THE UNIVERSITY OF ILLINOIS LIBRARY 19ZI B8I4 Digitized by the Internet Archive in 2015 https://archive.org/details/relationofwatercOObrow THE RELATION OF WATER CONTENT AND CONSISTENCY OF MIX TO THE PROPERTIES OF CONCRETE BY REX LENOI BROWN B. S. in C. E. University of Kansas, 1919 THESIS Submitted in Partial Fulfillment of the Requirements for the Degree of MASTER OF SCIENCE IN THEORETICAL AND APPLIED MECHANICS IN THE GRADUATE SCHOOL OF THE UNIVERSITY OF ILLINOIS 1921 .'.it^'Wf^^scr' - %. ' ^ ' '" P V nw ■•^ £f » \. ^i>? \''i ig:' , Ki«:- ik' tf\ -ft »- it-’ - ■’.. 3HT OT XIM '4O^^Y0MaTo ,a P ni fef -8 , ^ - ■ '■■■-. >'*■ : '-■ ,K ■. , /:-. .-1.<1L1L. . .vSff™ .rS ^FJ -‘rjoSSfiiaH.-. -:''' .: /■ ■ a.!:- ' ■ F, ■ 4 il-V • l-^f , Ls' W — ■ . ’# r. ,? -. . . j-.'-u ' ■■ j A .^'* 'w, - -i^^. Toi ni bs^jifciduci^jj « v H3T8AM . »li4‘g3iMAHba aSlJ'jqA OMA aAOITaaOaHlf m,. •«■ ,“ -1 -•_-. ira^ ,. '- ‘■■“AAi'i-- y '*■ . ■ * ' ••>' •Iw '' A®-' -it i IS ■■*' iKAllaF- ' ""r- tV -“ •■ ■'■ >•'’' ■-’■■' '’’ 'j ■ Iran eiowuji so vTieHavmu, ^ : ' :. ■■>i > , ^ ' , '^' _MBM ' ■'-■ /'”i " i . '*.,j f - “ .1- -Wiil-J- -* ^.'l*...'^ VJR.M' v>± . ‘**r '•*1 i^ :tV^'..->-« ■;'jfer-‘; ' ii- UNIVERSITY OF ILLINOIS THE GRADUATE SCHOOL I HEREBY RECOMMEND THAT THE THESIS PREPARED UNDER MY SUPERVISION BY REX B.tOJE ENTITLED _THE RELiTIOM OF V/iTER COR gEE T ilO ) COE3I3TEECY ___ n-p TO THE PROPERTIES OF CQlj CRETE. BE ACCEPTED AS FULFILLING THIS PART OF THE REQUIREMENTS FOR THE DEGREE OF M-VSTER MECHANICS UE SCIEECS r u TTISQR ET[CAL Am APPLim ^ In Charge of Thesis ' Head of Department Recommendation concurred in* Committee on Final Examination* *Required for doctor’s degree but not for master’s 4VG •jC -.yrC \ V : / rj lOOHO^ y 7 A a ik ST O . : I r .i ur/ > If f«/ •l.iifM ; • M :M — , . -T , ’.y)'S'-‘ in i'J Y;i..-'.L'. V. i * t- fc •ui! H' r-'A'i *!«>r :)/n.nrifj' -u\ c ‘yr- -i ' • , f-, < ^ ■» ',■ a «d *”v->‘> ■ TiBLE OF COUTEUTS I Introduction page 1. Preliminary 1 i 2. Scope of Investigations 1 3. iicknowledgments 1 II i^na lysis and Theory 4. Rotation and Definitions 3 6 . Theory of Design of Mixes 5 6 • Voids-Mortar Tests 7 7. Design of Concrete Mixes 8 III Materials Used 8. Methods Used to Determine Properties 12 9. Materials a. Cement 14 b. Sand 15 c. Gravel 17 d. Y/ater 17 IV Methods H o • Mortar Tests 17 11. Concrete Tests 20 a. Selection of Materials 20 b. ’Weighing out of Materials 20 c. Mixing of Materials 21 d. plow Table Test 21 e. Making of Specimens 22 f. Care and Storage of Specimens 24 g. Testing of Specimens 25 page V Experimental Data 12. Explanations of Diagrams E6 13. Explanations of Photographs 27 14. Mortar Data 29 15. Concrete Data 42 VI Discussion of Concretes 16. The Relation of Water Content to the Properties of Concrete (absolute amount of water, at one consistency, used with sands compared with the accompanying properties of concrete.) 66 17. The Relation of Consistency to the Properties of Concrete. (Relative amount of water used in different mixes of the same sand compared with the accompanying properties of the concrete.) 67 18. Discussion of the theory of Design 71 Conclusions 73 List of Curves Per Cent of Voids Pilled with Water 74 Change in Strength with Variations in the Water Cement Ratio 79 Relation ietween Strength and Water Cement Ratio 88 Relation Between Strength and Cement Space Ratio 131 Photographs 150 I. INTRODUCTION r4^^7 > ■ . 7^1 k; •■■^■y-^ ‘"-V' life ^;. V -'M.' 5'.\ !>•» '"l.. r', ■■ ''V>i < f ' :„ o;v.. ■ ■?• J(L-. '»> ’.V ' , . , ^ <■*. ‘ ■: : '-^' fey ■■: '■-•■•'■Tt . V, y 4 -*”■ . % . .» * 'r « y-* , «•• <"■ . '. -.y . tS». . ' . • ’ . .’x. . '., ■•' . ,_■ . -,fl ,vil • . \ }* : ' ^' : ►t.' •'Ty.y- ... I*' 1 jf../. * 4 ' .V-. ' yt-in.* •i'.‘ ^ *■'- >;T > V* y ^ Wir fl'^- : “ 1 1. Pre liminary •- The design of concrete mixtures has been more or less a matter of approximation* It has not been possible with any given materials to determine readily what proportions should be used to obtain a concrete of predetermined strength* in order to use the materials economically, it is desirable to be able to so design concrete mixtures. A study of the properties of concrete has been carried on for some time by the department of Theoretical and Applied Mechanics* During December, 1920, a new set of tests was laid out, following a new method of attack, and a part of the work was assigned for two theses* The relation of water content and consis:tency of mix to the properties of concrete will be considered in this thesis* Mr* M. C. Hichols' thesis deals with the relation of fine aggregate to the properties of concrete. 2* Scope of Investigations *- This thesis deals with the concretes made from three artificially graded sands. With a given sand the mix was varied by changing the amounts of cement, sand, gravel, and water used* The mortar data and the descrip- tion of ten natural sands are also given* The data for the concretes made from these natural sands can be found in the thesis by Mr. M. C. Michols on "Relation of pine Aggregate to the Properties of Concrete"* They were mixed with an amount of water which gave the minimum volume of concrete. The natural sands had one standard of water content* 3* Acknowledgments* - The work was carried on under the direction of Professor A. R. Talbot, Mr* P. E. Richart and 1 2 1 tir, H. J. Grilkey, both of the Engineering Experiment station, gave considerable time to the work of the investigation. I»ir. M. C. Michols, graduate student in Theoretical and Applied Mechanics, worked on his thesis at the same time. A :ei£., t'i; rl- ;» ■# ' • ' I* Jr '■• 5j: «fia(*;:^ „ .J: A J..- F^1 r ' "■ ■ •■■ ' ■ ■■'■ , ;;(f" '* " •* ■ '.. ■• . • .'in: 'f .s ' -r* . ,. ' : J«»* - 4«P' *. -'•AU-V »l^.-,)if. ./.: 1. ' "' J »< HJ > ^%f ' ‘'J ’V* «’j iJrit-’^lt2 ,?-r, \ ■ wl' 0 •( rfij ! * X i ri[-' ‘ U «. X *- 'i:; _ n> \ 'I* ‘ ^ iJ ' ' ^^•' ?•■ -; {-' :.' i 0 I 0 ^‘ t- • ... , , 7 *'' • .i • ■';... cTjiij j.'-l i , ’ ■ 1 • •■'i'/iu :> r‘v ri 5 .c •"• ;-i. *‘ ’rx- . , ' ' ; . 0 - !* '/ k ■/ -• -j'-’T ^ D » 3 ,.v ,4 . X 1 . 4 !: $::.■•■ CSX r. r 4’*, : >: ■ w" ‘x:. 4 xny r.L. .' ‘ W 'I'l 7 ■■ ■' i:: V . < fc'j '-i. ■-♦•—.fit: / .. ’.■ •o '. r> ^ .r':i 'il * • - ' o.; . ■jn D.. . .4 •v ': r. »•*- .' rf ^ V , Si ;,r/.. 7';. 7 -a s) 7 d'' '.c.;r) 7i>v.o 'X'*! • e<- . X . • ■ ' . •; v;- '. y\j. ^ '. X}.~:ui! ,.r; ;'. 0 ' 0 '■ x : .»■«•■ ■.',» Vrt'l - V Xf ■:.; uV-:"-. •Di::vi. 07 «:'T’ / I • ••I;;.- -'• oa • ■ rOi^ ^ )■'■' V ' ' 'v-^ 7 . -\ , ■. “S- l. 4 ■ ' - . * ' * • •I ' ' ' ■'' ' ■y' .’ >- ■’ \ .<■ . FO ' .. I .|- yj;,'' i jv''. '• '-‘-J .• 'x. ^ Vila i.::''.!£)f X'. f I . t .. r?h X>iv*yrryo’ Wf';7 1 r ♦ ' • » . 7';;'’ .:'- :;v , 7 ;L’t, i •v , ^ ; -xi ■ f , ^ ^ r < • ( . .,JC> . ■ 0. . \.i 1 .■ Jnr^n ’I'iF 5i . ' * ' • • ' ?* 1 J 1 . •- . . . :„ ."VAi-y" .-i'xJ,..' fiTt's' f.i r-m-w ’ '’ . - ^ y . j ■ ’ . t. ^ 'J " .r.-i*": ■■•• ."'J :5 •;. v> . 45 -'* r’C; i ■ ?r . v.'v V'- Vr''.*' •/ r . .Va, X\ .xkV.B.’viilWJ •3 14 least three trials. Absorption. - The test for absorption as given in the preprint for "Recoiomended Practice for Making Compression Tests of Concrete” by the American Society for Testing Materials was followed. This preprint was published in the Proceedings of the American Society for Testing Materials Committee Reports, 19E0, p. E94 as ’’Outline of Compression Test of Concrete for Investigation of Properties of Concrete Mixtures." The values given are the average of at least three trials and are by weight. 9. Materials . - a. Cement . - Universal Portland Cement was used. The department had had this cement for 4 i/e years. Before using it was screened over a Ho. E8 screen. It had a specific gravi ty of 3.10 and weighed 94 pounds per cubic foot. The cement was tested by the Department of Highway Engineering. The tests of the concrete cylinders also showed good strength as compared v/ith the series EG of 1919 so there was no reason to question the quality of the cement. The results of the tension tests of 1:3 mortar by weight using standard Ottawa sand, are given below. The values given are the average of three tests made from four samples. 7 day E8 day 170 E70 155 E85 160 S60 E15 315 Average strength 175 E8E 15 The cement passed the soundness test • The per cent of water at normal consistency was 24. h. Sand. - The colormetric test was made on all the sands used and they were found to pass satisfactorily with nearly clear solution. For the three artificially graded sands, Attica sand which the department had on hand was used. They were made up in batches of three hundred pounds each. Each batch was mixed in a large pan and turned with shovels till it was of a uniform mixture. It was then placed in a can for use. The properties of the Attica sands are given in a table, (see page 18) The natural sands used were sent to the department by Professor D. A. Abrams of Lewis Institute, Chicago. Twenty-two sands were received. Ten of them are described and the mortar tests given in this thesis. The others may be found in the thesis on, "The Relation of Pine Aggregate to the Properties of Concrete”, by M. C. Richols. As received sand Ro. 9 contained considerable coarse material. To make this sand comparable v/ith the other sands it was screened over a Ro. 4 screen. The material retained on this screen was not used. Sand Ho. 4 came from the Eaw River at Kansas City. It is mostly quartz with a little granite. It does not glisten, is dull yellow in color, and the particles are very uniformly round. rriseiM 16 Sand no. 9 is limestone screenings from Chicago, Illinois. It is nearly white in color. The particles are very angular. 94 per cent of this sand passed the Eo. 4 screen and was retained on the Eo. 8 screen. Sand Ko. 10 is a Dune sand from Gary, Indiana. The main part is quartz, a little granite, some signs of vegetation, and a fine black substance. It glistens in the sim and is ordinary sand color. Sand Do. IE is a crushed granite from Berlin, Wiscon- sin. It is dark red. The larger particles are very angular and rough. The finer particles are whiter and resemble dust. Sand Do. 13 is Platte River gravel from Fremont, Debraska. The sand is nearly all quartz . The gravel is a granite. It is dull grey in color. The larger particles are very angular while the small ones are nearly round. Sand Dio. 14 is a glass sand from Mapleton, Pennsyl- vania. It is nearly white in color. The particles are round but the surf aces seemed to be rough. Sand Do. 15 is a slag from Lorain, Ohio. The particles are very angular and porous. It is light grey in color. Sand Do. 17 is a sea sand from iitlantic City, Dew Jersey 17 The major part Is a quartz. There is also some granite a Quantity and^ considerable^ of a fine black powder. It glistens in the sun. Sand Eo. 20 came from Elgin, Illinois. It is trap rock with fairly round grains. It is washed. The color is dull yellow. Sand Eo. 22 is the s^me as sand Eo. 20 except, that it is not washed. This sand contained enough clay to make it very visible . c. Grravel . - The gravel used came from ittica, Indiana and had been in the laboratory for some time. It was screened out into sizes ordinarily kept on hand in the concrete labora- tory. It was remixed in the ratio of 60 per cent of s/s to 3/4 in. and 40 per cent of s/4 to 1 inch size. The mixed material as used had a specific gravity of 2.71, voids of 39.3 per cent and weighed 102.5 pounds per cu. ft. The absorption was 1.0 per cent by weight. d. Water .- Tap water from the University water supply was used. There was no reason to question the use of this water for making concrete. 10. Mortar Tests .- These tests followed the method explained in the Jinalysis and Theory. The details of the methods of making the tests are given in the thesis on, ’’The Relation of the pine iiggregate to the Properties of Concrete” by M. C.Eichols. ^ ..T r :< - ^ '•# V . f ... t ; > - SW. .j. ■ ) z'-.:'r‘T. y .;-■ ^.. 1 ? . • ■ j. . . .•. .' -.r . ,U i-r*.;' r *. ., r ' OC ■'■ 5 S # />•-« '4 ■;’ J " .^r if »ft '*1 . *#. - * V- W '-' » _ M -I Vr-** X.# •, fri'* •.'.’ :^0 'Sv.< • iVv- ..UuC li j ,r; ^ ^ ■ 18 PROPEHTISS OP 3Am USED Ro. Abrams Sand Location Properties 1st no. Wt .per cu.f £. opea Gra'^s Abso]:p tion 4 3785 River Sand Kaw River K.C, Mo. 109.5 2.63 0.16 9 3967 Limestone Screenings Chicago, Illinois 96.9 2.77 0.16 10 4014 Dune Sand Gary, Indiana 101.1 2.68 0.80 1£ 4081 Crushed Granite Berlin, Wisconsin 114.1 2.61 0.20 13 4147 Platte River Gravel Fremont, nebraska 121.0 2 . 63 0.10 14 4189 Glass Sand Mapleton, Pa. 95.1 2.64 a 40 15 4238 Slag Lorain, Ohio 91.3 2.64 0.94 17 4598 Sea Sand Atlantic City, n.J .107.4 £..75 0.84 20 5067 Sand Washed Elgin, Illinois 114.0 2;.72 0.52 22 5198 Sand Unwashed Elgin, Illinois 116.0 2.72 0.36 26 neat Cement 94.0 3.10 31 Artificial Grading iixi/ica , Indiana 116.7 2.69 1.12 32 Artificial Grading Attica, Indiana 108.5 2.69 1.12 36 Artificial Grading Attica, Indiana 103.7 2.69 1. 32 SIEVE ^MLYSIS PER CERT S3 IRC- SIS^'/E RUIffiER Ro. 200 160 100 48 28 14 8 4 3/8" 4 0.3 3.3 39.5 75.4 91.3 98.3 9 2.6 2.9 3.2 3.3 6.8 100 10 0.3 0.5 6.1 94.6 99.6 100 12 14.8 20.9 28.0 39.1 60.9 95.8 13 2.7 18.7 41.6 56.8 70.9 87.9 14 0.5 0.7 2.6 31.8 93.2 99.1 15 8.6 15.0 24.4 34.4 64.7 92.7 17 0.2 2.2 9.3 95.0 20 1.5 11.6 50.6 71.1 85.7 98.3 22 1.4 6.5 36.7 57.4 92.6 94.7 26 31 3.3 14.2 28.9 55.0 77.8 99.0 32 2.7 3.5 6.6 42.8 77.7 99.1 36 0 0 0.4 0.6 2.9 63.0 87.8 100 Tyler Standard Sieves Used. ^4 i 1 t ) 'Oci 4 ’. V. ;4 \ ■1 - ^ \ 1 i '’1 ’■ fMMVB 1 : I ■I k IV I^THODS r' jwmr 20 11, Concrete , - The party making the eoncre;te specimens had never less than five men. The division of labor was as follows, one man recording, two men mixing, one man weighing out materials, and one man keeping pans, flow table, and tables clean. a. Selection of Materials ,- The artificially graded sands were made up and stored in cans. The sand was taken out as needed with a hand scoop. This method seemed to give a fair sample. The two sacks of each natural sand v/ere emptied into a large pan and thoroughly mixed. They were then resacked until used. When using a sand, a bucket was filled with the sand and it was weighed out from the bucket as needed. The cement was screened and then stored in large cans from which it was taken to make the mixes. The coarse aggregate was separated and stored in large cans. The quantities for the mix were taken from these cans. This seemed better than to mix up the materials in large batches because of the possibility of separation of the material of different sizes, b. Weighing out of Materials , - Each mix had its own data sheet. Prom this sheet, a card was made out giving the weights of the various materials used in the mix. This card was kept with the data sheet which reduced the chances of error in getting the wrong weights in the mix. One man did nothing but weigh out materials. The cement was weighed out first, then the sum of the cement plus the sand was set off and the sand added. This was then placed in the dry pan. next the coarse El material was weighed out, the amount of 3/8 inch to s/4 inch first and then the 3/4 inch to 1 inch added to it. This v/as placed in the dry pan with the sand and cement and thoroughly mixed. c. Mixing of Ifeterials . -- Before placing the materials in the wet pan, the pan was dampened with a wet cloth. Uo faee water was left in the pan. The dry materials were then emptied into the wet pan and so arranged as to form a hollow place in the cents:. The predetermined amount of water was added to the mix. A large burette, calibrated in pounds was used to measure out the water. A tube was attached to it so that the water could be run into the hollow place found in the pile of the materials. The recorders attempted to check the reading of the water admitted each time in order to eliminate error. The dry material was worked in until the water was taken up. The batch was then mixed until it was a uniform mixture throughout. This generally required from one to three minutes depending upon the amount of water used and the particular materials. d. plow Table Test . - After the batch was mixed, it was placed on the flow table for the flow table test. This test is the one developed by Mr. G. M. Williams while he was with the Bureau of Standards. The mold used was eleven inches in diameter at the bottom and six inches at the top. Its height was about six inches. The height was used which gave a volume of 0.200 cu. ft. The concrete was placed in the mold with a small hand scoop and tamped in with a one and one-half inch square wooden tamp. The concrete was worked into the mold as well as possible, 22 but due to the shape of the mold there ’werealways more air voids than would be found in the cylinder made of the same mix. This undoubtedly affected the flow but it entered into all mixes so that the results might be used for comparison without serious error. The mold was removed and the table given fifteen one -half inch drops. The time required to give the fifteen drops varied from eight to twelve seconds. The increase in diameter of the mass at the base was measured in two or three directions depend- ing upon the condition of the concrete after the drops. The loose rocks, which fell down on the table from the top of the mold, were removed and the diameter measured to the edge of the mortar. In some cases where the mix was very wet it was not placed on the flow table. In other cases of wet mixes it was placed on the flow table but was given ten drops instead of fif- teen. This data is not reported in this thesis. The original data is fil ed in the permanent records of the department. The flow table and method used was similar to that described by Gr. M. Williams in Engineering Hews -Re cord, June 12, 1919, page 1143. Making of Specimens . - i^fter taking the material off the flow table it was remixed and placed in a 6 x 12 inch cylinder mold. The molds used were those in the concrete laboratory. The mold number, the diameter, height, and volume of the mold were painted on the molds. The record of the cylinders was kept by means of these data until the cylinder number could be painted on the cylinder, which was done when the mold was removed. This 23 record was also used to get the cylinders out for testing. The mold together with its base plate were weighed before it was filled. A three to four inch layer of concrete was placed in the mold and rodded with a one-half inch pointed steel rod about thirty times. The outside of the mold was then pounded with a wooden mallet till water flushed to the surface of the contents. Another layer was then added and the same process repeated. The amount of labor required to fill the mold varied considerably. In a few cases with a dry mix, a large amount of coarse aggregate, and a small amount of cement it took about thirty minutes to fill the mold. Ordinarily it took from four to eight minutes to fill the mold. 7/hen it was filled, the top of the concrete was smoothed up v/ith a trowel in order to make the volume of the concrete as nearly equal to the volume of the mold as possible. The reason for this care was that the volume of the concrete was used in later calculations. Mortar on the outside of the mold was then cleaned off and the fill- ed mold weighed. The difference between the weights of the empty mold and the filled one gave the weight of the concrete in the mold. Two workmen, Mr. Slade and Mr. Kirby, made all of these cylinders. In a few cases the batch was so hard to place that both men worked on one cylinder, hammering the sides of the mold and rodding the concrete. Both men had a little experience in the laboratory making test specimens before starting on this series. The closeness with which the companion cylinders checked out seemed to indicate that their work was entirely satisfactory. 24 f. Care and Storage of Specimens *- After the filled mold was weighed, it was placed on a table for the concrete to harden. At the end of the day on which the cylinders were made, a neat cement cap was placed on each of them to insure a uniform hearing surface in the testing machine. The cylinder was capped hy placing just stiff enough to stand up a small amount of neat cement paste, made^ under its own weight, on top of the cylinder. This cement paste was then covered with a piece of waxed paper. A pie ce of plate glass was placed on this and forced down on the mortar till the glass was bearing uniformly over the surface of the cylinder. The cylinders were allowed to set for at least a couple of hours before the cap was put on in order that the cylinder would not shrink: up and break off the cap. The next morning, before the mold was removed, the cylinder numbers which were obtained from the mold numbers were painted on top of the cylinder. The molds were removed with as much care as possible. Only a few cylinders were broken in handling. A few of the cylinders, which were made at the end of the run on the pre- ceding day, were usually left until later in the day before remov- ing the mold, in order that they might have more time to harden. After the molds were removed, the number of the cylinder was paint- ed on the side of the cylinder in order to be sure that the cylindo: would not be lost in case the cap was accidentally knocked off. The cylinders were then placed in the dannp room. The tempera- ture in the room was nearly constant at about seventy degrees. The 100 humidity gage showed a humidity o:^all of the time. The cylinders were set on the floor of the room. There was no covering. No water was allowed to drip or run on the specimens. Moisture collected on the cylinders, however, iiccompanying photographs will show views of the cylinders in the damp room. S* Testing of Specimens . - The cylinder, at the age of twenty-seven days, was removed from the damp room to the main laboratory where it was allowed to dry out for one day before being tested. The cylinder was weighed and its diameter and height measured before it was tested at twenty-eight days of age. The 300,000 pound Olsen machine in the concrete labora- tory was used for this purpose. The cylinder was set on a machined cast iron bearing block. The extensometer was then placed in position on the cylinder. Another bearing plate was placed on top of the cylinder. A spherical bearing block was placed on this plate and the specimen slid into position in the machine. All possible care was used in placing the specimen in the machine. A crosshead speed of 1/2 inch per minute was used for the testing. The semi -autographic stress strain recorder was used. The maximum load was determined by the drop of the beam. The gage length of the extensometer used was six ^nches. The stress strain curves are filed with the original data. 26 IE. Explanation of Diagrams . - Mortar Data . -• This data is given by curves which were plotted from the original data. The following notation was used. V-jj^ = voids in the mortar c = absolute volume of cement per unit voluiifie of mortar. ~ — = cement-space ratio for mortar, v+c volume of water per unit volume of mortar. All of the above quantities are plotted for basic water content The amount of water absorbed by the sand has been sub tracted 3 . from the amount given in the — curves. As the curves was e mo obtained from these curves the absorption of v/ater by the sand and not included in the curve. The absorption for each sand is given in a table with the description of the sands. Concrete Data .- The concrete data is given under the sand number of which the concrete was made. In some cases where it was evident that there had been a mistake made in weighing out the mix the results of that cylinder were omitted from this table. A few cylinders were accidently broken in handling. The measured quantities of materials in these cylinders v/ere omitted cent also. Diagrams showing per^of voids filled with water at various water content ratios. These data were plotted from the average values of the concrete data. The per cent of voids filled with water was obtained from the column headed . The water con- V tent ratio, , E7 Diagram show ing Change in Strength with Variations in the Water Content Ratios. - The average value of the cylinders made at basic water content was taken as the maximum strength. Where there were no cylinders made at the basic water content the average of the cylinders with the lowest water content ratio was taken as the maximum value. This spread the curves out and also changed the slope of that set. It was thought best to plot them in this way rather than assume a value for the strength of the concrete at basic water content. Diagram showing the Relation between Strength and the Water cement Ratio . - This relation was plotted for all the concretes mads of natural sands and those made with artificially graded sands. The concretes are referred to by the sand number of which the concrete was made. Diagrams showing the Relation Be tween Strength and Cemen t- Space Ratio . - One diagram was plotted showing the average results of all the concretes made from natural sands and the concretes made from the artificially graded sands at basic water content. The other diagrams give the average results ofthe concretes made from the three artif icic-lly graded sands Ro. 31, 32 and 36. 13. Explanation of Photographs . - The photographs are self explanatory except possibly in the case of the photographs of the sands. With each natural sand there is a sand called an artificial sand. This sand was made of iittica sand to the same grading as the natural sand. This artifical sand was used to compare the strength of the various sands. This set of tests were called adhesion 28 tests. These tests were made as a part of this investigation hut are not reported in this thesis. On the diagram for cement-sapce ratio and water-cement ratio the expression was used in the symbols. The expression ^mo is the ratio of the water used in the mix to the water in the mix at basic water content and does not refer to water per cu. ft. of concrete. The actual water content ratio varied so it could not be used as a symbol. The water content ratio can be found from the concrete data. iSSBKaHSBBBl iraauBiii mi ■ 151 ! iraaBii IgrranS^SSS '///#. 1 - iMiM! 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CM CM CM ci • • • • • • • • • • ♦ • CM • • • w c Hi — 1 H rH H H rH ( — i ( 1 1 1 1 1 t — 1 CM CM CM l> CM H o 00 00 00 GO CM 'nH tQ to IH EH to EH O O O o H H H rH to to tQ to ^ ^ fi| s • • • • • • • • • • • • • • • • 1 — 1 1 — 1 ( — ! H H H rH 1 — 1 1 — 1 1 — 1 rH H H H H CM IQ H to to to to O to to to 00 EH to EH ja IQ IQ 04 tQ tQ to to 'O EH IQ to & CM CM CM CM CM CM CM CM to to to to to to to W • o O O O O o o o O O O O o o o O o IQ IQ IQ IQ IQ IQ IQ iQ IQ IQ IQ IQ IQ IQ IQ IQ CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM • 00 r-O rH H H H iH O CM 04 I> sH O to to |o to i>- yD o IQ iQ IQ IQ CM to CM CM O CM 00 o o + to to to to to to to tQ to to to to to to CM to ll> • O IQ 00 IQ IQ IQ IQ to H to 04 to O rH o> O J>- Ch 00 00 00 00 >-* O O o CM H IQ to >|o • • • • • • • • • • • • • • • • 1 — 1 1 — 1 1 — 1 1 1 H H 1 — 1 H CM CM CM CM CM CM CM CM O IQ CM yo H H H iH to IQ y^ 00 JH tQ ^ > t£) £>• CO 00 00 00 O 04 04 04 H O CM H H H H H H H H iH CM H H rH CM CM CM CM • O IQ 00 04 04 04 CJ4 £> IQ ^ c\l to £H to to fd H to CM CM H H H rH 04 O O o OO <34 EH 00 CO 00 CO CO 00 00 00 00 00 00 00 CH EH IH c^ • £> O CT> cr> 00 00 00 00 IQ tO tO to ■=:1< IQ CM o C7> O 0> cr» 04 04 04 04 <34 (34 04 <34 <34 <34 04 <34 OHO O o o o o O o O o o o o O • o yo H H CM H O to CM to O IQ to ,C! to IQ ^ ^ ^ to to to to CM to H CM ^ Tji St< ^ ^ ^ ^ ^ • • • « • • • • • • • • • • • • IQ to rH O O O o CM IQ to CM 04 (34 a) D- CO CO CO 00 00 GO CO I> £> JS- E> to EH to to CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM CM rH • • • H to • «v}< H 'tji • >s O IQ 0> > O IQ O to CM > EH CM > O 3 txo <1 CM t> 04 <11 to <1? CM CM CM <11 1 ! j 48 fd o o o O O O O lO o 05 O O to LO O O O LO to ♦r < d CV2 O LO O I> P o 0> O P LO I 1 CD 00 to o» LO c o {>• O lO J>- 00 cr> cj> 00 O P P P r— ^ O CD 00 CD i P W to C\2 05 p p p p rH Pi — 1 p 1 — 1 p rH O to to 02 05 lO to o 00 00 00 to 00 02 to p cr» CO oj o O to O C7> 02 cr> 1 — 1 1 — 1 tf'j o P 02 00 CD C5 o| O 00 c?> 00 00 00 CJ^ CD CO C3^ cj^ cr> CD 00 CT> (5^ CD CD I> • H CV2 C\2 lO LO to to 0- to C- £> CO CO t- P b- O O i> lO to o LQ J> D- l>- O o to 00 CD C5> C7> CO to 00 P P CO to to to LO lO to LQ LC3 J>- t> £> O JS CD CD O O CD o P P P r-t Pi — 1 1 — 1 1 — 1 rH P P P P rH P P 05 C\2 1 1 « IQ P P P P rH 00 00 CD CO CO LO LO lO UO LO o o to to to to to to to to to CD 00 GO 00 00 P P P P P lO I o ♦ • • • • • • • • • • • • • • • • « 9 • 1 — 1 1 — 1 1 — 1 ( — i Pi — 1 P P rH P P 1 — IP p 05 CV2 (X2 w'5 CXI II O CV2 O to C- 00 00 O 00 05 C\2 P sit to J>- ^ £> 00 'I* p o OOP o P P P 02 rH L<0 to to to to to '^IL 'Ll* a a « • • • • • • • • • • • • • « • • • P P P 1 — 1 Pi — 1 p p rH Pi — 1 1 — 1 1 — 1 1 — 1 1 — 1 1 — 1 1 — 1 1 — 1 rH o rH tD P to iH o to to t- to CD CD 05 05 p P CD 00 C5> CD 2 lO to o> o O O O O o to to p 'tjt "tic LO to r>- £> to rH II Cv2 CV2 CV3 05 to to to to to to to to to to to to to to to to • o • o CO o to tO to to to tO to to to lO to to to to to O to to to B lO lO lO lO LO LO LO LO ID ID LO LQ LO lO LO LO lO LO LO § Ct2 CV2 05 05 05 02 02 02 05 02 CO 05 05 <02 02 (M (XI (X2 (M p p • > C" CD to 05 rH to O to CM hq o to GO O CO lO to lO to LQ CX! 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Ap- parently they come a little closer to the water-cement ratio curve but this is due more to the shape of the curve and the scale to which it is plotted. In using the curves to design mixes this apparent advantage would become a disadvantage be- cause the strength could not be predetermined as accurately as the curve indicates. In the wet mixes the points do not follow the cement-space ratio curve so closely. This happens especially with rich mixes and large values of b . The rich mixes with large values of b have the greater strength and therefore the points come where the curve is steepest. 7/hen a concrete is made with a small amount of water, there must be a film of water around the particles which probably acts as a lubricant in mixing and placing concrete. V/hen the concrete is placed and begins to set, some of this water must be taken up in the hydration of the cement and in the absorption by the aggregate, the latter bringing the cement and aggregate into closer contact, thus probably helping the adhesive action. It may be that the particles of cement swell somev/hat in setting and thus help to bring this about. Concrete generally shrinks somewhat in setting and it may be that this action is enough to bring the particles into very close contact. 'Hith concrete made with a high water-content ratio, there must be more water in the mix than can be taken care of by absorption and hydration of cement. There is more shrinkage in the wet mix, but even after tiis shrinkage has taken place ij ( • ,.I. V,i jt I ^ • I .IJ" ■> .... - -/i,..'- ,.. 07 n^i.u-/‘:.v.i .'.'sr X?:'.. : ■'i :h- . ' : •V- S..I7'. V A t > .{ i\ ■j'K-H. a- y- ; . uir-i ■ /' ? . -.f , , V ' *.'■ ^.T . t' . 4' lid ,:. S^:v) • 'T .w .,. --:i: '. -r-^ , tn; It.-' '.:; ’>isKw ^ . ^ ■: d : ''iAJt'- Of'J :.vy»di' '/l ■“ J ' ' • ■ ^ ' ' , . -tMt ■.y jy y,:'. .' /.4 .i-> ' . X). ■■ j ± "r V O . », V< ..' , ? *■ I i ; - \ -y ■ j Fi-' V '-i. S' . :• ■ u > C‘>j :.^J' ' % 3” -;v i J :. 'j » • * • ' V * • Jj • , ' V J . v.^.;,. ■:•••• ■ .3. ..'; ^ r ■ ■ .j ^ » ... :uV ’-jfi : ' C -i ;j -Ov.?: pg ' ■'■f . '/"Jt.'n ,C.' 6'.. • >v • ' <• ii . *< • i! u ■ 'j-'.' \rv. JT;'. 5 -'.rr'fV, > .:i.j:;_ :■ ii-i.-' fi ‘.o /i .'. r. tv : ■ . ' J ‘ • ^ ; 1' -y 7 >'. '■> J n?!-.; J I- .» " ' H .’I ' ,'. .' ,' ; I . t II ••‘w [« ; ... A* W.. t ■■ . . ■' . ^:- ■■ . '* .» ^ p-' *S - - ^ '^^ '• w (■* tli) - X. t •; .1 14 ' V. j:. ^ ’ ' > • 7* f J yo.' . ' !;3 ..V ■ -.*... T < J V . ,4 . w • uL' ;* J f ■ • hi. jr , -was' ,K i/;, .'■ J 70 the mix is still very wet. A film of water must remain around the particle for some time which prohibits a close contact be- tween the aggregate particles and cement particles. It may be that the basic water content as used is a little wetter than is the practice for normal consistency in some laboratories. The water-cement ratio relation seems to fit the wet mixes very well. The points come in a very close band bordering the curve. The place in which the points fit this curve better than the cement-space ratio curve is on a steep part of the curve. This partly explains why the values fit the curve better. Even here the wet mixes are in close agreement with the curve for dry mixes. On comparing this curve for the water-cement ratio with the curve given in Bulletin 1 of Lewis Institute, it is seen that the curve given here is much lower. This seems to indicate that possibly the same function of water-cement ratio will not apply 1 d all tests. The cement-space ratio curve given is one that was chosen to fit the results of other tests. It does not exactly fit the results in this thesis but the disagreement is small. It may be found desirable to change the constants in one or both of the equations for the two curves. The results with the artificially graded sands seem to be a little low throughout the whole range. This sand had considerable fine material in it. In order to get enough of the fine material the larger sizes were ground in a ball mill. The ground material was then screened to get the desired sizes of small particles. This sand may have been weakened by the grinding. I dm • •• .J^Z^OA \‘ ' I s '-*a ' /I. ]' ' ■ . ■ ri j ._ t.7i V .; ^ ■ ’V . 1 • Jl .-- 4 , • J 'X, . •< " j J L> .' 'f - ■ ^ . 1 0 V -" - V - ■ -•> r?r. jX .'i ' ';, ' « iTtf J : :: : V :.; i 1 . ■-4. .1 V - J . - /' ' O-'*^ - .. - ^ c- m ■■; i ■' •■ • ■'' ;• . ■ ' 7 ' ' •Hi V J *. ,' •.. • •.; '...Jl-'V-'. : v n >..;r ■• .: j ; . -v :■ '. O’-.'p « ’■ 1 -’7 w' , e.'k*.0 P. ' .' 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't^i »J ) ■ > - H I njOV- . i>?«ji-^ .,, .; J ;>, ■»'p. vj. -:\- \ ' < ^. 3(1 r. .•^, -. 1 .•'.'it f*\j,-! .“ iUi j . 7 ^. ?r “ /•;f: , *J v-; l rr’ . ^ ‘J?' :•»- ' ' . f.' 4 J - V ♦ w . , C''i' •!.' J Z ‘ iyif.': ■ ;., jCW^h:' . < 'ty v 7 /. •> :.'w O'- . , r,',t* '0 ■ : ■ •*>'-’ -: ,cd' ■•; • y* :••:> o .• ' . :• >' '■. .'1 <; • . . ^ r - ■ .-’ •<•■-•. ' . jL « ) X .L -4> ■ .:0'r ' ' *nJ Oi/. ■/■«.' 'Xi 0- J ^ '■ |?o: 0 J 5 v rii. ,<*Gt,r vA'iiiPi? 'j’l •>,' oS. .' . ■ ' i * i t' ’1 • ,* I ‘ Oj/ k iv-j.i 'i ■ -\> ’ . >* ■ - . ■j' • ■■; J % ^ t •(‘’-- 'T_.I 71 18. Method £f Design. - The method used in ddsigning the test specimens gave satisfactory results. The mix was not intended to give any particular strength. The quantities were calculated so as to give a known volume of concrete at basic water content only, por mixes with higher v/ater contents the same quantities of materials v/ere used as in the basic water content mix except that the water was increased by a certain per cent of that used before. This decreased the amount of materials (including the cement) in a unit volume of concrete somewhat, due to the bulking with the increased water used. The method could have been used to determine the necessary amount of materials to give a certain volume of concrete at the higher water-content ratio. For the same cem*ent~e ntenb, the amount of fine or coarse aggregate per unit volume of concrete would have been changed from that used at basic water content, por this set of tests there seemed to be no especial advantage in keeping the volume of concrete the same . For the specimens intended to have basic water content, the variation of the water content from the value desired was greater than the variation in the quantities of the other in^’redients . The value for the basic water content was obtained from the mortar tests. The mortar test of the concretes, which are re- ported in this thesis, were made among the first mortar tests. The increments of water used did notiocate the basic water content accurately, in the last mortar tests this trouble was eliminated. The voids in the mortar seemed to be much easier to determine th n the basin water content. Using either the cernent-spaee ratio relation or the water- 72 cement ratio relation this method could he used to design mixes of predetermined strength. 73 Conclusions * - From the study of these tests the following conclusions seem to he justifiable . 1. yy.ater Content . - Different sands require different amounts of water at basic water content but this amount does not vary so much as the voids in the sand vary. The sands which require more water generally give lower strength but this is probably due to the voids in the sand rather than to the amount of water used. This variation in amount of water is not large in the majority of cases. Consistency of mix .- The concrete falls off in strength with an increase in the amount of water used. The amount of this decrease is best measured by the cement-space ratio function up to a water content ratio of 1.4. This function also agrees with other tests. The water-cement ratio function also shows up well especially with the wet mixes. 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'1L^n-y.ri 4 % tnaranMi IlMggSgl I nnaann mmmm I ■■■—■■■■■ jaaBi i::K:::f^K»:u::»:B > ina:raHas9S8raaaB:i laSii^l ^al!ia;:3a«i :aaa gs :,'Ss:s8Bss:b:bbi ISBBBBBBI , 1 •-{ i»s :s:» iSSSiiBIraii jSSaSSSS i:hkhi ■■■aani !■■■■■■ I I3au;s8i tf ■* nss IHBSaSBSI hssbh!Sbb!bbh!:sb:ss:k If fBBBBBBBBB ■■■fiBBBBi ■BBiBBaMB ibbsbbbbbbbbbbbbsbbbbbbbb IflBBaBBI IBBBBBBil liBBBBBBBiiEBiBi BBI iSBBBBSSSBBSBSSSi issassi ittsst ISRs:B:ai ■■■■■■■I iSBsseasi IKSKHi issamBE i|mM liraiiMi inMisJumiiOi ISEBnUSB liOiMirais !BIb:::usi i m '^r / mium Mi iLusiiis/ i . : . ■ . 1 ' 0 ^ ' ji'i'rii- 150 General View of Apparatus 151 Jip^pratus Used in Mortar Tests 152 iipparatus Used for Specific Gravity and iibsorption Tests 153 Apparatus for S eve Analyses I General View of Testing Jipparrtus 155 Cylinders in Damp Room - Spray Off 156 View of a Mix at Basic Water Content on the plow Table 15S 163 164 165 167 169