50 4.59 1.90 .75 8S 44 1 1 If. ? Sfi 2 86 2 53 2 42 2 35 2 14 1 38 87 04 C>6 SS 40 Peotone, 1942-43 through 1955-56 1942-43 . . . 19.8 19.6 20.3 20.9 17.8 15.4 14.9 13 6 13 .3 13 .3 1943-44 26 6 25 3 25 1 23 5 21.9 20 9 22.8 17.2 15 13 12 1 1 S 1 1944-45 21 8 20.3 19.8 21.1 20.7 19.9 17.2 16.3 15.4 13 .0 13 .3 1945-46 25 8 23.9 23.3 23.4 22.2 20.3 18.2 13.5 14 4 12 ? 11 8 12 1 1946-47 2S 5 23.4 20.9 20.6 20.6 20.7 19.0 16.8 15 .7 14 .5 13 .6 1947-48 26 ,3 22.1 23.1 22.0 20.8 20.9 17.6 15.5 13 .5 12 .9 12 .4 12 .1 1948-49 27 6 24.9 23.7 23.3 23.1 21.9 18.5 15.5 14 4 13 <) 13 6 13 ? 1949-50 19 7 17.2 17.4 18 18 6 18.0 17.0 15.1 12 9 12 6 12 6 1 s S 1950-51 23 7 21.3 22.3 21.4 21.4 20.5 18.7 16.7 15 .0 13 .8 14 .2 13 .7 1951-52 24 9 25 4 24.3 24 7 23 2 21 6 19 2 15 5 14 6 14 2 1S 4 1 ? <) 1952-53 20. Q 17.4 17.0 17.7 18.1 16.8 16.0 14.6 1 s 12 <) 1 1 n 11 (S 1953-54 16.4 14.2 14.4 15.3 15.4 15.3 14.5 14.3 13 .2 12.0 12 .5 12.8 1954-55 ^0 1 18.8 19 19 2 19.1 18 5 16 1 13 5 1 ^ s 12 o 1 } ? 11 8 1955-56 . 1<> 17.8 17.9 18.1 17.8 17.0 15.3 14.4 13 4 13 1 1 S 1 1 ' S Average 22 2 20.8 20.6 20.6 20.3 19.3 17.5 15.3 14 .3 13 .2 13 .0 12 .8 Variance 12 40 12.20 10.24 7.29 4.87 4.16 4.54 1.38 81 S> 32 45 Standard deviation 3 ,54 3.49 3.20 2.70 2.20 2.04 2.13 1.18 .'JO .70 .56 .67 Fisher, 1944-45 through 1955-56 1944-45... 19.7 19.3 19.9 19.2 16.9 15.6 15 .2 14 .8 14 .6 13 .2 1945-46 19.2 19.0 19.0 18 16 9 15 8 14 2 1 1 f, 12 4 12 <) 1 ' 4 1946-47 20 6 19.9 19.0 18.8 18.6 18.2 17.0 15.6 15 .0 14 .5 12 .9 12 .8 1947-48 20.4 22.3 20.7 19.4 18.8 17.1 15.3 13 .2 13.6 13.3 12 6 1948-49 1<> .7 19.1 19.8 18.6 18.3 17.9 16.6 14.7 13 6 13 6 13 .4 12 .9 1949-50 17 .1 15.9 15.8 16.6 16.5 16.9 16.1 14.2 12 .6 12 .<> 12 .9 13 .2 1950-51.. 17.5 18.5 19 18 7 18 4 16 9 17 1 } 8 14 1 1 S s 1 } S 1951-52 18 .8 19.5 18.9 19.2 19.0 18.4 17.4 15.5 14 13 .0 12 .5 12 .5 1952-53 17 .7 16.4 16.8 16.8 16.9 16.3 15.6 14.6 13 .9 12 .8 12 .5 11 .7 1953-54 1 < T, 12.5 13.6 13 9 14 6 14 5 14 2 13 6 l } 1 12 S 1 1 7 1 1 6 1954-55 17 .0 16.6 16.6 17.6 17.4 16.5 15.8 13.9 13 .8 13 8 12 .6 12 .0 1955-56 17 5 15.9 16.4 16.4 16.8 16.6 14.8 13.7 13 .6 13 .0 13 .5 13 .2 Average 17 .7 17.5 18.0 18.0 17.8 17.4 16.2 14.8 13 .8 13 .4 13 .0 12 .6 Variance 4 .81 5.58 5.26 3.30 2.19 1.79 .97 1.01 .53 .04 .52 .39 Standard deviation 2 .20 2.36 2.29 1.82 1.48 1.34 .98 1.00 .73 .80 .70 .62 El Paso, 1947-48 through 1954-55 1947-48... 18 .5 21.1 20.9 20.1 21.0 20.5 16.5 . 1948-49 20 .0 18.3 17.9 17.5 17.7 15.7 14.0 13 .1 12 .8 12 .4 1949-50 17 .3 15.8 16.4 16.9 16.6 15.6 14.2 12 .9 12 .5 12 .6 1950-51 18 .4 17.0 18.2 16.9 17.4 16.9 15.6 14.7 14 .?. 14 4 17 .8 1951-52 17.5 19.1 17.2 17.7 15.2 15.3 13.4 13 .2 13 .2 11 .9 12 .2 1952-53 17 .1 15.6 13.5 16.0 15.6 15.9 15.9 14.5 14 A 13 .3 13 .0 12 .0 1953-54 14 .6 13.9 14.2 14.7 14.8 14.4 12.6 13 .2 12 <) 12 12 .2 1 954-55 17 6 16.2 16.7 16.4 17.6 15.9 13.8 12 6 13 12 .5 12 1 Blank spaces indicate that no corn was shipped during the month. (Table is concluded on next page) 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN Table 2. Concluded Crop year Oct. Nov. Dec. Jan. Feb. Mar. Apr. May June July Aug. Sept. El Paso concluded percent Average 17.6 16.9 17.7 16.9 17.3 16.9 15.6 13.9 13.5 13.3 12.5 12.2 Variance 2.36 4.04 6.22 2.49 3.39 2.81 .32 .44 .46 .24 .15 .04 Standard deviation 1.54 2.01 2.49 1.58 1.84 1.68 .57 .66 .68 .49 .39 .20 Swan Creek, 1946-47 through 1955-56 1946-47 20.4 22.4 20.8 20.7 19.0 18.5 17.8 15.7 15.9 14.4 1947-48 19.6 18.0 19.5 18.5 17.7 17.0 14.2 12.4 1948-49 19.3 18.4 17.9 18.8 16.7 16.6 13.8 14.3 13.9 13.5 1949-50 . . . . . 16.9 14.2 15.4 16.1 16.7 15.4 14.5 14.3 13.0 13.1 13.2 1950-51 18.3 18.1 18.3 18.8 17.5 17.4 15.0 15.3 14.6 14.4 13.9 1951-52 22.4 21 .4 23.0 21.5 18.8 17.4 15.7 15.8 15.0 14.4 12.8 1952-53 19.3 15.5 16.2 17.6 16.8 16.9 16.3 14.7 14.1 13.4 12.7 11.9 1953-54 13.7 14.3 13.8 14.4 14.7 15.0 13.8 12.6 14.0 14.2 1954-55 . . . .. 18.6 17.4 17.2 17.1 16.0 16.0 14.0 12.1 1955-56 18.1 17.4 16.5 15.9 18.4 15.9 13.4 13.6 12.2 13.1 12.6 Averaee. . 18.2 17.8 17.9 18.1 17.9 17.3 16.2 14.9 14.5 13.9 13.7 13.0 Variance 4.48 8.71 5.68 7.19 4.28 .94 1.68 .80 1.41 .88 .42 .64 Standard deviation 2.12 2.95 2.38 2.68 2.07 .97 1.29 .89 1.19 .94 .65 .80 Palmer, 1946-47 through 1955-56 1946-47 20.8 20.1 19.2 19.4 18.9 17.9 17.4 17.2 16.2 15.3 13 4 13.3 1947-48 25.0 22.9 22.2 21 A 20.6 22.0 19.0 11.8 13.4 14 1948-49 19.1 18.3 17.8 18.2 20.5 16.0 18.0 15.3 14.3 14 13.4 1949-50 16.4 15.6 14.8 16.6 18.3 19.0 16.6 15.4 13.0 13.4 13 7 13.0 1950-51 17.3 17.0 18.5 17.8 18.0 17.2 16.9 16.0 14.3 1951-52 18.1 18.7 18.9 18.4 18.4 17.7 17.2 14.4 1952-53 15.6 14.2 14.4 15.0 15.6 15.4 14.4 13.8 12.9 12.5 12 6 ii.9 1953-54 13.8 13.3 13.2 14.6 14.1 14.0 13.9 13.3 12.7 12.1 12 ,2 12.4 1954-55 15.5 15.5 15.1 15.4 14.3 13.9 13.6 13.5 13.4 12.7 12 ,5 12.1 1955-56 17.1 16.6 17.6 16.0 14.9 14.7 14.2 13.9 13.3 14.0 13 ,8 12.9 Average 17.9 17.2 17.2 17.3 17.4 16.9 15.9 15.1 13.7 13.5 13 .2 12.7 Variance 10.16 8.27 7.57 3.47 6.03 7.08 3.28 3.24 1.74 1.11 ,69 .34 Standard deviation 3.19 2.88 2.75 1.86 2.46 2.66 1.81 1.80 1.32 1.05 .83 .58 Dorans, 1947-48 through 1955-56 1947-48 . 21.3 21 .2 22.3 20.9 20.6 20.0 18.7 16.3 14.4 14.4 13.9 13.1 1948-49 18.8 18.3 18.2 18.1 17.7 17.6 17.0 15.2 14.6 14.5 14.4 13.5 1949-50 16.3 15.7 15.8 16.6 17.0 16.5 16.4 14.5 13.9 13.5 13.9 13.8 1950-51 . ... 17.7 17.6 18.9 18.6 18.2 18.1 17.1 16.0 14.8 14.4 14.4 14.3 1951-52 19.2 19.7 19.4 19.2 19.3 18.0 17.5 15.1 14.7 13.7 13.4 13.0 1952-53 14.5 14.4 14.8 15.5 15.5 15.1 14.6 14.6 14.0 11.4 12.6 11.6 1953-54 1954-55 14.0 16.6 14.5 16.8 14.5 14.2 16.6 16.4 14.5 16.5 14.3 17.0 14.0 15.9 13.5 15.0 13.5 14.3 14.7 11.2 13.2 11.2 12.3 1955-56 . 17.0 16.1 15.8 16.4 16.5 16.0 15.1 14.5 13.7 13.7 13.6 13.2 Average 17.3 17.1 17.3 17.3 17.3 17.0 16.2 15.0 14.2 13.8 13.4 12.9 Variance 5.29 5.30 6.48 4.23 3.54 1.85 2.27 .71 .21 1.13 1.01 .88 Standard deviation 2.30 2.30 2.55 2.06 1.88 1.36 1.51 .84 .46 1.06 1.00 .94 West Salem, 1947-48 through 1956-57 1947-48 . 14.8 14.1 12.8 1948-49 18.4 17.8 17.7 17.8 17.0 16.2 H .5 14.2 14.4 12.8 12.8 1949-50 1950-51 1951-52 1952-53 18.0 17.7 17.5 16.2 19.6 17.9 17.1 15.7 20.6 17.5 16.9 20.4 18.2 17.5 20.0 17.4 16.3 16.2 14.7 is. 7 14 15 .6 15.1 .4 13.3 15.1 1953-54 1954-55 1955-56 18.6 17.4 17.6 19.5 16.5 17.2 16.8 15.5 16.3 16.6 is '.2 is .5 '.'.'.'. ii'.a 11.4 1956-57 . 17.1 17.5 17.4 Average. . 17.7 17.8 17.6 17.7 17.6 16.5 15.4 15 .0 14.6 14.4 13.4 12.1 Variance 20 1.30 2.22 2.60 1.42 .13 .32 .20 .20 .46 .42 .53 Standard deviation .45 1.14 1.49 1.61 1.19 .36 .57 .45 .45 .68 .65 .73 BULLETIN No. 653 [February, 23 22 21 H 20 UJ Q. I" 8 16 15 14 1.3 12 15.5% (DISCOUNTS END) OCT NOV DEC JAN FEB MAR APR MAY JUNE JULY AUG SEPT Regardless of moisture content at harvest, at all locations maximum mois- ture loss occurred between March and June, and moisture content declined below 15.5 percent by May. (Fig. 2) Four similar characteristics occurred in the average changes in corn moisture (Fig. 2) : 1. A decrease from October to November was common to all locations except West Salem. 2. Between November and February, the change in moisture level was small at all locations. 3. Maximum shrinkage occurred at all locations except West Salem between March and June. 4. After June, corn continued to become drier, varying among areas in the rate of moisture loss. Year-to-year variations Year-to-year variations from the average corn moisture content were generally greater during the months October through March than during the following months (Table 2). The variations at two 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN 23 22 21 20 19 18 17 16 t- 15 5 g 14 UJ a. z . 13 8 12 u. o i- S 23 8 22 U ^ 21 i O 20 19 18 17 16 15 14 13 12 EARLVILLE 1946-47 THROUGH 1955-56 . 15.5% MINIMUM MAXIMUM FISHER 1944-45 THROUGH 1955-56 "^^.^ 15.5% - \ / MINIMUM- OCT NOV DEC JAN FEB MAR APR MAY JUNE JULY AUG SEPT The year-to-year variations from average monthly corn moisture levels at Earlville and Fisher represent those at the six other locations. The greatest variations from the average occurred during October through March. (Fig. 3) 10 BULLETIN No. 653 [February, locations, one (Earlville) having a relatively high moisture content at harvest and the other (Fisher) having a relatively low moisture con- tent at harvest, are illustrated in Fig. 3. Moisture had dropped to 15.5 percent or below by the middle of May in 7 out of 7 years of record at El Paso, 7 out of 9 at Dorans, 4 out of 4 at West Salem, 6 out of 9 at Earlville, 9 out of 12 at Fisher, 5 out of 8 at Swan Creek and Palmer, and 10 out of 14 at Peotone. Relation to weather Weather conditions are mainly responsible for corn moisture levels at harvest and during the storage period. Relative humidity, hours of sunshine, wind velocity, temperature, and precipitation during the growing season and the storage period all affect the moisture content at harvest and the rate of drying while corn is in storage. The much greater loss of moisture during the spring than during the winter can be attributed to more hours of sunshine, lower relative humidity, higher temperature, and greater wind velocity. In this study weather data for two selected locations were analyzed to determine the extent to which certain weather conditions affect corn moisture content at harvest and during storage. Moisture content at harvest. To observe the relation of moisture content of corn at harvest to precipitation and temperature during the growing season, weather data for a nine-year period, 1947-1955, from a single weather station (Mattoon) near one grain shipping point (Dorans) were analyzed (Table 3). 1 Relation to precipitation. During three years 1947, 1950, and 1951 the moisture content of corn at harvest was above the nine- year average and precipitation prior to harvest (April through Octo- ber) was above normal. However, high-moisture content at harvest was not always related to above-normal precipitation during the growing season; in 1948 corn moisture was above average but precipitation was considerably below normal. Moreover, in 1947, when corn moisture content at harvest was highest for the nine years, precipitation for the entire growing season averaged only 5 percent above normal. In that year precipitation was 50 percent above normal during the land- preparation and planting season (April, May, and June), but 15 per- cent below normal during August, September and October. Delayed planting, due to the heavy spring rainfall, and an early frost were major reasons for the high moisture in the 1947 corn crop. 'The weather station at Mattoon is about five miles from Dorans, and weather data from the Mattoon Station should closely represent weather at Dorans. 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN 11 Table 3. Deviation of Temperature and Precipitation From Normal During Growing Season, Mattoon, Illinois, 1947-1955" Year Average corn moisture content at Deviation of temperature from normal during growing season Deviation of pre- cipitation from normal during growing season harvest b Above Below Above Below 1947 d .. percent 213 percent 2 4 percent 5 1 1948 .... 18 8 6 18 1949 . 16 3 5 8 7 1950 17 7 2 1 13 8 1951 19.2 1.7 25.9 1952 14.5 8 17.2 1953 14 24 27.1 1954 16 6 41 18.9 1955 17 3 2 40 Average 17 3 Source: U. S. Department of Commerce. Weather Bureau, Ciimatological Data, Illinois Section, Vol. 52-60, No. 13. 1947-1955. b Corn harvested in October and shipped from Dorans. c Growing season is April through October. d No weather data for 1947 were available from the Mattoon Weather Station. Data for this year were taken from the record of Charleston, Illinois, which is about ten miles from Dorans. The moisture content of corn at harvest was below the nine-year average during five years. In four of these five years, precipitation during the growing season was below normal. In 1953, corn averaged the driest and precipitation averaged the lowest among the nine years of record. In 1955, the moisture content of corn was also below average but precipitation was above normal; early planting, due to below-normal precipitation and above-normal temperature during April, May, and June, was the main reason for the lower moisture that year. Observations of as short a period as reported here are inadequate to draw positive conclusions concerning the effect of precipitation during the growing season on the moisture content of corn at harvest. The data indicate that high precipitation is associated with high- moisture corn, but other factors can offset this relationship. Relation to temperature. During seven of the nine years studied, the temperature during the growing season averaged above normal. In five of these seven years, the moisture content of corn at harvest was below the 1947-1955 average. In the two years when temperature dur- ing the growing season was below normal, the October moisture content was above average. These findings suggest that an above-normal temperature during the growing season is more conducive than a below-normal temperature to a low corn moisture content at harvest. 12 BULLETIN No. 653 [February, But other factors may be of overriding importance, for in 1947, with an above-normal temperature during the growing season, the corn moisture content in October was by far the highest in any of the nine years analyzed. Moisture content during storage. The relation of moisture content of corn during storage to temperature and relative humidity was studied, using data for Dorans and for Fisher. In the Dorans study, changes in corn moisture content were related to average monthly temperatures. In the Fisher study, corn moisture content was related to average trimonthly temperature and relative humidity, taking into account the moisture content during the first three months of storage. Relation to temperature. In the Dorans study, average temperatures for the months December through September during the period 1947- 48 through 1955-56 were related to month-to-month changes in corn moisture content (Fig. 4). The results are summarized below: ri . . Months when mean temperature was: from preceding month Increases Below 37 F. (percent) 42 Above 37 F. (percent) 8 No changes 8 9 Decreases . . . 50 83 Less than half of a percentage point. . . (42) (27) Half of a oercentaee ooint or more . . (8) (56) When monthly temperatures were below 37 F. increases in mois- ture content occurred almost as often as decreases. At temperatures above 37 F. decreases in moisture content occurred more than four- fifths of the time. Monthly decreases in moisture content not only occurred a greater percent of the time at temperatures above 37 than below, but they also exceeded half of a percentage point much more frequently. 1 In the Fisher study, four correlation analyses were made using temperature and relative humidity as independent variables. Two analyses were made for eight years when the average moisture content of corn exceeded 18 percent during November, December, and Jan- uary ("wet" years); in one, temperature was the only independent 1 Data in Fig. 4 show wide differences in corn moisture changes at a given temperature, indicating that other factors also affect corn moisture changes. Correlation analyses yielded correlation coefficients of 0.348 with a linear fit and 0.426 with a curvilinear (parabolic) fit. The estimating equations are given in the appendix (page 32). 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN 13 IN CORN MOISTURE DEVIOUS MONTH > ro o '/ . . - v UJ -5 2 *% J. ' . . . ~ >i 2 PERCENT CHAN CONTENT FRC i i M fM * *; * . i i i i i i i i i 11*1 20 25 30 35 40 45 50 55 60 65 70 MONTHLY MEAN TEMPERATURE, F. 75 80 When monthly mean temperatures were below 37 F., corn moisture con- tent increased from the previous month almost as often as it decreased, whereas at temperatures above 37 F. increases in moisture content were relatively infrequent. The data shown are for Dorans for the months Decem- ber through September for the period 1947-48 through 1955-56. (Fig. 4) variable, and in the other, temperature and relative humidity were both used as independent variables. Two similar analyses were made for six years when the average moisture content was less than 18 percent from November through January ("dry" years). The estimating equations and data are given in the appendix (pages 30-32). The analyses showed that, insofar as temperature was concerned: (1) A rise in temperature had a greater influence in reducing the moisture content of corn in "wet" years than in "dry" years. During the "wet" years the corn lost 0.13 to 0.14 percent moisture with each increase of 1 degree in temperature, whereas during the "dry" years the corn lost 0.06 to 0.08 percent moisture with each increase of 1 de- gree in temperature. 1 (2) Differences between "wet" and "dry" years in the moisture content of corn averaged 2.2 percent when temperature was 34 F., 1.4 percent when temperature was 52 F., and only 0.4 percent when temperature was 71 F. The difference between "wet" and "dry" years had nearly disappeared by summer (Fig. 5). Relation to relative humidity. In a laboratory study made in 1926, 1 No significant difference in temperature was found between "wet" and "dry" years; thus the differences in the rate of moisture loss may be attributed to differences in the November-January moisture content of the corn stored. 14 BULLETIN No. 653 [February, 20 19 gie OL o 16 fc H.5 LU '< UJ 12 "DRY "YEARS A I I I J I 1 I I 25 30 35 40 45 50 55 60 65 70 75 80 MEAN TEMPERATURE, F. In years when corn moisture averaged above 18 percent during November through January ("wet" years) average corn moisture losses in the Fisher area were more rapid as temperatures increased than in years when November- January corn moisture content averaged below 18 percent ("dry" years). (Fig. 5) Alberts 1 found the moisture content of corn exposed to different levels of humidity to be as follows: Relative humidity, perct. 10 20 30 40 50 60 70 80 90 Corn moisture, perct. 7 8 9 10 11.5 13 15 17 20 In the present study, the two correlation analyses using two inde- pendent variables (see the appendix, page 32) showed that, insofar as relative humidity was concerned: (1) An increase in relative humidity had a greater influence in increasing the moisture content of corn in "dry" years than in "wet" years. A 1 -percent increase in relative humidity appeared to have about twice as much effect in increasing the moisture content of "dry" corn in storage than of "wet" corn. 1 H. W. Alberts, Moisture Content of Corn in Relation to Relative Humidity and Temperature of the Atmosphere, Jour. American Society of Agronomy, Vol. 18, November, 1926, p. 1033. 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN 15 (2) Changes in the moisture content .of corn were affected more by changes in temperature than by changes in relative humidity when corn was "wet," but in "dry" corn, a change in relative humidity had a slightly greater effect than a change in temperature. COSTS OF STORING EAR CORN Costs due to moisture loss Loss of moisture through natural drying of stored ear corn de- creases the weight, leaving a smaller amount to be sold at the end of the storage period (Table 4). Loss of moisture is also accompanied by a decrease in moisture discounts, resulting in an increase in the value of corn. 1 Shrinkage due to moisture loss will be a cost of storage only if the value of the loss in weight exceeds the value of the decrease in moisture discounts. Table 4. Average Accumulated Percentage Loss in Weight of Corn Shipped From Eight Selected Locations in Illinois" Fr0m untu" N V ' Earlville Peotone Fisher El Paso Swan Creek Palmer Dorans West Salem Dec .87 .50 .75 .60 .73 .89 .31 .63 .95 .06 1.14 1.14 1.51 2.73 4.85 7.32 8.40 9.56 9.77 9.98 -.49 -.49 -.24 .24 1.67 3.29 4.41 4.85 5.29 5.70 percent -.61 .36 - -.12 .36 1.90 2 3.83 3 4.24 4 4.50 4 5.37 4 5.69 5 .12 .12 .12 ,85 .15 ,64 09 ,76 98 .75 .48 .36 .24 .84 2.02 2.94 4.52 4.74 5.07 5.61 -.12 -.12 -.12 .24 1.19 2.59 3.50 3.94 4.39 4.94 1 2 3 3 3 5 6 .24 .12 .24 .56 .84 .29 .75 .97 .08 .48 Feb Mar 1 Apr. . . . . . 3 May 5 June. . 7 July 7 Aug 7 Sept. . 8 average percent of dry matter content of corn shipped during Oct. and Nov. Calculated as follows: 100 percent The percent of dry average percent of dry matter content of corn shipped during each month. matter content was determined by subtracting the average moisture content shown in Table 2 from 100 percent. Since moisture loss may or may not be a cost of storage, the term "net shrinkage allowance" (NSA) has been applied to the positive or negative cost resulting from moisture loss. When NSA is positive, shrinkage is a negative cost, or a credit to the storage operation. When NSA is negative, shrinkage due to moisture loss is an actual cost of storage. Maximum accumulated NSA represents the maximum gain from natural drying. 1 The discount schedule used in this report is the same, except where other- wise indicated, as that used by the Illinois grain trade in 1958-59: 1 cent for each 0.5 percent or fraction thereof above 15.5 percent moisture. 16 BULLETIN No. 653 [February, Table 5. Average Accumulated Net Shrinkage Allowance on Corn Shipped From Eight Selected Locations in Illinois" From Oct.- Earl- Nov. until ville Peo- tone Fisher El Paso Swan Creek Palmer Dorans West Salem Dec .... 1 .20 .54 .31 .51 .38 .11 .69 .37 .05 .94 -!oi b .64 1.49 3.34 4.68 3.60 2.44 2.23 2.02 .47 .47 .23 .77 1.36 1.71 .59 .15 -.29 b -.70" cents per bushel -.42 b .lib .65 -.89 b .12 -.lib .65 .18 1.12 .89 .17 1.36 - .24 b .91 -.50 b .24 -1.37 b .02 -1.69 b -.75 b .54 1.11 .77 1.19 2.00 2.06 .48 .26 -.07 b -.61b .12 .12 .12 .77 .83 1.41 .50 .06 -.39 b _ 94b -.23> -!23 b 1.47 2.16 1.71 1.25 1.03 - .08 b -1.48 b Feb 1 1 Apr 3 May 4 June 2 July 2 . . 2 Sept 1 a Net shrinkage allowance was computed with the formula: NSA= PtQt PbQb. NSA = Net shrinkage allowance from the beginning of storage (October-November) until the middle of a subsequent month. Pt = Price at the termination of storage. This price is equal to the base price of 1.00 per bushel (assumed for all locations for No. 2 yellow corn during October and November) minus the discount for corn moisture content at the termination of storage. The discount schedule used was 1 cent for each 0.5 percent or fraction thereof above 15.5 percent moisture. The average moisture contents given in Table 2 were used for calculating moisture discounts. Qt = Quantity of corn at the termination of storage. This quantity is equal to 100 percent minus the percent loss in weight (Table 4) times 1 bushel. Pb = Price at the beginning of storage. This price is equal 'to the base price of 1.00 per bushel minus the discount for corn moisture content at the beginning of storage (October-November average, Table 2). Qb = One bushel of corn at the beginning of storage. Example of computation of NSA for May at Peotone: Pt = 3l.OO. Since the moisture content is 15.3 percent (Table 2) there is no discount. Qt = 100 percent-7.32 percent (Table 4)X1 bushel = .9268X1.0 = .9268 bushel. Pb = $1.00 $.12 discount (based on October-November average moisture content of 21.5 percent [Table 2]) = 3.88. Qb=l bushel. NSA = (?1 .00 X .9268) - (.88 X 1 ) = 3.0468. b Negative amounts indicate either that moisture content had increased from the previous month or that the moisture discount was no lower, even though some shrinkage had occurred. NSA at the selected locations. At six of the locations, accumulated NSA is highest in May (Table 5). (At the other two, maximum gain occurs in April.) The pattern of corn moisture losses is the main reason why maximum gain from natural drying generally occurs in May; average moisture content for the period studied drops below 15.5 percent by May at all locations (Table 1), and since discounts end when a moisture content of 15.5 percent is reached and benefits no longer accrue due to a decrease in discounts, any shrinkage below 15.5 percent becomes a direct cost of storage. Regardless of the price of corn on which NSA is based, maximum gain from natural drying at the six locations would occur in May as long as the discount schedule bore the same relation to the base price. 1 If the base price were lower and the discount schedule remained the same, an even greater gain would be realized from allowing corn to dry down to 15.5 percent moisture, since the discount would represent a larger percent of the corn's value. If the base price were higher and the discount schedule remained the same, a smaller gain than that 1 In this report, the assumed base price is $1.00. 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN 17 Table 6. Net Shrinkage Cost of Storing. Ear Corn After It Has Dried Below 15.5 Percent Moisture at Eight Selected Locations in Illinois" Month Earl- ville Peo- tone Fisher El Paso Swan Creek Palmer Dorans West Salem Apr 1 .45 .87 .19 .51 .62 !26 1.30 2.46 2.67 2.88 -1 1 2 2 3 .80 .92 .36 .80 .21 cents per bushel l'.76 '.6& 2.17 1.13 2.43 1.80 3.30 2.02 3.62 2.79 !45 2.03 2.25 2.58 3.12 '.58 1.49 1.93 2.38 2.93 .18 .63 1.09 1.31 2.42 3.82 May. . June 1 July 2 Aug 2 Sept 2 Net shrinkage cost was computed from a moisture content of 15.5 percent rather than from moisture content at harvest. The average moisture contents given in Table 2 were used in calculating the net shrinkage cost. A base price of #1.00 was used in the calculation. b Negative costs are gains. shown in Table 5 would be obtained from natural drying, since the discount would represent a smaller percent of the corn's value. A given moisture discount is equal to a larger percent of the value of high-moisture corn than of low-moisture corn; hence NSA is higher for high-moisture corn. At Earlville and Peotone, the two locations having highest-moisture corn at harvest, NSA by May is 4.11 and 4.68 cents a bushel, respectively (Table 5). At the other locations, NSA by May ranges from 0.17 to 2.06 cents a bushel. After May at six of the locations (and after April at the other two) NSA steadily declines (Table 5). The decrease in NSA be- tween two periods is a cost of storage due to shrinkage. The costs of shrinkage (i.e. the decrease in NSA) after the maximum gain from natural drying has been reached are given in Table 6. The price rise necessary to cover the costs of shrinkage from April to September can be estimated from this table. Variable costs Variable costs are those costs that could be avoided if the grain were not stored; such costs are often referred to as "out-of-pocket" costs. The relative importance of different items comprising variable storage costs is shown in Table 7, where two levels of assumed cost rates are totaled for each month after harvest. Changes in the price of corn and in the cost rates for items shown in Table 7 will result in different total variable costs. Each farmer considering storage must determine the costs that apply in his particular situation. Normal variable costs shown in Table 7 represent costs that are typical for many farms in Illinois. A cost of about 4 cents a bushel is incurred the first month that corn is held on a farm. Over three- fourths of this cost is due to the extra labor, equipment, and hauling 18 BULLETIN No. 653 [February, o O u co W bJO CO ^ MH <7l O H U 3 1 to ^5 '< > I" ^g T3 43 C 00 CO ^_, 13 4i S 2 *-H bA o c ^ -S T3 ,5 4) O M S 3 o o < 3 RJ H 3 C a8 c e ,-5 o ^^ -oooooo 42 1-1 T-I >rt TH CS CS ^-H ^-l ^-l v-l CS CS C-l o o o o o o o o o *| -go| Jl ill O "> V-T3~C > lo-gca SS w'OO-'-'C "tngrtd. O CS O S S O ' O o OCOH fc |S5| 24 BULLETIN No. 653 [February, Table 11. Average Gross Returns From Storing Ear Corn at Eight Selected Locations in Illinois* From Oct.- Earl- Nov. until ville Peo- tone Fisher El Paso Swan Creek Palmer Dorans West Salem Dec . 7, 42 78 ,58 64 27 12 86 99 27 76 6.18 6.18 3.88 6.56 11.14 13.55 12.66 12.84 10.29 9.68 6 6 3 5 9 10 10 11 8 7 ,77 .77 .53 .97 ,42 ,97 .04 .09 .17 .32 cents per bushel 5.89 6.15 6.90 5.39 3.41 3.17 5.84 5.35 9.15 8.91 9.37 10.58 9.23 10.40 10.48 11.19 7.08 8.51 6.34 7.27 6.78 7.28 4.05 6.35 10.02 11.35 9.92 11.21 8.41 7.42 6 6 3 5, 8, 10 10 11 8 7 39 39 ,41 96 93 73 ,04 .11 .15 .15 6.03 6.15 3.05 6.60 10.12 10.97 10.77 12.07 8.40 6.48 ... 6, Feb. 4 Mar 6 . ... 11 13, June 11, July . ... 12, 10 Sept 9 Gross returns were computed with the formula: GR = PQt VCt>. GR = Gross returns from the beginning of storage (October-November) until the middle of a subsequent month. P = Average yearly price multiplied by seasonal index at the termination of storage minus the discount for corn moisture content at the termination of storage. The average yearly price of corn was obtained by dividing the assumed base price of 21.00 per bushel for No. 2 yellow corn by the seasonal price index for the harvest period (average of October and November indexes = 94 [Table 10]) and Si 00 multiplying by 100. (^-57- X 100 = 51.0638.) The discount schedule used was 1 cent for each 0.5 percent or fraction thereof above 15.5 percent moisture. The average moisture contents given in Table 2 were used for calculating moisture discounts. Qt = Quantity of corn at the termination of storage. This quantity is equal to 100 percent minus the percent loss in weight (Table 4) times 1 bushel. VCb = Value of corn at the beginning of storage. This value is equal to the base price of 21.00 per bushel minus the discount for the moisture content of corn at the beginning of storage (October-Nov- ember average, Table 2). Example of computation of gross returns for May at Peotone: P = 2l.0638X103 percent (Table 10) =21.0957. Since the moisture content is 15.3 percent (Table 2) there is no discount. Qt = 100 percent-7.32 percent (Table 4)X1 bushel = .9268X1.0 = .9268 bushel. VCb = 21.00 .12 discount (based on October-November average moisture content of 21.5 per- cent [Table 2]) =2.88. GR = (21. 0957 X. 9268) -2.8800 = 2.1355. at the time of sale. Since these differ among locations, the gross returns from storing corn will likewise differ. Table 11 shows the differences in monthly gross returns among locations when NSA is taken into account. 1 Gross returns average highest in May at three locations and in July at the five other locations; they average lowest in February at all locations. Gross returns at either Earlville or Peotone exceed those at all other locations in all but one month (January) of the crop year; the higher gross returns at these two northern locations is due, of course, to the higher NSA in these two areas. Relation to variable-cost levels. The amount remaining after 1 The gross returns shown in Table 11 are for corn sold on the open mar- ket. Farmers storing corn under CCC price guarantees have realized greater returns than farmers storing open-market corn (because of lower interest costs, premiums for corn meeting certain specified standards, and the fact that the loan price has usually been higher than the market price). The availability of storage programs and the disposal policies with respect to CCC grain holdings are additional factors (not covered in this study) which farmers must consider when deciding whether to store corn. 1960] EFFECTS OF MOISTURE LOSSES ON COSTS OF STORING EAR CORN 25 variable costs are deducted from gross returns represents the amount available to provide storage space (that is, to cover fixed costs). Assuming normal variable costs, in three months (February, August, and September) gross returns are less than variable costs at all locations (Table 12). In March normal variable costs are covered at only one point (Peotone) and in June and July they are covered at only the two northern locations (Peotone and Earlville). The maximum amount available for fixed costs during the storage period at any of the eight locations is less than 4 cents a bushel. At six locations, this maximum is reached in December; at one location it is reached in January; and at one location, in May. If low variable costs are assumed, gross returns cover variable costs in all months at all locations (Table 12). An amount greater than 8 cents a bushel is available for fixed costs at only the two northern points in only one month (May). Less than 4 cents a bushel is avail- able at all locations in three months (February, March, and Septem- ber) and at six locations in August. The maximum amount available for storage space is less than 7 cents a bushel at the six locations outside northern Illinois; the maximum is reached in May at six points, and in April and July at two other points. Table 12. Amount Available to Pay for Storage Space after Variable Costs are Deducted from Gross Returns at Eight Selected Locations in Illinois* From Oct.-Nov. Earl- Peo- FUhpr E1 Swan Palmpr r>nran> (.020)b Explanation of symbols Xi = moisture content of corn Xi = average mean temperature Xs = average relative humidity, 12:00 noon CST Xi = square of average mean temperature ru = coefficient of correlation Ri.is = coefficient of multiple correlation Sis, Si.is, and Si.4 = standard error of the estimate for the estimating equation <7bi2, o-bij.s, and crbia.2 = standard error of the regression coefficients a In the three-variable analyses, there is uncertainty as to whether the differences in the coefficients of Xs (0.0324 and 0.0771) were due to differences in the moisture content of the corn during November, December, and January, or to relative humidity during the two periods, since there was a significant difference at the 0.05 level between the relative humidity data in "wet" years and in "dry" years. In both the "wet" and "dry" years, the temperature coefficients were significantly different from zero at a very high level of significance. The relative humidity coefficient is not significantly different from zero in the "wet" years, but is significant at the 0.02 level during the "dry" years. b The regression coefficients are all significantly different from zero at the level indicated in parentheses. 6M 2-60 69643 UNIVERSITY OF ILLINOIS-URBANA