sssiSSSi \LU^ CH/V^' NOTICE: Return or renew all Library Materials! The Minimum Fee for each Lost Book is $50.00. II 141 n r» The person charging this materials r espSQuble for its return to the library from which it was withdrawn on or before the Latest Date stamped below. Isons for discipli- University. ANA-CHAMPAIGN Theft, Mutilation; and underJinii nary attio#a*d nVay rfeylt To renSw «a^7^r*pMi*C«nt UNIVERSITY OF ILLINOIS "T L161— O-1096 enter for Advanced Computation r iJWKyyfiTY OF ILLINOIS AT URBANA-CHAMPAIGN CKlGlHtE^'^ _.#» URBANA, ILLINOIS 61801 SvWSHVOFlUJNpe CAC DOCUMENT NO. 198 TECHNIQUES FOR THE ANALYSIS OF TOTAL ENERGY AND LABOR OF INDUSTRIAL PLANTS *y Richard E. Klein Hasan Sehitoglu Bruce M. Hannon May 1976 °f the it UrbaM.Ctam, ^ Digitized by the Internet Archive in 2012 with funding from University of Illinois Urbana-Champaign http://archive.org/details/techniquesforana198klei CAC DOCUMENT No. 198 TECHNIQUES FOR THE ANALYSIS OF TOTAL ENERGY AND LABOR OF INDUSTRIAL PLANTS by Richard E. Klein Hasan Sehitoglu Bruce M. Hannon Center for Advanced Computation University of Illinois at Urbana-Champaign Urbana, Illinois 6l801 May 1976 This work was conducted under support from the National Science Foundation Grant No. NSF SIA 72-03530 ABSTRACT A method is developed for determination of the total energy (direct plus indirect) and the lahor requirements to produce a unit of output from an industrial plant or facility. The total energy and labor requirements are determined by accounting for all energy and labor as the product or raw materials flow from the mine or other natural resource through all production and manufactures to a given production status. In this way, each manufacturing step is accounted for in its contribution to the total energy to produce a unit of product. The work requires an examination and evaluation of the input-output structure of the plant or facility in question, usually from the viewpoint of cost accounting data sources. To illustrate the method, several specific plants are studied. TABLE OF CONTENTS Page Introduction 1 Previous Studies 3 Theory 5 Description of General Procedure ' 8 Applications and Conclusions 10 References 2\ Appendix A: Calculations for a Sample Plant 37 Appendix B: A Sample Program \2 Figure LIST OF FIGURES Page 1. Sector 3702 = Iron, Steel Foundries, 1967 National Average Energy Flow 11 2. Energy and Labor Analysis of an Iron Foundry 12 3. Input Purchases of the Iron Foundry 13 h. Energy and Labor Analysis of an Iron Foundry ll+ 5. Input Purchases of the Iron Foundry 15 6. Sector 2902 = Cleaning Preparations, 1967 National Average Energy Flow 17 7. Energy and Labor Analysis of a Soap Plant 18 8. Input Purchases of the Soap Plant 19 9. Sector 3000 = Paint Products, 1967 National Average Energy Flow. . 20 10. Energy and Labor Analysis of a Paint Plant 21 11. Input Purchases of the Paint Plant 22 LIST OF TABLES Table Page 1. 367-Level Sector Names - Industry Classification of the 1963 Input-Output Tables 25 2. Sector Aggregation Scheme (368 to k2 sectors) 36 INTRODUCTION A complete energy "balance of a plant or manufacturing facility in- volves both direct and indirect energy flovs. For years, the importance of indirect energy has been largely neglected or avoided and attention has been focused on only direct energy balances and thus the measures that have been taken to conserve energy involved largely direct energy concepts. This led, for example, to turning down thermostats, better insulating, closing doors, and similar measures. Previous research done at the Center for Advanced Computation (CAC), University of Illinois at Urban a- Champaign [1,2] indicates that the percentage of indirect energy in the total energy required to produce a product is often con- siderably greater than that of direct energy for many industry types . Again, for many industries the portion of indirect energy is comparable to or greater than direct energy. The consideration of conserving total energy, of course, adds a new dimension to energy conservation concepts for several reasons. A total energy balance for a given plant stems from the idea of "energy intensity". Specifically, it is now known [1,2] that the majority of industrial commodities produced in the United States and similar economic societies require typically from 50% up to 90$ of the energy in the indirect form. Consequently, energy conservation efforts related to reducing indirect energy hold considerably greater potential for a larger net savings in energy per unit of final output made available to the public sector. A second and equally important reason to concen- trate on reducing total energy per unit of final output is that minimi- zation of direct energy by a single plant, for example, involved in only -1- one of the many steps required to produce a unit of final product does not necessarily lover the total energy to produce the unit of final output. In fact, the converse is often times true in that a direct energy minimi- zation at a given step of manufacture can result in an increase in the total energy content in the final output. This point may "be illustrated by any of many examples , and all of them fall under the description of what is called exporting one's (direct) energy requirements. In the manufacture of automobiles, consider a manu- facture X who not only assembles the final components comprising the fin- ished automobile, hut also performs many preliminary manufacturing steps including the process of steel making. If one considers merely the energy intensity of X (direct energy) as the energy added during the final manufacturing step in X's factory per unit produced, then X can re- duce his direct energy requirements merely be electing to purchase steel rather than manufacture it. Thus, X has made himself look better instant- ly, on paper at least, because X requires now fewer energy units per unit of final output. Of course, the deeper conservation question is unre- solved but it suffices to state that X's decision, in the national in- terest with respect to conservation, should be predicated on the issue of minimizing the sum of energy inputs in the total of all manufacturing steps. This thus requires a method to evaluate total (direct plus indirect) energy required to produce a unit of final output. In the above we have defined indirect energy as the sum of all energy inputs due to prior manufactures, shippers, supplies and the like. -2- Previous Studies The determination of total energy in producing a unit of final output has long been a topic of discussion, but its determination has been elusive. First attempts have amounted to tampering with and making ad hoc adjust- ments on available direct energy figures. Specifically, a direct energy study in a plant is achieved by metering or counting all forms of direct energy purchased such as electricity (KWH), propane (gallons), natural gas (therms or CCF's), fuel oil (gallons), and possibly steam (BTU's). In order to reduce these to a common unit, BTU's are usually selected. Unfortunately, the conversion factor selected for electricity is often at the discretion of the user. The plant manager prefers to use 3^1^ BTU/KWH from the heat equivalent in physics, however the concerned environmentalist wishes to use 10,000 or 11,000 BTU/KWH which is the usual amount of fossil fuel heat value required by a previous manufacturer, in this case the electrical power utility. Obviously, the net difference is substantial and the adjustment is made so as to make the direct energy seem more realistic. Actually, this is where the attempt to include indirect energy usually stops. Now, if a concerned plant manager, of, say, a pencil factory, wished to actually perform a total (direct plus indirect) energy analysis on his manufacturing facility or plant, he might contemplate doing the following. He would contact each previous supplier and determine the direct energy supplied per unit of say, wood, glue, pencil lead, paint, erasers, sheet metal. Now, each of these manufacturers would need to, in turn, calcu- late their direct energy and then, contact each of their previous suppliers. -3- The paint manufacturer would, for example, have to contact his suppliers of spirits, dyes, resins, and the like. This, of course, would be the case for the suppliers of glue, pencil lead, etc. It is not difficult to imagine that this procedure leads to a number of problems. In summary, the main difficulties are 1. The attempt to backtrack to each supplier and to their suppliers, ad nauseum leads one to an overwhelming book- keeping task with regard to the geometric progression of numbers until reaching the original mines, farms, and forests. 2. The geometric progression backward leads one outside of one's domain of authority in that many (or most) companies refuse to respond to inquiries regarding manufacturing process in- gredients, quantities, and other proprietary data. 3. The backward search, involves some inquiries, possibly, back to the original pencil manufacturer in that his company supplied pencils to the paint manufacturer, the glue factory, and so forth. This phenomena constitutes implicit loops and thus it is diffi- cult to resolve which came first, the pencil or the paint. The above cited difficulties obviate all direct energy backtracking, except in all but the simplist and vertically arranged industries. Other techniques for total energy based on physics and theoretical values have been considered, however, in order to become workable, signi- ficant inaccuracies occur because of the estimation procedures required. -k- In what follows, a summary of the theory behind energy intensity is given. A more extensive description of the basics of the theory, as well as its limitations and assumptions, can be found in a series of CAC reports [1], [2]. THEORY By definition, the total output of an industry or a sector is the sum of its sales to other industries plus its sales for final consumption. Mathematically, this definition is described by the following equation. N X J = I, X JK + Y j (1 > IV— 1 where X* = Total output of »th sector in dollars. X* = Amount of product • sold to sector K in Jiv J dollars . Y* = Amount of product sold to final consumption in dollars. N = Total number of sectors. In this study 367 sectors have been used which conforms to previous works in this area [3], [h]. By retaining the same line of reasoning, the total energy embodied in a sector's output is equal to the sum of all indirect energy embodied in its purchased inputs from other sectors plus energy extracted from -5- earth by that sector. Thus 5 N 5 5 " ^ * ** z E _ £ 1P x iJ where P = Energy types (i.e. which are defined as coal, crude petroleum, refined petroleum, natural gas and electricity, respectively). e.p = P type energy intensity of sector i E* = P type energy extracted from earth by sector • . Theoretically, e._ represents the P type of energy needed to pro- duce one unit of product i if all inputs were obtained domestically. Treatment of the role of the imports and exports in total energy analysis is straightforward and is presented in the previously cited references. It has been shown in previous works, however, that the energy impact of noncompetitive imports is negligible. Thus, only competitive im- ports need be considered in a total energy analysis. The approach described so far has a direct relationship to -the well known input-output theory through the definition of a technologi- cal coefficient matrix A which, in this case, is equal to X. T A. T = -l£ (k) Throughout this study, the matrix A is assumed to be independent of time and scale which is a commonly used assumption of static input-output theory. The errors associated with the assumption of static coefficients -6- and methods to minimize them are discussed briefly later and are, in addition, the subject of continued investigation. The energy dependence of a given sector on the rest of sectors of the economic unit can be best understood by defining a set of energy input coefficients, as below, . . e Pi X iJ (5) PiJ ~ e PJ X J where, G^, •, is defined to represent; the total amount of energy type P rlu required to produce one unit of product • , in that a percentage Gp • entered through *'s purchase of i . Thus, with the introduction of the above definition, the equation (2) becomes 5 N 5 E • 1 l G pij + l r^F = x (6) p=i i=i PlJ p=i £ pj x j The theory that is explained above is applicable to any economic unit, e.g., the U.S. economy, a state economy, a group of industries pro- ducing a similar item, a corporation, a single plant, etc. The Energy Research Group at CAC has applied this theory to the U.S. economy by using the data base collected by the Department of Commerce. The results for the years 1963 and 19&7 are available in various CAC publications. The publication CAC Document 105, [3], for example, contains the detailed analyses of energy use in the 367 commercial and industrial sectors of the U.S. economy in 1963. Sectors are also ranked according to several energy use criteria like direct energy and energy intensity. Another related CAC publication is the document -7- lUO, [^]» which presents a more recent improved method of calculating energy intensity. Reference [k] contains recalculated 1963 values and 1967 values for the first time. Because the historical data for two times is now available, researchers have focused considerable attention on the time varying behavior of the linear model coefficients and on the task of extrapolating the energy trends into the future for a par- ticular sector. D ESCRIPTION OF GENERAL PROCEDURE The input-output approach described above can be applied to a single plant's total energy and labor analysis. Due to the homogenity of the U.S. industrial society, it is reasonable to assume that a single plant's inputs, energy wise, are approximately the same as the national energy and labor coefficients. Specific figures are available for the years 1963 and 1967. Each coefficient in the University of Illinois model re- presents the inherent energy (and labor) required by each sector to bring its product to final demand. The energy coefficient matrix is a 357 x 357 matrix and its units are BTU/$ except for the five energy sectors which are dimensionless. Thus the data concerning the purchased inputs for a plant, except for its energy inputs, must be in terms of dollar figures. In order for a firm to obtain a total energy balance in a fixed time per- iod all input purchases made by the plant are to be classified in one of the economic sectors found in Table 1. If difficulty arises in assign- ing a particular purchase to a sector, one may refer to the Standard Industrial Classification manual [5] which gives a much more general description of where products are assigned. The numbering code in the SIC can then be converted to particular sectors by utilizing the extreme -8- right hand column of Table 1. Because the energy coefficients are based on producers' price data, all purchases must be converted to the producers ' price and thus trade and transportation margins must be applied to the appropriate input sectors. As mentioned above, the total energy coefficient matrix is avail- able for the year 1967 at the latest . Thus , dollar input purchases of the plant must be deflated to this base year. The best price deflators appear in the "Survey of Current Business", [6], This journal publishes the implicit price deflators for most of the sectors of U.S. economy in its July edition every year. The "Monthly Labor Review", [7], has also price deflators for a large number of sectors and they are presented under SIC format. Similarly, in the labor intensity analysis, the change in productivity between the year in question and the base year must be taken into account. Hence, direct and indirect labor inputs to the plant must be multiplied by the productivity index which can be found in the reference [7]. After preparing the data in the above manner what remains is to multiply the dollar figures of each input purchase by its corresponding energy and labor coefficient to get the energy and labor levels embedded in that particular purchase. In particular, application of the equation (6) yields the sectorwise percentage impact of the five energy sectors and labor on the plant's energy and labor flow. -9- APPLICATIONS AND CONCLUSIONS The theory has "been applied to a number of selected industries. Three different selected industries are discussed below. In each case, as the analysis shows, the energy and labor content of the unit of output entered into plant mostly as indirect energy due to the purchase of supplies, materials and other inputs. Again, in each case, indirect energy and labor concentrated at certain of the sectors. This, of course, suggests that efforts to conserve energy most effectively should be directed at reducing these indirect inputs. In the first case an iron foundry plant producing a variety of general purpose castings is investigated. In Fig. (l), 19&7 national average energy flow of the iron foundry sector is given. The national average figures should be compared to the actual plant figures which are shown in Fig. (2). As it can be seen, the energy inputs are larger at certain spots with similar percentages. Most of the zero values appearing in the energy flow of the actual plant are due to lack of data, but were assumed & priori to negligible. According to the analysis this particular plant is doing better energy wise than an average foundry because its primary energy intensity (BTU/1967 $) is less than the national average figure. In ad- dition to energy figures, Fig. (2) gives labor analysis of the same plant. 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NC StCTCH NAME FLRCEASE( I) 70C CCAL MINING C .505876406 OtJ 310 1 PETRO REE IN PROD 0.50731 140E 12 eeoi ELECTRIC U T I L 0.90934340E 1 1 6802 GAS UTILI1 IES 0.121 OOofcOE 09 203 TCRACCO 0.344441 00E 06 140 1 MEAT RPCDUCTS C .41 C22300E 06 142/ ANIMAL EATS C.40865740E 06 2407 CCNV PAt-ER PkUD • 723421 40E 07 260 1 NE WSPAPERS C.43837400E C6 2602 PEW ICC I CALS .41570600E 06 2603 BCOK PUBLISHING 0.454 6 1800E 06 2604 MISC PUBLISHING C.47500100E 06 270 1 INCRG-CwG chem .91444130E C7 2704 MISC CHEM PROD .24254300E 06 2801 PL AST I CS 0.45541 6C0E 06 2804 ORGAN IC EI dLRS 0.4000COOOE C6 290 1 DPUGS C.97e40400E 06 3000 PAINT PRODUCTS 0.13220000E 07 3203 MISC RUHEER PROD .64521 500E 06 3402 FOOT WARE EXC R LO 0.419 6 18COt 06 3501 GLASS PKODLCTS .2760 7600L 06 3502 GLASS CONTAINERS 0.284237COE 06 3702 IR.STL ELUNDRIES 0.423 14 100E 06 3901 METAL CANS 0.79241 500E Of- 29 2 METAL UARRELS 0.5570C0C0E 06 4206 PIPE 0.434 19900E 06 641 2 MISC MEG .362271 40E 07 650 1 RA ILROAC .2531 1 700E 07 6503 MOTOR EGT ThtANS> 0.411 OOOOOE 6 6504 IaATER f RAN SPORT .^44 16700E 06 €500 COMMUMCAT IONS 0.25540500E 06 690 1 WHCLSA1E TRAUL .10000000E 07 7C01 PANK ING C.362 166C0E C6 7102 REAL ESTATt 0.222814C0E 06 7302 AOVRPTI SING 0. 13543000E 08 7701 DGC TORS .DEN f UTS 0.255416C0E 06 Fig. 8. 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Q a O •»-<-• I u Z aJ >- t- u •-• t- at Olt-I U J LU — co a _i «- tr /: z a a □ uj in a. < sujiU < < U) ^ < *■« _l o ■* — dj^ta«at_j. »_i x:-x5■ £ h. y- z-iDoh. jzi^ QtHuiu»au <— ct J uj z :a u at < •( • LL — — IjJ<«->Oh- a JQ-U —OJ • zqku; Z i >- Z ZCXj> U.U z <3u.LUcna:i *oqxz:ccjJ UCtUJ-iU-JJXUJKCX u) a UJ iu _i UjWn t-aa < oc/'in a ir> i a; q.>dkk a. d cn«-' z >- u_ co z jJ z a co at a. »- jj —iioo JJ;I< Z Z3;Z < Qt t-?ji aoKZ«' Mlrt \ > D iXiOJ LUI*- z n^» vD — CO OO oo JJ •* vO > . . k ^n - c J JJ J a. > Zi oo »ol* J • • a K'OO olc «-- • • > oo -J o I z np •i • tJ l^CM Z !C> < U aJ tr a j > to _j >- HOI uuj: a jw UjOt D z -z UJ -J"-" o I LU i N n| CM n o •n o CO M CO o •H ai a* z- JJ\ - X z. < — JJ > at i uz CD< < 5 -21- SECT. NO SFCTOR NAME PURCHASE ( S) 700 COAL MINING .355255 10E 12 3101 PETRC REF I N PROD .255641 I0E 13 680 1 ELECTRIC UT IL 0.22726650E 12 206 GIL BEARING CHOP 0.171 12550E 07 500 IRON ORE MINING C .915222C0L 06 602 NCNFERR MINING • 18652320E C7 QOO STONE CLAY MIN .24456310E 07 142C CCNFECT IONERY C.87666800E 06 1426 VEG OIL MILLS 0.20677400b 06 2407 CCNV PAPER PRJC 0.21256760E 07 2701 INCRG-URG CHEM 0. 147564C0E 06 2704 MISC ChLM FROO 0.24227000E 07 280 1 PLASTICS 0.10473770b 08 2902 CLEANING PREP .71 21 1500E 06 3203 MI EC RUBLER PROD .533 70000E 06 3204 MI SC PLAST ICS 0.456748U0F 06 361 6 ABRASIVE PRODUCT 0.48842100b 6 370 1 STEEL PROD .60 700500E 06 3602 PRIMARY LL AD 0.676801 20b 07 3603 PRIMARY ^INC 0.11 463240E 07 3901 3902 ME TAL CANS .381 10CC0E 07 METAL EARPELb 0. 207250 7 OE 07 4206 PIPF . 13702040L 07 500C MACH SHCP PROD C .462203COF 06 641 2 MISC Ml- G 0.67S777tiOE 07 6501 RA IL RCAU .31476000E 07 690 I VkHOLSALE TRADE • 157790C0L 07 7C01 BANK I NG 0.52000500E 06 7102 t-LAL LTTATl .57862200E 6 7302 ADVtRTI SING 0. 13220040b 07 Fig. 11. INPUT PURCHASES OF THE PAINT PLANT -22- and services purchased "by the plant to low energy intensive ones. Hence, the industry will ideally be able to reduce the energy intensity of its outputs in spite of fluctuations and other changes in the energy supply situation. Appendix A contains a brief user's handbook which summarizes the steps involved in the method developed for analyzing total energy. Appendix B consists of a sample listing of the Fortran program used in the total energy analysis. -23- REFERENCES 1. C. W. Billiard and R. A. Herendeen, 'Energy impact of consumption decisions'. Document No: 135, Center for Advanced Computation, University of Illinois, Urbana, Illinois 6l801 2. Herendeen, R. A., "An energy input-output matrix for the United States 1963 User's Guide'. Document No. 69, Center for Advanced Computation, University of Illinois, Urbana, Illinois 618OI. 3. Bullard, C. W. and Herendeen, R. A., "Energy use in the commercial and industrial sectors of the U.S. economy 1963'. Document 105, Center for Advanced Computation, University of Illinois, Urbana, Illinois 6l801. k. Herendeen, R. A. and Bullard, C. W., 'Energy cost of goods and services, 1963 and 1967'. Document 1^0, Center for Advanced Computation, Univer- sity of Illinois, Urbana, Illinois 6l801. 5. Standart Industrial Classification Manual, Bureau of the Budget, Executive Office of the President, 1957- 6. Survey of Current Business. 7. Monthly Labor Review. -2U- TABLE 1. 367-LEVEL SECTOR NAMES Industry Classification of the 1963 Input-Output Tables The underlined titles represent the groupings of industries used for the summary version of the 1963 tables and were also used in the 1958 and 1961 input-output tables prepared by the Office of Business Economics. Industry number and title Related SIC code: (1957 edition) vACRICULTURAL, FORESTRY & FISHERIES 1 Livestock h. lives t ock products J..01 Dairy farm products 0132, pt. Oik, pt. 02 1.02 Poultry & e.7gs - .- 0133, pt. Oik, pt. 02 1.03 Meat, animals L miscellaneous livestock products 0139, pt. Oik, 0193, pt. ■0729, pt. 02 2 Other agricultural products 2.01 Cotton 0112, pt. Oik, pt. 02 2.02 Food feed grains &. grass seeds 0113, pt. Oil'), pt. Oik, pt. 02 2.03 Tobacco pt. 0119, pt. Oik, pt. 02 2.0k Fruits & tree nuts 0122, pt. Oik, pt. 02 2.05 Vegetables, sugar & miscellaneous crops 0123, pt. 0119, pt. Oik, pt. 02 2.06 Oil bearing crops pt. 0119, pt. Oik, pt. 02 2.07 Forest, greenhouse & nursery products— — — -— 0192, pt. 01k, pt. 02 3 Forestry & fishery products 3.00 Forestry & fishery products 07k, 08l, 082, 05k, 036, 091 k Agricultural, forestry & fishery services i».00 Agricultural, forestry & fishery services 071, 0723, 073, nt. 0729. MINING 5 Iron L ferroalloy ores mining 5*00 Iron & ferroalloy ores mining — — 1011, 106 6 Nonferrous nvstal ores rinirjr 6.01 Copper ore mining — 102 6.02 Nonferrous metal ores mining, except copper — 103, 10k, 105, 108, 109 7 Coal mining 7.00 Coal mining H, 12 8 Crude petrolem & natural gas 8.00 Crude petroleum & natural gas 1311, 1321 P Stone & clay reining & quarrying 9.00 Stone & clay mining & quarrying lkl, lk2, lkk, lk-5, lkS, lk9 10 Chemicals & fertiliser mineral mining 20.00 Chemical & fertiliser mineral mining ' lk7 -25- Industry number and title Related SIC codes (1957 edition) CONSTRUCTION 11 New construction 11.01 Hew construction, residential buildings (nonfarm) — pt. 15, pt. l6, pt. 17, n.t. 6561 11.02 Hew construction, nonresidential buildings — , pt. 15, pt. 17 11.03 Nov construction, public utilities--—— — - — — — — ' pt. 15, pt. l6, pt. 17 11.04 New construction, h.'glivays pt. 16, pt. 17 11.05 New construction, ail other pt. 15, pt. l6, pt. 17, 138 1!? Maintenance &• re-pair construction 12.01 Maintenance &, repair construction, residential buildings (nonfarm) — -— pt. 15, pt. 17 12.02 Maintenance & repair construction, all other pt. 15, pt. 16, pt. 17 MANUFACTURING 13.01 13.02 13.03 13-04 13.05 13.06 13.07 1U.01 14.02 14.03 14.04 14.05 14.06 14.07 14.08 14.09 14.10 14.11 14.12 14.13 14. 14 14.15 14.16 14.17 14.18 14.19 14.20 14.21 14.22 14.23 14.24 14.25 14.26 14.27 14.23 14.29 14.30 14.31 14.32 13 Ordnance & accessories Complete guided missiles ■ — 1925 Ammunition, except for snail ams, n.e.c. — - 1929 Tanks & tank components — 1931 Sighting & fire control equipment — 194l Small arms — 1951 Small arms ammunition •■ — — - 1961 Other ordnance & accessories- — — — — 1911, 1999 14 Food & kindred products Meat products — — -— — - 201 Creamery butter — 2021 " Cheese, natural & processed — — 2022 Condensed & evaporated milk 2023 Ice cream & frozen desserts-*- — 2024 Fluid milk — 2026 Canned & cured sea foods — 2031 Canned specialties 2032 Canned fruits & vegetables 2033 Dehydrated food products 2034 Pickles, sauces & salad dressings 2035 Fresh or frozen packaged fish — 2036 Frozen fruits & vegetables 2037 Flour & cereal preparations 2041, 2043, 2045 Prepared feeds for animals & fowls 2042 Rice milling 2044 Wet corn milling 2046 Bakery products 205 Sugar 206 Coiifectionery & related products 207 Alcoholic beverages ■ 2082-5 Bottled & canned soft drinks 2086 Flavoring extracts & 6irups, n.e.c. 2087 Cottonseed oil mills - - 2091 Soybean oil mills 2092 Vegetable oil mills, n.e.c. 2093 Animal & marine fats & oils 2094 Roasted coffee 2095 Shortening & cooking oils 2096 Manufactured ice 2097 Macaroni Sc spaghetti 2098 Food preparations, n.e.c. 2099 -26- Industry number and title Related SIC codes (1957 edition) 15 Tobacco rranufactures 15.01 Cigarettes, cigars, etc. 2111, "2121, 2131 15.02 . Tobacco stemming & redrying «■ 2l4l 16 Broad & narrow fabrics, yarn & thread mills 16.01 Broadwoven fabric mills & faerie finishing plants— 2211, 2221, 2231, 226l, 2262 16.02 Narrow fabric mills 2241 16.03 Yam nill3 & finishing of textiles, n.e.c 2269, 2281-3 16.04 Thread mills - 226% 17 Miscellaneous textile goods & floor covering's 17.01 Floor coverings — 227 17.02 Felt goods, n.e.c. 2291 17.03 Lace goods 2292 17.04 Paddings & upholstery fillings 2293 17.05 Processed textile vaste ; 2294 17.06 Coated fabrics, not rubberized 2295 17.07 Tire cord L fabric 2296 17.08 Scouring & combing plants 2297 17.09 Cordage & twine 2298 17.10 Textile goods, n.e.c. — 2299 18 Apparel 18.01 Hosiery - 2251, 2252 18.02 • Knit apparel mills — 2253, 2254, 2259 18.03 Knit fabric mills - 2256 18.04 Apparel made from purchased materials 23 (exc. 239), 3992 19 Miscellaneous fabricated textile products 19.01 Curtains & draperies 2391 19.02 Hcusefurnishings, n.e.c. 2392 19*03 Fabricated textile products, n.e.c 2393-9 20 Lumber & wood -products, except containers 20.01 Logging camps & logging contractors 2411 20.02 Sawmills & planing mills, general 2421 20.03 Hardwood dimension & flooring- 2426 20.04 Special product sawmills, n.e.c. 2429 20.05 Mlllwork 2431 20.06 Veneer & plywood 2432 20.07 Prefabricated wood structures 2433 20.08 Wood preserving 2491 20.09 Wood products, n.e.c. 2499 21 Wooden containers 21.00 Wooden containers 244 22 Household furniture 22.01 Wood household furniture 2511, 2519 22.02 Upholstered household furniture 2512 22.03 Metal household furniture 2514 22.04 Mattresses & bedsprings . 2515 23' Other furniture & fixtures 23.01 Wood office furniture 2521 23.02 Metal office furniture 2522 23.03 Public building furniture 2531 23.04 Wood partitions & fixtures 254l 23.05 Metal partitions & fixtures 2542 23.06 Venetian blinds & shades 2591 23.07 Furniture & fixtures, n.e.c. 2599 -27- Industry number and title Related SIC codes (1957 edition) 2U.01 2U.02 2h.03 2U.0U 2U.05 2k.06 2k.0J 25.00 26.01 26.02 26.03 ?6.0k 26.05 26.06 26.07 26.08 2h peper & allied products except containers ft bcxes Pulp nulls Paper mills, except building paper Paperbcard millr. Envelopes Sanitary puper products Wallpaper & building paper ?< board mills Converted paver, products n.e.c. except containers & boxes 25 Paperboard containers fc boxes Paperboard containers & 'boxes 26 Printing & publishing Newspapers Periodicals Book printing 2; publishing Miscellaneous publishing Cornoercial printing . - Manifold business forms, blankbooks & binders- Greeting card publishing Miscellaneous printing services 2611 • 2621 2631 26U2 261*7 2Ckh, 2661 261*1, 26»*3, 26U5, 261*6, 261*9 265 2711 2721 273 271*1 2751, 2752 2761, 2782 2771 2753, 2789, 279 27-01 27.02 27-03 27.01* 28.01 28.02 28.03 28. 01* 27 Chemicals & .selected chemical products Industrial inorganic & organic chemicals- Fertilizers Agricultural chemicals, n.e.c. . Miscellaneous chemical rroducts 28 Plastics 3: synthetic materials Plastics materials & resins — Synthetic rubber Cellulosic man-nade fibers Organic fibers, noncellulosic- 28l except 28195 2871, 2872 2879 2861, 289 2821 2822 2823 2821* 29 Drugs, cleaning T< toilet preparations 29.01 Drugs 29.02 Cleaning preparations 29.03 Toilet preparations 283 281* except 281*1* 23kh 3O.OO 30 Paints & allied products Paints & allied Droducts- 2851 31.01 31.02 31.03 32.01 32.02 32.03 32.01* 33.00 31 Petroleum refining & related industries Petroleum refining cc related prcJJucts- Paving mixtures 5c blocks Asphalt felts & coatings 32 Rubber & ;nisce]laneov.s "plastics products Tires it iru>er tuees Rubber footwear Reclaimed rubber & miscellaneous rubber products, n.e.c. '■■ Miscellaneous plastics products 33 Leather tapjiin.g & industrial leather products Leather taiuiing & industrial leather products- -28- 2911, 2951 2952 299 3011 3021 3031, 3079 3069 3111, 3121 Industry number and title Related T.IC codes (1957 edition) 3^ Foot/year L other leather products 34.01 Footwear cut stock 313I 3'*«02 Footwear except rubber 31^ 34.03 Other leather products 3151, 3l6l, 317, 3199 35 Glass & glass -product: 3 35.01 Glass it glass products except containers 3211, 3229, 3231 35.02 Class containers 3221. 36 Stone & clay products 36.01 Cement, hydraulic 321*1 36.02 Brick St structural clay tile 3251 36.03 Ceramic wall & floor tile 3253 36.0^ Clay refractories 3255 36.05 Structural clay products, n.e.c 3259 36.06 Vitreous pitching fixtures — — 326l 36.07 Food utensils, pottery 32o2, 3263 36.08 Porcelain electrical supplies-- 3264 36.09 Pottery products, n.e.c. 3269 36.10 Concrete block u, brick 3271 36.11 Concrete products, n.e.c. . 3272 36.12 Heady-mixed concrete 3273 36.13 Line - — — 327U 36.14 Gypsum products 3275 36.15 Cut stone & stone products 3281 36.16 Abrasive products 3291 36.17 Asbestos products 3292 36.18 Gaskets & insulations 3293 36.19 Minerals, ground or treated 3295 36-20 Mineral wool 3296 36.21 Nonclay refractories 3297 36.22 Nonmetallic mineral products, n.e.c. 3299 37 Primary iron & steel manufacturing 37.01 Blast furnace i bacic steel products 331 37.02 Iron & steel foundries 332 37.03 Iron St steel forgings 3391 37.04 Primary metal products n.e.c 3399 38 Primary nonferrous petals manufacturing 38.01 Primary copper 3331 38.02 Primary lead 3332 38.03 Primary zinc 3333 38.04 Primary alunir.ua> 333^, 28195 38.05 Primary nonferrous metals, n.e.c. 3339 38.00 Secondary nonferrous metals 334l 38.07 Coprer rolling a drawing 3351 38.08 Aluminum rolling St drawing 3352 38.09 Nonferrous rolling & drawing, n.e.c. 3356 38.10 ITcnfcrrous wire drawing & insulating 3357 33.11 Aluminum castings 336l 38.12 Bror.c, bronze & copper castings 3362 38.13 Nonferrous castings, n.e.c 336? 38. xk Nonferrous forging s 3392 39 Metal containers 39.01 Metal cans 31*11 39-02 Metal barrels, dnoas & pails 3I+9I -29- Industry number and title Related SIC codes (1957 edition) frO Heating, plumbing £ fabricated structural metal products frO.Ol Metal sanitary vv.re 3^31 tO. 02 Plumbing fittings & brass goods 3^32 frO. 03 Heating equipment except electric — - — - — 3**33 frO.Ofr Fabricated structural steel 3Wtl frO. 05 Metal doors, sash & trim 3frfr2 frO. 06 Fabricated plate work (boiler shops) — 3frfr-3 frO. 07 Sheet metal work 3frfrfr ' frO. 08 Architectural metal work 3^fr6 frO. 09 Miscellaneous metal work 3fri+9 frl Screw machine products, bolts, nuts, etc- & metal stampings frl.01 Screw irachiue products & bolts, nuts, rivets !c washers 3^5 frl.02 Metal stampings — — 3fr6l 1*2 Other fabricated metal -products fr2.01 Cutlery 3fr21 fr2.02 Hand & edge tools including saws 3fr23, 3fr25 fr2.03 Hardware, n.e.c 3fr29 fr2.0fr Coating, engraving & allied services 3^71, 3^79 1*2.05 Miscellaneous fabricated wire products 3fr8l 1*2. 06 Safes & vaults 3^92 fr2.07 Steel springs-— - - 3^93 fr2.08 Pipe, valves & pipe fittings - 3U9U, 31*98 fr2.09 Collapsible tubes 3*96 fr2.10 Metal foil & leaf - - 3U97 fr2.11 Fabricated metal products, n.e.c 3^99 fr3 Engines & turbines 1*3.01 Steam engines & turbines 3511 '^■^•02 Internal combustion engines, n.e.c 3519 frfr Farm machinery frfr.00 Farm machinery-- 3522 1*5 Construction, mining, oil field machinery, equipment fr5-01 Construction machinery 3531 fr5.02 Mining machinery 3532 1*5.03 Oil field machinery 3533 1*6 Materials handling machinery & equipment 1*6.01 Elevators & moving stairways 353fr 1*6.02 Conveyors & conveying equipment 3535 1*6.03 Hoists, cranes L monorails 3536 fr6.0fr Industrial trucks & tractors 3537 1*7 Metalvarking machinery & equipment 1*7.01 Machine tools, metal cutting types 351*1 1*7-02 Machine toolj, metal forming types 35fr2 1*7.03 Special dies & tools & machine tool accessories 35frfr, 35fr5 l*7«0fr Metalworking machinery, n.e.c 35I18 fr8 Special industry machinery & equipment fr8.01 Food products machinery 3551 1*8.02 Textile machinery 3552 1*8.03 Woodworking machinery ^553 1*8. Ofr Paper industries machinery 355fr 1*8.05 ■ Printing trades machinery 3555 fr8. 06 Special industry machinery, n.e.c 3559 -30- Industry number and title Belated SIC codes (1957 edition) 1*9 Gcperol Industrial necMnery h equipment 1*9.01 Punps ft canpressGi-s — — - 35"1 1*9.02 Bill L roller bearings 3^6P 1*9.03 Blowers & fans- — : - 3:6U 1j9-0U Industrial patterns — — , 3565 1*9.05 Power transmission equipment ———»——.— 3566 1*9. 06 Industrial furnaces & ovens 3567. I19.O7 General industrial machinery, n.e.c 3569 50 Machine shop croquets 50.00 Machine shop products — — 359 51 Office, computing & accounting machines 51.01 Computing & related machines 3571 51.02 Typewriters - 3572 51.03 Scales & balances 3576 51. Oh Office machines, n.e.c 3579 52 Service industry machines 52.01 Automatic merchandising machines — -- 358l 52.02 Comrrercial laundry equipment 3582 52.03 Refrigeration machinery 3585 52. OU Measuring & dispensing pumps 3586 52.05 Service industry machines, n.e.c. 3589 53 Electric transmission & distribution equipment & electrical industrial ar,rara:u:; 53»01 Electric measuring instruments 36ll 53.02 Transformers-- — 3612 53.03 Switchgear L switchboard apparatus 36l3 53-Ci* Mctors & generators 3621 53.05 Industrial controls 3622 53.06 Welding apparatus 3623 53.07 Carbon & graphite products 362U 53«08 Electrical industrial apparatus, n.e.c. — - 3629 5^ Household appliances 5^.01 Household ceokifig equipment 363I 5^.02 Household refri ;erators & freezers 3632 5l».03 Household laundry equipment 3633 5U.0U Electric housewares & fans * 363U 5^.05 Household vacuum cleaners ■ 3635 5i».0o Sewing machinos 3636 5I+.O7 Household appliances, n.e.c. 3639 55 Electric llfhtimg 't wiring equipment 55-01 Electric lamps 361*1 55.02 Lighting fixtures - - 361*2 55.03 Wiring devices 361*3, 36kk 56 Radio, television h CCTnuinicatlon equipnent 56.01 Radio & TV recei'/in,: sets 3651 56.02 Phonograph records 3652 56.03 Telephone i telegraph apparatus 3661 56. 0l* Radio & TV communication equipment 3662 57 Electronic components &• accessories 57-01 Electron tubes 367I, 3672, 3673 57.02 Seniconductcrs 367U 57*03 Electronic components, n.e.c- 3679 -31- Industry number and title Related SIC codes (1957 edition) 50 Miscellaneous electrical machinery, equipment & supplieo 58.01 Storage batteries 3691 58.02 Primary batteries, wet & dry 3692 58.03 X-rny r.ppirat.t;-! & tubes -3693 58.04 Engine cluctrlcal equipment 3694 58.05 Electrical equipment, n.e.c. — -— — — 3^99 59 Motor vehicles ft equipment 59.01 Truck & bus bodies - 3713 59.02 Truck trailers — — 3715 59.03 Motor vehicles & parts ■ 3717 60 Aircraft ft parts 60.01 Aircraft 3721 60.02 Aircraft engines & parts . 3722 60.03 Aircraft propellers & parts 3723 60.04 Aircraft equipment, n.e.c 3729 61 Other transportation equipment 61.01 Shipbuilding & repairina 3731 61.02 Boatbuilding 2; repairing ! 3732 61.03 Locomotives & parts 3741. 6l. Ok Railroad ft street cars 3742 61.05 Motorcycles, bicycles ft parts 3751 61.06 Trailer coaches 3791 61.07 Transportation equipment, n.e.c.-- 3799 62 Profession?.!, scientific ft controlling instruments ft supr.lies 62.01 Engineering & scientific instruments • 3&11 62.02 Mechanical coeasurinr; devices 3821 62.03 Automatic temperature controls -. 3822 62.04 Sureical ft medical instruments 38U1 62.05 Surgical appliances & supplies 3842 62.06 Dental equipment ft supplies 3SU3 62.07 Watches, clocks 8: parts 387 63 Optical, /3 t ->M6fl3Kic t & photograph: c equipment ft supplies 63.01 Optical instruments & lenses 3^31 63.02 Ophthalmic goods - 3851 6°-03 Photographic equipment ft supplies 3861 64 Miscellar.eou." ~anuTacturln~ 64.01 Jcvelry, inclutlins cos^use i silverware 391, 396l 64.02 Musical instruments ft parts — - 3931 64.03 Games, toys, etc - 39^1 64.04 Sporting ft athietic goods, n.e.c. 3949 64.05 Pens, pencils, etc 395 64.06 Artificial flowers - - 3962 64.07 Button^, needles, pins & fasteners 3963, 3964 64.08 Ercoais ft brushes 398l 64.09 Hard surface floor coverir.,3 39-2 64.10 Morticians goods 39&3 64.11 Signs ft advert! sin/3: displays 3993 64.12 Miscellaneous Manufactures, n.e.c— — 3983, 3984, 3987, 3995, 3999 -32- Industry number and title Related SIC codes (1957 edition) TRANSPORTATION, COMMUNI CATION, ELECTRIC, CAS, & SANITARY SERVICES 65 Tr^.nr.r^rtntlon 'j ••archvvislu* 65.01 Railroads Sc related -trvicon- i»0, kjk 6^*02 Local, suburban — — — — 6h 71 Real estate ft rental 71.01 Ovmer-oecupied dwellings NA 71.02 Real estate - 65 (except pt. 6561), 66 SERVICES 72 Hotels & locg^ne, ylace?; personal ft repair services, excent automol'i lg repair 72.01 Kotelfi ft lodging pieces 70 72.02 Personal L repair services, except auto repair, barber, ft beauty shops 72 (except 723, 72U), 76 (except* 7694 ft pt. 7699) 72.03 Barber & beauty shops 723, T2k 73 Business Services 73*01 Miscellaneous business services 73 (except 732, 7396), 769I*, pt. 7699 73*02 Advertising — 731 73*03 Miscellaneous professional services 3l, 8$ (except 8921) -33- Industry number and title Related SIC codes (1957 edition) Jh_ Research & ^o-re Torrent 74.00 Eliminated u;; a sur.nrute Industry in the 1963 etudy. Research Sc dcvolcnncnt performed for sale is dis- tributed to thu purchaser fay each of the inductriec performing the research & development. 75 Automobile ycreir t< s^rvlcpn 75«00 Automobile repair u. services— ——————— 75 76 Amur.errents 76.01 Motion pictures- — — 78 76.02 Amusement & recreation cervices— — — 79 77 E-edicn] , educational servicer, & nonrrcflt organizations 77.01 Doctors & dentists - 801, 802, 803, SOk 77.02 Hospitals 806l 77.03 Other medical & health services '• 0722, 807, 809 77.04 Educational services 82 77.05 Nonprofit organizations 84, 86, 8921 GOVERIIMENT ENTERPRISES 78 Federal Government enterprises 78.01 Fost Office - 78.02 Federal electric utilities 78.03 Commodity Credit Corporation 78.04 Other Federal Government enterprises — - — - 79 State & local government enterprises 79*01 Local government passenger transit — - — : 79«02 State &- local electric utilities 79.03 Other state & local government enterprises- IMPOKTS 80 Grers ir.rorts of .roods & services 80.^1 Directly allocated imports 80.02 Transferred imports — DIMMY. INDUSTRIES 81 Business travel, entertainment ?■: rifts 8l.00 Business travel, entertainment & gifts — 82 Office supplies 82.00 Office supplies 83 Scrap, used & secondhand good s 83.OO Scrap, used & secondhand £ocds — SPECIAL IIDUSTRIES 84 Government industry 84.00 Government industry 85 Rest of the world industry 85.OO Rest of the vorld industry 86 Household industry 86.00 Household industry - 3 k. Industry number and title Feinted GIC codes (1957 edition) 87 Inventory valuation odjur.tr.cnt 87*00 Inventory valuation adjustment — ----- - — 88.00 Total intermediate output -< Person*! consurrpticn expenditure s 96.60 Personal consumption expenditures — — -----—. Gross private fixed capital formation 96.7O Gross private fixed capital formation — Ket inventory change 96.8O Ket inventory change — Ret exports 96.90 Net exports — — -• Federal Governr.ent purchases 97«10 Federal Gover.v.ent purchases, defense 97*20 Federal Government purchases, other State and local po- |r err.-:ent purchases 98.6O State and local government purchn.ses, education- 98.7O State and local government purchases, health, welfare and sanitation 98.80 State and local government purchases, safety 98.9O State and local government purchases, other 99.02 Total final demand 99.03 Total output 99.01 Transfers I Total intermediate inputs --- V.A. Value added ■ T Total inputs ■ TR Transfers -35- TABLE 2. SECTOR AGGREGATION SCHEME (368 to 1+2 sectors) 1+2 -LEVEL TITLE 368 -LEVEL SECTORS CONT 1. COAL MINING 7.00 2. CRUDE, GAS EXTRACT 8.00 3. REFINED PETROL. 31.01 - k. ELEC. UTIL. 68.01 5. GAS UTIL. 68.02 6. AGRIC . , FORESTRY 1-1+ 7. OTHER MINING 5,6,9,10 8. NEW, MAINT. CONSTRUCT. 11,12 9. ORDNANCE 13 10. FOOD, KINDRED PROD. lU,15 11. TEST, APPAREL 16-19 12. LUMBER, WOOD, PAPER 20, 21, 2U, 25 13. FURNITURE 22,23 lU. CHEMICALS, PAINTS 27-30,31.02,31.03,32 15. LEATHER, FOOTWEAR 33-31+ 16. STONE, CLAY, GLASS 35,36 IT. PRIMARY METALS 37,38 18. FABR. METAL PROD. 39-1+2 19. HEAVY MACH. 1+3-50,52 20. COMPUT. MACH. 51 21. ELECT. EQUIPT. 53,55,58 22. APPLIANCES 5l+,56,57 23. MOTOR VEHICLES 59 2k. OTHER TRANSP. EQPT. 60,61 25. INSTRUMENTS 62,63 26. MISC. MANUF. 61+ 27. RAIL TRANSP. 65.01 28. LOCAL TRANSP. 65.02 29. TRUCK WAREHSE. 65.03 30. WATER TRANSP. 65.0U 31. AIR TRANSP. 65.05 32. PIPELINE TRANSP. 65.06 33. TRANSP. SERVICES 65.07 3U. PRINT, PUBLISHING 26,66,67 35. WATER, SANIT. SERVICES 68.03 36. W'SALE, RETAIL 69 37. FINANCE 70-73 38. AUTO REPAIR 75 39. AMUSEMENTS 76 1+0. MEDICAL, EDUC. 77 1+1. GOV'T. 78,79 1+2. MISC. 80-87 *When sectors are denoted by an integer, all sectors with that integer to left of decimal point are included. Thus ordnance, 13, contains 13.01-13.07 -36- APPEND IX- A CALCULATIONS FOR A SAMPLE PLANT The method described earlier in this study will be applied to a plant which is assumed to purchase all its inputs needed to operate the plant from seven different sectors of the 367 level eaonomy . It is again assumed that 100 units of output were produced by this plant in 1974. Let the same plant purchase the following amount of inputs in 1974. Sector Name Sector No COAL 1 ELECTRICITY 4 GLASS 151 STEEL 175 ELECTRIC MOTORS 257 Amount 150000 BTU 110000 BTU 10.5 $ 31.5 $ 14.5 $ An analysis in the accounting department of the plant has shown that the plant paid the following amount, for railroad transportation and wholesale trading in purchasing its inputs. RAIL ($) WHOLESALE ($) COAL 1.5 2.0 ELECTRICITY 0.0 0.0 GLASS 0.0 0.5 STEEL 1.0 1.5 EL. MOTORS 0.5 1.0 TOTAL 3.0 5.0 -37- Hence, the plant has an imput purchase matrix, x, as shown below; x = 150 000 BTU 110 000 BTU 10 $ 29 $ 13 $ 3 $ 5 $ where the last two rows are now the railroad transportation sector and the wholesale trade sector with sector numbers 320 and 330 respectively. The total energy coefficients of the seven input sectors can be selected from the national data prepared by CAC for the year 1967. Therefore, the total energy coefficient matrix for this plant is; e = 1.0025 1.9336 19704.0 159600.0 26248.0 83 74.0 5912.4 0.0040 0.0023 0.0004 0.0016 1.0068 1.1797 0.3112 1.1078 0.8384 3.7963 78960.0 10886.0 7032.9 65866.0 103000.0 99796.0 26383.0 13030.0 70729.0 267430.0 32912.0 11020.0 5781.1 20977.0 62725.0 68235.0 55674.0 1593.8 10783.0 77592.0 28515.0 19702.0 1985.2 8021.0 35651.0 Similarly, the total labor coefficient matrix is; L = 0.14278 0.26115 0.10453 0.83780 0.90575 0.85412 0.98654 10 10 10 10" 10 10 10 -10 -9 -3 -4 -4 -4 -38- and the implicit price deflators (IPD) of the seven input sectors, based on the year 1958 (IPD = 100) for the years 1967 and 1974 are; SECTOR NO 1 4 151 175 257 320 330 1967 IPE > 1974 IPD Tl2.7~ ~39.2~ 103.0 128.6 109.7 129.7 107.4 131.4 102.5 113.4 102.3 136.0 98.5 111.3 RATI ° (lilf) 0.80963 0.80093 0.84580 0.81735 0.90388 0.75221 0.88500 Now, all the input purchases will be deflated back to 1967 using the ratio between 1967 IPD'S and 1974 IPD'S. Hence, the deflated input purchases become 121443.90 BTU 88102.60 BTU 8.45 $ DEFLATED = 23.70 $ 11.75 $ 2.25 $ 4.42 $ Then, total energy consumed in BTU by the plant by energy type will equal to COAL CRUDE OIL REF. PET. ELEC . GAS PRIM.ENERG T x DEF = QT.459-10 7 0.380-10 7 0.108-10 7 0.546-10 6 0.261-10 7 0.873-10 7 t Energy intensity of the product by energy type can be obtained by dividing the total energy consumed by the total output of the plant. Hence, energy intensity matrix, in BTU/unit output, is COAL ET4 CRUDE OIL REF. PET. ELEC. GAS PRIM. ENERGY 0.459-10 5 0.380-10 5 0.108.10 5 0.546-10 4 0.261-10 5 0.873-10 5 -39- Energy input coefficients, c [iven by the EQ. (5) are calculated as COAL CRUDE OIL 0.01 REF.PET. 0.03 ELEC. 0.01 GAS 0.01 PRIM.ENERG 1.40 COAL 2.65 ELEC. 3.71 2.73 2.52 17.87 2.83 3.83 GLASS 3.63 17.55 8.47 10.89 21.30 9.97 STEEL 82.32 62.17 57.50 56.54 64.14 72.55 EL. MOTORS 6.71 10.16 11.91 12.43 9.43 8.44 RAIL 0.41 4.05 11.55 0.66 0.93 2.00 WHOLESALE 0.57 3.32 8.02 1.61 1.36 1.81 .00.00 100.00 100.00 100.00 100.00 TOTAL ] 100.00 It is know that 121443.9 BTU equivalent of coal and 88102.62 BTU equivalent of electricity entered directly into the plant. Then, percentage of the coal energy entered directly becomes; % Direct coal = 4590000 [q * 100-0 = 2.64 and similarly for electricity; 3800000.0 % Direct electricity = , °°'^'° x 100.0 = 16.13 Direct primary energy input is: 0/ r.- ^ • (121443.9+88102.62) , __ n . _ u / Direct primary energy = - 1 8730000 100.0=2.40 Hence, the plant has the following direct and indirect energy inputs COAL CRUDE REF.PET. ELEC. GAS PRIM. EN. DIRECT r~2.64 0.0 0.0 16.13 0.0 2.4~o| INDIRECT 97.36 100.0 100.0 83.87 100.0 97.601 Similar calculations can be easily done for total labor analysis of the same plant. From reference [7], it is found that output per man-hour in manufacturing sector has increased to 129.2 in 1974 from 100.0 in 1967. Hence, the productivity index is equal to 1.292. The total labor put into the production in 1974, then, becomes 1.292 - (x T . L) = 0.005928 man-year DEFLATED -1+0- Labor intensity is equal to the total labor divided by the total output. Thus, Labor intensity = 0.592 8>10~ man-year/unit output The calculated labor input coefficients are; COAL 0.04 ELECTRICITY 0.50 GLASS 19.27 STEEL 43.28 ELEC. MOTORS 23.20 RAIL 4.20 WHOLESALE 9.51 TOTAL 100.00 _J -111- APPENDIX B A SAMPLE PROGRAM $ JCB 1 DIMENSION NUil (SO ) . KLN| 7 ) 2 rZJZTP. SN(7 4,5.2),RSN1(42) .NGN 2(42) . SN 1 ,SN2 2 UtAL*a SN3< 3) »SN4( 3 ) 4 INTEGER SL C ( 3 5 7 ) , S I O ( 357 ) , NRG I NT ( 5 ) , I NTL E S ( 6 ) 5 RLAL*4 CEN( O ) . INO( C ) 6 i(tA L*4 T I NT ( 7 ) ,C(J57),lPr.6 7(357),lRD74( 35 7 ) , CL cC ( 35 7,o ) lDEF(357).P(357),PLPCb7> 7 NN= 1 £ DU 301 1=1,12 9 RLAC(S,30C) RSN 1 ( I ) ,HSN2 ( I ) 10 300 FORMAT ( ?A6) 11 30 1 COM INUE 12 REAC(5.66C) ( I P067 ( I ) » I = 1 , 35 7 ) 13 REAC( C ,660) ( I P C 74 ( I ) , I = 1 , 357 ) 14 f.60 FORMAT ( 36 ( 1 C (F ti .2 ) / ) ) If DO 67 1=1,357 _1 6 REAK5 , 1 C ) 3EC(I).SIO(I),(CtEC(I,J),J=l.'S) 17 10 FURMAT(I^.lX,I4,f_12.5> lc 67 ClMIMe 19 DU 63 1 = 1 ,74 20 R E A I. ( 5.20 ) ( ( ? N( I . J ,K) ,K=I .^ ) . J=l . 5 ) 2 1 2 FQhVAl (lOAfj) 22 6£ CONTINUE 23 RE AD (5, 35) ( CL nC. ( I ) , I = I , 35 7 ) _2A 35 F 0_ __._(_ (6 ( El 2 ,7. 1 X )/ ) ) 25 READ(5 , 19 )SN3( 1 ) ,SN4( 1 ) ,SN3( 2 ) ,SN4 (2 ) ,SN3(3 ) ,SN4( J ) 26 1 9 FORMAT (6AcJ ) 27 LL = 2E 77 H -- LL+1 , 25 REAU(5,333) NO SEC , £M . SN2 , ( NRG I NT ( J ) , J - 1 , c ) , CU T PUT 30 333 F JRMAT ( 15 ,2 Ae ,6 17, F 17 . 1 ) 3 1 DO 44 M= 1 , 42 32 REAC(5.41) (h5YST(M,I),l=1.6) 33 41 FORMAT ( 6F5. 2 ) 34 44 CONTINUE 35 PRINT 545 .NCSECSN 1 ,bN2 _3 6 545 FORMAT (' 1 ', 37X . ' SECTUR',15.' = ' , ? A 8 t / ) 3 7 IF(NN.EG.l) PRINT 54 6 3£ 546 FORMAT ( 35X, • lvfj7 NATIONAL AVERAGE ENERGY FLOW ',//) 39 PR I NT 1 10 40 110 FCPMAT(' ', UX , 1 3H INPUT bE C I CR S . 8X , 5h COAL . 7X . SHCRUuE . 5 X , 7 F REF PbT 1 , bX,4HELEC, 7x . <*HGA S , 3X , 1 1 hPR I M ENERGY,/) 4 1 DO 202 I- 1 ,42 42 PRINT 109, RSN1 ( I ) , RSM2 ( I ) , (RSYSM I ,K ) ,K = 1 ,6 ) 4 3 109 FORM AT(* ' . 10 X . 2 AH . 6 ( 6X . F 5 « 2 ) ) 4 4 20 2 CONTINUE 45 PR I NT 400 46 40 C FORMAT (• • , 2 7X , 6 ( b X , 6H )) 47 PRINT 401 4fcJ 401 F0PMAT(« • , 1 X , 6HT C 1 AL 3 . 1 X . 6 ( 6 X . 5 F 1 C . ) ) 4 9 PRINT 302 5C 302 FORMAT ( 1 OX, 99( 1H*) ) _5_ PRINT 3 03 52 303 FORMAT!' • . 10X , 1 6HE NERGY INTENSITY) 53 PKINT 304 ,( NRGINT( J ) , J= 1 ,6 ) 54 304 FORMAT!* • , 1 2X , 1 2H ( OTU/ 1 96 7 I ) ,?X.6(4X, 17 ) ,/ ) __5 4 CO NT INUE 5 6 4 9 1=1,7 57 TINT( I ) = .0 -k2- 58 59 60 61 49 DO 49 M=l,42 R5YST ( M , I ) = 0.0 CONTINUE TP=0.0 62 63 64 6 5 "7T 75 76 77 78 79 80 81 DO 644 K= 1,357 P( K )-0.0 DO 644 1=1.7 PhfiC(K, I )-0.0 66 644 CONTINUE 67 NSfcC=0 68 179 NSEC=NSEC+1 69 RFAD(S.e) NOM< NSEC ) ,C(NSEC ) 7 C 6 FJhMAT ( I 3 , 6 X ,tl6.c ) 7 1 IF(hUV(NSEC).£C.O) GC 72 GO TO 179 73 160 NStC=NSEC-l TO 1 80 L= P( TP CO SI DO DO 6S8 - SUM ( K L )=IP = TP + P NT INU N T t •■= T ei j 82 K K = 1 , NSLC ) D6 7( (L )* E P/OU = 1 ,( = 1 ,N 658 L)/ IPC74 (L CL3C( L) * 1 . ITPUT lSt:C )+C(K ) 295 82 L=NUM(K ) 83 TIM(J) = TINT(J>+P(L)*CEiiC(L.J> 34 82 CONT INUE 85 NRGINT(J)=TINT(J)/CUTPOT 86 81 CONTI NUE 87 DO 83 J = 1 .7 ea DO 83 1=1 ,NSEC 89 K=NUM( I ) 90 IKJ.FC.7) GO TO 7 91 PEkC(K,J)=P(K)*CEE.C(K,J)/TINT(J)*100.0 92 IF ( J.NE. 7) GO TO 17 93 7 Pt"RC(K,J)-f'(K)*CLoC{K)*1.2^?/TP*100.0 94 17 CONTINUE 95 IF (K .EG. 1 ) FbYST ( 1 , J )=Pr kC RSY3T(2 * J) -PtkC (K, J 1+kbYSl ( 2, J ) 97 IF(K.EC.3) HSY3T (j ,J)=PFFC(K,J)+RSYST(3,J) 98 IF(K.EO.'t) RSY3T(4 , J }=PEP.C (K.J)+i5bYST(4,J) 9 9 IF (K.fc C.5 ) NSYST<5,J)-Pt«C(K,J)*KSYST(5.J) 100 IF (K.GE.6.AND.K.LE . 17)RSYST(6, J )=PERC( K, J)+RSYS1"(6, J ) 10 1 IF ( K .GE . 1 b. ANO .K .L. t . 22 ) k SY3T( 7,J)=PLKC(K,J)tKSYbT(7,J) 102 IF(K.GE.23.AND.K.LF.29) RSYST(8,J)=PERC(K,j)+koYST(b,J) 103 IF(K.GL.30.ANU.K.I_c.3 6) kSYST(9.J)=PERC(K.J)+>VoYbl (9, J) 104 I F ( K .Gt . 3 7. ANC .< ,LE .7C ) k SYST( 10,J)-PLwC(K,J) + KiYjI( 10. J) 105 IF (K .GE.7 1 . AND . K .L t .9 I ) r< 5YST( I 1 ,J) = PERC(K,J) + RbYST( i 1 ,J] loe IF (K .GE .9 2.AND.K.LE..1C1) RbYST( 12.J)=PtWC(K,J) + ni>Ybr(l^,JJ 107 IF(K.GE.113.AN0.K.Lt.l20) R S YS T ( 1 2 . J ) = PEfc C ( K * J ) FKS YST ( 1 i. , J ) 108 IF (K .GE . 1 0<£ .ANu .N.LE. 112) RSYST( 13. J)=PERC(K.J )+hSYS1 ( Un J ) 109 IF(K.GE. 129.AKC.K..LF.146) RSYSTI 14, J )=PERC(K ,J )+kSYST( 14, J ) 1 1 IF (K.GE.147.ANC.K.LE.150) RSYST (15. J) = P6KC(K,J )+I+P.SYSI (23. J ) 120 IF (K.GE. 291 .ANC.K.Lh .29 7) RSYST(24,J)=PERC(K.J)+kSYST(24, 1) 12 1 IF (K.GE.2 98.AND.K.LF.30 6) PS YST ( 25, J)=PEPC(K,J )+f- 3 YSI ( 2f-, J ) 122 IF(K.GE.307.AND.is.Lt .319) l+RSYST(JJ,J) cO f'SYSr(34iJ)=Pr.K!C(K,J)t-hjYbII3t,J) ) -HEKCiK ,J)+RSYbT(3 5.J) LL .35 LE.3t; ( 42, J I ) RSYST(36,J)=PEWC(K,J)+hSYSI (36. J) 9 ) foybT(37,J)=PLKC(K,J)tKbVSl(3/,J) )=PL«C(K, J ) +RSYST138« J) )=PERC( K . J)+RSYST(39» J) SYbT(40.J)=PF.RC(K.J)+hjYST(*0.J) 136 137 138 139 63 IF (K. IF (K. IF (K . CCM I GF.3 Gt .3 GL .3 NUt 46 . 63 . 56 ) ANU.N. AND. K. KSYST 1 ) 6) « )=PE SYST(41 ,J )=PtRC (K ,J )+. RC(K,J)+RSY5T(42.J) YSI ( 4 1 . J ) [EC 156 157 15a 159 16C 161 U2 .5 I )/T INT ( 1 ) < 100.0 0.0-UEN( 1 ) (1)+P(2)+P(3)+P(4)+P(5))/TINT(6)*100.0 .0-DtN (6 ) 5 ♦ SM3 (LL ) ♦ SN4(LL ) •1 , .30X,« LNEKGY AND LAECR ANALYSIS LF • .2Ao ./ ) 420 421 PR INT FOPWA PR INT Fut-VA 420 T ( • 421 T ( ' • » 1 1 X , 1 3h INPU1 SECTORS .6X . 5h C AL . 7 X . bHCn U Lit . o X • 7 F i< tt- PET C .7X.4HGA3 i3a,1 IHPRII-: ENFhGY.oX.5HL Afci tH , / ) 1 .42 . RSNl(l),hSN2(l).(RSYST(I,K),K=l,7) • , 10X ,2Ab,6(6X,F5.2).7X,Fb.2) • .27X ,6(5X ,6H ) . 6 > .6H ) «.10X.6HTCTALS.10X.6(6X,5F100.0).7X.SF1C^.Q) PRINT 302 PRINT 303 PRINT 304 , ( NRG INT ( J > . J=l .6 ) PPINT 500 163 50C FORMAT ( 1 1 X . t 1 FitNuKGY LStL, DIRECTLY AND INOIhECTi_Y( /. lUfcL TYPE) ) 164 PHINT f 02 . ( LEN ( I ) , 1 = 1 .6) 165 502 FORMAT ( ' ' . 1 X . 3 H U IFLCTLY.6X.6(6X.F 5 .2) ), 166 167 i6e 169 UF 1UTAL -Y F 503 70C PR INT FORMA PR INT FORMA f 03 T ( • 700 T ( ' ( INU( I ) ,1 = 1.6) • , 10X ,lChINDIRLCTLY,6X,6(5X,F6.2) ./) • , I OX . 15HLAHGR INTENSITY) 170 171 172 173 PR I NT 701.SINTS 701 FORMAT<» «, 10X .• (MAN- YEAR/ 1967 S ) • , 4 X , E 1 2 . 6 ) PRINT 64 , SN3(LL ) ,SN4( LL ) 54 FO P V AT ( » 1 ' , IPX , ' INPUT PURCHASES bF TFL « . 2AB.//) 174 175 :54 PR INT FORMA 554 T(0X,«SECT. NC« ,4X, • SECTOR NA ME • , 1 5 X , » PLKCHAbt ( $ ) • ./ ) 176 177 176 _17 9 NJ=1 N= 1 DO 5 1 DO 51 1=1 .72 J=l .5 180 161 182 IfcLL 52 IF(N.GT.357) GO TO 51 IF (N.NE .NUM (NJ ) ) GL TO 53 PR INT 52,olC(N).(oN(I,J,K),K=l,2),C(NJ) FORM A T(' ',10X.I4,SX,2AS,dX,E16.e) 164 185 166 1 67 168 189 190 19 1 192 53 51 5f NJ=NJ+ 1 N=N+ 1 CONTINUE IF (LL .NE. 2) GO TO 7 7 PR INT se FORMAT ( • 1 COM INUE STCP END ) $ E N T R Y -kk-