I B RA R.Y OF THE. U N I VERS ITY Of ILLINOIS 621.11 R68e 1892 NOTICE: Return or renew all Library Materlalsl The Minimum Fee for each Lost Book is $50.00. The person charging this material is responsible for its return to the Hbrary from which it was withdrawn on or before the Latest Date stamped below. Theft, mutilation, and underlining of books are reasons for discipli- nary action and may result in dismissal from the University. To renew call Telephone Center, 333-8400 UNIVERSITY OF ILLINOIS LIBRARY AT URBANA-CHAMPAIGN L161— O-1096 i 0 OPINIONS OF THE PKESS. The Manufacturer and Builder, New York. An Engineer's Handy-Book. — Mr. Roper, the writer of this work, is well known to many of our readers as the author of a number of useful reference books relating to steam-engineering, which have become deservedly popular by reason of their plain and intelligibie style and their freedom from unnecessary * and confusing mathematical technicalities. Mr. Roper's object in all these hand- books has avowedly been to present facts and explain principles in language so plain and comprehensible that average steam-users, engineers, firemen, and those who are usually found in charge of steam-machinery, can read his books understandingly and with profit. We would be glad to see Roper's hand-books largely multiplied and distributed in every workshop, for it is only out of books of this kind that the average workman will be able to master the principles of his handiwork. The present volume is no exception to this rule; on the con- trary, we regard it to be decidedly the best of Mr. Roper's books, Jboth with regard to its substance and the manner in which the same is classified and pre- sented. The Locomotive, Hartford, Conn. Roper's Engineer's Handy-Book.— Published by E. Claxton & Co., of Philadelphia, who are the publishers of several works on steam, steam-boilers, and engines, from Mr. Roper's pen. This last work is of special value to all who have to do with steam-boilers and engines, and it will be found a valuable shop companion for the mechanic. There are a great many facts collated that are not easily reached except through expensive books and libraries. These will be found of service to all classes of men, whether in trade or manufacturing. We commend it heartily, and believe it will have a large sale. National Car-Builder, Neiv York. Roper's Engineer's Handy-Book.— This compact and comprehensive little volume contains a vast amount of information relative to the care and manage- ment of every class of steam-engines. It is profusely illustrated, and abounds in facts, figures, rules, tables, questions and answers, formulie, etc., that are ex- ceedingly valuable to engineers, and of easy reference by means of a copious and well-arranged index. The various subjects are discussed with brevity and 1 OPINIONS OF THE PRESS. clearness, and with a freedom from technicality which enables the reader to get at the pith of the matter without fishing it out from an ocean of words. A prom- inent feature of the book is a full explanation of the steam-engine indicator, and its use and advantages to engineers and others. The long experience of the author in this branch of engineering, and the numerous publications he has al- ready issued upon kindred subjects, give an additional value to the present treatise. It is printed on thin paper and in clear type, and contains 678 pages. Flexible tuck binding, gilt edge, suitable for the pocket. Forest^ Forge^ and Farm, Ilion, New York. Engineer's Handy-Book.— We have received a book with the above title, by the well-known author and engineer, Stephen Roper, who has written a number of works on the subject of engineering. The eminent reputation of the i author is a sufiicient guarantee that the book is both interesting and useful. *! Mr. Roper has had an experience of over thirty-five years with all kinds of en- gines and boilers, and thoroughly understands locomotive, fire, marine, and stationary engines. This work has 678 pages, is profusely illustrated, bound in 1 morocco, and contains nearly 300 main subjects, 1316 paragraphs, 876 questions and answers, 52 suggestions and instructions, 105 rules, formulae, and examples, 149 tables, 195 illustrations, 31 indicator diagrams, and 167 technical terms ; over 3000 different subjects, with the questions most likely to be asked when j under examination, before being commissioned as an engineer in the U. S. Navy i or revenue service ; before being licensed as an engineer in the mercantile marine service, or receiving a certificate to take charge of a steam-engine or boiler in locations where such certificate is necessary. It is a very valuable book for engineers, and will no doubt meet with a read;^ sale. E. Claxton & Co., Philadelphia, are the publishers. LeffeVs Illustrated News, Springfield , Ohio. Engineer's Handy-Book : By Stephen Roper, Engineer.— The author of the valuable series of hand-books which we have before referred to, has just issued the above-named work, which must find ready way into the hands of en- gineers and steam-users throughout the entire land. It contains a full explana- tion of the steam-engine indicator, its uses and advantages, with formulae for estimating the power of all classes of steam-engines ; also facts, figures, questions and tables for engineers who wish to qualify themselves for the United States navy, the revenue service, the merchant marine, or the better class of stationary engines. The work does not claim to teach how to design or proportion steam- engines and boilers, but rather to inform the engineer how to manage them intelligently. It is one of the kind of practical hand-books for which there is always neeJ. The work is well bound in flexible leather, uniform with Roper's other hand-books, has 678 pages, and is fully illustrated. 2 OPINIONS OF THE PRESS. American Machinist , New York, Roper's Engineer's Handy-Book. — The subjects in this work have neen treated in a brief and comprehensive way, therefore the reader is not required to read a number of chapters in order to acquire a little knowledge. The use of the indicator is treated in a plain, practical way, so that it may be readily understood. Abstruse formulas have been omitted and simple arithmetic used, thus avoiding the usual vexations among practical men, who are uneducated in the higher mathematics. The author has in this book given the results of his own practical experience, which extends over a period of thirty years and up- wards, and the work will doubtless be read with pleasure and profit by very many practical mechanics. Boston Journahof Commerce, Mr. Stephen Roper is well known as the author of several other handy-books that treat on steam, steam-boilers, and engines. This new work is, in our judg- ment, his best. Although the arrangement and classification seem a little peculiar, and a decided new departure in book-malting, they do not detract from the merit of the book, which is plain, comprehensive, and instructive from the title-page to The End." It is neatly illustrated, and creditable in the highest degree to both author and publishers. It will be a valuable addition to every engineer's library. Millstone^ Indianapolis , Ind, The Engineer's Handy-Book," by Stephen Roper, Engineer, is a practi- cal treatise on the management of the steam-engine. The author says the book was not written for the purpose of instructing engineers how to design or pro- portion steam-engines or boilers, but rather to inform them how to take care of and manage them intelligently." The declaration is carried out in the plainest and most systematic manner. There is no straining after possibilities, but the facts, as a thorough mechanic and engineer understands them, are set forth in positive language and plain terms. This gives value to the work as a hand-book to such engineers who are not too egotistical to receive information. As a text- book for students in mechanical engineering, it will be found of great value. Its illustrations and tabulated matter are important features, and printed in the ex- cellent style that characterizes all the books issued from the house of E. Claxton & Co., Philadelphia. It is something that should be possessed by every engi- neer. TJie Ainerican Engineer*, Cli icago, 111. The Engineer's Handy-Book.— We are in receipt of the above work, which contains a description of the various forms of engines now in use, and supplies interesting and useful information as to the care, management, and remedy of 3 OPINIONS OF THE PRESS, defects of steam machinery and its appendages, with tables for calculating the power of engines. Mr. Roper in his preface says : " This book was not written for the purpose of instructing engineers how to design or proportion steam-en- gines or boilers, but rather to inform them how to take care of and manage them intelligsntly, as well as to furnish to those intending to qualify themselves for the United States Navy, Revenue Service, Mercantile Marine, or to take charge of the better class of stationary steam-engines, with a plain, practical treatise." It is from this standpoint, therefore, that the book ought to be judged, and we are sure that the large class to whom it is especially addressed will find it a useful appendage and book of reference in their daily work. The Scientific American^ Kew Yorh. A well-made pocket-book of practical information for mechanical engineers, particularly those of limited education, and such as may wish to qualify them- selves for service in the U. S. Navy or the mercantile marine. The more important engines in use are clearly described, and formulae are given for estimating their power. Pai^ticular attention is paid to the Steam-Engine In- dicator, its use and advantages. The author has hpd much experience in this class of work, and writes clearly and plainly. Engineering News^ New YorJc. An " Engineer's Handy-Book."— As a writer on subjects relating to steam and steam engineering, Mr. Roper is now too well known to need any further introduction. In this, his latest contribution to steam-engineering literature, Mr. Roper has aimed to present to his brother engineers a " handy-book" that will be to them what Trautwine*s " Pocket-Book" is to civil engineers, and in doing this he has spared no labor in collecting and editing his materials. Some idea of the completeness of the work may be gathered from the statement of the publishers that it contains nearly 300 main subjects, 1316 paragraphs, 876 questions and answers, 52 suggestions and instructions, 105 rules, formulae, and examples, 149 tables, 164 illustrations, 31 indicator diagrams, and 167 technical terms ; over 3,000 ditferent subjects, with the questions most likely to be asked when under examination, before being commissioned as an engineer in the U. S. Navy or Revenue Service ; before being licensed as an engineer in the Mercantile Marine Service, or receiving a certificate to take charge of a steam-engine or boiler in locations where such certificate is necessary. The author does not claim to have discovered any recent special facts relating to his subject, neither does he claim to have written a book of instructions in designing or proportion- ing steam-engines ; he aims rather to instruct how to care for and manage them intelligently. The book is very full and complete, and its typographical execu tion is perfect. It must readily recommend itself as an "ever-ready com.* panion " to every steam-ei^gineer in the country. 4 OPINIONS OF THE PRESS. From the Textile Colorist, Philadelphia, The Engineer's Handy-Book. — Another aid to engineering by a well known author, who has already done much in the way of practically educa- ting scientific students. The work before us is one of 678 pages of the mpst useful information. It treats exhaustively on the most recently invented ad- juncts to the steam-engine, and gives very full formula by which engineers can accurately calculate power and make reliable estimates in all branches of theii profession. It likewise presents the most desirable instructions to y« nng meu wishing to stand examination for the United States Navy or Revenue {service, m well as the merchant marine. It is fully illustrated, and got up in a stvle com mendable in the publishers and flattering to the author. From the American Manufacturer and Iron WorM^ Fittshurg^ Fa. The Engineer's Handy-Book : By Stephen Roper, Engineer.— iir. Rope) p name is by no means unfamiliar to the readers of popular 8team-eng:neeri)ig literature in this country. The book now under notice is his last, and we )>e- lieve the largest in bulk and the most comprehensive in scope of any work vet published by him. He has gathered into this single volume about ah die piac- tical information relating to the care and management of a steam-eugine thai one eni ployed as a steam-engineer would be likely to require in ordinary service. The leading steam-engines now in the market are illustrated in th)s book with more or less descriptive matter accompanying each, giving the reader a general Idea of the design of the engines, the details of their construction and operation. The various accessories to engines and boilers receive their full share of atten- tion. The chapter relating to the indicator is well illustrated by means of nu- merous and well chosen diagrams. The paper, press-work, and the general make up of the book leave nothing to be desired. The style in which the book is written will commend itself to those who want a book to read, and, thererore, free from mathematical formuiae and we have no doubt that the class of persons whom Mr. Roper addresses will find in this book all they will be likely to want in connection witb any quejitiou re- lating to the steam-engine. 6 OPINIONS OF EMINENT ENGINEERS, ETC. The following letters have been received from some of the most distinguished mechanical engineers, ex- perts, and authors in the country. E, Claxton & Co, ancmnati, Ohio, Aug. 5, 1880. Permit me to acknowledge copy of your Eoper'^s Engineer's Handy- Book, The volume contains a large amount of useful information for students of mechanical engineering^ arranged in a condensed form., and cannot fail to he a valuable acquisition to young engineers and me- chanics, JOHN W, HILL. E, Claxton & Co, Yonkers, N. Y., Aug. Ik, 1880. In rejjly to your favor of the 2d instant., Iwoidd say that I think Mr. Eoper'^s Engineer'' s Handy-Book " is the best one of his recent works. Permit me to say that, when asked, as I of ten am, by the men I meet in charge of engines, as to what books they had best get ''to read up on the engine,'''' I say ''get Boper''s Works,''' In the fidure, as in the past, I shall take pleasure in endorsing his effort to the men for whom he has written, W. H, ODELL, Messrs, E, Claxton dc Co. Troy, N. f., Aug. ii, mo. Your favor of a late date, as well as enclosure of "Boper''s Engi- neer's Handy -Book,'''' duly received. Permit me to say, that I think th-e book a very valuable addition to the literature of the subjects of which it treats; and, while the accomplished engineer will fiiid in this book many facts so pAainly stated as to save much time in icorking up, the intelligent engineer and mechanic, whose opportunities in the past have hardly permitted his becoming fitted, and whose time in the present will hardly allow him to wade through the verbiage and mathematical demonstrations in tohich such knowledge as is contained in Mr, Boper''s book is usually enveloped, ivill find in it a large amount of information stated in the common language of every -day life. Such books cannot be too widely distributed. The time was when their possession was a con- venience, TJie time is ichen their possession is almost, if not quite, a necessity. F, F, HEMENWAY, Claxton & Co, - Passaic, N. J, Aug. U, 1880. I have examined " Roper ''s Handy-Book pretty thoroughly, and have no hesitancy in pronouncing the loork an excellent one. It is de- cidedly out of the beaten track, and the better for it, WM, H. HOFFMAN. OPINIONS OF EMINENT ENGINEERS, ETC. E, Claxton & Co. aucago, m., Aug. 18, 1880. Your note of July S9th, and a copy of ^^Boper's Engineer's Handy- Book,'''' were duly received. The book is well calculated to accomplish the purpose of the author, viz,, to furnish practical and valuable infor- mation to engineers. The comprehensive description of the various types of automatic engines is a fund of useful knowledge, and the various groups of questions, the answers to which are embodied in the text, are very likely to cause readers to " think,''^ and to fasten the ideas in their minds. The book is a desirable addition to an engineer'' s library, CHARLES A, HAGUE, E, Claxton & Co, Hamilton, Ohio, Aug. 30, 1880. Your esteemed favor , and also a copy of Boper'^s Engineer'' s Handy- Book, were duly received; and, in reply, I beg leave to say that the work is well got up, and I consider it of more practical value than any Ihave yet seen. It seems almost impossible to find steam literature adapted to the tvants of steam users. This book fulfils this requirement, and de- serves a good reception at the hands of a class of men whom it may greatly benefit. J, W, SEE, * E, Claxton & Co, Hartford, Conn., Sept. 8, 1880. Your favor of the 29th of July came in my absence, I have just returned, and hasten to reply, Boper''s Engineer'' s Handy-Book is re- plete with the information that Engineers need at hand. It combines such portions of more pretentious works not readily accessible to the Engineer, as well as information from Mr, Boper''s wide practical experience with the detailed icorking of Boilers and Engines, as icill give it value in the Shop and Engine-room, But it has a wider range than this. It contains valuable tables, articles on the U. S, Naval Ser- vice, Bevenue Service, and Mercantile Service, icith qualifications re- quired of persons seeking appointments in each, and numerous other matters that make the work a very valuable compendium. I shall keep a copy on my desk ready for reference, and cheerf ully commend it to others. Business men and manufacturers will find it a very convenient Hand-Book, J, M. ALLEX, President Hartford Steam-Boiler Inspection and Insurance Company. OPINIONS OF EMINENT ENGINEERS, ETC. E. ClaxtOn & Co, aiumbut, Ohio, Oct. tS, 1890. I esteem this book highly as one containing much information not found elsewhere in a condensed form. It hears directly on practical questions in mechanical engineering, especially on matters pertaining to the Indicator and its use. How to read a diagram and determine the condition of the action of engines are made clear. The hooJc is of especial value to any who may be interested in the peculiarities of existing engines, as I find the book contains illustrations and descriptions of most of the prominent engines in use, S,W. EOBINSON, Prqf. -3 316*7 358 167*30 82* 67-3 317*7 354 169*34 83* 68-3 318*4 350 171*38 84* 69-3 319*3 346 173*42 85* 70-3 320*1 342 183*62 90- 75-3 324*3 325 1904 193*82 95* 80-3 328*2 310 203*99 100* 85-3 332* 1195 214*19 105* 90-3 335*8 282 1950 80 THE engineer's HANDY-BOOK. TABLE OF THE ELASTIC FORCE, TEMPERATURE, AND VOLUME OF STEAM FROM A TEMPERATURE OF 32° TO 457° FAH., AND FROM A PRESSURE OF 0*2 TO 900 INCHES OF MERCURY. ELASTIC T Inches of Mercury. FORCE IN Pounds per Square Inch. Pressure above Atmosphere. ature. Volume. Velocity 01 Escape. 224-39 110- 95-3 339-2° 271 234-59 115- 100-3 342-7 259 244-79 120- 105-3 345-8 251 1980 254-99 125- 110-3 349-1 240 265-19 130- 115-3 352-1 233 275-39 135- 120-3 355- 224 2006 285-59 140- 125-3 357-9 218 295-79 145- 130-3 360-6 210 306- 150- 135-3 363-4 205 2029 316-19 155- 140-3 366- 198 326-29 160- 145-3 368-7 193 336-59 165- 150-3 371-1 187 346-79 170- 155-3 373-6 183 357- 175- 160-3 376- 178 367-2 180- 165-3 378-4 174 377-1 185- 170-3 380-6 169 2074 387-6 190- 175-3 382-9 166 397-8 195- 180-3 384-1 161 408- 200- 185-3 387-3 158 448-8 220- 205-3 392- 2109 524-28 257- 242-3 406- 2136 599-76 294- 279-3 418- 2159 848-68 367- 352-3 429- 2196 889-64 441- 426-3 457- 2226 It will be observed that in the foregoing and following tables the relative volume and weight of steam differs with different authors, and, while they may not all be scientifically correct, they are undoubtedly approximately so, or suflSciently correct for all practical purposes. Therefore, it would be perfectly safe to take the volume of steam at 1728 ; in other words, a cubic inch of water converted into stearii at atmospheric pressure will occupy 1728 cubic inches, or one cubic foot. THE engineer's HANDY-BOOK. 81 TABLE Showing the temperature and weight of steam at differeni. i-ressures from 1 pound per square inch to 300 pounds, ani, 'ajHE quantity of steam produced from 1 CUBIC INCH OF WATER, ACCORDING TO PRESSURE. Total Pressure per Square Inch measured from a Vacuum. Pressure above At- mosphere. Sensible Tem peratu re in Fahren- heit degrees. lotal Heat in Degrees from Zero of Fah- renheit. Weight of one Cubic Foot of Steam. Relative Volume of Steam com- | pared with Water from which it ( was raised. i 1 1 102-1 1144-5 -0030 20582 2 126-3 1151-7 -0058 10721 3 141-6 1156-6 •0085 7322 4 153-1 1160-1 -0112 5583 5 162-3 1162-9 -0138 4527 6 170-2 1165-3 -0163 3813 7 176-9 1167-3 -0189 3298 8 182-9 1169-2 -0214 2909 9 188-3 1170-8 •0239 2604 10 193-3 1172-3 •0264 2358 11 197-8 1173-7 •0289 2157 12 2020 11750 •0314 1986 13 205-9 1176-2 •0338 1842 14 209-6 1177-3 •0362 1720 14-7 0 212-0 11781 •0380 1642 15 •3 213-1 1178-4 -0387 1610 16 1-3 216-3 1179-4 •0411 1515 17 2-3 219-6 1180-3 •0435 1431 18 3-3 222-4 1181-2 •0459 1357 19 4-3 225-3 1182-1 •0483 1290 20 5-3 228-0 1182-9 •0507 1229 21 6-3 230-6 1183-7 •0531 1174 22 7-3 233-1 1184-5 •0555 1123 23 8-3 235-5 1185-2 •0580 1075 24 9-3 237-8 1185-9 •0601 1036 25 10-3 240-1 1186-6 •0625 996 26 11-3 242-3 1187-3 •0650 958 27 12-3 244-4 1187-8 •0673 926 28 13-3 246-4 1188-4 •0696 895 29 14-3 248-4 1189-1 -0719 866 30 15-3 250-4 1189-8 -0743 838 31 1.6*3 252-2 1190-4 -0766 813 32 17*3 254-1 1190-9 -0789 789 33 18-3 255-9 1191-5 -0812 767 « 34 19-3 257-6 1192-0 -0835 746 35 20-3 259-3 1192-5 -0858 726 36 21-3 260-9 1193-0 -0881 707 37 22-3 262-6 1193-5 •0905 688 38 23-3 264-2 1194-0 •0929 671 39 24-3 265-8 1194-5 -0952 655 F 82 THE engineer's handy-book. TABLE — ( Continued. ) Total Pressure per Square Inch measured from a Vacuum. Pressure above At- mosphere. Sensible Temperature in Fahren- heit degrees. Total Heat in Degrees from Zero of Fah- renheit. Weight of one Cubic i; OOlr 01 Steam. Relative Volume of Steam com- pared with Water from which it was raised. ZiO 0 1 10d*Q •0074 A40 U4U At 9A'^ 9Aft*7 llaO 4 •OOOfi uzo 97.0 1 1Qn:.Q llc/O 0 •1090 lUZU A1 1 oil '±0 971 'A 1 10A*9 1 lyu z •1049 1U4Z '^Oft A4 4^ 9Q'Q 97q*n Zi 0 u 1 10A*A •lOA^ lUDO OuO 4:0 oU 0 Z/4 4 1 107*1 •lOftO 04 z A(\ ol 0 97'=;*ft ZrO 0 1 107*^ 11(7 1 0 *1 1 1 1 1111 f^AI OUX A7 09. q 977*1 z/ / 1 1 107*0 *1 1 lloo oou Aft qq.q 00 0 97ft*zL ^< 0 4 1 10ft*^ 1 1 aO 0 •1 1 1100 00«7 AO qzl«q 97Q'7 1 10ft'7 •1 170 Ilia ^9Q OZi7 ou 9ft 1 -n 1 100*1 1 luo 1 •1 909 IZUZ 010 01 qA*^ 9ft9*^ 1 ivv 0 •1 994 1ZZ4 '^OO OUt7 q7.q 9ftq*'^ 1 100*0 •1 94fi 1Z4D ^00 OUU OO ^ft*^ 00 0 9ftA*7 Zo4 < IZUU 0 •19AQ 4Q1 04 qQ*Q 9ft'=;*Q ZoO 1/ 1 9nn*A izuu 0 •1901 4ft9 40Z 00 ACi'^ 4:U 0 9ft7*1 1 901 '0 IZUl u •1 ^14 1014 474 4 < 4 00 41 ^q 9ftC*9 Zoo z 1 901 ^q IZUl 0 •1 ^qA lOOD 4AA 4DO 0/ A9'q 4:ii 0 9ftQ'q ZoH 0 1 9m '7 1 ZUl / •1 ^A4 loD4 4Kft 400 oo 40 0 Zc/U 4 1 909*0 •1 ^ftO lOoU 4/i1 401 Oa 44 0 9Q1 'A 1 909*4. IZUZ 4 ±4UO 444 'I'll 40 0 9Q9*7 ZtrZ 4 1 909*7 1 ZUZ 1 •14-9,^ 4^7 40 i til Dl 4D 0 9Qq*ft Z«70 0 • 1 9r^^*i i ZUo 1 •1447 ±44 1 4^0 40 1/ 4/ 0 9Qd*ft Zy4 0 1 90'^ 'A J ZUO 4 •1 4AQ 494 Do Aft*q 4o 0 Zf^O 1/ 1 90^*7 J ZUo 1 •140^ 417 04 4c> 0 9QA*Q zyo a 1 90/1*0 1 ZU4 U •1,^1 A 411 rrl 1 00 ou 0 9Qft'n zyo u I904.*q 1ZU4 0 J.tJOO AA DO '^i 'q 01 0 1 904.*A iZU4 0 •1/^AO 399 A7 0^ 0 ^nn*n 1 904. '0 ±ZU4 u •l/^ft^ ±000 Aft Oo 0 1 90K*9 A ZUO Z •1 AO.^ 388 AQ 04 0 qr»i '0 oui y 1 90K*'=; ±zuo 0 •1 A97 383 7n /u 00 0 OUZ a 1 90'=J*ft •1 A4ft 378 71 / 1 00 0 ^^nq*o OUO t7 1 90A*1 IZUQ 1 •1 A70 373 79 ^7*q 0/ 0 qnzL'ft oU4 0 1 90A*^ ±ZUO 0 •1 AQ9 368 7Q f=ift'q Oo 0 oUO / 1 90A*A ±ZUD D •1714 1 1 14 363 7zL Oa 0 qnA*A oUO 0 1 90A*0 IZUD tJ •17^A 359 7c: AH'Q oU 0 oU/ 0 1 907*9 IZU/ Z •1 7*^0 1 1 Ou 000 7A A1 ^q qnft'A oUo 4 1 907*4 IZU 1 4 *17ft9 1 1 oz 349 77 A9«Q 0Ui7 0 1 907*7 IZU/ / •1ft04 lc5U4 OrtO.Q IZZZ o .QQC:7 ooO/ 1 Q7 lot 1 AQ 14y 1 QA'Q lo4 o OO/ o IZZZ o .0077 00/ / 1 QA loO lOU loo o oOo O 1 QA lo4 loo 1 /I A«Q 14U o QA1 'A obl U IZZo 0 ooUU 1 7A 1 /y 1 AA IbO 140 o oOo 4 1 00 A • 0 1ZZ4 Z •QAA7 oOU/ 1 7/1 1/4 loo 1 t^A'Q loU O oOO-^U 1 OO/l -Q 1ZZ4 'J .071 /I 0/ 14 1 AQ loy 1 7A 1 i\J loo o oOo Z 1 OOCC«7 IZZo / •QQOI ooZl 1 A/1 104 1 7cr 1 / 0 1 AA'Q iOU o o/U o 1 OOA* 1 IZZO 4 •QQOQ oVJZo 1 c^Q loy 1 Q.(\ loU lOO o Q79«Q oiA y 1 007 • 1 IZZ/ 1 4UoO loo loO 1 7A«Q 1 /U o O/O O 1 007 'Q IZZ/ 0 •A1 40 41 4Z 1 til lol 1 OA lyu 1 /O O Q77- O/ / O 1 OOC*'^ IZZo 0 4Z0U 14o lyo 1 QA'Q loU O Q7Q«7 o/y / 1 000 'O IZZV; Z 4oO/ 1 AA 144 9AA loo O QQ1 "7 ool / 1 OOQ • Q - j zzy 0 •AAA/1 4404 1 A1 141 91 A ziu lyo o QQt? 'A ooO U 1 0Q1 'I IZol 1 •AAAQ 400o 1 Qc; loO 99A ZUO o ooy y 1 OQO'Q IZoZ 0 •AQ70 4o< Z 1 OQ izy 9'^A ZoU 91 c:«Q Zlo O oyd o IZoo 0 OU/Z 1 OQ IZo 9/1 A Z4U ZZO O oy/ o 1 OQ 4 'A lZo4 0 OZ/U 1 1 Q iiy 250 235-3 401-1 1235-7 -5471 114 260 245-3 404-5 1236-8 -5670 110 270 255-3 407-9 1237-8 -5871 106 280 265-3 411-2 1238-8 -6070 102 290 275-3 414-4 1239-8 •6268 99 1 300 285-3 417-5 1240-7 •6469 96 ! THE engineer's HANDY-BOOK. 85 TABLE SHOWING THE STEAM PRESSURE IN POUNDS PER GAUGE ; THE ABSOLUTE PRESSURE IN POUNDS AND INCHES OF MERCURY; THE TEMPERATURE; THE TOTAL HEAT IN STEAM PER POUND ; THE LATENT HEAT PER POUND; THE HEAT OF THE WATER; THE RELATIVE VOLUME, AND WEIGHT OF STEAM PER CUBIC FOOT, FOR VARIOUS PRESSURES * Pressure per Gauge. Total lbs. Inches of Mercury. Temper- ature, Fah. Total Heat per lb. Latent Heat per lb. Heat in Water per lb. Relative Volume. Weight per Cub. Ft. 1 2036 102* 1145 05 102*08 17983* '00347 2 4*072 126*27 1152*45 102601 126*44 10353* •00602 3 6*108 141 62 115713 1015*25 141*87 7283*8 •00856 4 8*144 153-07 1162*62 1007*23 153*39 5608*4 '01112 5 10*180 162*33 1163*45 1000-7^ 162*72 4565*6 ■01366 12*216 170*12 1165*83 995*25 170*57 3851-0 '01619 7 14*252 176*91 1167*89 990*47 177*42 3330*8 '01837 16*288 182*91 1169*72 986*24 183*48 2935*1 '02125 9 18 324 188'32 117137 982*43 188*94 2624*1 '02377 10 20*360 193*24 1172-87 978*96 193*92 2373*0 '02628 11 22*396 197*77 1174*26 975*76 972*80 198*49 21663 '02880 12 24*432 201*96 1175*53 202*74 19930 '03130 13 26*468 205*88 1176*73 970-02 206*71 1845*7 '03380 14 28*504 209*56 117785 967 43 210*43 1718*9 '03629 '304 15 30*540 213 02 1178*91 964 97 213*94 1608*6 '03878 1'304 16 32*576 216*30 1179*91 962*66 217*25 1511*7 '04123 2-304 17 34*612 219*41 1180*86 960*45 220*41 1426*2 '04374 3' 304 18 36*648 222*38 118176 958*34 223*42 11^9*8 '04622 4"304 19 38*684 225 "20 1182*63 956*34 226*28 1281 -1 •04868 5-304 20 40*720 227*92 1183-45 954*41 229*04 1219*7 '05119 6 "304 21 42756 230*51 1184*25 952*57 231*67 1163*8 7*304 22 44*792 233*02 1185*01 950*79 234*22 1112*9 * 05605 8' 304 23 46*8*28 235*43 1185*74 949*07 236*67 1066*3 "05851 9*304 24 48*864 237*75 1186*45 947*4*2 239-03 1023*6 '06095 10*304 25 50*900 240*00 1187*14 945*82 241*31 984*23 '06338 11*304 26 52*936 242*17 1187*80 944*28 243*59 947*86 '06582 12*304 27 54*972 244**28 1188*44 942*77 94=^-A7 Z-40 D/ 914*14 '068*^4 13*304 28 57*008 246*33 1189*07 941*32 9A7'7t Z-± 1 / 0 889-80 '07067 14*304 29 59*044 248*31 1189*67 C^Q.fiO 0)0 uv . '07308 15*304 30 61*080 250*24 1190*26 voo 251*74 8*^6*3'^ *0/o50 16*304 31 63*116 259'i2 ij yu oo ZOO 04 800*79 '07791 17*304 32 65*152 253 95 1191*40 935*88 zoo oz 766*83 •nsA^i uouoi 18*304 33 67*188 255*73 1191*94 934-61 257*33 754*31 *08271 19*304 34 69*224 257-46 1192-47 933-36 259*11 733*09 '08-510 20*304 35 71*260 •259*17 1192-99 932*15 260*84 713*08 '08749 21*304 36 73*296 260*83 1193*49 930*96 262*53 694-17 '08987 22*304 37 75*331 262*46 1193*99 929*81 2W-18 676-27 '09*2*25 23-304 38 77*367 264-04 1194-47 . 928*67 265*80 659*31 *09462 24*304 39 79*403 265*60 1194*94 927*56 267-38 643*21 *09700 25*304 40 81*439 267*12 1195-41 926-47 268-94 627*91 *09936 26*304 41 83-475 268-61 1195*86 9*25-40 270*46 613*34 *10172 27*304 42 85*511 270-07 1196*31 9*24*36 271-95 59946 •10407 28*304 43 87*547 271*51 1196*75 923-33 273*42 586-23 '10(U2 29*304 44 89*583 272*91 1197*18 9*22*32 274*86 573-5S •10877 30*304 45 91*619 274*29 1197-60 921-33 276*27 561*50 •11111 31*304 46 93*655 275*65 1198-01 920-36 277*65 04994 •11344 32*304 47 95*691 276*99 1198*42 919*40 279*02 538*87 •11577 1 33*304 48 97*727 278-30 1198-82 918*47 280*35 5*28*25 •11810 I 34-304 49 99-763 279-58 1199-21 917*54 281*67 518*07 •12042 1 35*304 50 101*799 280-85 1199-60 916*63 282*97 508*29 •12273 * John W. Hill. 8 86 THE engineer's HANDY-BOOKo TABLE SHOWING THE STEAM PRESSURE IN POUNDS PER GAUGE; THE ABSOLUTE PRESSURE IN POUNDS AND INCHES OF MERCURY; THE TEMPERATURE; THE TOTAL HEAT IN STEAM PER POUND ; THE LATENT HEAT PER POUND; THE HEAT OF THE WATER; THE RELATIVE VOLUME, AND WEIGHT OF STEAM PER CUBIC FOOT, FOR VARIOUS PRESSURES. .' Pressure per Gauge. Total lbs. Inches of Mercury, Temper- ature, Fah. Total Heat per lb. Latent Heat per lb. ■ Heat in Water per lb. Relative Volume. Weight per Cub. Ft. 36 '304 51 103 84 282' 10 1198*98 915-74 284*24 498*89 '12505 37 "304 52 105 '87 283*32 1200*35 914-86 285*50 489*85 -12736 38" 304 53 107*91 284*53 1200*72 913*99 286*73 481*15 '12966 39' 304 54 109*94 285*72 1201*08 913*13 -287*95 472*77 '13196 40 304 55 11198 286*89 1201*44 912*29 289*15 464*69 '13428 41'304 56 114*02 288*05 1201*80 911*46 290*34 456*90 "13652 42 304 57 116*05 289*11 1202*14 910*64 291*50 449*38 -13883 43 304 58 118*09 290*32 1202*49 909*83 292*65 442*12 •14111 44'304 59 120*12 291*42 1202*82 909*03 293*79 435*10 •14338 45*304 60 122*16 292*52 1203-16 908-25 294*91 428*32 •14566 46 '304 61 124*19 293*60 1203-49 907-47 296 02 421*75 •14792 47 '304 62 126*23 294*66 1203-81 906*70 297*11 415*40 •15018 48' 304 63 128*27 295*71 1204-13 905*95 298*18 409*25 •15244 49 '304 64 130*30 296*75 1204-45 905*20 299 "25 403*29 •15469 50 '304 65 132*34 297-78 1204-76 904*46 300' 30 397-51 •15694 51 '304 66 134*37 298' 79 1205-07 903-73 301*34 391*90 •15919 52' 304 67 136*41 299*79 1205-38 903*01 302*37 386*47 •16130 53-304 68 138*45 300*77 1205*68 902*30 303*38 381*18 "16366 54 304 69 140*48 301*75 1205*97 901*60 304*37 376*06 •16590 55*304 70 142*52 302*72 1206'27 900 90 305*37 371*07 •16812 56 '304 71 144*55 303*67 1206 -56 900*21 306 -35 366*24 "17035 57 304 72 146*59 304*62 Xiiuu 00 899*53 307*32 361 -53 •17256 58 304 73 148*63 305*55 1207*13 898*85 308*28 356*95 "17478 59*304 74 150" 66 306*47 1207-4'2 898*19 309*23 352*49 "17690 60*304 75 152*70 307*39 1207*69 * 897*53 310*16 348*15 -17919 6] *304 76 154*73 308*29 1207*97 896*88 311*09 343*93 •18139 62*304 77 156*77 309*18 l'^08*24 896*23 312-01 339*81 '18359 63*304 78 158*81 310*07 1*208*51 cgr;.r,q OuO ov 312*92 335*81 •18578 64*304 79 160*84 310*94 1208*78 894*95 313*82 331*89 "18797 65*304 80 162*88 311*81 1209*04 894*33 314*71 328*08 "19015 66*304 81 164*91 312*67 1209*30 893*71 315*59 324*37 "19233 67*304 82 166-95 313*52 1209*56 893-09 316-47 320*74 "19451 68-304 83 168*99 314*36 1209-82 892-49 317*33 317*20 •19668 69*304 84 17102 31519 1210*07 891*88 318*19 313*74 •19885 70-304 85 173*06 316-02 1210*33 891-29 31904 310-36 •20101 71-304 86 175-09 316*84 1210*58 890*69 319*89 307*07 •20317 72-304 87 177*13 317-65 1210*83 89011 320*72 303*85 "20532 73*304 88 179*17 318-45 1211*07 889*52 321-54 300*70 •20747 74-304 89 181-20 319'25 1211*31 888*95 322*36 297-62 •20962 75-304 90 185*24 320 04 1211*55 888*38 323-17 294*61 •21185 76-304 91 185*27 320-82 1211*79 887*81 323*»8 291*66 •21390 77-304 92 187*31 321-58 1212-03 887*25 324*78 288*78 •21603 78-304 93 189-35 322*36 1212-26 886*69 325*57 285*96 •21816 79*304 94 191*38 323*13 1212*49 886-13 326*36 283*21 "22029 80*304 95 193*42 323*88 1212-72 885*59 327*13 280-50 •22241 81*304 96 195-45 324-63 1212*95 885*04 327*91 277*86 "22453 82*304 97 197*49 325*38 1213-18 884*50 328*68 275*27 "22675 83*304 98 199*53 326*11 1213*40 .883*97 329*43 272*73 •22873 84-304 99 201*56 326-84 1213*63 883 44 330*19 270*24 •23085 85-304 100 203*60 327-57 1213-85 882*91 330*94 267*80 •23296 THE engineer's HANDY-BOOK. 87 TABLE SHOWING THE STEAM PRESSURE IN POUNDS PER GAUGE ; THE ABSOLUTE PRESSURE IN POUNDS AND INCHES OF MERCURY; THE TEMPERATURE ; THE TOTAL HEAT IN STEAM PER POUND ; THE LATENT HEAT PER POUND ; THE HEAT OF THE WATER; THE RELATIVE VOLUME AND WEIGHT OF STEAM PER CUBIC FOOT, FOR VARIOUS PRESSURES. Pressure per Gauge. Total lbs. Inches of Mercury. Temper- ature, Fah. Total Heat per lb. Latent ft cat per lb. Heat in Water per lb. Relative Volume. Weight per Cub. Ft. 86*304 101 205*64 328*29 1214*07 882*39 331*68 26o*81 '23505 87*304 102 207*67 329*00 1214*28 881*87 332*41 263*07 "23715 88 oU4 103 *209*71 329*71 1214*50 881*35 333*15 260*77 '23924 89*304 104 211*74 330*42 1214*71 880 85 333*86 258*52 '24132 90*304 105 213*78 331*11 1214*93 880*34 334*59 256*31 '24340 91*304 106 215*82 331*80 1215*14 879*84 335*30 254*14 '24548 92*304 107 217*85 33249 1215*35 879*34 336*01 25201 * 24 756 93*304 108 21989 333* 17 1215*55 878*84 336*71 249*92 * 24 963 94*304 109 221*92 333*85 1215*76 878-35 337*41 247*87 25169 95*304 110 223*96 334*52 1215*97 877*86 338*11 245*86 * 25375 96*304 111 225*99 335*19 1216*17 877*38 338*79 243*88 *25581 97*304 112 228-03 335 '85 1216*38 876 90 339*48 241*94 *25786 98*304 113 230 07 336*51 1216*58 876 42 340*16 240*03 '25991 99*304 114 232*10 337*16 1216*77 875*94 340*83 238*15 . '26204 lUU oU4 115 234*14 337*81 1216 97 875*47 341*50 236*31 '26400 101*304 116 236*17 338*46 1217*17 875 00 342*17 234*50 '26611 102*304 117 238*21 339 10 1217*36 874*54 342*83 232*70 *26816 103*304 118 240*25 66\) 16 1217*56 874*07 343*49 231*00 '270'20 104*304 119 242*28 .340*37 1217*75 873*61 344*14 229-30 *27224 105*304 120 244*32 340*99 1*217*94 873*15 344*79 227*56 •27421 lUo o04 121 246*35 341*62 121813 872*70 345*43 226*00 *27628 1U7 o04 122 248*39 342*24 1218*32 872*25 346*07 224*40 '27828 iU8 o04 123 250*43 342*85 1218*51 871*80 346*71 222*80 '28027 109 oU4 124 252*46 343*46 121 869 871*35 347*34 221 20 '28227 110*304 125 254*50 344*07 1218*88 870*91 347*97 219*50 '28422 111*304 126 256*54 344*68 1219*07 870*47 348*60 218*20 '28625 112*304 127 258*57 34528 1219**25 870*03 349**22 216*70 •28824 113*304 128 260*61 345-87 1219-43 809 '60 349*83 215**20 '29023 114*304 129 262 64 346*46 1*219*61 869* 16 350*45 213-70 '29*2*22 115*304 130 264*68 347*06 1219*79 868 74 1^1*06 212*07 •29419 116*304 131 266*72 347*64 121997 868-31 351*66 210*90 •29618 117*304 132 268-75 348*23 122015 867*88 352'27 20950 •29816 118*304 133 270*79 348*80 1220 32 867*46 352*86 208*10 •30013 119*304 134 272*82 349*38 1220*50 86704 353*46 206*70 '30*209 120*304 135 274*86 349*95 1220*67 866*62 354*05 205*18 '30406 121*30 \ 136 276*89 350*52 1220*85 866*21 354*64 204*10 '30601 122*304 137 278*93 351*09 12*2102 865*79. 355*23 202*80 -30796 123-304 138 280*96 351*75 1221*19 865*38 355*81 201*50 '30990 124*304 139 283*00 352*21 1221*36 8^*97 356*39 2av*2^) •31186 1*25*304 140 '>8;3*04 352*76 1221*53 864*56 356*97 198*78 '31385 126*304 141 287*07 353*32 1221*70 864*16 357*54 197*80 '31586 127-304 142' 289*11 353 87 1221*87 86376 358*11 196*60 •31788 1*28*304 143 291*15 354*42 1222*04 863*36 358*67 195*40 '31990 129*304 144 293*18 354*96 12*22 20 862-96 359*24 194*20 •32190 130*304 145 295*22 355*50 12*22*37 mi-bi 359*80 192*83 '3*2354 131*304 146 •297*25 356*04 12*22*53 862*17 360*36 191*90 '32592 132*304 14V 299*29 356*57 1 '2*22*69 861*78 360*91 190*80 •32794 133*304 148 301*33 357 10 12*22*85 861*39 361*46 189*70 '32995 134*304 149 303*36 3^57*63 1*223*02 861*01 36201 188*60 33196 135*304 150 305*40 358*16 1223*18 86062 362*56 187*26 '33315 , 88 THE engineer's HANDY-BOOK. The Brown Automatic Cut-Olf Steam-Engine. The cuts on pages 89, 90, represent the Brown Automatic Cut-off High-pressure Engine. — The housing, which, as wilJ be observed, is of the girder-frame pattern, somewhat resembles the Corliss, though the engine is different in every other respect. The cylinder, which contains the steam- and exhaust-ports, is encased in an ornamental cast-iron » jacket, and rests on a square, tapering column which extends nearly the full length. By a judicious dis- tribution of the materials, every part possesses sufficient rigidity, without extra weight of metal. In its design, the evils induced by expansion, and the liability to get out of line, have been scientifi- cally considered and practically obviated. A spur-gear on the main shaft gives motion to a shaft parallel with and below the axis of the cylinder. Froin this shaft the motions of the valves are derived. There are four valves, one steam and one exhaust at each end of the cylinder, which are independent, and though slide-valves, as they have but one function to perform for each revolution, i, e., admitting or exhausting the steam, they are necessarily of a dif- ferent construction from the ordinary slide-valve. The exhaust- valves are horizontal, and travel at right angles with the cylinder ; the motion being derived from cams on the longitudinal shaft, which is positive in both directions. The shape of the camways is such that the motions of the valves in opening and closing are very quick, and allow of their remaining stationary during nearly the whole stroke of the piston, thus insuring a perfectly free ex- haust, and preventing any possibility of back pressure. The steam-valves, which are vertical, are of the gridiron pat- tern, and require very little movement to give a full port opening. They are operated by eccentrics on the cam-shaft, in connection with the following device for regulating the point of cut-off. A vibrating lifter, having the fixed centre at its outer end, is con- nected, at about the middle of its length, with the eccentric-rod ; while the inner end engages a spring-catch or projection on the THE ENGINEER\s HANDY-BOOK. 91 valve-stem, giving to the valve a positive motion on the left or up stroke, and allowing of its being tripped, or released for closing, when the point of cut-off is reached — jar being prevented by means of small dash-pots. On the spring-catch of the valve- stems is an inverted wedge, by means of which the valves are tripped. The governor, which, as will be observed, is enclosed in an or- namental case or shell, is very sensitive and admirably adapted to these engines, is of the centrifugal fly-ball type, receives a positive motion from the cam-shaft, by means of bevel-gears, and causes a rod running parallel with the shaft and back of the valve-stems to oscillate. On this rod and opposite to each wedge is an arm, which, when the speed increases, is moved by the governor towards the wedge, thus drawing the catch away from the lifter as it rises, and allowing the valve to drop, while the lifter continues its mov- ment to the end of the stroke and return, when it engages the catch as before. Both steam- and exhaust-valves have ample openings, which, in connection with their quick motions, entirely obviate the evil aris- ing from wire-drawing the steam, or choking the exhaust, thereby causing back pressure. The only unbalanced pressure on the valve is an area of about one square inch on the top, for the pur- pose of aiding in closing them quickly. As an evidence of the small amount of friction induced in the working of the valves of these machines, the ordinary starting-bar is dispensed with, and an eight-inch hand-wheel on the cam-shaft, which possesses sufficient leverage to work the valve by hand, substituted in its place. The valve-gear is a most ingenious and admirable combinatioa of mechanical devices, being very simple, and susceptible of easy, convenient, and accurate adjustment. Its operation may be ex- plained as follows : The shaft, A, receives its motion from a gear on the main shaft, which, in turn, imparts motion to the gov- ernor, and through the medium of the frictional device, or coup- ling C, to the shaft B, on which the eccentrics, D, are located, the ends of the straps of which are connected to the horizontal 92 THE ENGINEER'S HANDY-BOOK. arms, E, which extend into th« square slot provided in the slide- spindle, and to the catch of the tongue. As the shaft, B, revolves, the ends of the arms, E, will reciprocate vertically in the square slot, the valve-stem being attached to the guide, F, in the slot of which the tongue, 6r, is pivoted by the pin shown in the guide. The upper end of thfs tongue has a projecting catch upon it, be- neath which stands the end of the arm, E, which lifts the valve for the admission of the steam, and holds it open until the tongue is tripped, when the valve closes, the movement being instantaneous, and rendered noiseless by means of an air-cushion dash-pot. The governor-spindle is attached to the end of an arm which is fast upon a rod, which, being immediately back of the shaft By is not seen in the cut ; upon this rod, and immediately behind the steam-valve spindle-guide, F, is an arm standing vertically, and carrying the horizontal pin, JET. The tongue which at one end acts as a catch to the eccentric arm, at the other end protrudes from the back of the slide-spindle guide, and stands directly be- neath the pin, H, so that w^hen the arm, E, lifts (through the tongue-catch) the steam-valve, the latter remains open until the tail of the catch, G, meets with the pin, JT, which trips the tongue and closes the valve. The governor controls the position of che pin, H, and determines the point of cut-off. The discs, J, on the shaft. By are provided with cam-grooves, into which a friction- roller on the rocker-arm, Ky extends, the upper arm, Ly being at- tached to the exhaust-valve spindle. To compensate for the cir- cular motion of the arm and the vertical movement of the valve- spindle, the connection between them is made by the eye of the spindle, containing a slot in which is fitted a sliding die, to which the pin of the arm is fitted. Any change of load on the engine is instantaneously shown by the governor. Nevertheless, the valve-gear is complicated, and liable to wear out rapidly and become a source of annoyance and expense. THE engineer's HANDY-BOOK. 95 The Harris Corliss Steam-Engine. The cuts on pages 93 and 94 represent the Harris Corliss En- gine, one showing the crank and cross-head, the other the eccentric and vaive gear. It will be observed that the general design is symmetrical and well proportioned, rigidity and strength being introduced principally where the greatest longitudinal strain oc- curs, viz., between the cylinder-flange and the centre of the fly- wheel shaft. Between these points the frame, which is in one casting, is vertically deep and strongly ribbedf thus insuring greater strength and stiffness than could be obtained by any other distribution of the same amount of material. The cross-head guides are cast with the frame. The main pillow-block is of an improved design, with the feet well spread out; and the cylinder and exhaust-chest rest upon supports the entire wadth of the chest. The engines are only slightly elevated above the floor, thus allowing the attendant to reach every part with the greatest ease. The cylinders and chests are neatly lagged in black walnut, or other wood. The piston -packing is of the most improved kind, and Is claimed to remain perfectly steam-tight under all circumstances. It is set out by means of German silver spiral springs, which obviate the difficulty arising from the cylinder becoming worn larger at the ends, or its liability to become cut or fluted, in consequence of its being set out too tight. Besides, the piston-rod is retained exactly in the centre of the cylinder. The spring plates for the packing-rings are made of bronze metal, consequently they are not liable to corrode. The distance used for the packing-ring be- tween the piston and the follower is so small that it leaves a large amount of the junk-ring for a bearing, or a wearing surface on the lower side of the cylinder in the horizontal engine, which reduces the liability to cut. The design and arrangement of this pack- ing afford the most convenient facilities for taking it out, putting it in, or for adjustment. The operation of the packing is as fol- lows: When steam is admitted into either end of the cylinder, the 96 THE ENGINEER'S HANDY-BOOK. packing-ring is carried by the steam over to the side of the groove in the junk-ring, making a joint there, and allowing the steam to pass down and under the packing-ring, thus placing it in equili- brium; then all that is required is a very light spring to hold the packing in contact with the cylinder. There are four valves — two steam and two exhaust. The steam- valves are located on the top of the cylinder at each end, and open directly into the clearance, which obviates the waste induced by the use of long passages. The exhaust-valves are placed in the exhaust-che§t on the lower side of the cylinder, and, as in the case of the steam-valves, open into the clearance spaces, which ar- rangement facilitates the escape of the water of condensation from the cylinder, and obviates the liability to accident. The four valves are moved by one eccentric through the intervention of a wrist-plate ; the same valves admit and cut off the steam. The steam-valve in these engines commences to open its port at one end of the cylinder when the eccentric is producing its most rapid movement, and, as the motion of the eccentric is declining towards the end of the throw, an increasing speed is obtained by means of the wrist-plate, which compensates for the slow motion of the eccentric. At the same time the steam-valve at the oppo- site end of the cylinder commences to lap its port by the motion of the eccentric, but by a reverse or subtraction of speed pro- duced by the same wrist-plate, which speed is constantly decreas- ing till the throw of the eccentric is completed. Or in other words, the lapping and opening of the steam-ports require each the same amount of throw of the eccentric, producing, for instance, a lap of i an inch at one end of the cylinder, while the opposite end has an opening of one inch and one-eighth. The exhaust- valves are moved by the same eccentric and the same wrist-plate before spoken of, but they have a much greater travel for the purpose of ridding the engine of the exhaust steam easily through the exhaust-ports, which are as long and twice as wide as the steam-ports, and therefore back pressure on the piston of the en- gine is avoided. The rapid opening and slow lapping of the ex- THE ENGINEER\s HANDY-BOOK. 97 haust-ports are obtained in the same manner as in tiie case of the steam-ports, but much faster, as the travel is greater on the open- ing of the exhaust than on the opening of the steam-port, in order to get a free and full opening. The variations of load upon these engines are communicated to the steam-valves instantly by the governor, the valves being moved by a force distinct from it, yet subjected to its regulation. The governor in no case performs any work, and only indicates the changes required to the levers which move the valves, and needs only sufficient force to move a small stop. Its movement is attended with the least possible friction ; the stop presents hardly any resistance to the governor, except at the very instant when it is in actual contact with the lever constituting its fulcrum. This momentary resistance by the bearing of the lever on the stop as a fulcrum occupies so small a space of time that, com- pared with the period during which the governor is left free to move the stop, it is practically nothing. As a precautionary measure, a safety stop is connected with the valve-gear, so that in case the governor should become inoperative, and should fail to act, the steam-valves become unhooked, and cannot open, and, as a universal result, the engine is stopped, although the valve in the steam-pipe may be wide open. The valves are circular, and oscil- late on fixed bearings in the front and back bonnets. The valve- stems have flat blades, which extend the whole length of the valves in the steam-chest, and to which levers are keyed for the purpose of giving them motion. The valves are fitted in such a manner as to^he capable of adjusting themselves to their seats, as their faces and seats become warm. Any one of them can be adjusted independent of the other, and can be removed from the valve- chests by unscrewing four bolts, and withdrawing a key at the point at which it is attached to the lever. The valve-gear of these engines may be worked by hand, even under extreme steam pressure. The valve-stems of these engines are packed with an improved metallic packing, Avhich is claimed to possess many advantages in 9 G 98 THE engineer's HANDY-BOOK. respect to freedom from friction and wear, over hemp, cotton, or any other fibrous substance, for the stems of oscillating or vibrat- ing engines, as illustrated by the following cut: Fig. 1. A represents the valve, B the valve-seat, and D the valve-stem or rod, which is outside the chest, and upon the end of which is the toe with which the valve-gear engages to rock the valve to enable the port to be opened. is a standard or bracket pro- jecting from the side of the steam-chest, and bolted thereto, through which the valve-rod passes, and by which the valve-rod, and the valve connected with it, are sustained and supported in their proper relation, all of which is familiar to the construction of steam-engines. At the inner end of the bracket, and con- centric with the hole through which the valve-rod passes, a recess is cut. A collar, F, is then shrunk upon the valve-rod, or other- wise tightly fitted thereto, so as to make a flange, and is turned off* to face and fit the recess when the valve-rod, valve, and b?acket are in their proper relation. The face of the flange, and the seat of the recess, a, should also be round, so as to make a steam- tight joint. It will be observed from above description that the Harris- Corliss, while retaining all the distinctive features and merits of the original Corliss engine, has in addition the patented improve- ments of Self-Packing Valve-Stems, Stop Motion on Kegulator, Recessed Valve-Seats, Drip Collecting Devices, and Piston Packing, THE engineer's HANDY-BOOK. 99 Questions FOR ENGINEERS, THE ANSWERS TO WHICH WILL BE FOUND UNDER THE HEADS OF THE RESPECTIVE SUBJECTS TO WHICH THEY RE- LATE. A PROMPT ANSWER WILL SHOW THAT THE CANDIDATE HAS STUDIED THE SUBJECT, AND IS MASTER OF THE SITUATION, AND VICE VERSA. What are the best aids to candidates applying for an engineer's certificate or license? What qualifications, both mental and physical, ought candi- dates applying for a Cadetship in the United States Navy to pos- sess? What qualifications should candidates for the position of en- gineers and assistant engineers in the United States Revenue ser- vice possess? What ape the necessary qualifications of applicants for the positions of engineers and assistant engineers in the Mercantile Marine service? What qualifications are necessary for persons taking charge of stationary engines in any locality requiring a license ? Give the names of the diflferent triangles. What is steam? What law does the expansive property of steam follow? What is surcharged steam? • Will it aflfect the vacuum? What is saturated steam? What is supersaturated steam? 100 THE engineer's HANPY-BOOK. To what are the temperature and the elastic force of steam equal? What is the difference in the pressure of steam when the mer- cury is in a vacuum, or when exposed to the atmosphere? If the proper relation of the temperature between the steam and the water from which it is formed be disturbed, what will be the effect? What is the total heat of steam at 212° Fah.? How is the latent heat of steam found? When does heat in steam become latent? How would you ascertain what amount of water is necessary to condense a given quantity of steam ? What is low-pressure steam? Why is the steam of salt water fresh? What is the most extraordinary property of steam? What are the two modes of applying the power of steam to the cylinders of steam-engines ? State the rule for finding the mean or average pressure in a cylinder. Is the effluent velocity with which steam of different pressures flows into the atmosphere uniform? State the difference between the latent and sensible heat of steam at different pressures. State the total heat and relative volume of steam at different pressures. THE engineer's HANDY-BOOK. 101 As the sensible heat in steam increases, does the latent heat decrease? In what way does the change affect the economy of the steam- engine? What is meant by the volume of steam? What is the difference in volume between water, and steam at atmospheric pressure? How much does one cubic foot of steam at atmospheric press- ure weigh ? State the velocity with which steam at different pressures flows into the atmosphere or into steam of a lower pressure. If steam, at a given pressure, be cut off in the cylinder at a certain point of the stroke, what will be the pressure for the whole length of the stroke? Give the pule for finding the amount of benefit to be derived from working steam expansively. Give the rule for finding the average pressure of the steam in the cylinder for different points of cut-off. Is surcharged steam indicated by the steam-gauge? Or will it affect the vacuum ? What is superheated steam ? What is the steam-jacket? What is the difference in effect between superheated and sat- urated steam ? Which is capable of producing the most economical results? 9^ 102 THE ENGINEER'S HANDY-BOOK. PART SECOND. Steam-Engines in Greneral. Steam-engines embrace a great variety of designs and names; such as the beam, side-lever, inclined, oscillating, trunk, horizontal, vertical, and steeple, which are in turn termed single-acting, double- acting, reciprocating, rotary, semi-rotary, compound duplex, in- verted, and geared, each of which was probably designed to meet some peculiar requirement — either economy of space, fuel, or ef- ficiency in speed. (Judging from the appearance of things at present, the horizontal and vertical are destined to supersede all other designs for land and marine purposes.) All steam-engines, of whatever design, or for whatever pur- pose employed, are embraced under two heads, commonly called high- and low-pressure, but more properly termed condensing and non-condensing. In the non-condensing engine, the steam, after acting on the piston, escapes into the open air; therefore the pressure of the outgoing steam must exceed atmospheric pressure, or 14*7 lbs. to the square inch. Thus, if steam at 45 lbs. average pressure above vacuum be admitted to the piston of a high-press- ure engine, it will exert a force equal to its pressure ; but 14*7 lbs. per square inch of that pressure will not be converted into work, as it will be lost in overcoming the pressure of the atmos- phere, which may be illustrated by the following example : Diameter of cylinder, 12 in. ; area, 113*09 in. Average steam pressure per square inch, 45 lbs. Total steam pressure, 5089*05 lbs. As before, area, 113*09 sq. in. Atmospheric pressure, 14*7 lbs. Total atmospheric pressure, 1662*423 lbs. . 5089*050 Loss due to atmospheric pressure, 1662*423 Effective steam pressure on piston, 3426 627 lbs. THE ENGINEER'S HANDY-BOOK. 103 The foregoing example shows the resistance to be overcome at each stroke of the piston before the steam acting against it can produce any useful effect. Thus it will be seen that the piston of a high-pressure steam-engine is exposed to the action of two pressures, namely, the pressure of the sLeam from the boiler on one side, and that due to the atmosphere and the steam remaining in the cylinder after exhaust takes place on the other. The pressure utilized or converted into work will be the difference between the two. In the low-pressure or condensing engine, the steam, after acting against the piston, escapes into a condenser, where it is condensed into water and a vacuum is formed ; thus rendering not only a considerable portion of the steam pressure in the boiler, but also the 14*7 lbs. per square inch required in the non-con- densing engine to overcome the pressure of the air, available as an effective force against the piston, which maybe explained as follows: Diameter of cylinder, 12 in. ; area, 113*09 sq. in. Average steam pressure per square inch, 45 lbs. Total effective steam pressure, o089'05 lbs. As before, area, 113*09 sq. in. Vacuum at best, 13 lbs. Power due to vacuum, 1470*17 lbs. 3958*15 1470-17 Total effective pressure due to steam and vacuum, 5428*32 lbs. The back pressure in the condenser, which represents the differ- ence between the indications of the vacuum-gauge and a perfect vacuum, must be deducted; but, as a perfect vacuum is not attain- able, the back pressure varies from 2 to 5 lbs., according to the condition of the engine and the quantity of uncondensed steam remaining in the condenser. Waste in the high-pressure engine. — In the best types of modern high-pressure engines, the useful effect obtained from the work stored up in good fuel may be calculated as follows : 104 THE ENGINEER'S IIANDY-BOOK. Loss through bad firing and incomplete combustion, 10 per cent. Carried off by draught through chimney, 30 " " Carried away in the exhaust steam, 50 " " Utilized in motive power (indicated), 10 " " 100 per cent. The foregoing may seem incredible, and yet any one wishing to do so may demonstrate its truthfulness to his own satisfaction by placing a thermometer in the steam-pipe and noting its tem- perature during its escape from the boiler to the cylinder ; then placing it in the exhaust-pipe, close to the engine, and noting the temperature at this point, when it will be discovered that the steam has lost very little of its heat in passing through the cyl- inder. Consequently the difference in temperature between the steam when it escapes from the boiler and from the exhaust-pipe, constitutes all of the heat that was contained in the fuel that was utilized. Waste in the low-pressure or condensing engine. — According to the dynamic theory of heat, as shown on page 105, a certain weight of coal contains within itself a certain amount of work stored up, and ready to rush out under the necessary surround- ings, as in the case of a compressed spring set free. The supply of a given weight of coal to the furnace of a steam-boiler repre- sents the application of a definite amount of force at one end of a series of transformations, a part of which force at length appears as useful work at the other, the balance having been wasted in the various processes through which it has passed. Take, for example, a modern marine-engine of the best con- struction and design. The force supplied to the furnace in the combustible is first developed as heat by the burning of the coal ; a portion of this heat is utilized in changing the water into steam, the balance being wasted either in radiation, or by being carried off in the hot gases through the chimney. A part of the steam formed is applied to move the piston, the remainder being wasted by condensation against the sides of the pipes and cylin- THE ENGINEER'S HANDY-BOOK. 105 ders, and by leakage past the piston or valves into the con- denser. It is thus shown that only a small portion of the total force contained in the steam that is applied to move the piston is util- ized. Of the force that is utilized in the cylinder, only a small portion performs any external work, the remainder being absorbed in overcoming the back pressure induced by the friction of the machine itself. Of the remaining small portion that may be ap- plied to the screw, another part is wasted in overcoming its use- less resistances, and only the balance used to propel the ship. PER CENT. 1 Uldl iludl III Uilv ilUflUI CU lUo. (Ji d,llllll lbs. of water was the allowance per horse-power per hour for average engines, but the water consumption for most engines was from 75 to 80 lbs. ; 108 THE ENGINEER'S HANBY-BOOK. while the better class of modern automatic cut-off high-pressure engines will yield a horse-power from a water consumption of from 20 to 25 lbs., and in the best class of condensing engines of from 18 to 22 lbs. ; but, in either case, the water consumption de- pends a good deal on the size of the engines, and the excellence of the design and workmanship, quality of steam, pressure, etc. The last condition exerts a very important influence on the quan- tity of water required to develop a horse-power. The mean effective pressure on the piston of a steam-engine is the exponent of the work performed. The term " effective pressure " means the amount by which the total pressure behind the piston exceeds that which acts on the other side in opposition to its movement. The terminal pressure," or that at which the steam releases itself from the cylinder, is the corresponding expo- nent of the consumption of water by the engine, or the cost of the power. Hence, the best economy is attained when the mean effec- tive pressure is highest relatively to the terminal pressure ; and anything that will increase the former without correspondingly increasing the latter, or which will diminish the latter without cor- respondingly diminishing the former, will improve the economy. The difference in effect between the condensing and non-con- densing engine, with equal pressure of steam and expansion, is solely that the condensing engine has the advantage of the effect produced by the vacuum, or the amount of atmospheric pressure removed. Their difference in operation is, that in the condensing engine, the steam, after having performed its duty in the cylinder, is condensed by the admission of a spray of cold water, or being brought in contact with cooling surfaces, thus producing a vacuum or minus pressure, which varies, according to the perfection of the machinery, from 10 to 13 lbs. per square in.; while in the non-con- densing engine, the steam, after having performed its duty, is discharged into the atmosphere. Thus, the advantages of the vacuum are lost ; some of the waste heat, however, is utilized by leading the exhaust steam through a heater, for the purpose of heating the feed-water. THE ENGINEEr\s HANDY-BOOK. 109 Compound Engines. A compound engine is a high- and low-pressure condeDsing engine, with two cylinders and pistons. The steam is first ad- mitted to the small or high-pressure cylinder, until the piston has moved through a certain distance, when the valve is so regulated, that the communication with the boiler is cut off, the remainder of the space to be passed through by the piston being performed by the expansion of the steam, which, having done its work, es- capes to the condensing cylinder, where it does a proportionate amount of work, and out of which it escapes into the condenser. With respect to the number and arrangements of the cranks and cylinders of compound engines, there are five or six designs used for screw propulsion ; but the most generally adopted is the inverted, vertical, direct-acting, with the cylinders both high- and low-pressure, placed alongside of each other in the fore and aft direction of the ship, and the steam-chests between them con- nected direct with the two cranks on the shaft beneath. Another kind is that of an inverted, direct-acting engine, with one cylinder placed above the other, the high-pressure being uppermost. In this case there is only one piston-rod, which is continued through both cylinders and pistons, one connecting and consequently only one crank, a fly-wheel being generally employed to assist the engine in passing over the centres. In another type, which is known as the Huntoon, the high-pressure cylinder is placed within the low-pressure. In another, known as the Smart en- gine, there are four cylinders — two high-pressure and two low ; the two high-pressure cylinders being placed on the tops of the low ones, the piston-rods passing through both cylinders and con- nected directly with the cranks. Lastly, the design most gener- ally adopted for war-vessels is the horizontal, in which the cylin- ders are placed side by side. It is claimed that in the better class of compound engines 2 lbs. of coal will develop a horse-power ; but the want of reliable data to the contrary would warrant the assertion that 3 lbs. of 10 110 THE ENGINEER'S HANDY-BOOK. THE ENGINEER'S HANDY-BOOK, 111 F The annexed cut represents the section through the cylinders, steam-chests, cross-heads, pillow-blocks, etc., of a Compound Marine Engine. ^4, sViow the high- and low-pressure cylinders ; B, B, the pistons ; G, G, the piston-rods; D, Z), the steam-chests; E, E, the exhaust cavities; E^ E^ v:ilve-rod guides; H, connecting-rods; 7, J, cranks; J, J, crank-shaft ; K, Ky Kj pillow-blocks ; X, 2v, foundation-plate ; c, c, cross-heads ; a, a, h, 6, cross-head-guides; d, d, eccentrics. The steam is admitted from the boilers to the steam-chest of the high-pressure cylinder, from which it is exhausted into the receiver and readmitted into the low-pressure cylinder, after which it escapes to the condenser. 112 THE engineer's HANDY-BOOK. coal are oftener consumed in the development of a horse-power than 2 lbs. Taking 3 lbs. as equivalent to a horse-power per hour, theoretically only about one-sixteenth part has been util- ized. The advantages of compound over simple engines is an open and unsettled question, as it is claimed that some "simple engines in use at the present time are more economical in the use of fuel than compound engines ; but economy of fuel is not the only consideration which leads to a choice of the compound en- gine for marine service, since, perhaps, the more equal distribu- tion of the power throughout the stroke is a feature of value in these as in all other engines where the resistance is devoid of the controlling influence of the fly-wheel. The disadvantages of com- pound engines are their extreme first cost, extra weight, and com- plication of parts. The receiver is a chamber between the cylinders of compound engines into which the steam from the high-pressure cylinder es- capes, and from which it is admitted to the low-pressure cylinder. The receiver may be said to be the steam-drum for a low-pressure cylinder ; its capacity might be infinite, except for the weight and expense it would incur. In the majority of independent com- pound engines, the capacity of the receiver is about equal to that of the low-pressure cylinder, though for engines in general its capacity is regulated by certain attending circumstances. Such engines as the Worthington have no receivers. Simple Engines. All steam-engines are divisible into two classes, simple and compound ; the latter being those in which the steam is used twice, by being exhausted from one cylinder into another, while the former applies to all engines which use steam only once, whether they are double engines and have double sets of valve- gear or not. The term single engine is sometimes used ; but it is liable to give rise to confusion. Locomotives, steam fire-engines, and stationary engines which THE engineer's HANDY-J500K. 113 take their steam directly from the boiler and exhaust it into the atmosphere should be termed simple engines, regardless of the number of cylinders. An impression very generally prevails among engineers that compound engines are of necessity marine engines, and also condensing, which is a mistake, as there are both high-pressure and low-pressure, or condensing and non- condensing compound engines. Condensing compound engines generally have not more than two cylinders, although in some instances they have three, while non-condensing compound en- gines are met with which have four. Marine Engine. — The term marine engine is in very common use, but it has no definite meaning, as it may be either condensing or non-condensing, vertical, horizontal, or inclined, simple or compound. The only reason that can be assigned for designating it a marine engine is that it was designed to be used on steam- ships. A marine engine, properly speaking, is an engine designed to occupy a certain space on a vessel, and be capable of developing a certain amount of power. The most desirable class of marine engines are those that develop the greatest amount of power with a given area of piston and steam pressure, and that occupy the least space. The vertical engine is more in favor with marine engineers, as it possesses many advantages over any other design. This perhaps arises from the fact that it occupies less floor space ; that it is more compact, and less liable to spring than an engine of any other design ; and that the weight is against the lifting- force of the reciprocating and revolving mechanism ; also that, in consequence of the housing and pillow-block bearings being in one piece, they are less liable to get out of line than those of any other arrangement; and that they afford better facilities for a direct connection with the propeller shaft than any other. Trunk and oscillating engines are still employed in England for marine pur- poses, but only on war-vessels. Such designs never were looked upon with much favor by enlightened engineers. 10* H 114 THE engineer's HANDY-BOOK. ^6 tH < rH (M (M OS CO o o o o o O r-n lO o rH 05 O O o o" o lO QP o o rH .S^cO o O O QO KrO O O O g-CO bCQO o CO O (M ^00*^0 O CX)^ CO O -M O O of o" lO oT ^ <:d" GO CO ^OirviOs s a Ph O O P CO CO O u O O u c3 • S .s *3 '3 O C r rjT lO^ QO" CO" QC" oo" »— " lO^ rH^ t-^ rH^ 05^ CO^ lO^ CO^ l-^ CO^ i>r t>r r-T c (D ^ C C kj, ^ s: ?5 o 3 P S--^ s § a s , ooo^^ooi.Soo' 5 c >^ 2 2 22 22 ^ O CO CD (N rt? ^* • • ^. OOOOQOGOOOOOOOCXJOOOO* ^ ^ > 1— 11-HrHi— lr-(t— lr-(r-(i— II— ("^-O .2 O H 5 116 THE ENGINEER'S HANDY-BOOK. Uncertainty of Tests made for the Purpose of Comparing the Relative Economy of Marine Engines. It has been customary heretofore, in order to determine the relative economy of marine engines, to weigh the amount of coal consumed in performing a certain amount of work. So long as all the machines compared are of the same design and dimensions, the coal used of the same kind and quality, and the pressure of the steam, the degree of vacuum, the rate of expansion, the tem- perature of the atmosphere, and all other circumstances are the same, it may be inferred that any difference in the economy is the result of some imperfection in the engine itself. But if there is a variation in one particular only, as, for instance, in the degree of vacuum, the difference may be assumed to be due to that varia- tion ; but if there are several variations at the same time, where there are different kinds of engines or boilers and different steam- pressures, when there is any gain or loss of economy, it is impos- sible to decide to which of the variations the change is due. So, also, where high pressure of steam is carried, and a greater expan- sion is employed, if a poor economy is shown, it may happen that the benefits that should result from the high pressure and the in- creased expansion were counteracted by the increased condensa- tion and leakage, or that the power which was gained in the engine was lost in the boiler, or vice versa. Then, again, any dif- ference in the kind of fuel employed, or in the skill and manage- ment, unite with the other variations to render the actual results more unsatisfactory. In attempting to compare the results of such experiments as ^ are recorded to determine the most economical design of engine, it will be generally found that the experiments made to determine one certain point are not sufficiently complete to serve any other purpose, and have generally been made by different men, under different circumstances and in different localities ; and, moreover, that the expert is almost invariably biassed by prejudice. This is particularly applicable to the reports which may be obtained THE engineer's HANDY-BOOK. 117 of the performances of new and improved engines, which may be accounted for in this way : A steamship company may place on its lines a vessel of fine model, with the most improved machinery, which, on comparison, would show more satisfactory results than one of the same capacity but of inferior lines, and propelled by an inferior style of engine. It will be found, on comparison, that the profits resulting from the new ship and improved engines are largely in excess of those of the old; but it would, at the same time, be diflScult to separate the gain due to the improvement in the model of the hull from that due to the improved engines, and vice versd. All that can be done in such cases is to accept the whole result, without being able to separate the one from the other. 'A series of exhaustive experiments to determine the relative economy of different classes of steam-engines and boilers is very much needed, but the diflficulties to be encountered are so numerous as to render such an undertaking impracticable. Power of steam-engines. — The power which a steam-engine can furnish is generally expressed in " horse-power,'' the " nominal horse-power " being admitted to be a force capable of raising a weight of 33,000 pounds * one foot high in one minute, or 150 pounds 220 feet high in the same length of time. If an engine is rated at 25 horse-power, it is recognized as being capable of rais- ing 33,000 pounds one foot high twenty-five times in each minute. The question will naturally arise. How are these 33,000 pounds to be raised ? The answer to which would be, by belts, pulleys, cog- gearing, cables, paddle-wheels , screw-propellers, or whatever mechan- ical arrangement is most practicable and convenient. There are several terms employed to express the power of en- gines, such as the " nominal," " indicated," " actual or net," " dy- namo-metrical," and " commercial " horse-power. The indicated horse-power is obtained by multiplying together the mean efifective pressure in the cylinder as shown by the diagram, the area of the piston in square inches, and the speed in feet per minute, and Foot-pounds. 118 THE ENGINEER'S HANDY-BOOK. dividing the product by 33,000. The actual or net horse-power is the total available power of an engine ; it equals the indicated horse-power less the amount expended in overcoming the friction. The dynamo-metrical horse-power is the net horse-power after allowing for friction. The term commercial horse-power is some- times used, but has no definite meaning, as there is no recognized rule among engineers by which to buy or sell engines. Estimating the power of steam-engines. — There are three con- ditions necessary to be understood, before we can calculate with any degree of accuracy the power which a steam-engine is capa- ble of developing — first, the number of square inches in the piston ; second, the effective pressure exerted against each square inch of the same ; third, the speed of the piston in feet per minute. Nor can the power which a steam-engine is exerting be demon- strated by any calculation, however accurate, unless the condition of the engine and the back pressure be also known, which latter can only be determined by the indicator. How to increase the power of steam-engines.— The three most practical methods of increasing the power of a steam-engine are, 1st. To enlarge the diameter of the cylinder ; 2d. To increase the speed; 3d. To increase the pressure of the steam. But the in- crease in any case must have a very narrow limit, as, if the diam- eter of the cylinder be increased much, the other parts of the en- gine will be too light. The steam pressure cannot be increased more than the boiler can safely bear, nor can the speed be in- creased beyond what the revolving and reciprocating parts of the engine will bear. But the power of any high-pressure engine can be very materially increased by attaching a condenser and an air- pump to it, providing the water supply is sufficient. Speed of engines. — The speed of steam-engines is generally counted by strokes, one stroke being half a revolution, or one revolution being two strokes. The crank travels from one dead- centre to the other to make one stroke, the distance travelled by the crank-pin while making a stroke being twice the distance be- tween the centres of the crank-pin and crank-shaft. To find the THE engineer's HANDY-BOOK. 119 travel of piston in feet per minute, multiply the distance travelled for one stroke in inches by the whole number of strokes in inches, and divide by 12. Over-stroke. — This term is used when the position of the piston in the cylinder is so altered by taking up the lost motion in the boxes that it strikes either cylinder-head when the crank is at the dead-centre. The Locomotive.* In estimating the power of a locomotive, the term horse-power is not generally used, as the difference between a stationary steam- engine and a locomotive is, that while the stationary engine raises its load, or overcomes any directly opposing resistance with an effect due to its capacity of cylinder, the load of a locomotive is drawn, and its resistance must be adapted to the simple adhesion of the engine, which is the measure of friction between the tires of the driving-wheels and the surface of the rails. The power of the locomofive is estimated in the moving force at the tread of the tires. It is called the tractive force, and is equivalent to the load the locomotive could raise out of a pit by means of a rope passed over a pulley and attached to the circum- ference of the tire of one of the driving-wheels. The adhesive power of a locomotive is the power of the engine derived from the weight on its driving-wheels, and their friction or adhesion to the rails. If the wheels of a locomotive were geared into toothed rails, its power would be the force w^ith which its wheels could be made to turn, or the weight or force which, if applied at the rims of the wheels, would prevent them from turning. But if the wheels revolve on smooth rails and slip in turning, a part of the power would be wasted, and the effective power of the engine limited by the friction or adhesion of its driving-wheels. Hence the terms ^For full particulars on this subject, see Roper's "Hand-Book of the Locomotive." 120 THE engineer's HANDY-BOOK. "tractive power'' and "adhesive power" mean respectively the revolving power and the progressive power of the engine. The Steam Fire-Engine.* Steam fire-engines are simply hydraulic machines similar to steam-pumps, and the conditions involved in their employment are precisely the same. They are also steam-engines, with their machinery adapted to a special purpose, it being perfectly imma- terial whether they are movable or stationary. Their means of locomotion is only a matter of convenience. The result of the working of the steam fire-engine may be measured by the hydraulic effect, and the power utilized may be determined by the quantity of water delivered. To determine the efficiency of steam fire-engines, it is necessary to note — first, the extreme vertical height and horizontal distance to which the water can be thrown ; second, the volume or quantity delivered in a certain time ; tliird, the total power consumed in performing that work. IKu\q for finding the horse-power of steam-engines. Multiply the area of the piston in inches by the average steam pressure in pounds per square inch ; multiply this product by the travel of the piston in feet per minute,t divide this product by 33,000 ; the quotient is the horse-power. for finding the horse-power of steam fire-engines. Multiply the area of the piston in inches by the steam pressure in pounds per square inch ; multiply this product by the travel of the piston in feet per minute, and divide this last product by 33,000 ; '1 of the quotient will be the horse-power. 1{\x\q for finding the horse-power of a locomotive. Multiply the area of the piston in inches by the pressure in ^For a full description of all the steam fire-engines in use at the present day, their peculiarities of design, construction, efficiency, etc., see Roper's " Hand-Book of Modern Steam Fire-Engines." f Which should never be less than 250 feet per minute ; in fact, that should be the minimum piston speed for all classes of engines. THE ENGINEER'S HANDY-BOOK. 121 pounds per square inch; multiply this product by the number of revolutions per minute; multiply this by twice the length of the stroke in feet or inches; multiply this last product by 2 and divide by 33,000; the result will be the horse-power. Rule for finding the horse-power of simple condensing engines. Multiply the area of the piston in inches by the mean effective pressure in pounds per square inch ; multiply this product by the velocity of the piston in feet per minute ; multiply the atmos- pheric pressure in pounds per square inch on the bucket of the air-pump by its velocity in feet per minute; subtract the last product from the second, and divide the remainder by 33,000 ; the quotient will be the horse-power of the engine. In estimating the hopse-power of steam-engines by the fore- going rules, not more than two-thirds of the boiler pressure should be taken ; as the analysis of a large number of indicator diagrams shows that the average pressure in the cylinders of slide-valve engines rarely, if ever, exceeds two-thirds of the boiler pressure. This difference is due to the reduction caused by the pipes, stop- valves, and the condensation in the pipes, cylinder, etc. Rule for finding the horse-power of a steam-engine by indicator diagrams. Multiply the area of the piston by its travel in feet per minute, and divide by 33,000; the quotient will be the value of one pound of mean effective pressure, which, if multiplied by the total mean effective pressure, as shown by the card, will give the indicated horse-power. Example. — Area of piston, 113. Travel of piston in feet per minute, 333 1. 113 X 3303 __ horse-power value of 1 lb. M. E. R ^^'^^^ 36 M. E. P. as shown by the card. 6846 3423 41*076 horse-power. 11 122 THE engineer's HANDY-BOOK. The above cut shows a section of the cylinder, piston, and steam-chest of an ordinary slide-valve engine; a represents the cylinder ; 6, the piston ; c, the piston-rod ; o o, recesses in the cylinder- head ; k k, steam-ports ; /, exhaust cavity in the valve-seat ; n, exhaust opening in valve-face ; 6, valve ; /, valve-rod ; d d, steam-chest; m, bonnet of steam-chest, and h h, clearance. The term clearance is understood by engineers to mean the un- occupied space between the piston- and cylinder-heads when the crank is at the dead-centre; but it also applies to the space be- tween the cylinder and the face of the valve or valves, either slide or poppet. The amount of clearance of any engine affects its economy ; and if the clearance is small, the engine will be more economical than if large ; a certain amount is an absolute neces- sity. It is, therefore, an object of importance, in point of economy,, to have the valve-face as near the base of the cylinder as possible. In this lies one of the most important features of the Buckeye, THE engineer's IIANDY-BOOK. 123 Brown, Putnam, Woodruff and Beacli, etc., and, in fact, all en- gines of the Corliss type. The clearance varies with different builders, and in different engines from 1^ to 10 per cent, of the cubic contents of the cylinder. The clearance is often as high as fifteen per cent., in some old- fashioned long stroke, slide-valve engines. This arose from a mis- conception, at the time they were designed, of the waste the large clearance would occasion, and is, perhaps, in many instances, due to the caprice of the inventor of some patent piston, who made his piston-rings of less depth than the original designs, thus increasing the space between the piston- and cylinder-heads, when the crank is at the dead-centre. There are even cases to be met with, where the old fashioned, hemp-packed piston has been replaced by me- tallic packing of not more than half its depth, without any means being taken to fill up the spaces at each end of the cylinder. Now, providing that the clearance is fifteen per cent, of the cubic contents of the cylinder, and that the engine makes from one hundred and fifty to two hundred strokes per minute for ten hours, it may easily be seen how enormous the waste must be. The quantity of fuel that might be saved by replacing such an engine by one in which the clearance would be reduced to a mini- mum, would more than pay for the latter in five years. Persons employing steam-power, or intending to purchase steam-engines, should pay attention to the foregoing fact. As the clearance space is generally irregular in form, particu- larly in slide-valve engines, it is somewhat difficult to calculate the exact cubic space. The most accurate method of ascertaining the exact aniiount of the clearance is to place the crank at the dead-centre, and fill the space with water up to the face of the valve (the quantity of water being previously weighed or meas- ured). Then deduct the amount remaining in the vessel from the whole, and the remainder will be the quantity contained in the clearance in cubic inches or gallons, as the case may be. 124 THE ENGINEER'S HANDY-BOOK. The Woodrulf & Beach Automatic Ciit-OflF High-Pressure Engine. The cut on the opposite page represents the Woodruff & Beach high-pressure automatic cut-off engine. Fig. 1 shows a section of the cylinder-valves, steam passages, and exhaust passages. Fig. 2 is a back view of the cylinder, steam-chests, valve-gear, etc. With the exception of the Corliss, it is the oldest variable cut-off engine in the country, and one that has undergone fewer changes in its mechanism than any other. Those who remember it thirty years ago, will fail, at the present day, to discover much difference from its general appearance. For more than a quarter of a century it has successfully competed with such engines as the Corliss, and it has always sustained a high rating in the scale of comparative merit. The bed-plate, as will be observed, is of the ordinary box O. G. pattern, to which the cylinder-guides and pillow-blocks are bolted and dowelled in such a manner that the possibility of their getting out of line is entirely obviated. The steam-valves, which are of the double poppet form with bevelled feces and seats, are located at the back of the cylinder at each end, horizontal with its axis. Their stems project inward, and, owing to the peculiar shape of the cam which gives the motion, the opening and closing is done very quickly and almost noiselessly. They have independent adjustments, so that the steam lead may be varied to meet any requirement without inter- fering with the rest of the valve-gear. The power required to work the valves in these engines is very slight, and as the cam- lug and the ends of the valve-stems are made of hardened steel, they show no perceptible sign of wear after years of use. The exhaust-valve, which is cylindrical in form and has a very convenient arrangement for taking up the wear and preventing leakage, is placed at the bottom of the cylinder, and communi- cates with it by its own ports or passages, which are entirely sepa- rate from those of the steam-valve. An equilibrium of pressure is maintained by the exhaust taking place through the interior THE ENGINEER^S HANDY-BOOK. 11* THE engineer's HANDY-BOOK. of the valve, and as its stroke is very short, the liability to wear is slight. Its motion is derived from a transverse shaft under the centre of the guides, carrying an eccentric, and driven by bevel- gears. Owing to the position of the ex- haust openings at the bottom of the cylinder, and their ample size, the ex- haust is very free; the discharge of any water that may ac- cumulate from con- densation or from priming in the boil- ers is rendered easy, and all danger of accident from this cause is obviated. The governor, which is very pow- erful and sensitive, and of a kind that is admirably adapt- ed to these engines, is located centrally between the steam- valves, and receives its motion from a longitudinal shaft, supported on bear- ings attached to the bed-plate, and driven by a spur and bevel-gear from the crank- shaft. Its spindle passes through a compound eccentric carrying a movable cam-lug, which, by its rotation, gives the opening or THE ENGINEEr\s HANDY-BOOK. 127 outward motion to the valves, in which direction it is positive; while the closing, although controlled by the cam, is effected by the pressure of the steam upon the unbalanced area exposed at the outer end, and is assisted by a spiral ||rrri spring. In the bore of the inner eccen- tric is an inclined or spiral slot for the re- ception of a key at* tached to the gov- ernor-spindle, from which the eccentric receives its motion. As the key is raised or lowered by the variations of the governor, the inner eccentric is turned to the right or to the left, and the cam-lug moved in or out, as the case may be, thereby giving the neces- sary opening to the valve, and cutting off the steam at the right point to allow of the proper de- gree of expansion. As the cam-lug is at all times in the Fig. same relative position to the outer shell of the eccentric, the lead of the steam-valve is not affected by the variations. 128 THE ENGINEER'S HANDY-BOOK. The expansion-gear of these engines is oneof the most ingenious, simple, and effective mechanical devices that can be employed for that purpose. Its operation may be explained as follows: The cam, marked (7, Fig. 3, cuts off the steam with certainty at any part of the stroke, the motion being produced automatically by the action of the governor upon it, throwing it more or less out of centre with the spindle of the governor ; the rotation of the balls being more or less rapid, the eccentricity of the cam deter- mines the amount of steam admitted to the cylinder. To produce this effect the cam is made of two pieces. C4s a hollow shell or Fig. 3. cylinder, with a part of one end formed into a cam proper. Throughout the whole length of this piece, upon the inside, there is a spiral groove cut to receive one end of a feather, by which its pitch or eccentricity is regulated. The inside piece, D, (Fig. 4) is a hub which exactly fits into the hollow of the cylinder, C, and has a socket, e, into which the spindle of the governor is secured, the other end, d, forming a journal or bearing with a bevel-w^heel on its extremity, to transmit the motion from the crank-shaft gearing to the governor and cut-off. There is a hole throughout the length of the inside piece, D, which is continued through the spindle of the governor, and which contains the rod which connects the cam with the governor. This hole is eccentric to the outside surfaces of D and C, but is concentric with the collar, /, and with the governor-rod. Both pieces, C and D, are connected by a feather, one piece of which is of a spiral form, and the other straight; the THE ENGINEER\s HANDY-ROOK. 129 two being connected together by a stub which fits into a hole or bearing in the spiral piece, so that the latter can turn on the stub and accommodate itself to the groove in which it works. The spiral part of the feather works in a spiral groove in the inside of the shell, C, and the rectangular piece works in a straight groove on the inside of the hub, />, the inner part of the rectan- gular piece being fastened to the governor-rod, so that the feather is permanently connected with the governor. When the several pieces are put together the cam is complete, as shown in Fig. 4, and it operates as follows : Motion is communicated by gearing from the crank-shaft to the bevel-wheel on the end of the piece, Fig. 4. /), as well as to the spindle of the governor, which is screwed into the socket on D; as the balls rise or fall through change in the centrifugal force, due to the variation in the speed of rotation, they raise or depress the governor-rod, which passes through the spindle, and the piece, D, which is attached to the feather thereby raising or depressing it. This feather acting on the spiral groove instantly alters the lift of the cam, and regulates the amount of steam admitted to the cylinder. By these means any speed may be selected at which the load of the engine is to move, and any variation from that will be instantly felt by the governor, and cor- rected. There is no jar in the working of the parts; the feather moves noiselessly in its grooves ; the governor-rod moves up and down through the spindle and the piece D, and can be regulated to give any required opening of the steam-ports to suit the work to be done, I 130 THE engineer's HANDY-BOOK. The Woodruff &. Beach engines are very simple in design, and have the reputation of being very durable and economical. Ab- sence of complication in the valve-motion, and the ease with which all the w^orking parts can be adjusted, are valuable features. Automatic Cut-Off and Throttling Engines. All steam-engines, for whatever purpose designed or em- ployed, are either automatic cut-off or throttling. In the auto- matic cut-off engines, the steam-valves are so controlled by the governor, as to cut off the steam at any point from zero to three- quarter stroke — the cut-off taking place earlier, or later, to accom- modate the varying load on the engine and the pressure in the boiler, the object being to obtain full boiler pressure at the com- mencement of each stroke, and maintain it to the point of cut-off, leaving the balance of the stroke to be completed by expansion, the speed of the engine being controlled by the cut-off and not by throttling. In engines of this class, there is no impediment (save such as may occur at the port of entrance) to the free flow of steam from the boiler to the cylinder, the regulation being effected not by diminishing the pressure, but by cutting off in the cylinder , the volume of steam necessary for each particular stroke; conse- quently, the only loss in pressure between the boiler and the cyl- inder is that due to the number of bends, and the length of the connecting pipe. Although all intelligent engineers are agreed upon the superior economy of the automatic cut-off engine, few, excepting those who have had the opportunity of making a practical comparison, are aware of the great saving in the expense of fuel over that class of engines wherein the point of cut-off is invariably relative to the stroke of the piston. It is well understood, that the amount of work realized, as compared to the total theoretical work due the volume of steam expended, even in the most perfect engine, is a very small percentage of the whole energy ; and it is, therefore, the more an object of interest to know precisely what the differ- THE engineer's HANDY-BOOK. 131 ence is between these two classes of engines in point of economy. The conditions which insure the highest grades of economy are a full port with no intervening obstructions to impede the free flow^ of the steam, and a rapid movement of the cut-off, or steam-valve, over the port ; as mere increase in the mean effective pressure, re- sulting from a tardy closing of the port, represents no gain during one stroke of the piston that may be stored up and expended during the succeeding stroke ; hence, any force upon the piston in excess of that required to balance the resistance will result in a diminished economy. The economy of high-pressure engines is exactly in propor- tion as their average piston pressure is higher than the terminal, providing the latter does not fall below that of the atmosphere ; the highest economy being attained when the stroke is commenced with full boiler-pressure, and the steam quickly and completely cut off, at a point in the stroke that allows the pressure to fall to, or very near, that of the atmosphere. Throttling Engines. Throttling engines are those in which the flow of steam from the boiler to the cylinder is regulated either by a throttle-valve, a kind of damper in the steam-pipe, which, as the speed of the en- gine increases, is turned, and stops off the supply of steam, or by the steam in its passage from the boiler to the cylinder oozing through the passage of some peculiar type of governor- valve. An engine controlled by any such device is in a condition some- what like that of a horse restrained by a brake applied to the wheels of a wagon. Such relics of barbarism are fast giving place to the automatic cut-off arrangement, by which the brakes are removed from the wheels, and the bit placed in the horse's mouth, instead. Manufacturers of this class of engines claim that they give results equal to the automatic cut-off engines, which is un- true, both as to economy and close governing. With an early cut- off, which is absolutely necessary to good economy, it is simply 132 THE ENGINEER'S HANDY-ROOK. impossible to govern the speed of throttling engines closely, with even a moderate change in load and pressure. In the best types of throttling engines, in consequence of the peculiar construction of the governor-valve, and the tortuous pas- sage through which the steam has to travel, the pressure in the cylinder is in many cases not more than one-half of the boiler press- ure ; the effect of which is, that when the work to be performed is varying in its nature, such engines increase their speed when any considerable load is thrown off, and decrease it when additional load is put on. Now, every stroke an engine makes above its regular speed is a waste of steam, and if the engine is large, or runs at a high speed, the volume of steam, and consequently of fuel, wasted will be enormous ; likewise every stroke an engine makes below its ordinary speed, when work is thrown on, lessens production. The loss of one revolution in ten diminishes the pro- ductive capacity of every machine driven by the engine 10 per cent. ; in short, the loss of one revolution in ten diminishes the productive capacity of the whole factory 10 per cent. ; while the expense of conducting the whole business, rent, wages, insurance, etc., continues the same as if everything was in uniform motion. A variation of one revolution in ten is quite common in throttling engines : in fact, it is unavoidable. Steam-Engine Cut-Oflfs. The great desideratum in the use of steam is the most perfect application of the expansive principle. As the pressure of steam is always calculated in pounds per square inch above atmospheric pressure, the nearer the indicated line of expansion approaches that of the atmosphere, the greater is the actual power derived from the utilized volume of steam. Were the boiler pressure and th.e load or resistance on an engine always uniform, it would be an easy matter, by making the cylinder of the necessary dimen- ' sions, to set the cut-off at the proper point for allowing of proper j expansion. As, however, the pressure and load are constantly THE engineer's HANDY-BOOK. 133 varyiDg, it is necessary to reduce the consumption of steam to a minimum which, by its perfect expansion, will give the required power. To these considerations may be attributed the efforts which have resulted in the adoption of the three devices now in use, viz., the positive, adjustable, and variable, or automatic cut-offs. In the positive cut-off the expansion of steam is effected by what is known as lap on the valve, by which the steam is cut off at the same point in each stroke, independent of load or pressure ; al- though in some instances the expansion of steam in the cylinder is effected by an independent cut-off riding on the back of the main valve, and receiving its motion from an eccentric. Such an arrangement, like the former, is productive of beneficial results ; but nevertheless it is very defective, inasmuch as it is stationary, and cannot be varied to meet the requirements of work, pressure, and speed. In the adjustable cut-off the expansion is effected by an inde- pendent valve, which can be adjusted by the engineer, outside of the steam-chest, by means of a screw, hand-wheel, or other me- chanical arrangement to meet the requirements of work and pressure. The link, in its application to the steam-engine, belongs to this class of cut-offs. Although such arrangements are adjust- able, they are not self-adjusting, and when once set will cut-off independent of circumstances. The variable or automatic cut-off performs its functions accord- ing to circumstances of load and pressure, both in admitting and cutting off the steam. It gives regularity of motion and secures all the benefits of expansion, as the governor operates the mechan- ism which determines the exact point in the stroke where the supply of steam from the boiler should be cut off and expansion begin. This insures the most perfect regulation under the most varying circumstances, as the slightest change in the position of the governor will increase or decrease the initial charge of steam admitted, thus balancing any variation in the amount of resist- ance. It must not be inferred from the foregoing that any me- chanical arrangement that may be termed by its inventor an auto- 12 134 THE ENGINEER'S HANDY-BOOK. matic cut-off is capable of producing economical results, as many of them are nothing but rattle-traps, undeserving of the name of automatic cut-offs. The cut-offs most generally used on steam-boats, tugs, and fer- ries, are either the Stevens, Sickles, or Winters. They all receive their motion from an eccentric on the main shaft. The Stevens cut-off has two rock-shafts, — one for the steam and one for the ex- haust, — which are operated by two separate eccentrics. The Sickles cut-off is operated by an eccentric, the valves being tripped by a wedge, so arranged as to disengage the valve-gear at any point of the stroke. Dash-pots are employed to ease the valves into their seats. The Winters cut-off is operated by a revolving shaft, which receives its motion from an eccentric. One of the advantages of this cut-off is that it can be arranged to cut off at any desired point of the stroke when the engine is in motion, but neither the Stevens nor the Sickles can. Zachariah Allen, of Providence, R. I., was undoubtedly the inventor of, and the first to practically apply, the automatic cut-off, which is unquestionably one of the greatest improvements ever made in the steam-engine. Design of Steam-Engines. The design op improvement of any class of machinery must be based upon two suppositions, either that existing mechanism is impej^fect in its construction, or that it lacks functions which a new design may supply. In most cases it would seem that any machine, or part thereof, is susceptible of improvement; yet it will be generally found no easy matter to hit upon a design, or con- ceive a plan, to remedy the existing fault. Therefore no person should undertake to design a machine unless he is well acquainted with the principles involved in working it. He should be able to calculate strength, strains, and forces, and apply the calcula- tions so as to apportion the quantity and form of the material in the various parts of the machine, in order to produce the greatest amount of strength with the least expenditure of material. Bo- THE engineer's HANDY-BOOK. 135 «fdes a design may be based on right principles, and yet unfore- seen mechanical difficulties may prevent its application; it may introduce complication of parts, incur extra expense, or not be susceptible of convenient or easy adjustment. The fewer the parts, and the more harmonious the action, the more valuable the machine will be, providing it embodies a good principle in its design. Before any correct formulaB by which to determine the proper proportions for steam-engines can be deduced, there are many things to be considered, such as permanent load, weight of mov- ing material, nature of motion, etc. The load on the piston-rod consists of the piston at one end, and the cross-head at the other; consequently the greater the length between these two points the more the rod is affected. For this reason, it is obvious that, when it becomes necessary to determine the area of the piston-rod, the pressure area of cylinder load and length of travel must be duly considered. The connecting-rod being hung between a sliding and a rotary motion, the load is in some measure due to the length of the rod in proportion to the circle described. In the first case, the sliding-point has a load on it due to the weight of the piston-rod, beyond the stuffing-box, with the additional weight of the cross- head. In the second instance, the rotating surface is affected by the weight of the rod and that of the crank. To determine the diameter of the crank-shaft we must take into account the weight of the crank as a lever, and the pressure of steam as the weight on the end of the same. The proportions of the crank-pin are likewise modified according to pressure, per- manent load, length of stroke, shearing strain, etc. The most valuable features of a steam-engine are strength, durability, simplicity, fewness of parts, and easy and convenient arrangements for the adjustment of its working parts; as its economy will depend on the harmonious action of its reciprocat- ing and revolving mechanism, as well as on the nature of the material and the excellence of the workmanship employed in its construction. 136 THE ENGINEER'S HANDY-BOOK. Duplicating the Parts of Steam-Engines. Duplicating the parts of any class of machines is an advantage, as it insures more uniform proportions in their original construc- tion than could otherwise be obtained, as the term duplication of parts conveys the impression that they are made to standard gauges, and for any number of machines must retain the propor- tions of the original. While duplication of parts is convenient, and sometimes of great value in cases of emergency, it is rarely so in case of repairs ; since, as soon as any journal or bearing is put into use, its dimensions begin to change, the cylinder com- mences to enlarge and the piston to diminish. This change of shape extends to the piston-rod, and glands of the stuffing-boxes, wrist-pins, crank-pins, rocker-shafts, etc. The eccentric wears flat on two sides, in consequence of the thrust at these points, and the straps wear flat, owing to the push and pull at two points. Now how can it be expected that a new eccentric will fit the old straps, or the new straps conform to the old eccentric, or that the new piston will prove a good fit for the old cylinder, or the new piston-rod for the worn-out gland ? If the crank-shaft be- comes worn oval, it will not adjust itself to a new main-bearing made from the original standard ; or if the crank-pin becomes worn tapering, owing to the engine being out of line, a box made of the original proportions will not drop into its place and work har- moniously ; but, as before stated, in case of emergency, such as break-downs, or where interruption to business would entail great loss, duplicate parts are a tolerably good make-shift, and that is all that can^be said in their favor. For this reason, the duplica- tion of parts, which in case of breakage would be most likely to disable a machine, ought to be encouraged, especially in case of marine engines, locomotives running in sections of the country where there are no repair shops, and stationary engines located in isolated places. THE engineer's HANDY-BOOK. 137 Fitting the Cranks of Steam-Engines to their Shafts. Boring the hole for the shaft in the crank is not so easy a task as the average engineer would suppose. Theoretically, when the hole is bored in the crank, if the boss is faced true, and then bolted to a true face-plate on a lathe, it must be true. But inaccuracy frequently arises from the fact that there are few face-plates whi(;h are true, and continue to remain so for any length of time. And even when the boring is as well done as can be expected under the circumstances, the crank is frequently thrown out of line in keying it on the shaft. For this reason, no crank should leave the works where it was made without being tested after having been keyed on. When the crank is in the form of a disc, or wheel, the best plan is to turn it true, first on a mandril, and then so fit it to the shaft, and the key to its seat, that after the keying it will run true ; but with the ordinary crank, this cannot be so easily done, as all the surface available for testing its truth is near the centre ; in such cases, the main reliance must be placed in fitting the key as well as the crank itself to the shaft. The key should never be finally driven till it has first been frequently partially driven, its points of contact filed or scraped, and it fits perfectly its whole length. The essential conditions necessary for the production of a well- fitting and durable crank-shaft journal are, good material, a stiflT, strong lathe, a skilful machinist, and a sharp, well-tempered, and correctly set tool. The finishing cuts should be light, and,' if it cannot be made suflSciently smooth with the tool, it must not be filed, but may be ground and polished smooth by blocks of wood, lead, copper, or some other suitable material fitted to the journal in such a manner that the imperfections left by the turning-tool will be corrected instead of aggravated by the use of a file or end of a stick, as is commonly the case. The polishing powder used should be very fine ; emery is considered, by many, objectionable for polishing wearing surfaces, but on good homogeneous material, free from flaws, fine emery may be used without any injurious efl'ect'^ 1 O -it. J J 138 THE engineer's HANDY-HOOK. The Putnam Machine Company's Automatic Cut-Off Engine, The opposite cut represents the Putnam Machine Company's high-pressure variable cut-off engine, the frame or bed-plate of which is designed with reference to strength and rigidity, and also to answer either for right or left hand pillow-block bearings. The almost universal reciprocating valve-motion derived from an ec- centric is dispensed with, and a rotary motion derived from a gear on the crank-shaft substituted. By means of mitre-gears the mo- tion is communicated to a shaft running parallel with the axis of the cylinder beneath the valves, and carrying cams for lifting the latter. The steam-chests, one at either end of the cylinder, contain each a steam and an exhaust valve of the balance or double-poppet form, having flat faces and seats, and are capable of being removed entire from the steam-chests by simply removing a bonnet or cover on the top of the latter. The valve-stems pass through the neces- sary stufiing-boxes in the bottom of the steam-chests. The shape and adjustment of the cams for working the valves give them the proper lift, lap, lead, etc. The opening and closing of the valves are very quick, the duration of opening being an interval of rest between the upward and downward motions. The governor, which is of the ordinary centrifugal form, is driven by bevel-gears from the cam-shaft, thus receiving a positive motion. Below the cam-shaft is a rack-shaft having three arms, the centre one of which is attached to the lifting-rod or spindle of the governor, from which the rack-shaft receives a slight oscil- lating motion, while those at the ends, which are at right angles with the centre arm, connect with the lifting toes of the steam- valve. The shape of the lower faces of the lifting toes which rest upon the cams is such, that when moved inward towards the cyl- inder, by the motion of the governor transmitted through the rack-shaft, a curved upward offset is reached by the cam as it re- volves, and the valve is lowered so quickly as to have the effect of being actually released and allowed to drop to its seat, while at the same time it is supported by the lifter. The interval between THE ENGINEER'S HANDY-JiOOX. 140 THE ENGINEER'S HANDY-BOOK. the full lift of the valve and the reaching of the offset by the highest point of the cam determines the point of cut-off, and in- sures sufficient lift of the valves. The advantage claimed for this arrangement is, that by keeping the valve always supported while open, the danger of slamming is avoided without the necessity of a dash-pot, which, in cases where the valve is tripped or released, is absolutely indispensable. When these engines are started, and until the speed for which the governor is adjusted is reached, the steam necessarily follows full stroke, as the cut-off is inoperative. But as soon as the reg- ular speed is attained, the motion of the governor thrusts the centre arm of the rack-shaft downward, thereby causing the arms to which the lifting toes are connected to move towards the cyl- inder. This brings the offsets of the lifting toes nearer to the cams, causing them to drop sooner, thus cutting off the steam at the proper point. In case of the removal of the entire load from the engine, induced by the breaking of a belt, etc., the governor, owing to its positive motion, will effectually check any attempt at " running away," as the offsets on the lifting toes will be thrust so far inward, that the cams will not raise the valves from their seats until the speed is again reduced to the proper point. It is claimed that, under the above-mentioned circumstances, the engine will not make one full revolution before being completely under the control of the governor. All the sliding and bearing surfaces of the valve-gear of these engines are made of hardened steel, thus preventing the liability of rapid wear, and also requir- ing very little power to move the valves. The fly-wheels are turned on the face and edges. The shafts, crank-pins, and con- necting-rods are made of the best material, and the bearings are ample and well proportioned. The workmanship is excellent, and the finish neat and attractive. In fact, these engines rank among the most simple, durable, and economical in the country. They are manufactured by the Putnam Machine Company, Fitchburg, Mass. THE ENGTNFI<^r's H A N T) Y - B T) O K . 141 How to put ail Eii^^iiie in Line. An engine is in line when the axis of the cylinder and the piston-rod are in one and the same straight line in all positions. This line extended should intersect the axis of the engine-shaft, and be at right angles to it. The guides should also be parallel thereto. The shaft must be level, but the centre line of the cyl- inder may be level, inclined, or vertical, according to the design of the engine. To " line up " an engine, as it is generally termed, take off the cylinder-head, remove the piston, cross-head, and connecting- rod ; then with a centre punch make four (4) marks in the counter- bore at each end of the cylinder, at equal distances apart round the bore. Take a piece of stiff hoop-iron with a hole at one end of it, slip it on to one of the stud-bolts of the back cylinder-head, and secure it firmly with a nut, after which it may be bent in the shape of a crank, one end projecting across the cylinder at its centre, at a sufficient distance from it to admit of convenient and accurate measurement. Next draw a fine line through the cylin- der, and attach one end of it to the temporary crank above men- tioned, and the other end to a stake driven into the floor at the back end of the bed-plate. Then with a piece of hard wood or stiff wire pointed at each end and equal in length to half the diameter of the cylinder, set the line so that, when one point of the wood or wire is inserted in any one of the centre-punch marks at either end of the cylinder, the other end will feel the line. Next see if this line passes through the centre of the shaft ; if so, the cylinder is in line with the shaft ; if not, one or the other must be moved, which requires both skill and judgment, since engines differ so much in design and construction. Now turn the engine- shaft round till the crank-pin almost touches the line passing through the centre of the cylinder ; then ascertain by measure- ment whether the line is equidistant from the collars on the crank-pin. Then turn the shaft on the other centre until the crank-pin feels the line. If the measures correspond, the shaft 142 THE engineer's HANDY-BOOK. is in line with the cylinder; if not, they will show which end needs to be moved. The operation may have to be gone over several times before a definite conclusion can be arrived at. The shaft may be levelled by placing a spirit-level on it, if there be room ; if not, drop a plumb-line passing through the centre of the crank-pin and shaft ; then by placing the crank at both centres and at half-stroke, the line will show whether the shaft is level or not. The guides may be brought into line with the cylinder, by measuring from each end of each guide to the line passing through the centre of the cylinder, and moving them until they are par- allel to the line and to each other. To adjust them to the hori- zontal, a spirit-level may be placed on their top faces. If no level is at hand, a square and plumb-line may be used. Where these accessories are not at hand, a straight-edge placed across them will determine by actual measurement whether they are in line with the centre line of the cylinder or not. Engines get out of line from the following causes : Faults of ^ design, faults of construction, overwork, the character of the work which they are performing, or from the boss of the crank wearing away the face of the main bearing against which it revolves. To move an engine-shaft and pillow-blocks into line with the centre of the cylinder, screw down the caps of the pillow-blocks firmly on the shaft ; then slack up on the bolts that tie down the pillow- blocks to the bed-pla*te, after which the shaft pillow-blocks and fly-wheel may be moved from the back end by means of a lever or jack-screw, after which they should be firmly tied and the set- . screws or wedges readjusted. To move a cylinder, if the connec- tions be short and stiff*, remove the bolts which tie it to the bed- plate ; then measure from the flange of the cylinder to some fixed object, such as a wall, post, or column ; cut a plank or scantling about an inch longer than the actual measurement from the cyl- inder to the wall, so that when placed against the cylinder it may stand slightly oblique ; then by driving on the end of the plank with a sledge or heavy hammer, the cylinder may easily be moved. The holes should then be reamed, and new bolts corresponding to THE ENGINEER\s HANDY-BOOK. 143 the reamer substituted for the old ones. The cylinders, guides, and pillow-blocks of all engines should be double-pinned to pre- vent them from getting out of line ; and whenever it becomes necessary from wear to move them, the holes may be re-reamed and new pins substituted. How to Set Up a Stationary Engine. The first object to determine in setting up steam-engines is to decide definitely the precise point at which the engine is to be located, after which the excavation for the foundation may be made. It should be at least two feet wider and longer than the intended brick- or stone-work, and its depth must depebd on the size and weight of the engine and character of the soil. For ordi- nary sized engines, say from 20 to 40 horse-power, from 3 to 4 feet will suffice, if the soil is dry and firm ; but if sandy or swampy, it will require to be sunk deeper. For large engines of from 50 to 100 horse-power it is necessary to find a solid bottom. There are even instances where piles had to be driven to insure a per- manent foundation. Too much care cannot be taken in this par- ticular, as any defect in the foundation will materially affect the working of the engine. Having decided on the location where the engine is intended to stand, line down from the side of the line of shafting, or counter- shaft, if there be any, to the floor, at three or four different places in its length ; but if there be no shafting, measure from the side of the building to the centre, at five or six points in its length ; then strike a line across all these points. This line will show with sufficient accuracy the line of the building by which the templet may be set up ; the latter, as shown in the cut on page 144, should be a fac-simile, or exact counterpart of the bottom of the bed-plate. It may be made of inch pine boards, and set on four props over the excavation, after which it must be squared and levelled with the lines previously taken. The anchor-bolt^ may now be hung in the templet, and the bricklayers proceed with their work. It 144 THE ENGINEER'S HANDY-BOOK. is customary to lay from two to three courses of bricks on the bot- tom of the foundation before the anchors are reached. These con- sist of plates of cast-iron or old boiler-plate, generally about a foot square, with a hole sufficiently large for the foundation bolts to slip through ; though in some instances the anchors extend entirely across the foundation and take in two bolts each. o o o o o o o o The foundation should be widest at the bottom, and slope up- wards about 2 inches to the foot, till the level of the floor is reached, after which it may be carried up straight. When fin- ished, it may be an inch wider on each side and end than the bed-plate ; after which it should be made perfectly level by means of a coat of good, strong mortar or cement. A parallel piece of pine wood, 1 inch in diameter and from 3 to 4 inches wide, made perfectly straight on both edges, on which a spirit-level may be placed, will answer for levelling the foundation. After the foundation is level, the bed-plate may be placed on it, either by means of a crane, block and tackle, or skids and block- 1 ing, after which it may be tied down and accurately levelled. It ■ is customary, in the case of large engines, to place wedges between | the bed-plate and foundation, for the purpose of leaving an inter- t stice between the bottom flange of the bed-plate and the brick ^ work, into which melted sulphur is poured. As sulphur is less THE engineer's H A N I) Y -IU)0 K . Influenced by a change of temperature than any other known mineral, it is of great value as a bedding for heavy steam-engines, and other machinery; besides, when melted, it enters every crevice, and as soon as it is set becomes a permanent fixture. To use it, it is necessary to seal the opening between the bed-plate and brick work, inside and out, with potter's clay, occasionally leaving a gate or sprue " through which the molten sulphur is poured. A line should next be accurately drawn through the centre of the cylinder, and attached to some permanent object at the back end of the bed-plate; another line should be drawn at right angles to this through the centre of the main bearing ; this latter will give the exact location of the off pillow-block, as the crank-shaft must be exactly at right angles with the horizontal line passing through the centre of the cylinder. The fly-wheel may next be swung into the pit, and the shaft slipped through it and firmly keyed at the right position, after which the pillow-block caps may be screwed down, the front head of the cylinder put on, the cross-head placed in position, the piston slipped in, and the con- nection between the cross-head and crank-pin made up. Other numerous details might be mentioned, but they never all apply to any individual case, and when any of them present themselves as the work proceeds, the remedy in this case must be prescribed by the erecting engineer. In setting up engines, like setting valves, only general instructions can be given, and it is impossible to lay down any that would apply to each and every case. How to Reverse an Engine. Place the crank on the dead-centre and remove the bonnet of the steam-chest ; observe the amount of lead or opening that the valve has on the steam end ; then loosen the eccentric and turn it round on the main shaft in the direction in which it is intended the engine should run, until the valve has the same amount of lead on the other end. To determine whether the lead is exactly the same at both ends, a small piece of pine wood may be tapered 13 K 146 THE engineer's HANDY-BOOK. in the shape of a wedge, and inserted in the port ; the marks left on it by the edge of the port and the lip of the valve will show how far it has entered. The engine should then be turned on the other centre for the purpose of equalizing the lead ; the crank should also be placed at half-stroke, top and bottom, for the pur- pose of determining whether the port opening is the same in both positions. When the crank is at half-stroke, the centre of the crank-pin is plumb with the centre of the crank-shaft. How to Repair Steam-Engines. It would be reasonable to suppose that any machinist would be capable of repairing steam-engines; and yet, on an examination of numerous cases w^here repairs have been done by persons calling themselves mechanics, it appears that very few machinists are fit to be trusted to do so. A man to be competent to do repairs must first understand the original character of the engine or machine, and its defects, whether arising from design, inferior material, or workmanship, how an improvement can be made in its working, as well as what would be actually an improvement, before pro- ceeding to make it. The first step in repairing an engine is to take off the connect- ing-rod, cross-head, both cylinder-heads, and remove the piston ; then pass a line exactly through the centre of the cylinder, and attach it to some fixed object at the back end, to determine if the centre of the crank-pin is in line with the centre of the cylinder. If not, one of them must be moved, and whichever it is will de- pend or^ the diflficulty to be encountered, and must be determined by the judgment of the party who undertakes the repairs. The cylinder must next be accurately measured at both ends and the centre, for the purpose of determining if it is worn larger in the centre than at either end, or worn oval, as is often the case. In either case it will be necessary to rebore the cylinder and make it uniform all through. It is next necessary to caliper thej cross-head, wrist- and crank-pin, to see if they are worn oval, and! THE engineer's HANDY-BOOK. 147 if 80, they must be filed round. The guides should then be tested with an accurate parallel piece, to ascertain if they are straight all through ; if they are hollow in the middle or at either end, they must be taken down and planed straight. If the piston-rod is badly fluted, it must be put in a lathe, returned, and filed ; the rings should be taken off*, placed in a lathe-chuck, and faced up on both ends, and if they are cut they should be turned true and smooth. The cross-head should then be measured crosswise to determine whether the guides are too far apart or not; and if so, the holes in the studs which tie them to the bed-plate must be filed oval to bring them to a proper position. If the valve and seat are cut, the valve must be taken off* and planed in the oppo- site direction to its travel. The steam-chest must also be removed, and the valve-seat straightened by filing and scraping, after which the valve may be carefully fitted to it. The flange of the piston -head and follower-plate should be faced up in a lathe, at the point where they strike the rings, and the lat- ter should be carefully ground and scraped on to them. The piston should next be inserted into the cylinder, set out, and the cross- head slipped on, connected with it, and levelled, so that it may stand parallel w^ith the centre of the axis of the cylinder at all points of the stroke. The connecting-rod boxes should be ex- amined in order to ascertain if they are " brass bound," and if so, they should be filed out. The main pillow-block bearing should receive attention, in order to determine if it is worn oval or loose. In fact, every part should receive attention, because defects that have not been thought of may be revealed as the work progresses. It has been generally heretofore supposed that any one bearing the name of a machinist is competent to repair a steam-engine, which, of course, is a grave error, as thousands of mechanics fully competent to build a machine are totally unfit to repair it. This arises from the fact, that the repairing of steam-engines and other machinery requires a different class of talent from that necessary to build them. A machinist may be a good hand on either a vice, lathe, or planer ; he may be a thorough fitter and a 148 THE engineer's HANDY-BOOK. neat finisher, and yet he may lack that keen observation, that cool, patient, and searching perseverance which are so essential in the party that will become an adept in the repairing of steam-engines and other machinery. It not unfrequently happens, that when everything has been done that was considered absolutely neces- sary, an engine works badly when started up, which is very dis- couraging to any one, except those who take a peculiar interest in ferreting out the causes of minor defects which have been over- looked when the more prominent ones were remedied. Almost any one can tell if an engine is badly out of line, the cylinder fluted, or the crank-pins loo^e or worn oval ; but it requires a dif- ferent kind of talent to determine the different causes for the defective working of steam-engines, and prescribe a remedy for them, as many of them apparently did not exist at the commence- ment of the work, but cropped out as it progressed. One of the greatest mistakes in the repairs of steam-engines and other ma- chinery, is that those who have them in charge are expected to per- form the work in too limited a time. This being impossible, the only resource left is to slight it. How to Increase the Power of the Steam-Engine. It frequently happens that engines which were originally of sufficient power to do the work of a manufacturing establishment, become unable to do the work, owing to an increase in the busi- ness ; and while the cost of replacing an engine with one of sufl5- cient power would be a matter of nominal consideration, the time expended in removing and replacing it with a larger one might involve a, serious loss to the owner, in case he had large orders for goods to fill at profitable prices. Under such circumstances, the three most practicable ways to remedy the difficulty for the time being would be — jirsty to raise the pressure, providing the boiler is considered safe; second, to increase the speed of the engine; third, to replace the old cylinder with a new one about two inches larger in diameter, which would of course involve the necessity of a new piston, steam-chest, and valve. THE ENGINEER'S HANDY-BOOK. 149 For a moderate increase in power, the last plan would be the most safe and practicable, as the active condition of steam-boilers is not always understood, and without a thorough knowledge on the subject it would be unwise to increase the pressure; nor should any engine be run at a higher speed than it is capable of stand- ing without springing or shaking to pieces. The increase in power that would result from replacing the old cylinder with a new one two inches larger in diameter may be illustrated as follows : Take, for instance, a 10-inch cylinder, which contains 78*54 square inches in area, while a cylinder 12 inches in diameter contains 113-09 square inches, which makes a difference of 34*55 square inches in the piston. Now, if the engine having a lO-inch cylinder wa.%' unable to do the work with 60 lbs. pressure per square inch, it would do the work easily with the 12-inch cylinder at the same pressure, as the new cylinder would make a difference of from 5 to 6 horse-power. Measures might be taken, and the new cylin. der, piston, and steam-chest prepared and placed in position at a given time, without causing any interruption to the business. Of course the margin for increasing the size of cylinder for any ! engine, and using all the other original parts of the engine, is lim- ited, and should never exceed 2 inches; as, to exceed that limit, the other parts would be too light, and become liable to spring. To increase the speed of an engine, it would be necessary to have a new counter-pulley, so that, while the piston velocity is increased, the speed of the shafting may remain the same. An engine will j develop more power by increasing its speed, but will use more I steam, and as a consequence more fuel will be consumed. The overtaxing of steam-engines and boilers, or any other class of j machijies, is sure to induce waste either in fuel or wear and tear: I but there are circumstances under which manufacturers and steam I users find themselves placed, in which it would be impossible to 1 avoid waste. Steam-engines or boilers, or any other class of machines that is too large or too small for the work to be per^ 1 formed, are not economical. 13* 150 THE ENGINEER'S HANDY-BOOK. The Improved Greene Automatic Cut-Off Engine. The illustration represents the Improved" Greene Automatic Cut-Off Engine, of which the Providence Steam-Engine Company, Providence, R. I., are sole builders. The bed-plate is of the girder pattern, sym- metrical in appear- ance, and of ample strength. The slides are cast separate, and secured to bed-plate by dowels and bolts. The main journal-boxes are made in four pieces, and provided with set- screw^s and check-nuts, which permit of con- venient and accurate adjustment. The gov- ernor is of the Porter pattern, and is driven by a flat belt from the main shaft. The valve- gear is detachable, and is so controlled by the governor that the cut- ting oflT may be eflected from zero to three- quarters of the entire stroke. The valves are four in number — two steam and two exhaust — and are of the flat-slide pattern. The power which moves them THE engineer's HANDY-BOOK. 151 is applied parallel to and in line with their seats, so that they can- not rock or twist — thus obviating the tendency to wear unevenly. The steam-valves when tripped, are shut by the combined action of a weight and the pressure of the steam on the large valve-stems, thereby insuring a quick cut-off, and the positive closing of the port, under all circumstances of speed and pressure. The. steam-valves are operated by toes, on the inner ends of two rock-shafts that connect with the valve-stems outside the steam-chest. The outer ends of the rock-shafts are furnished with steel-tipped toes. There is a sliding-bar carrying tappets which receive a recipro- cating rectilinear motion from an eccentric on the main shaft. Below the sliding-bar is a gauge-plate connected with the gov- ernor, which receives an up and down motion from a reverse action of the governor balls. The tappets in the sliding-bar are supported by springs, the lower ends of which rest upon the gauge-plate ; the ends of the tappets projecting through the gauge-plate with nuts upon them secured by pins. As the sliding-bar moves, one of the tappets is brought in contact with the inner face of the toe on the rock-lever, causing it to turn on its axis, thereby opening the steam-valve at one end of the cylinder; the other tappet, meanwhile, passes under the rock-lever, — without moving it, — the toe and tappet being so bevelled that the tappet will be forced down against the action of the spring, till it has -passed the toe, when the spring causes it to resume its original position, prior to opening the steam-valve at the opposite end of the cylinder upon the return stroke of the bar. As a result of this motion, the tappet always gives the valves the same lead, and as the bar moves in a straight line, while the I toe describes the arc of a circle, the tappet will pass by and liber- I ate the toe, which is brought back to its original position by a I w^eight, and the steam pressure on the large valve-stem, which thus I closes the valve and cuts off the steam. The liberation of the toes I will take place sooner or later, according to the elevation of the I tappet ; that is, the lower the tappets are, the sooner the toes will I be liberated, and vice versa. By the elevation or depression of the 152 THE ENi^INEER's HANDY-BOOK. gauge-plate, the period of closing the valves is changed, while the period of opening them remains the same. The adjustment of the gauge-plate is effected directly by the governor. Both the exhaust-valves and seats are convenient of access, and removable from the outside of cylinder. These valves receive their motion from a separate eccentric, thus allowing of easy adjust- ment, without interference with the steam-valve mechanism. All the connections are on the outside, are few in number, and have ample bearing surfaces, insuring freedom from rapid wear and de- rangement. A safety stop-motion is combined with the governor, preventing the admission of steam should the governor-belt run off or break. The cross-head gibs are directly opposite the centre of pin, thus avoiding any cross strain upon the piston-rod ; a lack of at- tention to this point has been the cause of^many serious accidents. The steam-ports are large, thus insuring the full pressure of steam to the point of cut-off. A very desirable feature of this engine, and one that will be appreciated, is the method of connecting the steam-valves with their stems, by which, if water should accumu- late in the cylinder, and the engine be started without the usual precautions, the valves wdll lift, giving a free passage of the water through the steam-ports. The engine is extremely sensitive to the action of the governor, and is, therefore, particularly adapted to those situations where perfect regulation iS" required. All parts are well proportioned, made of best material, accurately fitted, and highly finished. The Dead-Centre. All reciprocating steam-engines have one dead-centre in each stroke and two in each revolution, and that point is the point at which the steam is exhausted, and the centre of the crank-pin is parallel with the centre of the axis of the cylinder. The centre of the cross-head, in some cases, may be above or below the centre of the cylinder ; but by placing a spirit-level on the top or bottom THE ENGINEER\s HANDY -BOOK. 153 of the stub-end strap, the dead-centre may be easily found. The experienced engineer or machinist can generally tell by the eye when the crank is at the dead-centre; but to insure accuracy it is always better, in the case of horizontal engines, to try it with a level, and in vertical engines with a plumb-bob and line. The cranks of all engines have to be placed accurately on the centre when the valves are set. A single reciprocating engine is completely helpless when the crank is at the dead-centre, and would stop there if it was not for the momentum of the balance-wheel. Double reciprocating en- gines, such as locomotives and marine engines, which have their cranks set at right angles, require no balance-wheel, as they pull each other off the dead-centre, in consequence of one crank being at its full-power point while the other is at the weakest. There are some engines, such as the rotary, which have no dead-centre in their revolution. The Causes of Knocking in Steam-Engines. The most frequent causes of knocking in steam-engines are lost motion in the cross-head, wrist- and crank-pin boxes ; loose- ness in the pillow-block or main-bearing boxes ; looseness of the piston-rod or folk wer-plate ; the crank-pin or crank-shaft being out of line with the cylinder, or the wrist-pin, crank-pin, or main- bearing journal being worn oval; the slide-valve having too much or not enough lead ; the exhaust opening being too soon or too late; the valve being badly proportioned, or the exhaust passage out- side of the cylinder being contracted. Other causes are shoulders being worn in each end of the cylinder, in consequence of the packing-rings not travelling over the counter-bore at each end of the stroke ; or shoulders being worn on the guides, resulting from the cross-head shoes not over- lapping them when the crank is at the dead-centre ; the piston not having sufficient clearance at either end of the cylinder, in consequence of its being altered by taking up the lost motion in 154 THE ENGINEER'S H AND Y-BOOK . the boxes ; there not being sufficient draught in the keys to take up the lost motion in the connecting-rod boxes ; the packing being screwed too tight round the piston-rod; excessive cushioning, re- sulting from the leaky condition of the piston, which allows the steam to occupy the space between the cylinder and piston-head, as the crank approaches the centre, thereby subjecting the engine to an enormous strain, as at this part of the stroke the fly-wheel is travelling very fast and the crank moving very slowly ; or lost motion in the connection by which the slide-valve is attached to the rod. Engines out of line frequently knock sideways at the half-stroke, but most generally at the outward or inward, upper or lower dead-centre, as these are the points at which the greatest strain is thrown on the bearings, in consequence of the direction of the connecting-rod having to be reversed. The foregoing causes of knocking in engines constitute the principal ones. The knocks arising from lost motion in any of the revolving, reciprocating, or vibrating parts of an engine may be located hj placing the finger on the part, while the cross-head is being re- moved back and forth on the guides by the starting-bar; but knocks induced by the valve opening or closing too soon, by a contraction of the exhaust, or by the valve or valves being im- properly set, are the most difficult to discover, as they are different from those induced by lost motion, the sound being a dull, heavy thud, in many instances causing the engine, building, and even the foundation to vibrate at every stroke. While an intelligent and careful search will in most cases result in successfully locating the knock, some will for a time baffle the most expert engineer. In- stances are not uncommon in which weeks have been devoted, en- gines taken apart and put together again, to find a knock, which, when finally discovered, perhaps turned out to be caused by a loose crank-pin, follower-plate, or key in a fly-wheel. It not un- frequently happens that, after every other means have been re- sorted to, the indicator has to be applied, in order to determine the precise location of the knock or " thud." From whatever causes knocking in engines may arise, they are THE ENGINEER'S HANDY-BOOK. 155 a nuisance, which sounds harshly not only to the engineer, but to all who have an ear for natural mechanics. Nothing, perhaps, makes the intelligent engineer feel so cheap as to be found in charge of an engine that knocks, as lookers-on are not always capable of deciding who is at fault — the engine or the engineer. The Remedies for Knocking in Steam-Engines. While it may be possible in most cases to locate the knocking in steam-engines, and explain the causes from which they arise, it is hardly possible to prescribe a remedy for all, as, in many in- stances, it must arise out of and be determined by the circum- stances of the individual case. The most practical method of remedying the knocking induced by the crank-pin being out of line, is to place the crank-shaft at right angles with the centre of the cylinder, remove the old crank-pin, rebore the hole so as to bring the centre of the new pin perfectly in line with the axis of the cylinder, and replace the old pin with a new one. The knock- ing induced by the wrist-pin and crank-pin becoming worn oval, may be remedied by filing them perfectly round ; but the knock- ing caused by the crank-shaft journal being worn out of round is very difficult to remedy; in fact, there is hardly any remedy for it, except to remove the shaft, true it up in a lathe, and refit the boxes, which operation is attended with a good deal of difficulty, more especially when the engine is large. Knocking in the boxes on the crank-pin and cross-head, or valve-rod, may be remedied by filing out the boxes and readjust- ing the keys, or by putting a liner behind or in front of the boxes, when there is not sufficient draught in the keys and gibs. Knock- ing in the steam-chest caused by looseness in the valve connec- tions may be remedied by readjusting the jam-nuts or the yoke. Knocking arising from this cause manifests itself more frequently when steam is shut off* from the cylinder, preparatory to stopping the engine, than when the engine is running ; the lost motion is taken up in the valve connections by the pressure of the steam on the back of the valve. 156 THE engineer's HANDY-BOOK. Knocking in the piston is generally caused by the rod becoming loose in the head, and, if it continues for any length of time, it destroys the fit of the rod in the hole. The only practical remedy under such circumstances is to remove the rod, rebore the hole, and bush it or thicken the rod at that point by welding, and fit it to the head after the hole is rebored perfectly true. Knocking in the follower-plate is generally caused by the bolts being too long, or from dirt being allowed to accumulate in the holes, which pre- vents them from entering sufficiently far to take up the lost mo- tion in the plate, and may be remedied by shortening the follower- bolts, or removing the deposits from the bottoms of the holes, as the case may be. The knocking caused by shoulders becoming worn in the cyl- inder at each end can be remedied by reboring the cylinder, and making the counter-bore suflSciently deep that a part of one of the rings will overlap it at each end of the stroke. Knocking caused by shoulders becoming worn on the guides can be remedied by planing the guides and making the gibs or shoes suflSciently long that they will overrun the guides when the crank is at either centre. The knocking induced by any of the foregoing causes is generally a source of great annoyance to the engineer, as any at- tempt to adjust the boxes on the cross-head or crank-pin, or the piston-packing in the cylinder, generally aggravates the cause of the knocking, as any adjustment of the connecting-rod boxes alters the position of the piston in the cylinder and the cross-head on the guides, and causes them to strike harder against the shoulders. Knocking caused by the valve or valves being improperly set may be rem-edied by removing the bonnet of the steam-chest and adjusting the valve, so that it may move uniformly on its seat, thereby giving the same amount of lead at each end of the stroke ; then, if the valve is well proportioned, and the connections thor- oughly fitted and skilfully adjusted there is no reason why the engine should knock from this cause. But the knocks arising from bad proportion in the valve or steam passages are the most difl[icult of all to remedy, as they are inherent in the machine. THE ENGINEER\s HANDY-BOOK. 159 The Douglas Automatic ('ut-Off Engine. The cuts on pages 157, 158, represent the Douglas Automatic Cut-OfT Engine. It will be noticed that the bed-plate is of the girder-frame pattern, which is faced up to receive the cylinder at one end and the main pillow-block bearing at the other. The cylinder rests on a tapering pedestal, while the back end of the bed-plate and crank-shaft bearing is supported by a double leg, which is cast solid with the bed-plate. The pillow-blocks at the cyl- inder-base are placed on the under side, and are situated at equal distances from the centre, which facilitates the setting up of the engine or placing it in line, as all that is necessary is to level the foundation stone and place the engine on it. The cross-head guides are bored out cylindrical, and on line with the centre of the cylinder, which obviates the liability of the engine getting out of line. The main steam-valve serves both for induction and exhaust. The exhaust passes through its centre to the exhaust-port at the centre of the cylinder. It receives its motion from an eccentric, through the intervention of a rocker-arm and small take-up connec- tions from the rocker-arm to the valve-rod. The two cut-off valves are flat, and slide on the top of the main valve. They receive their motion from an extra eccentric and rocker-arm. On this rocker-arm is a disc, pivoted on its centre. At equal distances from the pivot-pin, in opposite directions, are tw^o wrist-pins, to which the cut-off valve on the frame end is attached by a take-up connection and spade-handle joints to the lower pin of the disc, while the steel rod passing through the sleeve to move the other cut-off valve is attached to the other pin on the disc. The lever and connection attachments from the governor to the rocker and disc rotate either way, separating the cut-off valves or drawing them nearer together, cutting off the steam earlier or later in the stroke, to accommodate a varying load and pressure. The governor is very powerful, sensitive, and positive in its ac- tion, and can be driven by either belt or gearing. Should the belt 160 THE ENGINEER'S HANDY-BOOK. shrink or slip off, the engine would continue to run the same as be- fore it broke, as there would be no power to change the valves, since the centrifugal force has only the clutch-back and the centre-weight to lift. The driving power of the governor, when the clutches are in contact, acting on a clutch attached directly to the top of the screw, turns it up, and, acting on a clutch attached to the re- versed gear, turns it down. It turns the screw up or down out of clutch before the governor can make a revolution. The pillow-block boxes are lined with Babbit metal, and are provided with wedge- and draw-screws for the purpose of taking up the wear and lost motion. The wrist- and crank-pins, valve- and piston-rods, are made of steel well proportioned and well fitted. The fly-wheels are turned off on the face and sides and are accu- rately balanced. The Douglas engines are in very general use in the Western States and Territories, and wherever used their repu- tation for efliciency, durability, and economy has added to their credit. Technical Terms Applied to Different Parts of Steam-Engines. Bonnet. — This term is applied to the covers of the steam-chest Brasses. — This term is understood to apply to the wrist- and crank-pin, or connecting-rod boxes ; but it is used in connection with other arrangements. Counterbore. — A term applied to recesses in the ends of steam- cylinders in the clearance space, over which the piston-rings partly travel. The object of the counterbore is to prevent shoulders being formed at each epd of the cylinder, which would induce knocking in the engine when any changes are made in the connecting-rod brasses. Jam-nuts. — A term applied to the nuts which lock the adjust- ing-screws in the piston- and valve-gear of steam-engines; but jam-nuts and lock-nuts are used for many other purposes in connection with the steam-engine. THE ENGINRER^S HANDY-BOOK. 161 Pipe-swivel. — A long nut containing a right- and left-hand thread. It is used for adjusting the valve-gear of steam-engines, particularly those of the Corliss type ; but the pipe-swivel is used ior many other purposes than this. Trunk. — A term applied to the hollow tube connected with the pistons of trunk engines in which the connecting-rod oscil- lates. The term is just as applicable to certain other parts of machinery and arrangements as to the steam-engine. Trunnions. — A term applied to the gudgeons on which the cylinders of oscillating engines vibrate ; but it may be, and often is, applied to other machinery as well as oscillating engines. Terras Formerly Applied to Dilferent Parts of Steam- Engines, but whicli have become Obsolete. Gab-lever. — A term formerly applied to an arrangement used for lifting and lowering the eccentric-hook oft* and on the rocker- pin. Pitman. — A term applied to the crank-pins of steam-engines in early times. Plug -tree. — A primitive valve -gear which superseded the scoggin. Radius-bar. — A term applied to the connecting-rods of engines in the early days of steam engineering. Scoggin. — This name w^as given by the boy Potter to the ar- rangement he invented for opening and closing the valves of steam-engines. j. Shackle-bar. — This term was used to denote the connecting- rod of steam-engines at a period when they were generally made of wood, and strapped with iron at both ends. Spider. — The primitive name for piston-heads of steam-enginee. U* L 162 THE ENGINEER'S HANDY-BOOK. Questions : THE ANSWERS TO WHICH WILL BE FOUND IN THE TEXT. Into what two classes are steam-engines divided, regardless of design, general arrangement, etc. ? Into what two classes are steam-engines in general sub-divided? Explain the difference between condensing and non-condensing engines, their advantages and disadvantages, and their difference in useful results. What are the advantages of compound over simple engines, and vice versa f State the formulae for 'estimating the power of each class of engines. Explain the difference between automatic cut-off and throt- tling engines, and the advantages of the one over the other. Explain the advantages and disadvantages of the various cut- offs employed on stationary, marine, and locomotive engines. > What are the most valuable features in any steam-engine? What advantages are derived from duplicating the parts of' steam-engines ? How would you proceed to fit the crank of a steam-engine on its shaft ? How would you proceed to set up a stationary engine? How would you proceed to repair a steam-engine? What is the meaning of the term " dead-centre " ? How would you proceed to find it ? Explain the general causes of knocking in steam-engines, and the remedies for the same. THE engineer's HANDY-BOOK. 163 PART THIRD. Bed-Plates and Housings. The bed -plate is that part of a steam-engine which forms the connection between the cylinder and the main pillow-block or crank-shaft, and, in many instances, constitutes the support on which they rest. They embrace a great variety of shapes and forms, such as the box side bed-plate, girder-frame, etc., which were all doubtless designed to meet some peculiar requirement, and for each of which special advantages are claimed, the girder- frame being in most favor with modern engineers. This is in part due to the fact, that the necessary rigidity can be obtained with less metal than in any other form, and that the strength can be more equally distributed in the line of the strain, and above and below it. Bed-plates are subjected to transverse in addition to tensile and compression strains. In designing a girder-frame, if it is to be supported only at the ends, due allowance must be made for transverse strains due to the thrust of the connecting-rod. The amount of this strain may be found by dividing the greatest pressure to which the piston may be subjected at mid-stroke by the quotient ob- tained by dividing the connecting-rod by the crank. Thus, sup- pose the area of the piston is 200 sq. inches, and it is desired to give ample strength for, say 80 lbs. of steam at mid-stroke; 200 X 80 = 16,000 lbs., the force on the piston. Then suppose the quotient obtained by dividing the connecting-rod by the crank is 5 ; 16,000 -i- 5 = 3200 lbs., the pressure on the slides at mid- stroke. When the engine runs over, that is, when the top of the fly-wheel runs from the cylinder, the weight of the cross-head, and half the weight of the connecting- and piston-rods, must be added to this, and deducted when the motion is in the opposite direction. 164 THE engineer's handy-book. When an engine runs under, a support under the frame at the 6lides (supposing the frame to be of the girder type) would not compensate for weakness of the frame, as the thrust of the con- ^ necting-rod being upwards, the upper slide would give, however securely the lower one might be supported. The term housing is applied to the upright frames of both land and marine engines. The Housing.— This term is applied to the upright frame of vertical engines on which the cylinder rests, and which, at its base, contains the main pillow-block bearings. Steam-Cylinders. The cylinder is one of the most important as well as the most expensive parts of a steam-engine ; it must be made of iron pos- sessing the qualities of hardness and toughness, be moulded and cast with great care, and bored with great accuracy. Cylinders, from the moment they are put into use, have a tendency to wear oblong, also to wear larger in some places than others. This in- volves the necessity of reboring them, which is one of the largest Items of expense incurred in the repairs of a steam-engine. There are certain peculiarities connected with the wear of steam-cylinders upon which engineers have hitherto been unable to agree, among which is, why the cylinders of different engines of the same size, design, and manufacture, and under the same conditions, wear in opposite directions. The cylinders of some horizontal engines wear more on the lower than on the upper side, while others of the same size and build wear more on the sides opposite the ports, and others on the sides next the ports. Nor is it always the largest cylinders and heaviest pistons that wear most on the lower side of the cylinder. The same peculiarities hold good in relation to vertical engines. On some lines of ocean steamers, where four or five of the engines were built by the same manufacturing firm, and whose design, quality of material, char- acter of workmanship were intended to be as much alike in every respect as it was possible to make them, it was found on exami- THE engineer's HANDY-BOOK. 165 nation that the cylinders of all were worn oblong — some in the middle, others at both ends, and others still at only one end. It is a general impression among engineers, that the cylinders of very large horizontal engines are more liable to wear oblong than those of vertical engines of the same bore ; but experience and obser- vation have proved this to be a mistaken idea. A distinguished American mechanic, who has had more experience in boring out the cylinders of large stationary, locomotive, and marine engines, within the past ten years than any other party on this continent, asserts that there is no accounting for the manner in which steam- cylinders wear, and that in numerous instances he found the cyl- inders of the engines of ocean steamers worn oblong, the wear being as often on the sides next the ports as on those opposite. He also observed in horizontal engines, with cylinders 36 inches in diameter, that the wear on the bottom was hardly perceptible, while it was sufficiently apparent, on either one side or the other, to involve the necessity of reboring. This is a subject worthy of study and investigation, as on it depends a good deal of the economy of the steam-engine. Most engineers would be inclined to think that such freaks were due to a want of perfect alignment, as, with the piston, cross-head, crank- pin, perfectly true with the centre-line of the cylinder, and with each other, it is difficult to see why the piston should press in any direction except that caused by gravity ; but most experienced engineers are aware that engines that are supposed to be per- fectly in line are not actually so, and a very little inaccuracy in the alignment of the slides, or in the cross-head guides, may suf- fice to press the piston out of centre. Even this may be aggravated I by any unequal thickness of packing in the stuffing-box around I the piston-rod. Rule for finding the proper thickness for steam-cylinders. Divide the diameter of the cylinder plus 2 by 16, and deduct u j^T^th part of the diameter from the quotient ; the remainder will be the proper thickness. ^Rule for finding the required diameter of cylinder for an 166 THE ENGINEER'S HANDY-BOOK. engine of any given horse-power, the travel of piston and avail- able pressure being given. Multiply 33,000 by the number of horse-power ; multiply the travel of piston in feet per minute by the available pressure in the cylinder. Divide the first product by the second ; divide this quotient by the decimal '7854. The square root of the last quo- tient will be the required diameter of cylinder. Rule for finding the cubic contents of a steam-cylinder. Multiply the area of cylinder in inches by the length of the stroke in inches, and divide this product by 1728. The quotient will be the number of cubic feet. TABLE ; HOWING THE PROPER THICKNESS FOR STEAM-CYLINDERS FROM 6 TO 90 INCHES. Diameter of Cylinder. Thick- ness. Diameter of Cylinder. Thick- ness. Diameter of Cylinder. Thick- ness. Diameter of Cylinder. Thick- ness. 6 in. •440 28 in. 1-595 50 in. 2-750 72 in. 3-905 8 •545 30 1-700 52 2-855 74 4-010 10 •650 32 1-805 54 2-960 76 " 4-115 12 •755 34 1-910 56 " 3-065 78 4-220 14 •860 36 2-015 58 3-170 80 " 4-325 16 " •965 38 " 2-120 6a 3-275 82 " 4-430 18 " 1-070 40 2-225 62 3-380 81 4-535 20 " 1-175 42 2-330 64 " 3-485 86 " 4-640 22 " 1-280 44 2-435 66 3-590 88 4-745 24 " 1-385 46 " 2-540 68 " 3-695 90 " 4-850 26 " 1-490 48 2-645 70 " 3-800 Rule for finding the quantity of steam any engine will use at each stroke of the piston. Multiply six times the area of the cylinder by \ the stroke, and divide by 1728 ; the quotient is the cubic contents of the cylinder in feet. Divide this quotient by the cut-off ^, |, or |, as the cas may be ; the result will be the quantity of steam used at each stroke of the piston. Cylinder-head bolts. — There does not appear to be any un THE engineer's HANDY-BOOK. 167 versal rule among steam-engine builders for proportioning the strength of cylinder-head bolts. In most of the prominent loco- motive works in this country, eleven ^ bolts for an 18-inch cyl- inder are used ; which practice is based on the assumption that 150 lbs. of steam pressure per square inch is the maximum strain to which the area of the head can safely be subjected. Taking 5800 as the sectional area of each bolt, and dividing by the total pressure of steam per square inch against the cylinder-head, we get the area of all the bolts required. This quotient, if divided by the area of one bolt, will give the whole number of bolts neces- sary. Fig. \, Fig. 3. Pig". 2. The Babbit & Harris Steam- Piston. Steam-Pistons. The piston is one of the most important adjuncts of the steam- engine ; all the other parts are subsidiary to it. No part of the steam-engine, since its advent, has proved a greater source of an- noyance to the engineer, and anxiety and waste to the steam user. It is well known that only about 10 per cent, of the energy stored \ip in good fuel is utilized in the best class of steam-engines ; this 168 THE ENGINEER'S HANDY-BOOK. being a fact, however economically steam may be generated in the boiler ; unless the piston is steam-tight and capable of resist- ing the strains to which it is subjected, very little of the work it should perform will be realized. There are strong reasons why every portion of an engine should be made as light as is consistent with strength ; but this is espe- cially the case in the piston, from the rapidity of its reciprocating motion and the strains induced by the momentum on the crank- pin and other parts of the mechanism ; consequently, the essential requirements of a good piston are strength, lightness, simplicity, durability, and convenient arrangement for easy and accurate ad- justment. Though the U. S. Patent-Office is literally crowded with arrangements which are claimed to be improvements on all former devices, it is asserted by intelligent engineers that a good piston is as much of a necessity as it was in the days of Watt. Nor has it ever been definitely settled which of the steam-pistons now in use is best suited to all classes of engines ; nor is it at all likely that any one piston will ever be able to establish its superiority under all circumstances. It may be said of steam-pistons, as of steam-engine governors, while they behave well in the majority of cases, there are circumstances under which the very best of them .utterly fail to give satisfaction. The depth of the piston-rings, in good practice, should be about J the diameter of the cylinder, and the thickness of the follower- plate the same as that of the cylinder ; so that the whole thick- ness of the piston will be ^ the diameter of the cylinder plus twice its thickness, as obtained by the foregoing rule. The diameter of the piston-rod should be from -5- to ^ that of the cylinder for high- pressure engines, and ^ for condensing engines. The cuts on page 167 show the Babbit & Harris Piston, which is in very general use, and is said to be very serviceable. No. 1 represents the packing in its place ; No. 2 shows the junk-ring, with two sections of packing out ; No. 3, the said two sections. The inner ring of steam-piston packings, against which the springs press, is termed the junk-ring. j THE ENGINEER'S HANDY-HOOK. 169 Piston-llods. The diameter of piston-rods varies with different builders, the range being between ^ and j^q the diameter of the cylinder, ac- (;ording to their length and probable maximum pressure. The high-pressure piston-rods of the American line of steamships are about 4 the diameter of the cylinders, and the low-pressure about j\. The piston-rod of the Corliss Centennial Engine was about I the diameter of the cylinder. A rod y"^ the diameter would be yJ(j the area of piston ; and if 100 lbs. of steam were acting on the piston, the strain would be 10,000 lbs. per square-inch section of rod, which is about ^ the breaking strength of good iron. But the strain on a piston-rod is alternately tensile and com- pressive. Such a siae would evidently do for such a pressure, though it might not break so long as it was not subjected to any undue strains from accidental causes, such as water in the cylinder, etc. On the other hand, the largest size in use — I the diameter of the cylinder — would be the area, on which the strain due to 100 lbs. of steam would be 3600 lbs. per square-inch section, which is fairly within the limits of perfect safety. But the pressure on the piston is not the main consideration in deter- mining the size of the rod, as accidental strains, to which it is liable to be subjected, must be adequately provided for. Some of these strains bear no relation to the steam pressure, so that the diameter of the piston should be made the main factor in de- termining the size of the rod. Bourne's rule is to multiply the diameter of the cylinder in inches by the square root of the pressure on the piston in pounds per square inch, and dinde the product by 50. The quotient is the size of the piston-rod. Piston-rods may be smaller in diameter than the foregoing, if made of steel, and if they possess sufficient rigidity and strength to resist all strains to which they may be exposed, and at the same time induce less friction, do more service, with less liability to flute or require returning, while the difference in first cost would be ! very trifling, and that of fitting about the same. 15 170 THE engineer's HANBY-BOOK. TABLE OF UNITS OF HORSE-POWER FOR DIFFERENT PISTON SPEEDS. The following table will supply any units of horse-power, be- sides those already given, for any other velocity of piston by mul- tiplication or division. For example, a piston of 12 inches diam- eter, at 400 feet per minute, gives 1*366 horse-power for every pound average pressure on each square inch, and will give one-half or double this amount at speeds of 200 or 800 feet a minute. INDICATED HORSE-POWER FOR EACH POUND AVERAGE PRESSURE PER SQUARE INCH, WITH DIFFERENT DIAMETERS AND SPEEDS OF PISTON. SPEED OF PISTON IN FEET PER MINUTE. Diane 0 Cylii 240 300 350 400 450 500 550 600 Inches. 4 *091 •114 -133 -152 •171 *19 •209 •228 A 1 •115 •144 -168 •192 -216 "24 -264 -288 5 •144 •18 -21 -24 -27 -30 -33 -36 5i '173 -252 -288 •324 ou -432 6 •205 -256 •299 •342 •385 •428' :471 •513 •245 -307 •391 •409 •461 •512 -563 -614 7 •279 -348 •408 •466 •524 •583 -641 •699 n •321 -401 •468 -534 •602 •669 •735 -802 8 •365 -456 •532 •608 -685 •761 •837 •912 8i •413 •516 -602 -688 •774 -86 •946 1-032 9 •462 -577 -674 •770 •866 •963 1-059 1-154 91 •515 -644 -751 •859 •966 1-074 1-181 1-288 10 •571 -714 •833 -952 1-071 1-390 1-309 1-428 101 •63 -787 •919 1-050 1-181 1-313 1-444 1-575 11 •691 -864 1-008 1-152 1-296 1-44 1-584 1-728 Hi •754 •943 M 1-257 1-414 1-572 1-729 1-886 12 •820 1-025 1-195 1-366 1-540 1-708 1-880 2-050 13 •964 1-206 1-407 1-608 1-809 2*01 2-211 2-412 14 J^119 1-398 1-631 1-864 2-097 2-331 2-564 2-797 15 1^285 1-606 1-873 2-131 2-409 2-677 2-945 3-212 16 1^461 1-827 2-131 2-436 2-741 3-045 3-349 3-654 17 1-643 2-054 2-396 2-739 3-081 3-424 3-766 4-108 18 1-849 2-312 2-697 3-083 3-468 3-854 4-239 4-624 19 2-061 2-577 3-006 3-436 3-865 4-295 4-724 5-154 2Q 2-292 2-855 3-331 3-807 4-265 4-759 5-234 5-731 21 2-518 3-148 3-672 4-197 4-722 5-247 5-771 6-296 22 2-764 3-455 4-031 4-607 5-183 5-759 6-334 6-911 THE ENGINEER'S HANDY-BOOK. TABLE — ( Continued.) 171 INDICATED HORSE-POWER FOR EACH POUND AVERAGE PRESSURE PER SQUARE INCH, WITH DIFFERENT DIAMETERS AND SPEEDS OF PISTON. neter of nder. SPEED OF PISTON IN FEET PER MINUTE. •p 5 240 300 350 400 450 500 550 600 Inches. 23 3-776 4*405 5*035 5*664 6*294 6*923 < ooz 24 Q.rtQQ 4*111 4*797 5*482 6*167 6*853 7*538 Q.OOQ 0 zzo 25 6 oby 4-461 5*105 5*948 6*692 7*436 8*179 26 6 obi 4*826 5*630 6*435 7*239 8*044 8*848 y boz 27 A •! c:q 4 loy 5*199 6-066 6*932 7-799 8*666 9*532 1 A.QAQ lu oyy 28 4 477 5*596 6-529 7*462 8-395 9*328 10*261 11 lyo 29 4 oUo 6*006 7-007 8*008 9-009 10*01 11*011 iz yjiz 30 At O 141 6*426 7-497 8*568 9*639 10*71 11*781 iZ oOZ 31 0 4oo 6 '865 8-001 9*144 10*287 11*43 12*573 16 i lb 32 0 o4o 7-308 8-526 9*744 10*962 12*18 13*398 1 A 'Al A 14 bib 33 D ZlO 7-770 9*065 10*360 11*655 12*959 14*245 lo o4 34 b oy 8-238 9*611 10*984 12*357 13*73 15*103 lb 4/b 35 b yyo 8-742 10*199 11*656 13*113 . 14*57 16*027 1 / 4o4 36 7 4U1 9-252 10*794 12*336 13*878 15-42 16*962 lo OU4 37 / oiy 9*774 11*403 13*032 14*861 16-29 17*919 ly O4o 38 o Z4b 10*308 12*026 13*744 15*462 17-18 18*898 Z\j bib 39 o b4o 10*86 12*67 14*48 16*29 18-1 19*91 01 'AO Zi xyZ 40 y loy 11*424 13*328 15*232 17*136 19-04 20*944 ZZ o4o 41 y bui ] 2*006 14007 16*008 18*009 20-00 22*011 OA 'Al 0 z^ yjiZ 42 lU Ubo 12*594 14*693 16*792 18*901 20*99 23*089 Zo loo 43 1 A* Clii 10 Ob 13-20 15*4 17*6 19*8 22-0 24*2 Zb 4 44 11 U4b 13-818 16*121 18*424 20*727 23-03 25*333 Zt bob 45 11 obo 14-454 16*863 19*272 21*681 24-09 26*399 zb yuo s 46 iZ Uob 15-128 17*626 20*144 22*662 25-18 27*698 OA. 01 a oU -lb 47 iZ bl4 15-768 18*396 21*024 23*652 26*28 28*908 01 • CO£J ol Oob 4 O 48 Iz o4b 16-446 19*187 21*928 24*669 27*41 30*151 o2 152 49 iz yjo 17-142 19-999 22*856 25*713 28*57 31*427 01. 00 A o4 284 50 14 17-85 20*825 23*8 26*775 29-75 32*725 00 / 51 14-832 18-54 21*665 24*76 27*855 30*95 34*045 37*08 52 15-437 19-296 22*512 25*728 28-944 32*16 35*376 38*592 53 16-041 20*052 23*394 26*736 30-078 33*42 36*762 40*104 54 16-656 20*82 24*29 27*76 31-23 34*7 38*17 41*64 55 17-275 21*594 25*193 28*792 32*391 35*99 39*589 43*188 56 17-909 22*386 26*117 29*848 33*579 37*31 41*041 44*772 57 18-557 23*196 27*062 30-928 34*794 38*66 42*526 46*392 58 19-214 24*018 28*021 32*024 36*027 40*03 44*033 48 036 59 19-902 24*852 28*994 33*136 37*278 41*42 45*562 49*704 60 20-558 25*698 29*981 34*264 38*547 42*83 47*113 51*396 72 THE engineer's HANDY-BOOK. o o o o O G- o 2 C^ QO rH o o OO LO CO G- OO o CO QO QO G^ CO co G<1 G^ rH CO CO CO CO G^ G^ GS o o o o o o t>. LO o o o 00 oo o G. OO CO o Ct) o G- CO CO G^ G^ o o o lO o o i>. CO o CO LO lO t>. o 00 o o rH oo CO LO CO G. rH CO a:> LO CO rH o Oi o:) 00 00 <>v> ZO CO G^ G^ lO o o lO CO o LO CO G CM CO G^ CO LO CO G^ rH o 00 l:^ CM CO G^ G^ o o o o ^ o oo LO G<1 o o rH 00 G^ 00 CM CO CO G^ 00 CO CO C^ rH O 00 00 zo CO G^ G^ o o o iO G. o CO LO t>. O c:> i-H CO T— 1 iO tH 00 LO G^ T-H O c:) 00 CM CO G^ O >^ o o o O o o CO o O G^^ CO O LO O o o o LO CO G^ o O 00 00 fi,CM CO G^ G^ rH rH rH T— 1 rH rH G^CO'^LOCOl:^QOa:>OrHOrHG« lO CO OO lO CM lO CO o <^ CO CO CM CO o CO CM CM CO CM >F PIST O CM CO 00 00 CO CO CO lO iO o LO iO CM OO CO CO CO CO CO T-H CO Ci CM 00 CM CO CM LO CM PEED C o CM o 00 CO CO o CO CO LO 00 CO o CO CO CM CO o CO 00 CM CM LO CM CM o CO CM CO o CO CO rH lO CO CM OO CO »o CO CO CO T-H CO Ci CM CM CO CM CM CO CM la CM CM 00 CO tH CO CO o lO LO T-H CO "CM CO iCO o CO 00 CM CO CM LO CM CO CM CM CM O CM CM CO CO CO o CO LO o CO CO CO CO CO OS CM CM LO CM CM CO CM CM CM O tH Ol o CO CO CM CM OO CO lO CO CM CO o CO 00 CM CO CM CM CO CM CM CM rH CM o PmGM CO o CO lO o o CO CO CO CO T-H CO Ci CM CM LO CM CO CM CM CM T-H CM O CM coooooco050co<:oo5ococoo50 rHT-HrHCMCMCMCMCOCOCOCO^^^T^LO 15^ i74 THE ENGINEER S HANDY-BOOK. o o CD CO o CD CO C-o OO O rH 00 o o oo CM lO CD O CD LO LO rH iO 00 (M o 00 CO CD CO CDC30OOC0CD05OC0C005OC0CD0:)O rH ^^^G^C If the connecting- rod were indefinitely long, or a slotted yoke were substituted for it, the movement of the piston would be determined by the crank alone; its points of mid-travel would cor- respond exactly with the corre- sponding points in the travel of the crank, and the piston would occupy the same position at the first and last half of each stroke. But in consequence of the distorting action of the connecting-rod, the piston travels farther during the half of each stroke farthest from the crank, and consequently, when the crank is at its point of mid-travel, that is, when it is perpendicular to the axial line of the cylinder, the piston is nearer the crank than its point of mid-travel by an amount which varies inversely with the length of the connecting-rod, and which is equal to the difference between the base and the hypothenuse of the right-angled triangle formed by the 176 THE engineer's HANDY-BOOK. connecting-rod, crank, and the included portion of the line. Now the square of the hypothenuse of a right-angled triangle is equal to the sum of the squares of the other two sides. The crank of a steam-engine moves six times as far while the piston is travelling the first inch of the stroke as while it is mak- ing the middle inch ; a little over twice as far while the piston is moving the second inch ; a trifle over 1^ times as far while the piston moves the third inch ; and less than 1^ times as far while the piston is making the fourth inch. The crank also travels less when the piston is making the last inch of the stroke than it does while it is making the first. Another fact, not generally recog- nized by inexperienced persons, is that the crank of a steam- engine at certain points travels a considerable distance, while the cross-head has a motion which is hardly perceptible. Rule for finding the distance the piston is ahead of a central position in the cylinder on the forward stroke, and also the dis- tance which it lags behind on the backward stroke. Subtract the square of the length of the crank from the square of the length of the connecting-rod ; find the square root of the diflference or remainder, and subtract it from the length of the connecting-rod. The remainder will be the variation of the piston from a central position when the crank is at right angles to th© centre line of the engine. Example. — Length of crank, 12 in. liongth of connecting-rod, 72 " Then 72^ =-5184 in. 12'= lU " Diflference ^ 5040 " x/5040 = 70-992 in.; and 72 70-992 1-008, which is the variation in inches. THE engineer's HANDY-BOOK. 177 The Reynolds Corliss Engine. The cuts on pages 178, 179, represent the front and back views of the Reynolds Corliss Engine. It will be observed that the frame is of the girder pattern, the front end of which is faced up to receive the cylinder and slides, while the back end contains the pillow-block bearing; the whole being supported by three pair of legs, which insures rigidity and prevents the possibility of springing, in case the engine should be run at a high rate of speed or loaded beyond its rated capacity. The cross-head has its support on the slides, directly opposite the centre of the cross- head pin, thus avoiding the springing and final breaking of piston- rods, as is often the case where the support is carried back of the centre of the cross-head, as is done' in most engines of this type. It is provided with convenient mechanical arrangements for easy and accurate adjustment in case of wear. The valves are of such construction that they have double the wearing surface ordinarily found in engines of this type. This obviates the rapid wear of the seats, which must occur where the wearing surfaces are small ; while, in consequence of the peculiar construction of the valve-gear of these engines, they can be run at any desired speed. The valves open with perfect regularity and close instantaneously, which is a feature of great importance in itself, especially in flouring-mills, as it admits of the line-shafting being coupled directly to the engine-shaft, thus avoiding the use of expensive counter-gearing, and still giving the fly-wheel sufli- cient motion to properly " lead " the stone and avoid " backlash.'' No springs are required on either steam- or exhaust-valves. The steel catches used for opening and liberating the steam- valves are so constructed and arranged as to give eight wearing faces on each piece; while by unhooking the eccentric-rod, all the valves can be easily moved and the engine worked by hand, which prevents the liability of its catching on the centre, which is a source of annoyance, especially in the case of large engines. The liberating portion of the valve-gear is claimed to be an improvement on any M 180 THE ENGINEER'S HANDY-BOOK. other arrangement employed on any Corliss engine in use at the present day. Some of the most important features of the Reynolds Corliss Engine are that they are stronger and heavier than most engines of that class ; that the valves are under the complete control of the governor, which is very powerful and sensitive, thus insuring uniformity in speed, which is a feature of great importance for milling and most other manufacturing purposes ; that the valve- gear is simple and conveniently arranged for accurate adjustment ; that the fly-wheel is turned on the face and sides and accurately balanced ; that the wearing surfaces, whether revolving or rub- bing, are ample, which prevents the possibility of rapid wear and the expense of repairs ; and that the cross-head pin, crank-pin, and piston-rod are made of steel, and the crank-shafts of the best ham- mered iron. The Reynolds Corliss engines are in very general use, and have a well-earned reputation for durability, efficiency, and economy. The condenser and air-pump are new in design, simple, and effi- cient ; in fact, the whole design and arrangement of these engines show them to be the result of mature mechanical deliberation. They are manufactured, both condensing and non-condensing, simple and compound, of any size and power, to meet the re- quirements of purchasers, by Edward P. Allis & Co., Milwau- kee, Wis. Steam- and Exhaust-Pipes. The diameter of the steam-pipe varies with leading engine builders between i and | the diameter of the cylinder, the exhaust- pipes being from about 30 to 50 per cent, larger. Some builders make them little, if any, larger; but too small steam- and exhaust- pipes are a prevailing vice amongst small builders, especially those in country districts, who do not use an indicator to determine their proportions. The proper diameter for steam- and exhaust- pipes may be found by multiplying the diameter of the piston in inches by its speed in feet per minute, and dividing the product THE engineer's HANDY-BOOK. 181 by 1440 for steam- and 1140 for exhaust-pipes ; the quotient will be the diameter of the pipes in inches. For short and direct pipes, however, the divisor may be increased to 2000 for steara- and 1440 for exhaust-pipes. These latter divisors will give pro- portions a trifle larger than the average, especially for exhaust. Rock-Shafts. Some engine builders make the diameter of the rock-shaft ] the diameter of the crank-shaft; if subjected to torsion, it should be i, and in some cases ^ , the diameter. The torsion on a shaft is in proportion to the length of the arm to which the valve is at- tached. About 10 times the area of the slide-valve in square inches will nearly equal the force in pounds required to move it under 100 pounds steam pressure, though, when dry or starting, it may amount to 12 times or more. The diameter of a rock-shaft may be found by the following rule. Multiply the maximum re- sistance in pounds by the length of the arm which divides the valve, and divide the product by 128; the cube root of the quo- tient will be the diameter of the shaft in inches. The size thus found will answer for ordinary wrought-iron shafts, and w^ill resist greater strain than the above rule provides for. The rocker and rock-shaft are being fast superseded by the guide-block. Cross-Head Bearings. The area of the wearing surface of a cross-head (that is to say, ^ the total, above and below) should not be less than \ the area of the piston, nor ever exceed i of it. Many steam-engine builders make the length of the cross-head bearings § the diameter of the cylinder, and their width ^\ of the same, which appears to I be a good proportion, and may be ilhisirated as follows: | of a ; 12 in. cylinder is 8 inches in length, and is 2^ inches in width, which gives 20 sq. inches for each shoe, or 40 for both, which is a 1 good proportion ; but it should be slightly greater in the case of 182 THE engineer's HANDY-BOOK. short connected engines running at a high speed. The cross-head gibs are generally termed shoes, and. the grooves in which they move are called Vs. Valve-Rods. The diameter of valve-rods varies for moderate sized engines from to the diameter of the cylinder. Their diameter in any case should be proportioned to the size of the valve, whether it is balanced or not. If the area of the valve be considered as a piston of such area, \ its diameter will bear about the same relation to its maximum strain as piston-rods do ; but valve-rods are generally made somewhat larger than such a rule would give, because they are not so well protected against side strains as pis- ton-rods. Probably, since the area of a piston-rod should be from 3^ Z(5 ^^^^ piston, according to its length and ma- terial (steel may be smallest), a valve-rod should be about from siir sItt unbalanced area of the valve for high-pressure engines. The Eccentric. The eccentric. — An eccentric is substantially a crank, with its pin enlarged in diameter so as to inclose the shaft on which it is placed within its periphery. It gives exactly the same motion that would be 'obtained from an ordinary crank of equal throw. The eccentric is sometimes called a cam, which is erroneous, as the latter is always used to obtain a motion different from what can be obtained from a crank. The term " cam/' when used without qualification, is indefinite, and conveys no impression of its precise form or functions. It is a mechanical element of such a form that a solid body held against, but not revolving with, the pe- riphery of contact may have an intermittent, alternating motion. Fore eccentric^ — A " term " applied to the eccentric, which is connected by its rod to the upper part of the link, to move the! valve for the forward motion ; but the reason that the forward motion is derived from the upper end of the link arises from THE ENGINEER'S HANDY-BOOK. 183 conv^i.xie..ce, and not from necessity. The reverse conditions could be introduced very easily. Back eccentric. — The eccentric connected to the lower end of the link by which the valves are adjusted for the backward motion. Throw of the eccentric. — The "term'' throw of the eccentric is understood to be the same as the travel it imparts to the valve, and which is understood to be equal to the width of both steam- ports with the lap added. Angular advance of the eccentric means the angle at which it stands in advance of that which it would occupy if the valve were in the centre of its travel, and the crank at its centre. The Crank. The generally prevaler^t idea among mechanics that there is an actual loss of power in the use of the crank, has stimulated in- ventors to substitute for it a device that would utilize all the power exerted against the piston 900. without loss. As a result, the U. S. Patent-Office, as well as C(^\ those of the different coun- tries of Europe, are crowded with arrangements intended to supersede the crank ; the most popular, and conse-i8(K~'Nl";~' quently the most frequently resorted to, being the rotary \ engine, in which the effective force of the steam would be constant, while in the case of the crank it is intermittent ; but, so far, no rotary arrangement has ever been able to compete, in point of economy, with the reciprocating motion of the crank. Strictly speaking, there is no loss of power in the use of the crank, as, while there is a great variation in the power a given ^270° j_ 360° 184 THE ENGINEER'S HANDY-BOOK. pressure of steam can exert at different points of the stroke, it is known that when the power is least the consumption of steam is least. Suppose an engine has 2-feet stroke, the piston would travel 4 feet for each revolution ; during each stroke the effective length of the crank varies from 0 to 1 foot ; its average effective length would be equal to the radius of a circle whose circumference was 4 feet, or 7*68 inches. The power of the engine would be the same as if it acted on a constant crank of 7*68 inches, and the displacement, and consequently the consumption of steam, would be the same as before. If the piston acted on a constant or average crank of 12 inches in length, it must travel a distance equal to the circumference of a 24-inch circle, or 63| inches. Though such an engine would have proportionately more power at the same number of revolu- tions, it would consume proportionately more steam. The power of a crank is greatest for early cut-offs at the point at which the valve closes, and for late cut-offs when it stands at right angles with the connecting-rod, which point, as may be seen from the cut on page 175, is not in the middle of the stroke. An examination of the connecting-rod of an engine in motion, will show that the two ends pass over different spaces in a given time. If, for instance, in one stroke the end of the connecting- rod that is attached to the cross-head moves through one foot, the end which is attached to the crank-pin, and makes a half revolu- tion in the same time, passes through 1*5708 feet. Suppose that an engine is placed with its crank on the centre, and steam is ad- mitted ; no motion will be produced, and consequently there will be no power developed, and no expenditure of steam ; but let the piston make a stroke, the power exerted is equal to the force or pressure acting on the piston multiplied by the space passed through, or it will be 100 foot-pounds, assuming the data previ- ously given. During the same time the crank-pin has passed through a space of 1'5708 feet, and the force or pressure exerted has been 63*66 pounds, so that the power exerted during this time, or the product of 1.5708 multiplied by 63*66, is 100 foot pounds. THE ENGINEER'S IIANDY-BOOK. 185 The boss of the crank is that part into which the shaft is in- serted, and which butts against the main-bearing. In comraon practice, its width, when of cast-iron, is about twice the diameter of the crank-shaft journal, and the width at the pin is generally about twice the diameter of the pin. The section of the crank be- tween the shaft and the pin is termed the web ; its area is gener- ally equal to that of the crank-shaft. When the crank is round, it is called a crank-plate, or disc. The only advantage that the circular possesses over the ordinary form is that it affords better facilities for balancing. Crank-Pins. Probably no part of the steam-engine more imperatively requires perfection in material and workmanship than the crank-pin, if cool, noiseless running is considered desirable. Yet it would be safe to say that the cranks of most engines are so imperfectly fitted as to be out of line with their shafts. The most frequent causes of trouble with crank-pins are lack of parallelism between the pin and shaft, imperfect material, untrue turning, and inadequate w^earing surface. It is generally understood that, when a pressure exceeding about 800 lbs. per square inch is imposed upon a journal, lubrication with oil is no longer adequate to prevent destructive wear. In the case of crank-pins this limit is frequently approached, and in some cases exceeded. Very few engine manufacturers make their crank-pins exceed one-fourth the bore of the cylinder in diameter and one-third of it in length, the majority being short of this pro- portion. Assuming this proportion, and that the rule for finding the effective wearing surface of a journal is to multiply its diameter by its length, a little calculation will show that the area of the piston exceeds the wearing surface of the pin over 9y^^ times. Then suppose the piston to be subjected to a pressure of 85 lbs. per square inch, which is not unusual, the pressure on the crank-pin will be 85 X 9*4 = 799 lbs. per square inch. If such a pressure was constant, it is very probable that no material, perfection of 16^ 186 THE engineer's HANDY-BOOK. workmanship, or lubrication would prevent the heating and speedy destruction of the pin and boxes ; but in the case of the crank-pin such pressures are but momentary, and do not last long enough to allow destructive wear to begin. The alternating intervals of no pressure assist in the necessary redistribution of the lubricant ; still, when we multiply the mean pressure on the piston by the number of times that its area exceeds that of the pin (tea times, in many cases), the wonder will be not that so many pins giv€. trouble, but that so many do not. An increase in the dimensions of the pin would, it is true, proportionately diminish the pressure per square inch ; but the loss of power, by the increased friction thus induced, would be equally as objectionable as the evil which it was intended to remove. The length of a crank-pin should be equal to the horse-power of the engine divided by the stroke; the quotient multiplied by a coefficient which has been found by experiment to range from 1*3 to 1*5. For instance: if a crank-pin is required for an engine 24" X 48", capable of developing 250 Hp., then 250 -f- 48 X 1-5 = 7*81, or 7|f in., which is the required length. To determine whether a crank-pin is in line with the centre of the cylinder or not, put on the connecting-rod and key the box up snug on the pin ; then disconnect the rod from the wrist of the cross-head and move the crank round, and if the rod maintains a central line in whatever position the crank may be placed, the crank-pin is in line with the centre of the cylinder. This test wil> also serve to prove the correctness of the boring of the pin-boxes If they are not bored exactly at right angles to the centre line of the rod, troubles similar to those caused by an untrue pin will ensue. Another oversight not generally thought of, and which causes much trouble with crank-pins, is that, in planing off the stub-ends of the connecting-rod, the machinist, through ignorance or inattention, planes more off one side than the other. As a re- sult, every time the rod changes its position, the box will pinch on the crank-pin, and cause undue heating. THE ENGINEER'S HANDY-BOOK. 187 Crank-Shaft Journals and Main-B(^arings. The conditions so essential in the manufacture of crank-pins, viz., good material, excellent workmanship, and accurate fitting, hold good also in the case of crank-shaft journals. Unlike the crank-pin, steel is not used in the case of shafts, principally in consequence of its extra cost; therefore forged or rolled iron is the material most generally employed. Since wrought-iron is never found perfectly homogeneous, the difficulties which lie in the way of a perfectly true and cylindrical journal are much greater than with a steel crank-pin. When the initial pressure on the piston is 80 lbs. per sq. inch or upwards, the diameter of the crank-shaft bearing should not be less than i the bore of the cylinder; and, in order to prevent springing, it should be as near the centre-line as possible. Al- though it will be impossible to entirely prevent springing, with high speed and initial pressure, yet, by this arrangement, the lia- bility to spring may be very much diminished. The length of the crank-shaft journal should not be less than twice its diameter, though some engine builders of good repute make them shorter. The longer the journal, within reasonable limits, the more durable it will be, providing the shaft does not spring, and is always per- fectly in line with its bearings. But as these conditions cannot be always realized for any length of time, it is not advisable to attempt any greater length than the foregoing. As the pillow-block bearing is not self-adjusting, it is of great importance that it should be perfectly true with the line, so that the contact of the shaft may be as nearly even as possible through- out. The most general construction consists of a bottom box, side and quarter boxes, adjusted by set-screws, or wedges and a cap; but the simple box and cap, parted at an angle of about 30° from the perpendicular, with its bolts as short as possible consistent with requisite strength, possess the important advantages that they do not tighten on the journal when it begins to heat, as is the case with many of the ordinary forms in use, and that at that angle 188 THE engineer's IIANDY-BOOK. the compensation, both horizontal and vertical, may be better pro- vided for. The outer pillow-block bearing being subjected to less severe wear, does not require the same care in its proportions and finish, but should not, for that reason, be slighted. Keys, Gibs, and Straps. The key, gib, and strap are the most simple and effective me- chanical devices which could be employed for securing the con- necting-rods of steam-engines to the wrist- and crank-pins, and taking up the lost motion in the boxes, as they possess sufficient strength without extra weight of material, and facilitate quick and easy adjustment. There is quite a wide difference of opinion among builders in proportioning the keys, gibs, and straps of their en- gines. Some make the thickness of both straps on the connecting- rod ^ the diameter of the crank-pin, and their width about | the length of the pin ; while others make the width of their straps three times their thickness, and the area of the cross-section at the mortise equal to the area of the smallest part of the connecting- rod ; while others, still, make them equal in strength to the weakest point in the piston-rod, which they undoubtedly should be in any case. It has been customary, heretofore, to make straps thinner at the yoke than at the mortise ; but this has been partly aban- doned, as the amount of material saved was insignificant, while the extra work was considerable. The depth of the gib and key in a good engine is generally about three times their thickness, and the taper at about 1 in ten ; though it ranges all the way from the latter to 1 in 24, 1 in 15 being about the average. It is customary in some instances, as in the case of marine engines, locomotives, and other fast-running engines, to pass a bolt, and in some cases two, through the stub-end and straps, as a precaution against accidents ; the holes in the straps being the exact size of the bolt, while those in the stub are slotted, for the purpose of admitting of adjustment by the key and gib. THE engineer's HANDY-HOOK. 189 The Link. The link-motion is an arrangement of valve-gear for reversing engines and varying the rate of expansion. It consists of two eccentrics, with straps and rods. The eccentrics are so placed that when one is in the right position for the engine to move for- ward, the other is in the position for moving backward ; and by raising or lowering the link, motion will be communicated to the valve and the engine will move backward or forward. The re- sult of this combination is that the link receives a reciprocating motion in its centre ; since, when one eccentric is moving the end of the link in one direction, the other is moving the other end in the other direction ; so that the link will have nearly the same motion communicated to it as if it were suspended from a pivot at its centre. The horizontal motion communicated to the link by the joint action of the eccentrics, is a minimum at the centre of its length, where it is equal to twice the linear advance, and it increases to- wards the extremities of the various periods of the block in the link, or of the link on the block, on the general principle that admission varies with the travel of the valve. The nature of the motion derived from the link is modified by the positions of the 190 THE ENGINEER'S HANDY-BOOK. working centres, and most especially of the centres of suspension and connection. The centre of suspension is the most influential of all in regulating the admission, and its transition horizontally is much more efficacious than a vertical change of place to the same extent, inasmuch as the vertical movement of the body of the link, with the consequent slip between the link and the block, is the least possible when the suspended centre lies in the centre line of the link, and increases as the centre is moved laterally. The centre line of the link is therefore, in this respect, the most favorable location for the suspension, even though it be not always practicable for equal admissions. The amount of travel communicated to the valve depends upon the distance the block is from the centre of the link. By moving the link up or down on the block, the travel of the valve will either be increased or decreased ; and since the travel of the valve is the measure of the lap, to reduce the travel is tantamount to increasing the lap, and also the lead. Thus the link-motion be- comes an expedient for regulating the amount of expansion with which the engine works. Though it may be claimed by some that cutting off by the link has a tendency to affect the exhaust, it does not do so to any injurious extent, as the later opening of the exhaust is a positive advantage, as it balances the resistance due to the early admission of the steam at the other end, before the engine has reached the end of the stroke. It will be seen, for the foregoing reasons, that the link is a perfect expansion-gear, as, when in full stroke, it is superior, in many respects, to most other cut-off devices, since, while the lead is increased as the travel of the valve is decreased, or, in other words, as the link is lifted to- wards the centre, and the supply of steam cut off at an earlier point in the stroke, the lead becomes a positive advantage, as it serves as a cushion to the piston when its reciprocating motion is rapid, as is frequently the case. The ease and facility with which the link may be handled is another very important feature in its favor. In fact, what could we do without it when handling engines, especially large locomo- THE ENGINEER'S HANDY-liOOK. 191 tives or marine engines, which have of necessity to run backwards with the same ease, speed, and facility as they run ahead? The link is a splendid mechanical conception, and one of the greatest improvements that has ever been made in the locomotive, marine engine, or any other class of motors requiring a reversing gear. The radius of the link is the distance from the centre of the driving-axle, or shaft on which the eccentric is located, to the centre of the link ; while the link itself is a segment of the circle of that diameter. The length may be longer or shorter ; but any variation from these proportions will give more lead at one end than at the other while working steam expansively ; but the ra- dius may be several inches shorter or longer, without materially affecting the motion. The vital point in designing a valve link- motion is the point of suspension of the link. If it is suspended from the centre, it will invariably cut off steam sooner in the front stroke than in the back stroke, while working expan- sively. The nearer the block is brought to either end of the link, the greater will be the travel of the valve, and the more the steam and exhaust will be opened. The term " full-gear forward means that the link is dropped to its full extent ; while " full-gear back- ward means that the link is lifted to its full extent. When the link-block stands directly under the saddle-plate, both ports are closed, and neither admission nor exhaust can take place. The distance between the block and the end of the link when in full- gear is termed the clearance. In the Walschaert link-motion, which was used on one or two of the small engines at the -Centennial Exposition, the mid-gear movement was derived directly from the cross-head, while the end, or full-gear, movement was derived from a single eccentric, or a return crank, from the main crank-pin. The middle of the link IS stationary, and, of itself, imparts no motion to the valve ; but between the link and valve is an arrangement for imparting a reduced and reversed copy of the piston movement to the valve, which movement, being always present, modifies that of the ec- 192 THE engineer's HANDY-BOOK. centric at all points, giving it the effect of angular advance, which is not given to the eccentric in the case of the ordinary link-mo- tion. Lifting and stationary links. — The lifting-link is raised and lowered to effect the changes it is designed to perform ; while in the stationary link the block, instead of the link, is shifted. In the stationary link but one eccentric is generally used, the throw of which corresponds to the middle of the ordinary link ; for this reason, more mischief would be caused by any lost motion in the eccentric straps or other connections. Moreover, it does not allow of ready, independent adjustment of the backward and forward motion in full gear. Fly-Wheels. The object of the fly-wheel is to equalize the motion whenever either the power communicated or the resistance to be overcome is variable. In the one case, the fly-wheel may be said to be a distributor of power. The complicated impulses, acting on the mass in motion, preserve the momenta, without disturbing the regularity of movement. The effect of one impulse is so absorbed or distributed in the momentum of the wheel, that it may be said to have hardly been diminished before the next impulse is re- ceived. In the other case, or where the fly-wheel is used to overcome a variable resistance, it may be considered a conservator of power. The power having been exerted in getting up the speed, is retained in the moving mass, and the whole of the powder expended, with the exception of that which has been lost through friction and resist- ance of the air, can be brought to bear at any instant upon the resistance to be overcome. When the crank and connecting-rod are in one straight line, as they must be twice in each revolution, the crank is said to be on its dead-centre, because there the force of the piston is dead or ineffective. It is evident that, when the crank is at right angles to the connecting-rod, the latter is exerting the maximum of power; but when the forward or back- Tin: engineer\s handy-book. 193 ward dead-centre is reached, the crank would remain there, hut for the action of the fly-wheel, which, by its accumulated momen- tum, carries it over the dead-centre. Thus, through the momentum of the fly-wheel, no perceptible variation occurs in the velocity of the engine ; the unequal le- verage of the connecting-rod is corrected, and a steady and uni- form motion produced. The fly-wheel, as before stated, is a regulator and reservoir, and not a creator of motion. The ac- cumulated velocity in the fly-wheel, where the motion is required to be excessively equable, should be about six times that of the engine when the crank is horizontal. As regularity of motion is of much greater importance in some cases than in others, the weight and diameter of the fly-wheel must depend on the work and the character of the machinery it is intended to drive ; so that, in proportioning a fly-wheel to a given engine, attention must be paid to many particular circumstances rather than to any given rule. There are circumstances in which the use of a fly-wheel may be dispensed with, as where a pair of engines work side by side, whose cranks are at different angles, so that one assists the other to pass the centres, or where smoothness of motion is not an absolute necessity. Rule for finding the proper weight of the fly-wheels of steam- engines. Divide the constant number 7,000,000 by the square of the number of revolutions per minute, and by the diameter of the wheel in feet. The quotient will be the number of pounds per horse-power required in the rim of the wheel. The above rule is correct, so far as it recognizes the fact that the efficacy of a fly-wheel increases with the square of its velocity and with its diameter. The constant number is found by taking some engine whose fly-wheel is known to be right at a given load, dividing its weight by the horse-power developed, and multiplying the quotient by the square of the number of revolutions per min- ute, and by the diameter. When so found, it will give correct results for all other engines of the same class doing similar work. 17 N 194 THE engineer's handy-book. This constant number must not, however, be regarded as arbi- trarily fixed. It will give the weight of the wheels near enough for automatic cut-off engines. The Watertown Automatic Cut-Off Engine. The cut on the opposite page represents the Hampson Auto- matic Cut-Off Engine, the bed-plate of which, as will be observed, is of the box pattern ; the metal in which is so distributed as to combine strength, stiffness, and rigidity, without extra weight. The steam-cylinder and main pillow-block and guides are at- tached to the bed-plate in such a manner as to prevent the possibility of becoming loose when the engine gets out of line. As the steam-chest is the full length of the cylinder, with the ports opening directly from it into the clearance, it enhances the value of these engines very much, as it obviates the waste induced by long steam-ports. The valve-geap receives its motion from two eccentrics on the main shaft, the one next the pillow-block being connected with the main valve, which is an ordinary slide-valve, with this ex- ception — that the steam, instead of passing in at the ends of it, Pi^. 1. enters through it by means of ports, as shown at C D, Fig. 1. H represents the back of the main valve, which is also the seat THE ENGINEER'S HANDY-BOOK, 195 196 THE ENGINEER'S HANDY-BOOK. of the cut-off valve, G, F represents the stem of the main valve, and B the stem of the cut-off valve, which is continued on through the end of the steam-chest, and is held steady when the engine is working by means of a horn at A, The reader will notice that there is a rack cut in the back of the cut-off, which engages the teeth of a small wheel on the valve-stem, and from this device any one would soon come to the conclusion that the adjustment of the cut-off is accomplished by rolling the valve-stem. This, as a matter of course, will raise and lower the cut-off valve by means of the rack and pinion, thereby opening the ports. The governop, which is very powerful and sensitive, embodies some peculiarities of design and construction not common in govern- ors, inasmuch as the point of suspension, instead of being on the same side of the spindle as the ball, is carried over to the opposite side, * thereby greatly increasing its power and sensitiveness. Directly under the governor there is a disc on the valve-stem, with teeth • cut on the periphery about half the circumference, and these teeth engage a rack connected with the governor-spindle. Consequently, as the balls of the governor rise and fall, a proportional movement will be transmitted to the cut-off valve. To determine the point at which the engine is cutting off when running, the plain part of the disc, which is connected with the governor and valve-stem, has marks and figures upon it, each mark indicating a point in the length of the stroke. There is a point which coincides with these marks, and can be seen under the pulley attached to the governor. To increase or diminish the speed, a counterweight is attached to the end of the governor-spindle, under the steam-chest. These engines possess many excellent features. The bearings are well proportioned and all the parts thoroughly fitted ; the fly-wheels are turned on the face and sides and accurately bal- anced ; the connecting-rod and crank-shafts are made of the best hammered wrought-iron ; the crank- and wrist-pins are made of steel ; the connecting-rod boxes of gun-metal, and the main-bear- ings lined with the best anti-friction metal ; while the cylinder is cast of car-wheel iron, and jacketed to prevent radiation. THE engineer's HANDY-BOOK. 197 Steam-Engine Governors. The subject of regulating the speed of steam-engines, and more especially those which, from circumstances and the nature of the work to be performed, are liable to constant change, has of late years received no little attention from engineers and practical inventors, and as a result various kinds of governors have been introduced. It would be safe to say that this device has absorbed more thought, and re- ceived more attention on the part of mechan- ics, than any other ad- junct of the steam-en- gine. In the ordinary governor, the principal part of the apparatus consists of a pair of balls revolving round a vertical axis or spin- dle driven by a train of .mechanism, gener- ally mitre-gears, which causes their angular ve- locity of revolution to bear a fixed ratio to the velocity of the prime mover. The rods of the pendulums place themselves at an an- gle with the vertical axis, so that the common height of the pendulums is that corre- sponding to the number of turns in a second. The regulator must be so adjusted as to be in the proper position for supplying the proper amount of power when the pendulum-rods are at the angle of inclination corresponding to the proper speed of .the machine^ 17* The Waters Governor. 198 THE ENGINEER'S HANDY-BOOK. When the speed deviates above or below that amount, the out- ward or inward motion of the pendulum-rods acts on the spindle, so as to open the valve when the speed is too low, and close it when it is too high. In the attainment of this object, the principle of centrifugal force, as embodied in the old fly-ball governor of Watt, has been more resorted to than any other; but, aside from this, the governor has been so improved, altered, and reconstructed, since his time, as to be almost unrecognizable ; but still the old principle is there, and also the three prominent defects which so materially interfere with its efficiency. The first of these is friction which arises from the joints, and is caused by swinging the balls or weights by the short end of the arm or lever to which they are attached. The second defect is due to the fact that the balls, as they assume different positions in keeping with the speed with which they revolve, are obliged to rise or fall. This is necessary in order that the resistance which the weights offer to centrifugal force should constantly increase; if it did not so increase, the weights, when once started from their position of rest, would in- stantly go to the extreme limit of motion. The rising of the balls shortens the distance which they are allowed to move for a given variation by bringing the centres of ball and *arm on which they swing into a straight line, so that a variation which moves the balls a given distance upward, if it occurs again, will not move them nearly so far in the same direction. Again, the same force that would support the balls in any plane would not raise them to that plane from a lower one. So between friction, which de- stroys the delicate power that the balls assume under a slight change, and the necessity for a large change to overcome their inertia, it is almost impossible to attain a degree of regulation which would be equal to all requirements. Governors when attached to throttle- valves work under cir- Tjumstances that necessitate the use of openings for the passage of the steam that are too small in area, so much so that the useful effects of the steam are considerably diminished. On this depends THE engineer's HANDY-BOOK. 199 the ill repute of throttling engines as compared with those which regulate by governor controlled valve motions or variable cut-off. If the valve of a governor has too large openings, it will, owing to the unsteady action of the governor, admit too large a quantity of steam, and cause a jumping of the engine; then, m trying to shut off this extra amount, it shuts it all off; in fact, the governor cannot fix it exactly right, being incapable of delicate changes. This difficulty is best met by making the openings in the valve of peculiar shape, so that they open and close in a ratio different from that of the governor. With a governor that would run per- fectly up to theory, and be steady and capable of taking a posi- tion in keeping with the speed, and not leaving it without a change in speed, , a very large area might be used, and the useful effects of the steam would not be impaired, neither would there exist a necessity for great changes in speed to get the re- quired opening and closing of the valve. The extra amount of steam required to drive a heavy addition of load on an engine is surprisingly small, provided that the engine can get the steam at the very instant the load is applied, and before the momentum of the machinery becomes much reduced; but let the engine once get below speed, the circumstances will be very different, as, even with- out any load, the engine would take some time to come to speed. The third defect in governors on throttling engines is that the spindle or valve-stem has of necessity to pass through steam-tight, The Shive Governor. 200 THE engineer's HANDY-BOOK. packing' or stuffing-boxes, which have to be screwed up to pre- vent leakage, without any guide save the judgment of the en- gineer, which increases the friction and interferes with the free action of the governor. There is also the friction on the governor- valve necessary to overcome the power required to move the valve-stem through all its bearings, stuffing-boxes, guides, etc., under the pressure of steam. Were it possible to construct a governor for throttling engines which would approach in practice what theory would demonstrate, the fly-ball or centrifugal gov- ernor would be a perfect regulator; but this appears, according to mechanical laws, to be impossible. By the use of isochronous governors, which would not admit of any variation of speed, but would be in equilibrium at any speed, whether the balls were up or down, or in any other position, the defects of the common gov- ernor were supposed to be obviated; but it was found by expe- rience that power and stability were necessary, and isochronism in its strict sense unattainable. The economy of a good governor has rarely been appreciated by owners of steam-engines and steam-users. Experience has shown the speed best adapted for each and every process in the manufacturing and mechanical arts, and the governor that fails to meet all the varied requirements of each process is of no value in an economical point of view. Every stroke which an engine makes below its regular speed increases the cost of production, and every stroke above it is a waste of steam, and consequently of fuel. If an engine is geared to run at 80 revolutions per minute, when a heavy piece of machinery is thrown off*, the governor admits of an increase of speed of from 10 to 15 revolu- tions per minute. This incurs a waste of power, and consequently a waste of from 12 to 20 per cent, of fuel. On the other hand, when a heavy piece of machinery is thrown on, the governor allows the engine to lag behind its regular speed by from 10 to 15 strokes per minute; this increases the cost of production. If a gov- ernor is unreliable, it is worthless; if reliable, its first cost is merely a nominal consideration. There are many processes, such as mill- THE engineer's HANDY-HOOK. 201 ing, weaving delicate fabrics, printing from small type, or the very accurate turning of fine material, where a good governor is of immense value. Unfortunately for the progress of the mechanical arts, no governor yet invented has met all the necessary require- ments, or the varied circumstances under which they are employed. Governors are sometimes attached to marine engines for the purpose of equalizing the revolutions in heavy sea-ways, and pre- venting the engines from racing, which is caused by an insufficient immersion of the paddle-wheels or propellers, and which may be ascribed either to the lightness of the load or the heavy swell of the sea. But from whatever cause racing may occur, it is always attended with danger, as the undue strain to which the machinery is subjected is liable to result in a breakdown. Marine governors have not proved a success up to the present time, nor has any one yet been invented which may be adapted to all classes of marine engines. Governors should be kept perfectly clean and free from accu- mulations induced by the use of inferior oil, as such gummy sub- stances have a tendency to interfere with the easy movement of the diflferent parts. Many first-class regulators have been con- demned as not being capable of controlling the engine at a uniform speed, when all that was required was a good cleaning. Governor-spindles working through stuffing- boxes should be frequently and carefully packed, as, when the packing becomes old and dry, if screwed up to prevent leakage, it interferes with the free action of the governor. Rules for calculating the size of pulleys for governors. — To find the diameter of the governor shaft-pulley. Multiply the number of the revolutions of the engine by the diameter of the engine shaft- pulley, and divide the product by the number of revolutions of the governor. To find the diameter of the engine shaft-pulley, — Multiply the number of revolutions of the governor by the diameter of the governor shaft-pulley, and divide the product by the number of revolutions of the engine. 202 THE ENGINEER'S HANDY-BOOK. How to Balance the Reciprocating and ReyoMng Parts of Vertical Engines. If the counterweight be so arranged as to describe a circle of the same radius as that of the crank-pin, it must be as heavy as the piston, connecting-rod, and crank-pin ; but if it has a greater circle than that of the crank-pin, it may weigh less than the piston and its connections ; the only material condition being, that the momentum, or amount of mechanical power resident in the counterweight when moving in one direction, shall balance the momentum of the piston and its connections when moving in the opposite direction. When a vertical engine runs slow, the weight of the piston and piston-rod, cross-head, connecting-rod, and crank-pin must be counterbalanced so that it will stand still in any position ; but when the speed is very high, it is necessary to counterbalance only such parts as revolve round the centre of the shaft, the crank- pin, the stub-end, and half the connecting-rod. It is customary to give more steam-lead on the valve at the bottom than at the top of the cylinder in order to compensate for the weight of the piston. • Heating in Journals and Reciprocating Parts of Steam- Engines. Heating in the journals and reciprocating parts of steam- engines may be attributed to the following causes : bad proportion, improper fitting, unsuitable material, want of homogeneity between the materials of which the journals and bearings are composed, the reciprocating or revolving parts being out of line, the boxes being screwed down or keyed up too tight, dirt, sand, or grit get- ting into the journals, want of proper lubrication, etc. The last mentioned cause is much more complicated than would at first sight appear, as there are many conditions to be taken into con- sideration, among which may be enumerated weight of load, area of surface subjected to pressure, velocity of movement, etc. THE ENGINEER'S HANDY-BOOK. 203 Reversing-Gear for Marine Engines. In the early days of the steam-engine, the only reversing- gear in use was the V hook, which was very imperfect, uncertain, and unreliable in action and difficult of adjustment, and, in consequence of its action being positive, steam could not be worked expansively on engines on which it was employed. A more modern arrangement was the loose eccentric, which, in conse- quence of the eccentric-hook being thrown out of gear, moved half-way round on the shaft whenever it became necessary to reverse the en- gine. The most perfect re- versing and expansion gear ever employed in connection with the steam-engine is the link. A A shows the bed-plate; B, the pillow-block bearing; Z), the shaft; EE, the eccen- tric-rods ; C, the connecting-rod ; the link ; G, the cross-head wrist; J, the bonnet of steam-chest; I the steam-cylinder; K, the cylinder-head ; L, the steam-pipe ; J/, the front column which supports the cylinder ; JV, the reach-rod ; 0, the reverse arm of the bell-crank by which the link is moved back and forth ; P, the lifting arm ; JB, the screw by means of which the link is reversed ; S Sy the guides through which the spindle of the screw, i?, moves ; Q, the hand- wheel by which the lifting arm, P, is moved up or down for the purpose of changing the position of the link. 204 THE ENGINEEk's HANDY-BOOK. THE engineer's HANDY-BOOK. 205 The Slide-Valve. The function of the common slide-valve is to admit steam to the piston at such times when its force can be usefully expended in propelling it, and to release it when its pressure in the cylinder is no longer required. Notwithstanding its extreme simplicity as a piece of mechanism, no part of the engine is more puzzling to the average engineer when the problem to be solved is to determine beforehand the results which will be produced by a given construction and adjustment, or the proportions and adjustment required to produce given results. All who have had any experience in constructing and setting slide-valves are aware, in a general way, that the events of the stroke cannot be inde- pendently adjusted; that, for instance, a cut-off earlier than about three-fourths of the stroke can only be had at the expense of more or less distortion of the other events, and that for some reason, not always apparent, it is impossible to completely equalize the events gf the two strokes, occurring during one revolution. But hitherto no simple means have been given by which to de- termine exactly the degree in which a given change in any event affects the rest. There is no lack of literature on the subject, but the manner in which it is generally treated is calculated to be- wilder the average reader more than to assist him ; to invest the subject with additional difficulties rather than to simplify it. The manner in which the slide-valve performs its functions cannot be at once perfectly shown without the aid of a working model, but a considerable step may be taken in this direction by the con- struction and study of diagrams similar to the following. It should be understood, however, that the measurements given of lead, cut-off, compression, etc., are only approximately correct ; the object being to give the methods by which correct results may be obtained rather than the results themselves. Fig. I, page 207, represents the position of the piston and valves Iat the beginning of the stroke, when the latter is just commencing to open. The motion of both, as will be observed, is to the left. 18 206 THE ENGINEEK'S HANDY-BOOK. Fig. 2 shows the relative position of the piston and valve at about i of the stroke ; supposing the travel to be equal to the sum of the width of both steam-ports and the steam-lap at both ends, so that the ports will be just opened full for the steam, the valve will be moving to the left. When the piston reaches the left end of its stroke, the valve will have moved to the right till it begins to admit steam, at the left hand end, just as Fig. 1 shows the admission taking place at the other end, and during the return stroke, the conditions represented by Figs. 2 and 3 will follow in succession, at nearly corresponding points in the travel of the pistons. If the piston was connected to the crank by means of a slotted yoke, the events of the two strokes would occur at exactly corresponding points in the travel of the piston, but the connecting- rod unavoidably introduces a certain amount of distortion, the nature and extent of which will be explained hereafter. Fig. 3 shows the position of the valve at mid-travel, or when if of the stroke is complete. The compression at the left end towards which the piston is moving has just commenced, and the exhaust is about to take place from the other end. The events which occur in connection with the slide-valve, viz., admission, suppression, re- lease, and compression, may be explained as follows: — To find the cut-off, exhaust, exhaust-closure, port-openings, and angular advance which will be produced by a given lap, lead, and valve- travel, the lead and laps being equal at the two ends. Suppose the 'data to be as follows : valve-travel 2| in., lap j% lead m, stroke of engine 24 inches. _ Draw the circle AFB (?, etc., the diameter of which may, when tlie engine is of considerable size, be equal to the travel of the valve, as in the present case. Draw the line A B through the centre of the circle, continuing it beyond 5 to a distance nearly equal to three times the distance A B. With the given lap in the compasses, draw short arcs of circles at D and E from the centre, C. Draw lines a 6 and e d, parallel to each other, touching the arcs D and E, equidistant from the intersections ot the line A B, with the circle equal to the given lead, bet the THE ENGINEEr\s HANDY-BOOK. 207 compasses to a distance which will be to -4 jB as the connecting- rod is to the stroke of the engine, which in the present case is about 7i in. ; and with the foot in the continuation of the line A By draw arcs b e and df, which will locate the points of cut-off,/ aifd e on line A B, which represents the stroke of the engine as well as the travel of the valve. By constructing and applying a scale, such as Fig. 1, in which the travel of the valve is divided L I I I 1 f I M h t M I [ I I I 1 I I I 3 6 9 12 15 18 21 24 Fig. 1. into as many parts as there are inches in the stroke of the piston, 1 it is found that, as the piston moves from the shaft, the cut-off, e, I takes place at 18| inches from Ay and the other, /, at 19| inches from By making an inequality of li inches. If the valve has no exhaust-lap at either end, working "line oc 208 THE engineer's HANDY-BOOK. line," as it is sometimes called, draw line k I through the centre C, and parallel to a 6 and c d, and from ^ and ^ draw arcs k h and / as directed for the arcs d f and b e, which will locate the points of exhaust and exhaust-closure at h and g, about lA and inches respectively from the ends of the stroke. A represents the end of the stroke nearest the crank ; and it will be observed that the events occurring nearest that end are later in the stroke L A / ^\ yy 9 \b a' IT Fig. 2. than corresponding events at the other end, which will always be the case when the laps are equal at the two ends of the valve. The port-openings will he D F and EG; F L will be the angular advance. To equalize the cut-off. — By inspection of Fig. 1, it is evident that if line a 6 be moved towards the centre, 0, the arc b e will approach B, and cut-off e, which is earliest, will be made later THE engineer's HANDy-BOOK. 209 In like manner if line c d he moved farther from the centre, cut- (iff / will be made earlier. These changes represent increased lead at A and diminished lead at B. In constructing a diagram, however, representing a given equalized cut-off, it will be prefer- able to begin by locating the points of cut-off at the desired part of the stroke, say three-fourths, as at / e, Fig. 2, from which points draw the arcs e b and / d. Then, as inspection of Fig. 1 has shown z b G A hi f m\ 9 B a H e Fig. that the lead at B required diminishing, the lead at that end may be rejected altogether, which will be represented by drawing a line from d to B, Then a line from h parallel to it will cut the circle at a, indicating that over of an inch lead will be required at that end (nearest the crank as before explained), against none at the other to equalize the cut-off at three-fourths stroke. From this it will be seen that the cut-off can only be equalized at the expense of the equality of the lead. 18* * O 210 THE engineer's HANDY-BOOK. To equalize the exhaust at a given part of the stroke. Sup- pose the desired point be H inches from the end; set off the points at h g, Fig. 2, and draw arcs, h H and g G, as before directed. Then supposing the angular advance, F L, and with it the lines, a b and B d, to have been fixed, draw HI and G J parallel to a 6 and B d, and from points / and J draw arcs / i and Jj, which will locate the points of exhaust-closure aty and i. The distance, C K, will be the exhaust-laps required at the end of the valve next the crank, and the distance of line, I from centre, (7, will be the negative lap (^. e,, the amount less than no lap) required at the other end. To determine whether the dis- tance of a line indicating the exhaust-lap (as I H) from the centre indicates positive or negative lap, observe the effect of in- creasing its distance from the centre. If the exhaust located by- it at one end should be made earlier, and the exhaust-closure located by it at the other end made later, the lap indicated by it is negative. Thus, to move J^f farther from (7 would make ex- haust h earlier and exhaust-closure i later; hence it indicates negative lap. The reverse effect would follow by moving G J farther from the centre ; hence C^is positive lap. Fig. 3. To compromise between unequal lead and cut-off. — The lead inequality shown to be necessary, in order to obtain equal cut-off*, may be in some cases so undesirable as to render only a partial equalization of the cut-off* preferable. Fig. 3 shows such a compromise. It shows that by giving \ inch lead I at A, and none at B, the cut-off* will be sufficiently equalized for ) all practical purposes, as the diff*erence is reduced about one-half ! as compared with Fig. 1. It will also be noticed that in Fig. 3 the exhaust-lap has been increased to -f^ at C iT, and about \ inch at C m, both positive, which gives equalized exhaust-closure at J j, and very nearly equal exhaust at h g. The excess of lead at A over B of course diminishes the lap C D, and increases the , port opening, F D, at that end. i Fig. 4 shows the data obtained from Fig. 3 applied to the con-jl struction of a common slide-valve. The scale of the valve i^jl THE engineer's II A N I) Y - H O O K . 211 made one-half size for convenience. The valve is shown at mid- travel ; Ck shows the exhaust-lap obtained from Fig. 8 at Ck and b m ; that at Cm, steam-lap; a E is obtained from Fig. 3 at C E; and c D \n like manner from C D. It will be seen that, notwithstanding there is less steam-lap at D than at £, the lap k D is slightly greater than Em, which is due to the fact that the exhaust-lap added at k, to equalize the exhaust and compressioa* Fig. 4. slightly more than compensates for the lesser steam-lap at D. If the steam-lap at D had been lessened until k D equalled E m, the cut-off would have been more nearly equal than is shown on Fig. 3, but still not entirely so. From this it will appear that valves may be constructed (as they mostly are) with the two laps equal in width, and in setting them, the exhaust and compression may be equalized, letting the cut-off equalization take care of itself, which it will do by becoming a trifle more than half equalized, as compared with Fig. 1. Such a valve, considered apart from the seat on which it works, would appear to have equal laps of both kinds, and might be so set, as is the case in the adjustment repre- sented by Fig. 1 ; but, when set to equalize the compression and exhaust, it must be considered as having unequal laps of both 212 THE engineer's hanby-book. kinds. A valve constructed from the dimensions furnished by Fig. 2, in which, as we have seen, the cut-off, exhaust, and com- pression were entirely equalized at the expense of lead, equality would have the lap k D the shortest. In determining the best point for exhaust-closure, it should be borne in mind that this event is the one which stands most in the way of an early cut-off, and that it is desirable to know how early it may be located, without detriment to the performance of the engine. The decision of this point will depend mainly on the amount of clearance present. If the clearance is great, consider- able compression is not only admissible, but desirable; as the greater the clearance the less the loss of mean effective pressure by the counter-pressure resulting from early exhaust-closure. The steam shut in by the closure of the exhaust is saved, to be used over again during the next stroke ; and, when the clearance is great, the loss of power by early compression is more than com- pensated by the saving of steam ; the result is^a certain amount of net gain in economy. As a general rule, the maximum com- pression pressure should not exceed the pressure present in the steam-chest. If it should, the valve is liable to be forced from its seat; and not only so, but the limits within which compression improves the economy would be exceeded. When the clearance is known, and is reduced to a certain per- centage of the stroke, the compression may be fixed at three to five times the clearance, which would, theoretically, raise the com- pression pressure to from three to five atmospheres ; but, in prac- tice, the theoretical maximum is seldom reached. Thus, suppose the clearance of an engine to be equal to its displacement during one inch of its stroke, and the valve to close the exhaust four inches from the end of the stroke ; or, in other words, suppose the compression to be four times the clearance, the maximum compres- sion pressure should, theoretically, reach 55 to 50 lbs. ; but it will seldom, in practice, exceed 50 lbs., unless the cylinder is jacketed with live-steam, and the valve and piston are very tight. The proper point to release the steam will depend upon thQ THE engineer's HANDY-BOOK. 213 travel of the valve, the capacity of the cylinder-ports, and the exhaust-passage in the valve. If these are ample, the release may occur later than when they are not. The point to be aimed at in locating it, is to release in time to avoid any considerable back pressure at the beginning of the return stroke. No responsible engine-builder of the present day will fix on a valve construction and adjustment permanently, until he has first tested its results Viith the indicator, and satisfied himself that they are the beat possible with the slide-valve. The above cut represents the Myers slide-valve. G C shows the main valve, which is whole stroke ; D D shows the cut-ofF, what is termed the riding cut-oflf, because it rides on the back of the main valve, and, as will be observed, the amount of expansion is regulated by right and left hand screws passing through the cut-oflT valves, and shown above, D D. By turning the hand- wheel, L, to the right, the cut-oflT will be decreased, while by turn- ing to the left it will be increased. H H shows the steam-ports ; Q, the exhaust cavity, and F, the exhaust opening in the valve- face; J J, the valve-stems passing through guides on the back end of the stuflSng-box ; K K shows the bonnet of the steam-chest : and M, the spindle which carries the right and left screws. I is the main valve-stem ; iV, a bracket for the purpose of holding the quadrant, 0, in position, and preventing the cut-oflT from varying when it is once set. This description of valve is used on nearly all large ocean steamers. 214 THE ENGINEER'S HANBY-BOOK. The Wheelock Automatic Cut-Off Engine. The cut on page 215 shows the cylinder, valve-gear, gov- ernor, and part of the housing of the " Wheelock Automatic Cut- OfT Engine," and that on page 216 a section of the same. In general appearance, the Wheelock engine bears a close resem- blance to the Corliss type, except that the absence of the cut-off valves at the top of the cylinder removes the necessity for the square corners, and that the guides, though like those of the Cor- liss, are parallel with the plane of vibration of the connecting- rod, and, in place of being V-shaped, are curves bored out on a line with the axis .of the cylinder. This insures pei^fect accuracy, and prevents the possibility of the piston and cross-head getting out of line. The valves receive their motion from an ordinary eccentric, and perform the double function of admitting and cutting off steam. Their seats are as close to the bore of the cylinder as is consistent with a proper allowance of material, thus reducing the clearance to a minimum. The valve-motion is very ingenious, effective, and simple. The cut-off is effected by tripping the valves with an ar- rangement which dispenses with the necessity of dash-pots, weights, or levers, as by means of lugs on the lifters coming in contact with the spring catches, which engage rock-arms on the valves, the same effect is produced. The governor is of a design pecu- liarly adapted to these engines, and, in consequence of its sensi- tiveness, holds the valve-gear under complete control, and insures a steady motion of the engine under the most varying circum- stances of load and pressure. The Wheelock engines are in very general use in the East- ern States, and seem to give satisfaction. One of them which was running in the Agricultural Department of the Centennial Exhibition, held at Philadelphia in 1876, attracted a good deal of attention, on account of its smooth and noiseless working. The most objectionable feature of these engines is the liability of the valves to become leaky. THE engineer's HANDY-BOOK. 217 Lap on the valve. — The term lap on the valve denotes the amount the edges of the valve extend over the ports when tke valve is in the centre of its travel. If a valve has | lap, it is understood to extend I beyond the ports when placed centrally over them. The object of lap is to secure the benefit to be derived from working steam expansively. Lap on the steam side is termed outside lap, while lap on the exhaust side is termed inside lap. Poppet- or conical-valves cannot have any lap; but the sama effect is produced, as in the case of the slide-valve, by arranging the cams and lifting-toes so that the valve may close at the proper time to give the necessary degree of expansion. The lift of poppet- valves, to give an opening equal to the area of the port, is ^ the radius or | the diameter. Lead on the valve. — The (^bject of lead is to enable the steam to act as a cushion against the piston before it arrives at the end of the stroke, to cause it to reverse its motion easily, and also to supply steam of full pressure to the piston the instant it has passed dead-centre. It varies in different engines from to /g, without regard to size or kind. It often, however, exceeds but perhaps very seldom ; while some valves have no lead at all, others less than none, or what is termed " negative lead.'' The higher the speed and the more irregular the work the more lead will be required for any engine. Loss of lead is a term employed to express the inequalities of the lead at one end of the cylinder induced by the expansion of valve-rod. It may occur, however, at both ends, through lost motion in the joints or displacement of the eccentric. Lead on the steam end is a term applied to the amount of opening the valve has at the end of the cylinder into which the steam is entering. Lead on the exhaust end means the amount of opening the valve has on the end from which steam is escaping. The name applies alternately to each end of the cylinder. Line and Line. — A term applied to slide-valves when thev have no exhaust lead, as shown in Fig. 3, on page 204. 19 218 THE engineer's HANDY-BOOK, Valve-seat. — The flat surface which contains the ports, and on which the valve moves. The valve-face is the working surface of the valve which moves on the valve-seat. Valve-circle. — The term valve-circle, though sometimes used, is inappropriate, as a valve does not describe a circle. It means a circle which would have a circumference equal to the distance •travelled by the valve in two strokes or one revolution. Such a circle would be smaller than that described by the centre of the eccentric, unless, as is sometimes the case, the rocker-arms were so arranged as to give a greater travel to the valve than to the eccentric. Valve-stroke. — The travel or stroke of a slide-valve is the dis- tance it moves on its face to give the proper opening of the port. How to Determine the Amount of Lap and lead on a Yalve without Opening the Steam-Chest, and whether it is Equal at both Ends or not. Open the cylinder drain-cocks and disconnect them from the drip-pipes, so that the steam may be seen and heard to issue from them. A better plan is, to open the holes made for the indicator, if there are any; at all events, open as large holes as possible ; then let in a very little steam, turn the engine around by hand, and note, by the commencement and cessation of the flow of steam, just where the steam is admitted and cut-ofi*. The point of cut- off* can be most accurately ascertained by turning the engine backwards ; the steam will in this case commence blowing at the same point in the stroke at which it would cease blowing when turning it forward ; and, owing to the elasticity of steam, the commencement of the issue is always more clearly defined than the cessation, particularly when the issuing orifice is small. For the same reason, the point of admission can be most accurately located by turning the engine forward. THE ENGINEEK^S HANDY-BOOK. 219 To determine the lead, having found the point of admission, ifiake a mark on the valve-stem at a known distance from some fixed point, and another after the pin has reached the centre ; this will give the lead. If the admission forw^ard takes place when the crank-pin is exactly on the dead-centre, there is no lead. Having obtained the lead and cut-off for both ends, the travel and length of the connection being known, a diagram may be constructed similar to Figs. 1, 2, and 3,*which will give the lap and port-open- ing. The point of exhaust and compression cannot be determined so readily. With a small engine, in which the piston and valve are steam-tight, the points may be ascertained by blowing into the cylinder through pipes attached to the cylinder-cocks or the holes for indicator, if any. The exhaust would be indicated by the point where the air would begin to pass through into the exhaust, and the closure, by noting the point where it ceased to pass through. But in engines of any size, especially leaky ones, the plan of blowing in with the mouth would be inapplicable. With non- condensing engines, however, much may be learned by listening to the exhaust ; if the puffs occur at equal intervals, and are of equal force, good equalization may be inferred ; and, if they are short, quick, and free, and are followed by a free and nearly noise- less escape of the residuary steam, the exhaust is early and ample enough. On the other hand, too late an exhaust will produce more prolonged and labored puffs. It is needless, however, to remind the reader that nothing can take the place of the indicator for determining all the conditions and adjustments of the valve, particularly its exhaust and compression, as, even when the nicest measurements and calculations are resorted to, doubts may still exist as to the truthful movements of the valve, which nothing but an application of the indicator can satisfactorily remove. 220 THE engineer's handy-book. TABLE SHOWING THE AMOUNT OF " LAP " REQUIRED FOR SLIDE-VALVES WHEN THE STEAM IS TO BE WORKED EXPANSIVELY. When the travel of the valve is known, and the point of cut- off decided, the following table will show the amount of lap re- quired.* Travel of the Valve in Inches. The Travel of the Piston when the Steam is cut off I 4 1 3 5 T3 1 7 2 3 3 "4 1 0 jjj The required " Lap." . 2 3 3| 4 4^ 5 5^ 6 6| 7 7i- 8 8i 9 10 11 12 i U 1-2 i| 2 2| 2A- 2i 2| 3 3A Q 5 ^ ff Ql 3 4 41 4tV 4A 41 3 5 3 4 1 1 6 2 9 9 91 1 3 4 4-7- 4_9_ ^1 6 41 3 1 1 T6 7 8" u 1 7 ^ 1 6 1 1 3 2 9 3 9 » 3H 4 41 4tV 4T«g 5 8" 1 3 T6 1 H U 1 9 ^ 1 6 2 9 3 21 2i 9 5 3 3A 3A 3i ^ 8 Q 7 4 J- ^ 8 1 1 T5 1 5 Te ItV li If If HI 2 2A 2| 2|- 91 1 91 3 3/5 3fV 3i 3| 4 1 3 4 1 ItV U 1| If 1 1 3 2 9 3 ^3 -J 2| 2i 91 1 ^Tg 91 3 3 3| 3iV 3| 3f ■ 7 Tg 3 5 IS' i 1 u If U If 1| 2 2i 21 2| 2-^ 2f 2| 9 7 3 3 8 tV 9 3 4 H -'^ ¥ 1 3 1 1 ^ 4 1 1 1 3 ^ 4 2 1 2/6 21 2| 2^ It is not advisable to cut off earlier with a single slide-valve ^ If a valve has J lap, it will overlap each steam-port | of an inch when placed centrally over them. THE engineer's HANJ)Y-H00K. 221 than at ^ or | stroke, as otherwise the lap would be excessive and the freedom of the exhaust impaired. lu locomotives and marine engines the case is different, as the cut-off may be effected at almost any point through the agency of the link. Rule for finding the point of cut-off required to produce a given terminal from a given initial pressure. Divide the total terminal by the total initial pressure. The quotient will be the point of cut-off in decimal parts of the stroke. Example. — Initial pressure, 20 lbs. per sq. in. Terminal, 13 lbs., measured from a vacuum. Then 13 lbs. 20 = '65 of the stroke ; or divide the volume of the initial by that of the terminal, the quotient will be the point of cut-off in decimal parts of the stroke. Example — Vol.* of 20 = 1229. Vol. of 13 = 1842. Then 1229 -T- 1842 = -667 of the stroke. Rule for finding the point of cut-off when the initial and mean pressure are known. Add the pressure of the atmosphere to the initial and mean pressures, and divide the mean pressure by the initial. Then find in the table of multipliers, page 69, the number nearest the quo- tient. Find the number opposite to it in the expansion column, find divide 100 by it; the quotient will be the point of cut-off in decimal parts of the stroke. Exampl^. — Stroke of piston, 10 ft. Initial pressure, 10 lbs. per fiq. in. Mean pressure, 8 lbs. Mean effective pressure, atmos- phere added, 22*50. Initial pressure, atmosphere added, 24*5. Quotient of first divided by last, '918. Expansion number in table opposite,'919, which is nearest number to above quotient, 1*6; 100 -r- 1-6 = -625 or 1^ of the stroke. Either of the foregoing rules will make the cut-off take place a trifle earlier than it would in practice. Friction of Slide -Valves. Many estimates have been made concerning the power absorbed in overcoming the friction of slide-valves, and probably on no sub- ject has there been a greater diversity of opinion. It has been * See Table of Volumes, pages 76 to 87. 19* 222 THE engineer's handy-book. assumed, on the one hand, that as much as one-fourth of the power of an engine is wasted, while others claim that the loss of power is merely nominal. An idea has been very generally entertained by engineers that the number of square inches in a slide-valve, and the pressure of steam in pounds per square inch, represented the total pressure on its back ; or, in other words, that the press- ure was equal to the pressure of steam per square inch on the back of a valve, minus the area of the steam-ports. Such conclusions are erroneous, however, as the number of square inches in a slide-valve, and the pounds pressure per square inch, represent only the weight on its back, if we consider the valve as a solid block of iron, with a smooth surface resting on a smooth, solid bearing, perfectly steam-tight, in which case the steam would press on every square inch of surface with the same force as a dead weight. There is good reason to believe that such conditions are never found in a slide-valve, except in one position, viz., when the valve overlaps both ports and the engine is at rest. As soon, however, as the valve moves, the steam enters the open port, and the pressure is partially taken off thai end of it. Rule for finding the pressure on slide-valves. Multiply the unbalanced area of the valve in inches by the pressure of steam in pounds per square inch ; add the weight of the valve in pounds, and multiply the sum by 0*15. ^ Another pule. — Multiply the combined area of the bearing sur- face and ports in inches by the steam pressure in pounds per square inch on the back of the valve; multiply this product by the coefficient of friction between the two surfaces. The product will be the force required to move the valve when unbalanced. The better the slide-valve is fitted, the more power it takes to work it; and a valve that is perfectly steam-tight on its seat, takes immensely more power to move it than if poorly fitted; because, if a valve is leaky, there is always a film of steam be- tween the valve-face and the seat ; but, when the valve is perfectly steam-tight, there is nothing to lessen the friction except the lu- brication. THE engineer's HANDY-BOOK. 223 The above cut represents poppet,* or double-beat, valves, such as are used in connection with the Stevens' Cut-OfF, or what is termed the Stevens' Front. It will be observed that the valves on the left side are open for the admission of steam, while those on the right are closed. The lift of such valves, if single, would be about | of their diameter ; but when they are double, as in the present case, ^ lift would give an area equal to the opening of the steam-port. One of the greatest difficulties experienced in the working of such valves is, that, however carefully they may be fitted, their stems will expand and induce leakage in the valves when exposed to a high temperature. For this latter difficulty there appears to be no remedy. Nevertheless such valves have their advantages, among which are, that they can be turned up, or ground on to their seats at a moderate cost, since the process of their manufacture is all lathe work ; that in their working, there is no power absorbed by fric- tion, as in the case of the slide-valve, and that they can be placed * Puppet is the correct word, though poppet is most generally adopted by engineers. 224 THE engineer's HANDY-BOOK. SO near the cylinder as to reduce the clearance to a minimum. Such valves, however, would not answer for high-speed engines, as at high-piston velocity, and considerable back pressure, they would not seat. How to Set the Yalves of Steam-Engines. No definite instructions that would apply to all cases can be given for setting the valves of steam-engines. As the circum- stances under which the engines and valves are employed must, to a certain extent, influence and control this operation, fast-run- ning engines require more lead than those that run slowly. En- gines doing heavy and irregular work also require more lead than those working with a uniform load. Some engines require no lead at all, while others require a great deal. The valves of a steam-engine may be adjusted with great ac- curacy by an intelligent and practical engineer, providing that all the valve-gear is of correct proportions ; but there are diffi- culties to be contended with which frustrate the efforts of the most practical mechanics, and must ever do so, unless we discover a new material for valves and valve-gear. Valves may be set with the nicest mechanical accuracy, opening and closing the ports with precision when the valves and valve-gear are cold ; but when ex- posed to high temperatures they may be far from accurate in their travel. All metals expand with heat and contract with cold, and a valve that will give uniform lead at each end of the stroke when cold, will not, in all probability, do so when exposed to the action of the steam, as the valve and valve-rod will expand, pro- duce a loss of lead, increase the amount of lap, and alter the con- ditions under which the engine was intended to work. This change is not confined to slide-valve engines, as the stems of poppet-valves are lengthened by expansion, decreasing the lift and also the lead, and inducing a very different condition of things from what would exist if the valves could be used at the tempera- ture at which they were adjusted. Thousands of indicator dia- grams show conclusively that the behavior of valves, when exposed T II E K N G I N K p: It \s HANDY- H O O K . 225 to high temperature, is very different from what they are when cold. One of the best aids to correct valve-setting is a good indi- cator, as nothing shows the action of the steam in the cylinder so <5orrectly as this instrument. It tells exactly when the steam goes in and out of a cylinder, because it maps down the motions of the steam as determined by the motions of the valve and piston, re- cording faithfully the times and pressures as they actually are. To set a slide-valve, place the crank on the dead-centre and the valve centrally on its seat over the ports; then adjust the valve-gear to the right length, and move the eccentric round in the direction in which the engine is intended to run, until the proper lead is attained, as shown in Fig. 1, page 204 ; then turn the engine on the opposite centre, and, if the lead is exactly the same, the valve ought to travel equally on its seat, and the exhaust appear, as in Fig. 2, page 204. Any difference in the lead at either end must be equalized by lengthening or shortening the valve-gear, as the case may be. An intelligent engineer can generally tell by observation whether engines exhaust regularly or not ; as, if the steam is discharged with long or short puffs, alternately, or shows what is technically termed a long and short leg, it is evident that the valve has an earlier and a freer exhaust at one end than at the other ; never- theless, one exhaust may be heavier than the other, and yet the intervals between them may be equal. In such cases the exhaust is equal as to time, but not as to amount. The difference in amount may be caused by unequal degrees of expansion, and this in turn may be caused by unequal cut-off, or unequal clearance, or both. Such inequality cannot be cured by mere adjustment, since the lap requires to be changed ; but in most cases an im- provement may be effected by a compromise between equalized cut-off and exhaust, so tliat the effects of the inequality of both would not be noticeable. I In the case of fast-running engines, or where the exhaust has to pass through long pipes, this inequality is not easily determined from the appearance of the exhaust ; but it may be done more P 226 THE engineer's HANDY-BOOK. accurately by holding the ear close to the exhaust-pipe. This latter method may also be resorted to in the case of low-pressure engines exhausting into a condenser. Valves and Valve-Gear. The term valve-geap'embraces all intermediate connections be- tween the eccentric on the driving-shaft and the valves, and is applicable to all mechanical arrangements employed for working the valves of steam-engines. The valves most generally employed for the admission of steam to the cylinders of steam-engines, are the slide, poppet, Corliss or semirotary, and rotary ; plug- or piston-valves are also used, but most generally for steam-pumps. All valves, whether used for the admission or escape of steam to or from the cylinders of steam- engines, receive their motion from cams, eccentrics, or cranks ; the movements of the former being indefinite as to character, and of the two latter, definite. Whatever the device employed to give motion to the valves may be termed, whether cams, eccentrics, cranks, gearing, rockers, wrist-plates, toes, lifters, trips, links, rods, levers, etc., they may be placed under the head of valve-gear. There are engines without valves, such as the Wardwell, which was on exhibition at the Centennial Exposition at Philadelphia, and some kinds of oscillating engines, in which faces on the cyl- inder fit against faces on stationary steam-chests, through which the steam enters and escapes from the cylinder. Such arrange- ments may be called stationary valves, but they possess inherent defects, which render them useless for the most important purposes for which the steam-engine is employed. A releasing " valve-gear is an arrangement in which the valve is liberated from the control of its moving agent, and allowed to close in obedience to the action of a spring, weight, or other force independent of that which opened it. The agent which deter- mines the time of release may be the governor, or it may be, and often is, some device adjustable by hand. THE ENaiNEER\s HANDY-BOOK. 227 An automatic cut-ofT valve-gear is one in which the movement of the cut-ofF valve is so controlled by the governor, as to cut off the steam as early or as late in the stroke as may he required, to maintain the desired uniformity of speed, under variations of load and pressure. A positive cut-off is an arrangement of valve-gear by which the expansion of the steam is effected by what is known as lap on the valve, the steam being cut off at the same point in each stroke, independent of load or pressure. An adjustable " cut-off is an arrangement of valve-gear, m which the point of cut-off can be adjusted by the hand of the en* gineer, outside of the steam-chest, by means of a screw, hand-wheel, or other mechanical arrangement, to meet the requirements of work and pressure. The link, in its application to the steam-en- gine, belongs to this class of cut-offs, as it effects the adjustment of the cut-off by means of coincident variations in the travel and angular advance using a single valve. Riding cut-oflT, — A term applied to cut-off valves which ride on the back of the main steam-valve. An independent cut-off is one in which the expansion is effected by an independent or auxiliary valve riding on the back of the main valve, and receiving its motion from an independent eccui- tric. An expansion " valve-gear is one that cuts off the supply of steam at any required point of the stroke. It embraces all the foregoing arrangements. A "whole " stroke valve-gear is one that admits steam through the whole length of the stroke. A " reversing " valve-gear is an arrangement employed for re- versing the motion of engines. It is effected in different ways : in some cases with a single eccentric, \vhile in others with two ec- centrics, as in the case of the link ; and in others, still, by means of a loose eccentric which revolves on the shaft, but is prevented from making a complete revohition by tw^o stops eo phiced that one arrests it in the proper position for the forward, and the othe^ 228 THE engineer's handy-book. « for the backward motion. This arrangement is peculiarly adapted to tug-boats and ferries, owing to the ease and quickness with which the engine can be reversed. Double-beat valves are poppet-valves so arranged, that the pressure of steam is nearly equal on both sides, thus rendering the motion of the valve much easier than in the case of an ordinary single-beat valve. (See cut, page 223.) Throttle-valves are valves located in the steam-pipe, through which steam is admitted to the steam-chest. At present their use is confined to locomotives and old-fashioned stationary engines. Relief-valves are used on the cylinders of large engines, par- ticularly marine, to prevent fracture of the cylinder-head and cylinder, in consequence of an accumulation of water in the latter. When a greater pressure is exerted in the cylinder than would result from the ordinary pressure of the steam, the relief-valve will open and admit of the discharge of the water, thus averting an accident. They are used on fire-engines for the purpose of preventing the hose from bursting when the escape of the water is obstructed. Balance-valves. — Arrangements by which the weight on the back of slide-valves, induced by the pressure of the steam, is re- lieved by the action of the steam in the steam-chest. Rotary-valves. — A term applied to any valve that describes a revolution in working. Semirotary- valves.— A term applied to all valves similar to the Corliss that have a vibratory or rocking motion. Starting -valve gear. — A mechanical arrangement employed in connection with a small engine, called the starting-engine, for moving the valves of large engines when stopping or starting. Gridiron-valves. — A modification of the slide-valve, containing a number of openings for the steam, by which means its travel and friction are materially diminished. Dash-pot. — An arrangement employed for closing the valves of engines of the, and the exhaust, D. Then place the one representing the valve, A, in the centre of its travel, as shown in Fig. 1, and ob- serve the inside and outside lap ; next* place it at the commence- ment of its stroke, as shown at F, Fig. 2, and observe the amount of exhaust opening. THE ENGINEER'S HANDY-BOOK. 231 If it should appear that the valve is well proportioned for the admission of the steam, and that the exhaust opens too late, the difficulty may be remedied by chipping out the exhaust- opening in the valve-face ; or, should it be found that the exhaust opens too early, it may be obviated by inserting some pieces of brass or copper, and securing them to the valve with some small- tap-bolts, the heads of which may be riveted down ; after which the pieces may be filed and scraped down to correspond to the face of the valve. Pipes. The principal pipes connected with marine engines and boilers are the main steam-pipe, donkey-pipe, cylinder jacket-pipe, whistle- pipe, the steam winch-pipe, ballast engine-pipe, feed-pipes, donkey feed-pipes, donkey suction-pipes, and a hot-well connection-pipe, circulating water-pipes, feed suction-pipes, air-pump discharge, bilge-discharge, bilge-suction, bilge-injection, cylinder drain-pipes, slide-jacket drain-pipes, and steam-jacket drain-pipes, blow-oflf- and scum-pipes, waste-steam pipe, cooling-pipe, water-service pipes. The pipes, cocks, and valves used in connection with the loco- motive are the arch-pipes, blast-pipes, connecting-pipes, oil-pipes, steam-gauge pipe, blower-pipe, feed-pipes, heater-pipes, lifting-pipe, sand-pipes, steam-pipe, throttle-pipe, blow-off cocks, check-valve, cylinder-cocks, feed-water cocks, frost-cocks, gauge-cocks, heater- cocks, mud-cock, pet-cock, safety-valve, slide-valve, stop-cock, stop- valves, and throttle-valve. The pipes, cocks, and valves used in connection with station- ary engines are the steam-pipe, exhaust-pipe, feed-water pipe, blow-off pipe, drip-pipes from cylinder, drip-pipe from heater, steam-gauge pipe, slide, poppet, or rotary steam-valves, globe- valves on steam- and water-pipes, check-valves, stop-cocks on blow- off pipe, bib-cocks, drips, etc. Check-valves are placed on the connections between steam- boilers and the pump or injector, by which they are fed to resist the pressure from the boiler. 232 THE engineer's HANDY-BOOK. The Wells Two-Piston Balance-Engine. The cut on opposite page represents the Wells Two-Piston Balance-Engine, which, the inventor claims, possesses features in point of efficiency and economy which place it on a par with some of the most improved engines in the country, as it may be run at a much higher velocity, and, in consequence of its greater capac- ity, is more efficient than any single-piston engine in use at the present day. The weight and momentum of the reciprocating parts being equal in opposite directions, the action is perfect without lead, which results in a great saving of steam ; and as the force is applied on opposite sides of the shaft, and both cranks travel in the same direction, the thrust due to a single crank, is avoided. Moreover, because all the force of the steam on the cranks is exerted in torsion, there is no strain on the housing or foundation ; hence it requires only a slight foundation. They have been frequently run at a piston speed of 1000 revolutions per min- ute, without any perceptible jar to the engine or vibration in the building. It is further claimed that the advantages of high piston speed, and the benefits to be derived from expansion, are more fully realized in this engine ; and that the condensation is less than it possibly can be in any single-piston engine. Besides, the weight of these engines is only about one-fourth that of ordinary engines of the same power ; and, in consequence of the absence of all vibration while they are working, they can be placed in any room in a building without inconvenience or annoyance, and are pecu- liarly adapted to yachts and other pleasure boats. The cut on page 234 shows a section of the same engine : A A and B B des- ignate the steam- and exhaust-ports ; C C, the piston-heads ; D, the middle piston-rod, which works through the middle piston-head ; E E, the outside piston-rods ; F, the middle connecting-rod ; G G, the outside connecting-rods; H Hy the middle crank-arms; //, the outside crank-arms ; J, the shaft ; IT shows the line on whicb the opposing strains are exerted. THK engineer's HANDY-BOOK. 233 THE ENGINEER'S HANDY-BOOK. 235 Steam is admitted sirftultaneously to both ends of the cylinder, and exhausted in the ordinary way by means of a slide-valve. But as the piston is one of the most important parts of a steam- engine, and is oftener a source of annoyance and waste than any other adjunct of the machine, it is extremely doubtful if the economy of any engine can be increased by the use of two pistons. Such engines, instead of being economical, are more frequently a source of expense and annoyance. Instructions for the Care of Steam-Engines. Never allow an engine to become dirty, as thorough cleaning requires no great amount of labor. An engine which has always been kept clean, protected from rust and not abused in any way, is worth, when second-hand, very much more than another which has had little attention, been allowed to rust, and to take care of itself generally. A handsomely kept engine, with all its parts clean and in good order, furnishes stronger evidence of an engineer's capabilities than a volume of written recommendations. Never depend entirely on patent oil-cups, as they either feed too fast or not at all. There is generally too much oil wasted on engines. What is needed is a small quantity at the right time, and in the right place, and all that is not essential is wasted. Do not allow the packing to become hard and dry in the stuffing- boxes, as under such circumstances it has a tendency to cut and flute the rods. Never strike any part of an engine with the face of the hammer or head of a monkey-wrench, as, in consequence of their being headed with steel, they have a tendency to bruise the parts and disfigure the engine. Never set steam-packing, cotton-waste, tops of oil-cups, or anything that is to be used round the cylinder, valves, piston-rod, or bearings of steam-engines, on the floor, as they will invariably pick up sand or grit, which injure the rubbing and revolving sur- faces with which they come in contact. 236 THE ENGINEER'S HANDY-BOOK. When practicable, piston and valve-rod packing should be ap- plied when the stufRng-boxes and rods are cold. The best pack- ing is often destroyed through ignorance or want of skill. Almost any packing may be improved by being soaked in bees- wax, tallow, and black-lead, before being used. Gum-joints that require to be frequently taken apart, should be coated with chalk before being placed between the flanges ; this prevents the gum from adhering to the metal and being destroyed when the joint is taken apart. All gum-joints located in the water- space of steam-boilers should be coated with black-lead and tal- low before being put together. This has the effect of preventing the sulphur of the gum from attacking the metal and destroying the surfaces. When it becomes necessary to stop an engine with a heavy fire in the furnace, place a layer of fresh coal on the fire, shut the damper, and start the injector or pump, for the purpose of keeping up the circulation in the boiler. Always see that the cylinder drain-cocks are open when the engine is standing still, and never close them till after starting. Never admit the tallow to the cylinder until the engine is fairly under way, and the cylinder drain-cocks closed. Always start an engine slowly, and allow it to come up to speed gradually. Before starting an engine, always warm up the cylinder by ad- mitting the steam to both ends ; if a marine engine, see that every- thing is clear of the engines and propeller, and that the cocks and valves are all right. Whenever an engine is stopped for any length of time, examine all its parts, for the purpose of seeing if they are in good order. In cases of extreme heating, slack up on the keys and gibs, permit them to run loose for a time, and then take up the lost motion gradually. Examine the piston-packing in the cylinder frequently, for the purpose of seeing that it is tight and in good order. Keep the cylinder and steam-pipes well covered with some good THE ENGINEER\s HANDY-BOOK. 237 non-conductor, to counteract the cooling effect of the atrnos- yl^ero. Whenever a clicking noise is heard in the cylinder, open the cylinder drain-cocks, and allow the water to escape ; then let them remain open until the cylinder works dry steam. In giving instructions for the care and management of steam- engines, too much stress cannot be laid upon the injunction, " Keep your steam always at the same pressure," as, although all engines employed for manufacturing purposes have governors, they are not always reliable or capable of meeting the requirements of varying steam-pressures and varying loads ; consequently, if the steam is, through neglect, permitted to rise above the working pressure, the engine will increase its speed, which will induce a loss of steam, as every revolution above the speed at which the engine was intended to run, and at which the machinery is geared for the manufacture of the different materials, is a waste; and every revo- lution the engine falls below the regular speed is a loss of produc tion. Piston-Rod and Talve-Rod Tacking, and How to Use it. Probably no part of the steam-engine is more frequently out of order than the piston-rod and valve-rod packing. This may be attributed to various causes, viz., such as the speed of the engine ; whether it is in line or not ; whether the piston leaks or not the condition of the piston-rod ; the pressure of the steam ; the clear- ance in the cylinder, and the character or quality of the material of which the packing is composed, as well as the manner in which it is applied, and how it is treated afterwards. If the engine is out of line, the piston-rod will crowd the pack- ing to one side or the other at certain points of the stroke ; if the piston- and valve-rod are badly fluted, the steam will escape through the grooves ; if the piston-packing leaks in the cylinder, it will be impossible to keep the packing around the rod tight, in conse- quence of the cushioning induced by the leakage. If the distance between the piston and cylinder-head is not sufiicient, the steam 238 THE ENGINEER'S HANDY-BOOK. will escape through the stuffing-box as the engine approaches the centres ; if the rings of the material are cut too long, they will not, when screwed up, hug the rod, and, as a result, leakage will occur; if too short, the steam will insinuate itself between them, and cause leakage ; if the material is not of the proper size to fill the cavity between the rod and the box, it will leak, however tightly it may be screwed up ; if the packing is screwed up too tight at first, the heat induced by the friction will soon destroy its elasticity, and leakage will be the result ; if the engine runs at a very high speed, the packing will deteriorate faster than if the speed is moderate ; and if the pressure is high, the temperature due to the pressure will have a tendency to destroy the packing. Another cause, and indeed one of the main causes which induce leaking around piston- and valve-rods, is the want of depth of the stuffing-boxes of some engines, which will not receive more than two rings of packing ; as a result, they are continually leaking around the rod, whereas, if the box is sufficiently deep to admit of four rings, the leakage nuisance would be obviated. A great variety of materials is in use for packing purposes, soap-stone, paper, india-rubber, asbestos, tin-foil, webbing, wire- cloth, metallic packing, etc., each of which possesses merit peculiar to itself, but, like governors, and many other important adjuncts of the steam-engine, not one of them was ever known to answer every place, or give satisfaction under all circumstances. This arises from the fact that our investigation has not been such up to the present time, on this subject, as to enable us to decide which material will give the most satisfaction under the most varying circumstances ; besides, the best material may be rendered useless in a comparatively short time through ignorance, while an inferior quality may render good service by being intelligently treated. The following instructions may be of use to those who have not had much experience in packing piston- and valve-rods : Insert as much packing into the box as will just allow the gland to enter; then screw it up solid ; after which the nuts should be slacked for the purpose of allowing the packing to swell when exposed to the THE engineer's HANDY-BOOK. 239 steam ; if leakage occurs, screw them up gradually and evenly, until it stops. If the leakage is excessive, after a sufficient quan- tity is inserted in the box, do not continue to screw it up, as the heat of the rod will soon destroy the packing. It is always better to stop the engine, if practicable, remove two or three pieces, and replace them again in opposite positions, when in all probability the leakage will cease. Never use any old file or any rough in- strument to remove the packing from the boxes, as they have a tendency to abrade or flute the rods, and cause leakage. Every engineer and steam-user should provide himself with suitable tools for removing the old packing from the boxes and inserting the new. To find the proper diameter of the packing for any stufiing-box : Measure the diameter of the rod, and also the gland or stem of the stufBng-box, and half the difference between the two will be the proper size of the packing. Numerous attempts have been made at different times to sub- stitute a metallic piston- and valve-rod packing for the various fibrous packings now in use which would be more durable, and at the same time involve no more cost; but up to the present time none of these attempts have been crowned with success. This may be attributed to various causes, such as the condition of the piston-rod, whether it is fluted or not ; whether the engine is in line or not ; the condition of the steam-packing in the cylinder ; the depth of the stuffing-box, whether it is leaky or not; the clearance space between the piston- and cylinder-heads when the crank is at the centre; the amount of back pressure; the difficulty of manufacturing the metallic packing in sizes to meet all the vagaries of that class of steam-engine builders who pay no atten- tion to good proportions, and who make the stuffing-boxes odd sizes; the condition and shape of a stuffing-box to which it has to be applied ; the ignorance displayed in its care and management, as well as a disposition on the part of those who have it in charge to cry down every new innovation in steam engineering, and to ridi- cule every adjunct of the steam-engine and boiler that requires any special attention, however great a safeguard or economizer it may be. 240 THE engineer's HANDY-BOOK, WardwelPs High-Pressure, Valveless Engine. The cut on page 241 represents Wardwell's Valveless Engine. As will be observed, it is a horizontal engine, with one end of a girder frame bolted to and supporting the cylinder, and the other supporting the pillow-block. The pillow-block brasses are pro- vided with side adjustment wedges, operated from the top face of the cap by bolts and nuts. The cross-head has V-shaped bear- ings, top and bottom, with a wrist-pin providing journal-bearings for the fork end of the connecting-rod. The straps at these ends of the rod are provided with the ordinary gibs and keys. At the crank-pin end, however, the strap is secured to the rod by a bolt passing through the strap, the key merely serving to adjust the brasses. The piston passes a working fit through the cross-head, being secured at each end by jamb-nuts, by which arrangement any lateral play of the piston-rod in the cross-head is prevented ; but at the same time the rod rotates in the latter. To the ex- treme end of the piston-rod, after it has passed through the cross- head, there is keyed fast a section of a bevel- wheel containing 5 teeth, which gears into another containing 4 teeth ; this latter sec- tion being bolted fast to the inside of one of the fork-arms of the connecting-rod ; the outside arm being selected as affording the best advantages for adjustment. When the connecting-rod is at- tached to the crank- and cross-head, and steam admitted to the cylinder, a semirotary movement takes place in regular order, and as the stroke proceeds, the steam passages are so arranged that steam can be admitted, cut off, and exhausted at any desired point of the stroke. It is obvious, however, that to accomplish this the piston-head in the cylinder must be extra long in propor- tion to the stroke. The piston is solid, similar to a plunger, and is a neat working fit in the bore of the cylinder. The wear is provided for by the insertion at each end of the piston-head of ordinary spring pack- ing-rings; and to take up wear and prevent leakage from one port to the other, a straight, longitudinal, spring packing-piece is placed 242 THE ENGINEER'S HANDY-BOOK. between the steam passages in the piston-head, thus preventing the escape from one port to the other. The steam-port is in the centre of the cylinder, and on top. The steam passages in the piston-head commence near one end, and run along the circum- ferential surface, in a longitudinal but curved line, so that the passage will remain full open to the cylinder steam-port, notwith- standing the rotary motion of the piston. At such part of the stroke, however, at the point at which the steam is to be cut off, the steam passage turns at an angle, and runs round nearly one- half the perimeter of the piston-head, so that the rotary motion of the piston during the remainder of the stroke is insufficient to permit any communication between the cylinder-port and piston passages. So soon as the piston-head steam passage turns the angle above noted, the longitudinal movement of the piston-head past the cylinder steam-port cuts off the supply of steam, and the remainder of the piston-stroke is performed by expansion. The circumferential direction of the passage above referred to serves another purpose than acting as a cut-off, in that it enables the same passage to be used to convey the steam to the cylinder ex- haust-port. After the steam passage has taken the circumferential direction referred to, it continues longitudinally to the end of the piston-head ; the steam passage, while isolated from the cylinder steam-port, comes into open communication with the cylinder ex- haust-port, and that stroke of the engine is completed. For the return-stroke, a similarly arranged passage is provided in the piston-head, and hence the piston requires but two passages, each of which operates alternately, as induction and eduction passages. There were three of this description of engines on exhibitioi/ at the Centennial Exposition, which attracted considerable atten- tion, in consequence of the arrangement for admitting and ex-^ hausting steam being entirely different from anything heretofore? employed. Such engines possess no practical value, their chief interest consists in the novelty of the arrangement. THE ENGINEER^S HANDY-BOOK. 243 Lubricants. To understand the quantity of oil required for steam-cylinders, slide-valves, and the reciprocating or revolving parts of steam- engines, we should first know what its objects are. The object of oil is to diminish friction, by interposing a thin film between the sliding or revolving surfaces. To insure perfect lubrication, the surfaces must be kept coated at all times, under all pressures and velocities. In steam-engines there is a sliding and rotating fric- tion, and it is very doubtful if any one kind of oil is perfectly suited to both. Oil has no tendency to improve the character of a bearing ; its functions being simply to keep them apart, prevent heat, and diminish friction. Temperature exerts a very important influence over any lubri- cant. A thin oil has a tendency to run off too fast, while a thick one is not sure to flow. Tallow, and all other thick and greasy compounds, are exposed to the same objection, as the bearing gen- erally gets hot before the lubricant begins to flow. Besides, what may be called a good lubricant, one that adheres to the rubbing surfaces under ordinary circumstances, may not be equally well adapted to all conditions, as the area of the bearing surfaces varies with the size of the journals, and the form of the boxes, which causes a difference in the velocity of rotation. From this, it fol- lows, that a lubricant that would be retained between the frictional surfaces under a light load, would be entirely pressed out under a heavy one. The quantity of lubrication that the cylinders and slide-valves of any engine require, depends on the condition of the engine, the amount of work it is performing, and on the pressure and tem^ perature of the steam. If the load is light, the pressure low, and the engine in good order, very little lubrication is necessary; but if the pressure and speed are high, and the engine is working up to its full capacity, the cylinder and valves will require to be frequently lubricated. But in no case should an unnecessary quantity be used, as it is likely to produce a greater evil than the 244 THE ENGINEER\s HANDY-BOOK. one it was intended to remedy. A person having charge of steam machinery should understand the work each part has to perform, the speed at which it runs, and the weight it has to sustain. Crank-pins and main-bearings require to be frequently oiled ; but the condition of the bearing will determine the quantity of lubri- cation needed. What is needed in any case is a few drops of good oil applied often. It may be safely said that five times the quan- tity of lubrication is used on the revolving and rubbing surfaces, and in the valves and cylinder of steam-engines, which is actually necessary. According to the general impression, grease or animal oil is a preserver of metal ; but experience has shown that it is more fre- quently a destroyer, especially of the cylinders, pistons, and valves of steam-engines. The reason of this is, that vegetable and ani- mal fats and oils contain stearic, megaric, and oleic acids, which, when subjected to the heat of high pressure steam, that frees them from their base, attack the metal and destroy it. This applies as well to oils of vegetable as to oils of animal origin, as fish or sperm oil. On removing the heads of steam-cylinders and the bonnets of steam-chests, the cylinders, pistons, and steam-chests frequently show evidence of corrosion, which difiers entirely from that of ordinary wear, and which persons unacquainted with the nature and effect of the oil and grease they have been using, are puzzled to account for. Oils derived from petroleum contain no oxygen, cannot form acid, and therefore do not attack metal. The proof of this may be found in the fact, that such oils are used in surgical operations, and for cuts, bruises, and abrasions, with good effect. Oils from petroleum are produced for nearly every mechanical process, as well as for the cylinders of steam-engines, for which latter purpose animal oils were considered indispensable. At a recent meeting of the Railway Master Mechanics' Associ- ation, at St. Louis, a report was presented by the committee on lubricants, which embodied the result of a series of experiments made for the purpose of testing the lubricating qualities of differ- ent kinds of oil. In making the test, 56 drops of each variety THE engineer's HANDY-BOOk' 245 or oil were put into a dynamometer, which was run at 35 'miles an hour, until the temperature was raised from 60^ to 200*^ Fah. The exact number of revolutions necessary to produce this change of temperature was noted in each case, and is given in the last column of the following table. Cost per Gallon. Average Rev- olutions. $1.25 12-946 Paraffin e .28 11-685 Mecca (black) .45 9-982 Manufactured "J." .35 9-653 U (C .90 9-394 .25 9-187 Neat's-foot , . .85 8-277 .26 7-915 1.75 7-912 Tallow .70 7-794 No. 1 Lard .70 7-377 Manufactured "D" .... .25 6-999 a it a j^yf .85 6-798 tc « *'J7"* .20 6-121 W. Virginia (reduced) . . . .20 4-770 .20 4-215 It has lately been demonstrated that natural petroleum oils, when thoroughly freed from grit, are for many purposes as good, if not better, than sperm, with the advantage of being much cheaper ; but they are objectionable in consequence of their lia- bility to stain bright work or finished machinery. It is not by any means uncommon to see ignonint and inex- perienced persons who have charge of steam-engines pouring oil on cross-head guides and piston-rode every five minutes during the day. This is immediately rubbed off by the shoes or the piston-rod packing, without rendering any service, which is a wilful waste of the necessary supplies in their charge, and has a tendency to lessen the profits of the establishment. 21* 246 THE ENGINEER'S HANDY-BOOK. Questions : THE ANSWERS TO WHICH WILL BE FOUND IN THE TEXT. What are the objects and functions of the bed-plate as a part of the steam-engine ? Give the rule for finding the necessary strength of a bed-plate /or any given speed and pressure. State the rule for finding the proper thickness of a steam-cyl- inder of any diameter. Give the rule for finding the diameter of a cylinder for any given horse-power. Give the rule for finding the cubic contents of a steam-cylinder of any given diameter. State the rule for finding the quantity of steam that any engine will use at each stroke of the piston. Give the necessary strength of cylinder-head bolts. What are the objects and functions of the pistons of steam- engines, and what qualities should they possess ? Give the proportions of piston-rods for condensing and non- condensing engines, according to the be$t modern practice. Give the units of horse-power for various piston speeds. Give the pcpportions of steam- and exhaust-pipes according to /he best modern practice. What proportion should the diameter of the valve-rod bear to that of the cylinder? Give the proper length and width of the cross-head bearings. What is the meaning of the term eccentric? THE engineer's HANDY-BOOK. 247 What are the functions of the craok, and what change of mo- tion does it induce? Explain the cause of the variation of the piston in the cylinders of steam-engines when their cranks are at half-stroke. Give the rule for finding the position of the piston in the cyl- inder when the crank is at half-stroke. Is there any loss of power incurred in the employment of a crank as a mechanical device for converting reciprocating into rotary motion ? Give the rule for finding the necessary proportions of crank- pins for any engine. Give the proportion of the crank-shaft and main-bearings ac- cording to the best modern practice. Give the proper proportions of gibs, keys, and straps for any engine. Why is the strap thicker at the slot than at the part w^hich en- circles the box ? What are the functions of the link? What is the meaning of the term " radius of the link " ? Describe the mechanism of the various links employed as a reversing-gear for steam-engines. What is the object of the fly-wheel ? Give the rule for finding the proper weight of fiy-wheel for any engine, speed and pressure being given. What are the functions of the steam-engine governor ? Give the rule for finding the proper size of governor-pulleys. 248 THE engineer's handy-book. Give the most approved method of counterbalancing the re- ciprocating parts of steam-engines. What are the most common causes of heating in the journals of steam-engines? What are the uses and functions of the slide-valve? Explain the advantages and disadvantages of the slide-valve AS contrasted with those of other forms. Explain the action of poppet- or conical-valves. What are the meanings of the terms lap and lead on the valve? What is the meaning of the term loss of lead f What is meant by the terms valve-seat and valve-face? Explain the meaning of the terms valve-circle and valve-stroke. How would you proceed to ascertain the amount of lap and lead on a slide-valve without opening the steam-chest ? Give the meaning of the term cut-off, and the amount of lap required to cut-off at different points of the stroke. State the most economical point in the stroke at which to cut off the steam, and demonstrate it by an example. What is meant by friction when applied to slide-valves? How would you proceed to set the valves of a steam-engine? Is the friction of a perfectly fitting slide-valve more or less than that of an imperfectly fitting one ? Give the names of the different valves and valve-gear employed i6r the admission and escape of the steam to and from the cyl- inders of steam-engines. THE i:ngineer's handy-book. 249 Give the technical terms as applied to the valve-gear of steam- engines. Give the names of the various valves and cocks in use on dif- ferent steam-engines and boilers. Give the names of the various pipes in connection with differ* ent kinds of steam-engines. Explain the meaning of the term valve-gear. In what condition should an engine be kept? What is the best evidence of an engineer's capabilities ? What dependence should be placed on patent oil-cups? In what condition should the packing in the piston- and valve- rod boxes be kept ? What is the objection to striking any part of an engine with the face of a hammer or head of a monkey-wrench ? What is the objection to placing piston-rod packing or cotton waste on the floor ? When should piston- and valve-rod packing be •applied? In what manner may piston- and valve-rod packing be improved? How should gum-joints be treated, which must of necessity be frequently broken ? What precaution should an engineer take, when it becomes necessary to stop an engine with a heavy fire in the furnace? How should the cylinder drip-cocks be kept, when an engine is stopped ? When should the tallow or any other lubricant be admitted to the cylinder ? 250 THE engineer's handy-book. How should an engine be started ? What precaution should an engineer take before starting an engine ? What course should an engineer pursue when it becomes neces- sary to stop for any length of time ? What course should be adopted in case of extreme heating in any of the revolving parts of an engine? How should the piston-packing in the cylinder be treated? What are the best means of protecting the cylinder and steam- pipes from the effects of the atmosphere in order to diminish radiation and condensation? What course should be adopted when a clicking sound is heard in the cylinder? Why is it very important that the steam pressure should be kept uniform ? Give the reasons why the piston- and valve-rod packing is so frequently out of order. Explain the best method of using piston- and valve-rod packing. What is the best course to adopt when excessive leakage oc- curs ? How should piston- and valve-rod packing be kept? Give the rule for finding the right diameter of packing for any stuffing-box. What is the object of lubrication ? What effect has temperature on lubricants? What conditions influence the amount of lubrication required for any engine ? THE engineer's HANDY-BOOK. 251 PART FOURTH. The Steam-Engine Indicator: Its Invention and Improvement. Perhaps no device, in the entire range of mechanical inventions, nas aided so much in developing and perfecting the steam-engine as the indicator. This arises from the fact that no otlier in- vention yet brought forward pertaining to the science of steam engineering can read the inner workings of a steam- engine, point them out with unerring accuracy, and dis- cover the sources of waste in it. Conse- quently, its import- ance cannot be too highly estimated, and its use too much encouraged and ex- tended in all classes of steam-engines. The steam-engine indicator is said to have been invented by James Watt, which is rather doubtful; and, as Watt received credit for many things he never invented, it is not to be won- dered at that the invention of the indicator has been attributed to him. Be that as it may. Watt's indicator, though very im- 252 THE ENGINEER'S HANDY-BOOK. perfect, answered for engines travelling at a piston speed of about 150 feet per minute, and for pressures averaging 7 lbs. above atmosphere, which he thought was the fastest speed and the highest pressure that would ever be needed. But experience soon demon- strated that the highest . economy was attained with high piston speeds and correspondingly high pressures, and, • as a result, Watt's indicator proved to be unsuitable for these conditions. The requirements of such an instrument were more fully appre- ciated by McNought, of Glasgow. The world is more indebted to him for improvements in the steam-engine indicator than to any one previous to his time. The indicator was further improved by Hopkinson, Stillman, and others ; but these improvements were not in the mechanical design or arrangement of its working parts, but rather in the accuracy and refinement of the workmanship employed in its construction, as the mechanical principles embodied in the Watt indicator were continued in them all. They consisted of an up- right cylinder, into which a piston was accurately fitted. To the piston-rod a spiral spring was attached, to resist the steam and the vacuum when acting against it. The pencil was also attached to the piston-rod ; the result of which was that the piston, piston-rod, and spring had the same movements as the pencil. With such instruments the vibration of the piston was so great as to render them totally unreliable with fast running engines, or when steam was worked expansively. Gooch was the first inventor that gave the pencil a greater range of movement than the piston. In his instrument the cyl- inder was placed horizontally, and when its piston was subjected to pressure it compressed two elliptic springs. The top of his piston-rod was connected to the short arm of a lever, to the long arm of which the pencil was attached, thus giving considerably more motion than could be obtained by any former instrument The pencil moved in the arc of a circle instead of a straight line. ' The diagram was traced on a web of paper while it was unwound THE engineer's HANDY-BOOK. 253 from one drum and wound upon another. This arrangement ad- mitted of a succession of diagrams being taken without any in- termediate manipulation of the instrument. The communication between the indicator and the steam-cylinder was closed by a slide-valve instead of a cock. But as the principle of working steam expan- sively became almost uni- versal, an instrument more reliable than any of these previously mentioned be- came a necessity of the times, and such was found in the Richards' Indicator. In this instrument the fol- lowing construction and pro- portions have been adopted, and adhered to from the first. The area of the piston is ^ a square inch, the di- ameter of which is very nearly of an inch, or, more exactly, '79 inch. The length of the long arm of the lever, to which the rod of the piston is attached, is 3 inches, and the distance from the pivot of the lever to the point of attachment of the piston is | of an inch, thus giv- ing the free end of the lever, and with it the pencil, four times the movement of the piston. The secondary lever is equal in length to the first, and the link which connects the two, and which carries the pencil at its centre, is 1*^- inches long. These propor- 22 Section of the Indicator. 254 THE engineer's HANDY-BOOK tions give a practically straight pencil movement for a distance of 2} inches. The indicator was further improved by Harris Tabor, (cuts of whose instrument may be seen on pages 260 and 261 ;) but more recent im- provements made in the indicator have been effected by George H. Crosby, a mechanical en- gineer of Boston, Mass. It has appa- rently been the aim of Mr. Crosby to avoid unnecessary weight in the recip- rocating parts, to in- sure correctness of action, and to so sim- plify the method of manipulating the instrument as to bring it within the understanding of engineers of limited education and per- sons of ordinary intelligence. In these objects he seems to have been partially successful, as the Crosby Indicator is an improvement, in some respects, on other devices of the kind in use; as it is reliable in its recordings, whether employed for taking diagrams from auto- matic cut-off, throttling, simple, compound, fast- or slow-run- Crosby's Improved Indicator. THE ENGINEER\s HANDY-BOOK. 255 ning engines; as it is free from some objectionable features in other instruments, which render the dia- grams taken by them erroneous. In the con- ception of this instru- ment, the inventor seems to have predetermined many of the circum- stances, emergencies, and requirements that might possibly arise in the use of the indicator, and provided for them. The advantages of the Crosby Indicator are, that the parallel motion is not a geomet- rical approximate imi- tation of, but a true motion; that the motion of the pencil is a uni- form multiplication of the piston of the indi- cator, and is solely con- trolled by the motion of the piston-rod ; and that there are no guiding- slots, either straight or curved, to induce fric tion; that there is no compensating arm jointed to any fixed Section of Crosby's Indicator. point, as in other indicators ; that the pencil is located close to the piston-rod, instead of projecting several inches to one side, 256 THE engineer's HANDY-BOOK. as in other cases; that an air-chamber or jacket surrounds the steam-cylinder instead of a steam-jacket, as in other instances; that the piston-rod is hollow instead of solid, and that it is solidly united to the piston, thus requiring no joints below the cap, which obviates the possibility of corrosion by the action of the steam or moisture; that there is no link or connecting-bar be- tween the head of the piston-rod and lever to cause friction or inaccuracy of motion ; that the cylinder, piston, and piston-rod are automatically oiled by a self-lubricating device, thus removing the possibility of friction, which always induces error in the re- cordings of the indicator, thus rendering the diagram deceptive even to experts ; that, wherever possible, every joint is made with steel pivots instead of journals, as is the case in other instruments ; that the mechanism for adjusting each instrument is so arranged that it may be used either left- or right-handed, as the case may be, in order that diagrams may be taken from either end of the cyl- inder without the necessity of two indicators ; that means are provided for adjusting the distance that the paper shall move towards the pencil, so that a hair-line can be drawn without fric- tion ; that the reduction in weight in the piston and hollow piston- rod and the refinement of workmanship in the levers and joints, render the reciprocating parts so extremely light that momentum and friction are reduced to a minimum ; that it is more easily ad- justed and operated than any other instrument of the kind ever heretofore invented, thus dispensing with the necessity of experts, and that diagrams may be taken from each end of a steam-cylin- der without the least diflSculty, even by engineers of ordinary in- telligence and limited experience, from engines running at the highest practicable piston speed. They ape manufactured by the Crosby Steam Gauge and Valve Co., Boston, Mass. The Thompson Improved Indicator. The Thompson Indicator, see page 251, improved and patented by J. W. Thompson, of Salem, O., is the only instrument now in THE ENGlNEEll\s fl A N D Y - H (> () K . 267 use that can be used on very high-speed engines with success ; and it works equally as well on slowly as quickly running engines. It will give correct results under any attainable speed of an engine or locomotive. The adoption of high-piston speed of stationary and locomotive engines has created a demand for an indicator that will take cards at a very high speed, say three hundred revolutions per minute, or even more. It will be observed that Mr. Thompson's improvement mainly consists in reducing the weight of the parallel motion, by lessening the number of vibrating pieces, thereby decreasing the tendency to make wavy lines in both steam and expansion. ^ By this arrange- ment, the instrument is lighter and more compact, — qualities which will be fully appreciated by all intelligent engineers. The Thompson Indicator has taken the first premium wherever exhibited in competition with other indicators. About two years since, the United States Government being desirous of ascertaining which of the various patterns of indicators in use was the most efficient, with a view to its adoption as the Standard for naval service, Engineer-in-Chief Wm. H. Shock, U. S. N., Chief of the Bureau of Steam Engineering of the Navy Department, issued an order directing the Commandant of the Boston Navy Yard to appoint a board for this purpose. The board consisted of three officers of the Engineer Corps, who reported unanimously in favor of the Thompson Indicator, and it was sub- sequently adopted by the United States Navy Department as the Standard Indicator. The Thompson Indicator is also in use by all the principal Institutes of Technology throughout the country. By an ingenious device, invented by Mr. Thompson, cards can be taken with this instrument at a pressure as high as five hundred pounds to the square inch. The Thompson Indicator is manufactured by the American Steam-Gauge Company, Boston, Mass., who have been eminently successful in the manufacturing of first-class instruments for nearly 22* R 258 THE engineer's HANDY-BOOK. thirty years, and who, seeing the superiority of the Thompson over any other make, negotiated with Mr. Thompson for the sole manu- facture and sale of same. The cut on page 251 shows the indi- cator as it was made when the manufacturers received it from Mr. Thompson. But knowing that the principle of the Thompson was far superior to any other indicator in the market, and being desir- ous of keeping far in adVance of all other manufacturers of indi- cators, the manufacturers have made some very important improve- ments in the indicator, so that it is now known as the Thompson Improved Indicator, as shown by the following cuts. The Thompson Improved Indicator. Section of the Thompson tm- The important improvements consist in lightening the moving parts, substituting steel screws in place of taper-pins, using a very light steel link instead of a large brass one, reducing the weight of the pencil-lever, also weight of square in trunk of piston and lock-nut on end of spindle, and increasing the bearing on connec- ulon of parallel m.oticn By shortening the length and reducjig proved Indicator. THE engineer's II ANDY- HOOK. 259 the actual weight of the paper cylinder just one-half, and hy short- ening the bearing on spindle so that it now carries the drum-spring nearer the base, they have reduced the momentum of the paper cylinder to a very small amount. All of these improvements have lessened the amount of friction, which was heretofore very small, but is now reduced to a minimum, and the Thompson Improved Indicator as it is now made is without a peer, and is the standard Indicator in Europe and this country, and has been adopted by the most eminent engineers in both countries. Some of the advantages of Thompson's Improved Indicator are : that it is handsome in design, and convenient and simple in ar- rangement ; that cards can be taken at a pressure as high as 500 lbs. to the square inch ; that they are easily adjusted and operated ; that all the moving parts have been lightened, which is a con- sideration of great importance, especially for engines travelling at a high rate of piston speed ; that it is made of materials carefiiUy selected and accurately fitted, thus insuring durability ; and that they are adapted to all purposes for which such instruments are employed. Every Indicator is tested at the works by being attached to an engine before being sent out, and tried under different pressures, which insures satisfaction in the working ; so that it is sure to meet all the requirements for which it is intended. Tabor's Indicator. The cuts on pages 260, 261, represent Tabor's Steam-Enginp Indicator. — As will be observed, its most striking features are its parallel motion and the plainness of its cylinder. The piston has a single capillary packing groove, and its whole action is remark- ably nice. The springs, both as to range and general structure, are similar to those in the Richards and Thompson Indicator. It will be noticed that the piston-rod, which is jointed to the piston and the pencil-lever, is slotted ; this slot is curved, and works over a guide-roller set iu the cylinder-cap. The rear end of the 260 THE engineer's HANDY-BOOK. pencil-lever is pivoted to the radius link. The slot-curve is that peculiar curve which would be described by ihe> guide-roller aS a scribing point while the pencil is being moved in a true line; this, it is claimed, insures a correct parallel motion to the pencil. The guide-roller is journalled in a free collar held in the cylinder- cap, which allows all the moving parts to revolve freely, as the pencil is brought in contact with the paper. The paper drum revolves on a steel spindle, upon which the bottom nut is screwed; the nut inside the drum is simply a milled head firmly screwed on the upper end of the spindle. The recoil- spring is seated in a cup on the bracket, the outer end being fixed to it, while the inner end is hooked Tabor's Indicator. by the hub on the drum-base. A stop- block on the cup, engaging with a lug in the drum-base, forms the stop for the recoil motion. If the spindle be slacked somewhat, the drum-base may be revolved over the stop-block, and more or less tension given to the recoil-spring. By simply unscrewing the cylinder-cap, the whole motion work may be removed in one piece. The pencil-lever, piston-rod, and radius-link, are all of steel, THE ENGINEER'S HANDY-BOOK. 261 spring tempered ; the small number of moving parts, and their lightness, re- duce the error of momentum that ex- ists in instruments of heavier parts, which is frequently a source of uncer- tainty. The whole instrument is very light, the design sim- ple, and the work- manship neatly done. It is claimed that the diagrams produced are very good. Section of Tabor's Indicator. Functions of the Indicator. The function of the indicator is to automatically trace out on paper a diagram that will graphically represent the pressure of the steam in the cylinder of the engine to which it is attached, with all its variations during both forward and return strokes of the piston. It enables those who use or have charge of steam-engines, to ascertain the condition of the parts of the engine subject to the direct action of the steam, and to what advantage the steam is applied; whether the valves are properly designed and ac- curately set, and if the steam-passages or ports are of the proper size to receive and discharge the steam in time to produce the best effect ; what pressure of steam there is upon the piston at every position in the cylinder, as w^ell as its average during the stroke; what is the value of the vacuum acting upon the piston of a con- densing engine in all its positions in the cylinder, and what is its 262 THE ENGINEER'S HANDY-BOOK. average ; whether the exhaust passages from the cylinder are sufficiently large to give free exit to the steani, and, if not, what percentage of power is lost in forcibly expelling it; the actual consumption of steam in giving motion to the engine, and also what additional steam is used in giving motion to the slrafting and millwark, the paddle-wheel or screw-propeller ; and also what power is required to move the machinery, or any part of it. In manufacturing establishments where power is let to tenants it will show how much is consumed by each, and it will also dem- onstrate the degree of economy in using steam at different press- ures, the benefits of expansion, and the relative efficiency of different kinds of expansion-gear. Indicator cards are of great value, as they demonstrate the initial, mean effective, and terminal pressures, the back pressure, the cushion, whether by compression or lead ; the point of cut-off, and the relative economy of different engines, aside from leakage and condensation. It may be applied not only to steam-engines, but to those driven by compressed air, or any vapor or fluid, as w^ell as to the cylinders of air-pumps, air-compressors, blast-engines, etc. The diagram produced is the joint production of two move- ments, viz., a vertical movement of the marking point due to the pressure of the steam acting on the piston of the instrument, in opposition to the force of a spring of known strength, and a hor- izontal movement of the paper, as the drum, on which it is placed, makes partial rotations to and fro coincident with the movement of the piston. Hence, when the pencil is held in contact with the paper during one revolution of the engine, both will arrive at the point from which they started at the same moment, and a closed figure will be the result, except when a great change in the load and pressure occurs during the stroke in which the diagram was taken. The value of indicator diagrams is that they show what propor- tion of the boiler pressure is contained in the cylinder ; how early in the stroke the highest pressure is reached ; how well it is main- tained ; at what point and at what pressure the steam is cut off; THE ENGINEER'S HANDY-BOOK. 263 whether it is cut off sharply, or in what degree it is wire-drawn; at what point, and at what pressure it is released; whether it is freely discharged, or what proportion of it (in excess of the atmos- phere or the vacuum in the condenser, according as the engine is condensing or non^condensing) remains to exert a counter or back pressure ; whether, before the commencement of the stroke, there is any compression of the vapor remaining in the cylinder, and if so, at what point in the stroke it commences, and to how high a pressure it rises. The foregoing particulars can only be learned by observation, though a scale, corresponding with the spring used, is needed to measure the pressures, and to locate the exact events in the stroke. The points to be observed in estimating diagrams are, the mean or average pressure ; the total mean, or the mean effective pressure ; the indicated horse-power, I. H. P., and the theoretical water consumption. The indicator shows the pressure at each and every point in the stroke; to represent this faithfully is its sole office. The causes which determine the form of the figure must be determined by the engineer. Technical Terms Used in Connection with the Employ- ment of the Indicator, The term Adiabatic literally means no transmission. As applied to an expansion curve, it means that it correctly represents at all points the pressure due both to the volume and the temperature, just as if no transmission of heat to or from it had taken place. Admission. — This term is applied to the induction of the steam into the cylinder when the valve opens at the commencement of the stroke. The term Asymptote means a line which approaches nearer and nearer to some curve, but which, though infinitely extended, would never meet it. The clearance and vacuum lines of a diagram are asymptotes of a true expansion curve. 264 THE engineer's HANDY-BOOK. The letter B at the end of a diagram means that that end was taken from the bottom end of the cylinder. A. B. OP Aba. is understood to stand for above atmosphere, and B. A. or Bla. below atmosphere. The term Compression is a term used to express the distance through which the piston moves in the cylinder after the exhaust has closed. Compression takes place between the piston and the cylinder-head at the end of each stroke; and the distance from the end of the cylinder at which it takes place depends on the amount of lap on the valve. The term Cushion means the resistance offered on the opposite side of the piston induced by the steam shut up in the cylinder. Cylinder efficiency. — This term is used to designate the amount of work performed in the cylinder of a steam-engine for a given pressure. The term Clearance is used to express the extent of the space which exists between the piston, the cylinder-head, and the valve- face at each end of the stroke. See page 122. Displacement. — This term is applied to the cubic contents, or the volume of water, steam, or air displaced by the piston during one stroke. It may be found by multiplying the area of the piston in inches by its stroke in inches. The product will be its displace- ment in cubic inches. Duty. — This term is understood by engineers to mean the effi- ciency of steam-engines, or the number of pounds that an engine is capable of raising one foot high per second with an expenditure or consumption of one hundred pounds of coal. The term Flexure means bending or curving. The point of flexure in a diagram is the point at which the cut-off closes anc) the expansion curve begins, as shown at C, explanatory diagram THE engineer's HANDY-BOOK. 265 No. 1, page 291. The point of contrary flexure is the point at which the line changes its direction by curving outwards and afterwards inwards, as shown at A, on diagram on page 291. H. P. cyl. stands for high-pressure cylinder. ♦ H. P. means horse-power, which, when applied to the steam- engine, means 33,000 lbs. raised one foot high ; or 150 lbs. raised 220 feet high ; or 550 lbs. raised one foot high in one second. The term Hyperbola means a plane figure which is formed by cutting a portion from a cone by a plane, parallel to its axis or to any plane within the cone, which passes through the cone's vertex. The curve of the hyperbola is such, that the difference between the distances of any point in it from two given points is always equal to a given right line. The term Isothermal means uniform or same temperature. As applied to an expansion curve, it means that such a curve repre- sents correctly the expansion or compression of the steam when the temperature is uniform. • L. P. cyl. means low-pressure cylinder. The term Ordinates means the vertical lines drawn across dia- grams to facilitate the calculation of their power. See diagram on page 291. The term Parallelism is generally employed, where two or more straight lines may be extended indefinitely, without any tendency to approach or diverge from one another. See atmospheric and vacuum lines on indicator diao^rams. Release. — This term is understood to mean exhaust. Besid- uary exhaust is that which follows the first release of the terminal pressure. The term negative exhaust is sometimes used, though not generally understood in its literal sense. It means compres- sion or cushion, and absolutely amounts to the same thing, as it Ls 23 266 THE ENGINEEP/S HANDY-BOOK. merely an early product of the exhaust, for the purpose of retain- ing a portion of steam in the cylinder as the crank approaches the centre of the stroke. Rev. or Rev's is understood to mean revolutions per minute, though rspm is sometimes used. I. H. P. means indicated horse-power. It means the number of H. P. of energy shown by the diagram of an engine, as found by multiplying together the area of the piston in square inches, its speed in feet per minute, and the mean effective pressure shown, and dividing the product by 33,000. N. H. P. means nett horse -power, which is the I. H. P. minus the friction of the engine. ^ The term Initial pressure is generally understood to mean the pressure represented in the cylinder between the opening of the steam-valve and the closing of the cut-off. More properly speak- ing, it is the pressure represented in the cylinder at the commence- ment of the stroke, as the pressure frequently falls considerably before the closing of the cut-off. M. E. P. means mean effective pressure. It is simply the amount by which the average impelling pressure exceeds the average resisting or counter-pressure. The M. E. P. on the piston of a steam-engine is the measure or exponent of the work per- formed. The term Terminal pressure means the pressure at which the steam is exhausted from the cylinder, and may be said to be the exponent of the consumption of water by the engine. The term Pipe diagram is applied to diagrams taken from the steam-pipe for the purpose of determining how much of the press- ure of the steam in the pipe is lost in passing through the steam- ports to the cylinder. THE ENGINEER'S HANI)Y-BOOK. 267 The term Scale means the number of pounds of steam per square inch (acting on the piston of a?i engine) represented by each inch of vertical height on the diagram. Thus a 40 lb. scale means that each inch on the diagram represents 40 lbs. of steam per square inch, and so on. The term Spring means the spring which is employed on the piston of the instrument, in order to resist the pressure of the steam and the vacuum. The following table will give the limit of presi5ine in the cylinder to which each spring may be subjected. The length of each spring given in the third column is such that each of them would be extended (when subjected to a perfect vacuum) to a length of inches, which is the approximate length which would cari-y the pencil to the lower limit of the range of movement above given. Scale of Spring. Limit of Cylinder- Pressure ABOVE At- mosphere. Length of Spring. — 15 lbs. per in. 25 lbs. 2-192 ins. — nearly 2\ ins. 20 " 38 " 2-255 " —a little above 2i 30 " 64 " 2-315 a << << O 3 — or nearer 2fQ u 40 " 90 " 2-345 " = nearly 2-/o (( 60 " 143 " 2-376 " = a little over 2| a "80 " 195 2-391 " = a little above 2| n To find the corresponding limit for grades not given, multiply the total range of movement, 2 625 inches, by the scale of the spring, and deduct the pressure of the atmosphere. Example. — Suppose it is desired to find the limit of pressure for a 50 lb. spring : 50 X 2-625 — 14-7 = 116-55. The term String, as used in these pages, means the aggregate length of the ordinates of an indicator diagram. 268 THE ENGINEER'S HANDY-BOOK. The letter T on a diagram denotes that that end was taken from the top end of a cylinder* The term Undulating means rising and falling, wavy. See dotted line on diagram No. 16, page 303. Wire-drawing, — This term is applied to the common method of regulating the flow of steam from the boiler to the cylinder, by throttling or forcing the steam to ooze through some small or intricate device, such as the governor-valve, thus tending to destroy its elastic force. The term Zero, when applied to indicator diagrams, means a vacuum. How to Attach the Indicator. Since it is of the first importance that the diagram should be correct, both as to its vertical and horizontal measurements, too much care cannot be taken in making the attachments. The best method of attaching the indicator to the engine is to drill and tap into the cylinder directly opposite the ports. When practi-* cable, the holes should be located exactly at the centre of the clearance, or the space between the piston and the cylinder, when the crank is at the dead-centre; since, if the holes are bored in any part of the cylinder which is travelled over by the piston, the communication with the indicator will be closed at that point in each stroke. Care must also be taken that they are not too close to the cylinder-heads, as the projecting parts of the latter may interfere with the free flow of the steam between the cylinder and the indicator. But if such a difficulty should arise, recesses must be cut in the cylinder-heads, in order to establish the communi- cation. If the heads can be removed for the purpose of locating the holes, it is always best to do so, as their exact location can be de- termined with perfect accuracy. If circumstances will not admit of the holes being drilled into the clearance, they may be put in the heads ; and, if it is not in- THE ENGINEER'S ITANDY-BOOK. 269 tended to place the instrument in connection with both ends of the cylinder at the same time, this location is preferable. It is claimed by many engineers that reliable diagrams cannot be ol)- tained, when the pressure has to be transmitted through a long pipe, as is the case when the instrument is connected to both ends of the cylinder. But it has been shown by experiment, that if the cylinder is tapped instead of the heads, thereby using the shortest pipe, and the stop-cocks are placed as near as possible to the instrument, the difference between diagrams so taken, and those taken from a direct attachment, is not always noticeable. If, instead of two stop-cocks, one on each side of the instrument, a three way cock be placed under it, which will allow steam to be admitted from either end through the same plug, the difference can hardly be detected. If no such cock can be had, straight way- cocks of ample aperture, placed as close to the L or T, to which the instrument is attached, as possible, will give sufficiently satis- factory results for all ordinary purposes. When, however, it is decided to take the diagrams separately, two cocks become neces- sary, and the card must also have tw^o loops or hooks, as far apart as the two positions which the instrument is to occupy. Then it may be quickly shifted from end to end as desired. If tw^o in- struments are attached to an engine, diagrams may be taken simultaneously from both ends ; but, while such an arrangement obviates the difficulty of equalizing the events of the two ends with one instrument, it is open to the objection that, if there is any difference in the action of the two instruments, or in the strength of their springs, this circumstance will interfere with the com- parison. Motion of the Paper Drum. Owing to the almost endless variety of engines, their peculi- arities of design, etc., it is impossible to give very definite instruc- tions which will be applicable to all cases. But it must be borne in mind, that the motion of the paper drum must be coincident with that of the piston in respect to its times of stopping and 23* 270 THE engine^:r's handy-book. starting, and be a miniature reproduction of it in all other re- spects ; or, in other words, equal piston movements must be rep- resented by equal movements of the paper throughout the whole stroke. To whatever the cord may be attached, whether to a tem- porary wooden pendulum fastened by a screw to a post, or to the beam of a beam-engine, it (the cord) must be at right angles to a line between its point of attachment and the pivot of the beam or pendulum to which it is attached, when the piston is in the middle of its stroke. For instance, suppose the engine to be horizontal, and that a wooden pendulum is attached to a light post set up by or on the engine, or some other convenient object, or is suspended from a joist, the lower end being connected to the cross-head, and that the point on the pendulum where the motion is sufficiently reduced for the paper drum is higher than the instrument, so that the cord must incline downward. In such a case, unless a carry- ing pulley is used to deflect it to a horizontal direction, or unless the point of attachment for the cord is moved as many degrees from the centre line of the pendulum as the cord inclines down- wards, the movement of the pendulum will be too fast at one end of its travel, and too slow at the other, and the diagram will be distorted. The effects of such distortion will be to cause the ends to appear unequal when they are not so, or else to conceal or ex- aggerate inequalities where they really exist. The length of the pendulum may be from one and a half times to twice the length of the stroke or more. If too short, the ends of the diagram will be distorted, unless the connection between it and the cross-head is sufficiently long. The pendulum may be attached to some object at the side of the engine, so that it may vibrate in a horizontal plane. A good substitute for a pendulum consists of a drum about six inches in diameter, more or less, on the axis of which is another drum, the diameter of which requires to be as much less than the other as the movement of the paper is less than the travel of the piston. If the drum is mounted in a convenient position, and a cord from the large part is attached to the cross-head, and another THE engineer's HANDY-ROOK. 271 from the small part to the indicator, a spring in the large drum keeps its cord taut, just as the spring in the drum of the in- dicator keeps its cord taut. When two instruments (right and left), are used, it is best to fix a sliding-bar alongside of them having the proper motion, carrying pins to which the cords are attached, these pins being placed between the two instruments so that the cord of each may pull towards the other, and the movement of the piston from either end of the cylinder may pull the cord of the instrument attached to that end, in which case the upper line of each dia- gram will be drawn while the cord is being pulled. But no per- ceptible advantage in the way of accuracy need be expected from this arrangement, though it is a very convenient one where a large number of diagrams are to be taken. Analysis of diagrams. — All the various particulars which may be learned from the indicator diagram may be classed under three heads. 1. Those relating to the condition of the engine, such as its construction, adjustment, etc. 2. The mean or average pressure exerted on the piston as an element in calculating the indicated horse-power, I. H. P. 3. The theoretical rate of water consumption. Here it is necessary to explain the terms used hereafter to des- ignate the various parts of the diagram. In diagram No. 1, A A shows the atmospheric line which is drawn when both sides of the piston of the indicator are exposed to the atmosphere. When tracing such a diagram it is preferable to pull the cord by hand, in order to make the atmospheric line longer than the diagram ; J5 C is called the steam line. It is formed while steam is entering the cylinder. C is the point of cut-off. It cannot always be located exactly by inspection, as the closure of the part is generally sufficiently gradual to cause con- siderable fall of pressure before the port is entirely closed. In general, it may be located at the point where tlie outline of the figure ceases to be convex and commences to be concave. C 1) 272 THE engineer's handy-book. is the expansion line or curve. D is the point of exhaust, which, like that of the cut-off, may be located at the point of contrary flexure, or that point where the expansion line begins to change the direction of its curvature. D E is the exhaust line. It com- mences at the point of exhaust, and may be considered as ter- minating at the end of the stroke, (though, strictly speaking, it does not terminate till the exhaust port closes at F.) E F is termed the counter- or back-pressure line, and by some the vac- uum or exhaust line ; but the former terms are more appropri- ate, as they are applicable to all diagrams, whether from condens- ing or non-condensing engines. In the diagrams of non-con- densing engines it is above the atmospheric line, A A ; while in condensing engines it is below ; but in both cases it rep- resents some counter-pressure, since a perfect vacuum is unat- tainable. F is the point of exhaust-closure. Its exact loca- tion cannot be so readily determined as the points C and D, as, although like the former, it is anticipated somewhat by a change of pressure, it is not marked by any change in the direc- tion of the curvature of the line. In perfectly working engines it may be located geometrically, but it is seldom necessary to do so, since for all practical purposes it is sufficient to know w^here the change of pressure due to the closing of the exhaust begins, and its final result. F G is the compression curve, and G £ is the admission line. These constitute all the lines which belong to the diagram proper, and all that are produced by the instru- ment. For certain purposes the vacuum line V F, and the clearance Vine H diagram No. 1, are drawn, the former parallel to the atmospheric line, and at such a distance below it as will repre- sent, according to the scale used, the pressure of the atmosphere as it was, or was supposed to be, at the time and place at which the diagram was taken. For this purpose it is usual, when great accuracy is desired, to consult a barometer at the time, and record its reading on the card; but, in the absence of a barom- eter, it is usual to assume the pressure at 14*7 lbs. per square THE pjnginej:k^s handy-hook. 273 inch, which is the average at sea level ; but, since the pressure diminishes at the rate of j\ lb. for each 189 feet of elevation, allowance should be made for the known or estimated eleva- tion of the locality. It should also be remembered that the pressure will vary nearly ^ lb., and sometimes more, from changes in the weather. The clearance line HHj diagram No. I, is drawn perpendicular to the atmospheric and vacuum lines, and at such a distance from the induction end of the diagram, that the space between them will bear the same proportion to the whole length of the latter as the whole volume of clearance bears to the piston displace- ment. When the amount of clearance is unknown, and it is not practicable either to calculate it or measure it by filling the space with water, it must be approximated as near as possible from the known clearance of engines of similar construction. The largest clearance will be generally found in the smaller sized engines of the ordinary single slide-valve type. Five such engines tested at the Cincinnati Industrial Exposition of 1875, had the following amounts 9, 9^, 10, 11^, and 12 per cent, of the cubic contents of the cylinder. Next to these will be the larger sizes of the same type, in which the clearance will range from 6 to 10 per cent. When two slide-valves are used with short, direct ports, but ex- hausting under the valves, the clearance will average from 3 to 6 per cent., according to the proportionate length of the stroke, the longest strokes having the smallest per cent. Corliss engines, in which the stroke is about three times the bore, have about 3 per cent. The least amount of clearance is obtained from valves de- signed to exhaust at both ends of the cylinder, instead of in the centre, as in the case of the ordinary single slide-valve. By such an arrangement of the steam- and exhaust-valves, the clearance has in many instances been reduced to 1| per cent. The clearance in poppet-valve engines is more difficult to calculate than in slide- valve engines; but, as a general thing, it does not exceed 5 per cent. It should be measured with water, when it is desirable to ascertain accurately the cubic contents of the clearance. In poppet-valve S 274 THE engineer's handy-book. engines the cut-off and other events are independent and adjust- able; consequently, diagrams taken from this class of engines are free from the limitations attending those taken from slide-valve, because advantage is frequently taken of their freedom of adjust- ment to give an earlier cut-off, or a later depression than is usually adopted with slide-valve engines. In all such cases the diagram will faithfully state the fact. The Most Accurate Methods of Testing the Adjustments. The conditions which are mainly instrumental in determining the conformation of the diagram are the valves and valve-gear, the length and capacity of the steam- and exhaust-pipes and ports, the design of the governor-valve, the condition of the valves and piston as to leakage, the amount of clearance, the speed of the piston, etc. The engineer may be called upon to analyze a diagram with reference to all the above conditions, or only to accidental derangements. In the first place, he must com- pare the diagram with one of the best form which can be pro- duced in practice from the class of engines to which the one in question belongs ; in the second case, he must discriminate between such defects as are due to accidental derangements and those that are due to design and construction, which cannot be remedied without the substitution of new parts. Suppose the engine to be of the throttling kind, of the best attainable construction and adjustment, its diagram should possess the following general features : 1. The initial pressure at jB, diagram No. 1, should be as high at least as any subsequent pressure; and if the engine is not driving its maximum load, and the steam is in consequence more or less throttled, the pressure should begin to fall at and con- tinue to do so at a tolerably uniform rate, until the point of cut- off, C, is reached. 2. The cut-off, when obtained by means of lap in the slide- valve, cannot, as a general rule, take place with advantage earlier THE engineer's HANDY-BOOK. 275 Richards* Parallel Motion Indicator. 276 THE engineer's handy-book. in the stroke than about f , as the angular advance necessary to give any earlier cut-off would involve a too early exhaust and com- pression. 3. From the cut-off, C, to the release, Z>, is the expansion curve. Assuming the applicability of the Mariotte law to expand- ing steam, the shape of the expansion curve, C E, should be such that, if the distance from any point in it to the clearance line, H H, taken on a line parallel with the atmospheric line, be multiplied by the distance from the same point to the vacuum line measured vertically, the product will be the same for all points in the curve. Hence, if at the commencement of the curve, the two measure- ments are multiplied together, and the product divided by the distance from the clearance line to any other point, the quotient' will be the distance of that point from the vacuum line, or the pressure at that point, if the pressure scale is used for the measure- ments. 4. The release at Z> will take place earlier or later, according to the amount of lap, both steam and exhaust, that is introduced. The steam-lap affects it indirectly, as, the greater it is, the greater the angular advance necessary to maintain the proper lead. Lap on the exhaust side affects it directly without change in the angu- lar advance, by opening the port so much later, and consequently closing it so much earlier. The requirements of perfect working are, that it shall be early enough to release the piston of all undue back pressure before much of the return stroke is made, and late enough not to materially diminish the power of the engine. The conformation of diagram No. 1, page 291, shows about as early an exhaust as is admissible, because little or nothing would be gained by a later one, as the steam is not thoroughly exhausted until the piston has moved a short distance on its return stroke ; and, while a later release would add a little to the average forward pressure, it would also increase the back pressure. Besides, a later release would involve either a later cut-off or an earlier compres- sion ; and, although the general practice is to place all these events later than is shown on the diagram, such practice is not calculated THE engineer's HANDY- BO OK. 277 to realize the best possible steam economy with that class of en- gines. 5. The back-pressure line, EF, should coincide with the atmos- phere, or nearly so, in non-condensing engines and with the pressure shown by the vacuum-gauge in condensing engines. When it is in excess in either case, it indicates insufficient capac- ity in the exhaust-ports or pipes, or both. 6. The compression curve, F G, owes its form to the same laws that govern the expansion curve, and its degree of conformity to theory may be tested by the same methods. The only differences between the two are in the quantities of steam evolved in their production, and the order of their formation ; the ending of one corresponding to the beginning of the other. As to the amount required to satisfy the best conditions, some difference of opinion exists. It is ascertained that a certain amount is advantageous, as a means of arresting the momentum of the reciprocating parts, while changing the direction of the force on the crank-pin in a more gentle and quiet manner, than would be done by the admis- sion of steam as an opposing force. If the compression, or, more properly speaking, the cushion has fulfilled its functions, the in- duction will find the parts already prepared for the shock, and prevent a jar or thump. The maximum pressure reached by the cushion should never be greater than the average initial pressure; but within this limit considerable latitude exists, as, while it dimin- ishes the power of the engine, it lessens the consumption of steam. The less the exhaust-lap, the earlier the exhaust will take place, and the later the compression, and vice versa. 7. The lead line, G B, need not conform to any arbitrary standard. It satisfies the eye of the engineer best when it is ver- tical, or nearly so ; but it may lean slightly inwards, indicating deficiency of lead, or outwards, indicating excess, without affecting the economy of the engine, and in most cases without sensibly affecting the smoothness of its running. In many cases the com- mencement of the lead line proper cannot be exactly located ; but engines always run best when the compression and lead lines join 24 278 THE engineer's HANDY-BOOK. each other with an easy curve. When a single slide-valve is used, both the steam- and exhaust-lap must be provided for in its con- struction, and cannot be subsequently changed without a change of proportion. But since it is not the absolute amount of lap, but its amount relatively to the travel of the valve, which determines its influence, it follows that, by reducing the travel, the lap both steam and exhaust will be virtually increased, and vice versd. Any change of travel must be accompanied by such change of angular advance as will maintain the proper lead. The adjust- ment of the cut-off* by the link-motion of the locomotive is an instance of such change of travel and angular advance. In the foregoing description all the capital letters refer to dia- gram No. 1, on page 291. When two slide-valves are used, each performing the functions of induction and exhaust at its own end of the cylinder, the steam- lap may be increased by setting them farther apart, and dimin- ished by contracting their connection ; but in such cases steam-lap is obtained at the expense of the exhaust-lap, and vice versd. Having learned from an engine embodying correct construction and performance the general features which should characterize a diagram, the engineer will have no difficulty in recognizing defects as well as deviations from diagram No. 1, on page 291. These conditions should be understood before the slide-valve, throttling engine diagram can be intelligently criticised. Diagrams taken from Automatic Cut-Off Engines. The points of difference between diagrams from automatic eut-off* engines and those from slide-valve engines will be mainly found in the steam lines, the points of cut-off", and the expansion ^jurve. When the automatic cut-off* engine is worked in accord- ance with the theory of its operation, the steam is never throttled for the purpose of regulating the speed, but is admitted freely to the valves, the speed being regulated solely by means of variations in the point of cut-off*. Hence, the steam line should indicate a THE engineer's HANDY-BOOK. 279 pressure equal to that in the boiler, whatever the load may be, and would undoubtedly do so, if the proportions were good and the valve-gear in perfect order. The necessary difference, then, between the throttling and automatic cut-off engine diagrams, may be thus stated. In the former, the height of the steam line varies with the load, the length remaining the same ; in the latter, the length of the steam line varies with the load and pressure, the height remaining always approximately that of the boiler pressure. The theoretical diagram. — From what has been said in the foregoing paragraphs, it is clear that a theoretical diagram may be constructed, representing perfect performance on the automatic cut-off principle, which cannot be done in the other case, as the height and conformation of the steam line depends on conditions too numerous and complex for analysis. Thus, with a given boiler-pressure for a steam line, a straight horizontal line may be drawn, corresponding with that pressure, and, from a given point of cut-off, an expansion curve may be drawn having the properties already described, and reaching to the end of the stroke. If the remaining terminal pressure is greater or less than the counter- pressure, a vertical line extending upwards or downwards to the height required by the counter-pressure will represent a perfect exhaust line. Then, for the return stroke, a line coincident with the atmosphere or a perfect vacuum, according as the engine is non-condensing or condensing, will represent the counter-pressure, and a vertical line up to the beginning of the steam line will represent the admission line and complete the figure. If a compression curve is desired, it may be drawn through the assumed or actual point of exhaust-closure on the counter-pressure line, but such a curve cannot originate from a perfect vacuum. Hence, when the diagram is from a condensing engine, and the actual compression curve is to be tested by a theoretical one, the latter must be based on the actual counter-pressure present at the closure of the port. This theoretical diagram being for the present assumed to be 280 THE engineer's pi ANDY-BOOK. perfect, not in the sense of representing the best conditions in an economical point of view, but only the most perfect performance possible under given conditions, is nevertheless the standard with which the actual one is to be compared, and by which it is to be judged. For this purpose it is customary to draw it around the actual, so that the imperfections of the latter may be readily seen and their magnitude estimated. Application of the Theoretic Curve. On tracing the theoretic curve on diagrams from different engines, a great difference in the degree of theoretical correctness shown in their expansion curves is revealed. The deviation from the theoretical is always in the direction of a higher terminal pressure, unless it is caused by excessive piston leakage. This may be explained on two suppositions, viz., leakage of the cut- off valves, and evaporation of the spray or water of supersat- uration in the steam during expansion as the pressure decreases. Till recently the former was the only explanation offered, but, in more modern times, the latter has almost entirely displaced it. There is no doubt that both causes are in some degree responsible for the phenomenon, but the diagram itself seldom furnishes any reliable indications pointing to either cause to the exclusion of the other ; nor does a study of the conditions under which the greatest incorrectness shows itself throw much light on the subject. As a general rule, large engines give more correct expansion curves than small ones, though numerous exceptions are met with in both cases. Incorrectness is generally less with heavy loads than with light ones. But both the foregoing facts can be explained on either theory, since, with equal care in the fitting of the valves, a large engine will leak less in proportion to the amount of steam used than a small one. But the evaporation of the spray will be less perfect in the former than in the latter, owing to the longer time occupied in effecting a given degree of expansion, during which THE ENGINEER'S HANDY-BOOK. 281 the heat of the water, instead of being effective for evaporation, will be dissipated. In small, fast-running engines the steam under- goes a more rapid expansion, and the heat, rendered sensible hy the removal of the pressure, has less time to be taken up by the cylinder walls, and is consequently more effective in vaporizing the moisture. Another fault in small engines is imperfection in the cut-off valves. Both causey afford better facilities to operate with an early than with a late cut-off, the longer time afforded by the*former, and the less pressure under the valve, being favorable to the greatest leakage ; and the greater the change of pressure is, the more favorable it will be to the evaporation of the moisture. If, however, the deviation should (other things being equal) be found to be greatest when the water is high in the boilers, or when the steam is being rapidly generated, that fact would point to the spray theory as the undoubted cause of part of it. Such appears to be the case to some extent, though the observations taken on that point have not been numerous and careful enough to be of much value. But, whatever may be the cause of the phenom- enon, it is so general that, whenever a very correct curve is met with, the suspicion of piston or other leakage, the tendency of which is to lower the pressure during expansion is always justly raised, and should be disposed of by test or otherwise, before such a curve can be confidently accepted as evidence of correct per- formance. Nevertheless, very correct curves are sometimes met with when piston leakage does not exist. The most obvious lesson to be deduced from the facts at present in our possession, seems to be that, when any considerable in- correctness is met with in the curves of the diagrams taken from large engines, a considerable amount of leakage may be confi- dently inferred. But, in the case of small engines, particularly fast-running ones, the amount of incorrectness which may be caused by re-evaporation is undoubtedly greater than in large ones ; but even in them the cut-off valves should not be too read- ily excused without examination. 24 * 282 THE ENGINEEH^S HANDY-BOOK. The Initial Pressure, or Steam-Line. A close approximation of the steam-line of an automatic cut- off diagram to the boiler pressure is rightly regarded as an indi- cation of good construction and performance. Other things being equal, that engine which most nearly obtains the highest boiler pressure on its piston at the commencement of the stroke, may cut off the earliest — attain the highest ratio of expansion — and exhaust the steam at the lowest pressure. The last condition is the test of all improvements designed to promote steam economy, as, if they do not produce a lower terminal pressure for the same work, they do not fulfil the conditions for which they were intended. It is not sufficient to rely on the steam-gauge as a test of the steam- line, unless it has been recently tested and found correct. Most steam-gauges deteriorate by use, especially if exposed to undue heat or cold. When practicable, the engine should be stopped and blocked, or placed on the centre, steam admitted to the indi- cator at full pressure, and a line traced by hand. If this has been done, and a difference of four or five pounds between boiler and initial pressure be detected, how is the difference to be accounted for? The pipe may be too small, long, or crooked, or the ports be inadequate ; or both these defects may exist. To test this matter, a connection should be made between the indicator and the steam-pipe above or below the throttle, as may be thought preferable. By means of this connection, a diagram representing the fluctuations of pressure in the pipe is produced over the engine diagram. A diagram produced in this way will show whether the loss of pressure is due to the ports or the pipe. In such a case, the pressure falls, when it is admitted to the cylinder, until it exceeds the initial pressure but little more than one pound. Then, as soon after the steam is cut off, as the space immediately above the cut-off valve can fill, the pressure rises, and the momentum of the steam in the pipe evidently carries it above that of the boiler, and about the middle of the stroke it falls again, evidently going below the boiler pressure. At about three-fourths of the THE engineer's HANDY-BOOK. 288 stroke it rises again, but this time not so high as it did at its first rise, probably not above boiler pressure. These secondary fluctu- ations possess no special significance, except as showing that the boiler pressure is to be determined by finding the mean of their extremes. Their frequency during the stroke will depend on the length of the pipe as determining their frequency in time, and on the speed of the engine as determining their relative frequency. The pressure of the steam also aflfects them, as high-pressure steam is denser than low. The trouble involved in making the necessary connection for such a diagram will of course exclude them in most cases, but their value to the engineer, as a means of arriving at ?j ^^'iH divide the distance between the points where the rule crosses the lines, the desired number of two or three times the number of times. Thus the line H C I, in diagram No. 1, is 3| inches long, and contains the j'g division 60 times ; consequently, ^% pointed off at each end, and for the other spaces, will correctly divide the diagram for 20 ordinates. With a little greater obliquity the dis- tance would be 4 inches, when ^ inches would be right for the end spaces, and -f^ for the rest. To Calculate the Indicated Horse-Power (I. H. P.). Multiply the speed of the piston in feet per minute by the area of the piston in square inches, and divide the product by 33,000. The result will be the H. P. for each pound of M. E. P., or the 286 THE engineer's handy-book. H. p. value of each pound. See table on page 290, Then multiply the M. E. P. by this value. This method is preferable to multi- plying by the M. E. P. before dividing, as, when several diagrams from the same engine representing varying loads are to be calcu- lated, the value when once obtained will answer for all, the speed being practically the same in each case. The area of the piston- rod is generally ignored in such calculations, though it will dimin- ish the area of one side of the piston about ^^q. Theoretical Economy. If the steam used by an engine was known to be saturated, and at the same time free from any excess of water, and if it both entered and left the engine in that condition, it would be easy to calculate from the diagram the amount of water which the engine would use in a given time, supposing it to be practically free from leakage. Under such conditions the expansion and compression curves would conform rigidly to exact theory, and the total piston displacement for one stroke, divided by the volume of terminal pressure, and the displacement up to any point in the curve di- vided by the volume of the pressure at that point, would give the same result wherever the point was taken, which result would be the number of cubic inches of water used during that stroke. Unfortunately, the nature of steam is such that no exact calcula- tions of water consumption can be made. Even if its exact con- dition as it enters the engine is known, as it may be by the calor- imeter test, its capacity for receiving and parting with heat is so great that its condition changes immediately upon entering the cylinder, so that, after deducting the water of supersatu ration, known to be present before it enters the cylinder, the diagram will still fail to account for all of the remainder. Nevertheless such calculations are frequently made, and as a means of ascer- taining the relative economy of different engines, and of different loads, pressures, and adjustments in the same engine, they possess great value, since, whatever uncertainty may exist as to the unin* THE ENGINEER'S HANDY-BOOK. 287 dicated consumption, it may, so far as the engine is concerned, be assumed to be the same in each of the cases under compar- ison. When it is desired to approximate as nearly as possible to the actual consumption by calculation, a certain amount must be added to the theoretical result. This amount varies from 10 to 50 per cent., according as the conditions are more or less favorable ; but when they are so unfavorable as to require an addition of 50 per cent., they are obviously so bad as to call for repairs and changes, rather than elaborate calculations. When the conditions are generally good, a careful examination of them will make it possible to fix the margin of uncertainty within tolerably narrow limits. A large engine, with well-jacketed cylinder and tight-fitting valves and piston, will generally require at least 10 per cent, ad- dition, independent of the percentage of unevaporated spray, which may exist in the steam with which it is supplied, and this, unless the boiler is so set as to superheat the steam, will require from 10 to 25 per cent. more. In fact, the margin of uncertainty due to the boiler is much greater than that due to the engine, as not only will differently constructed boilers vary greatly in the amount of unevaporated water given off*, but great difference will be found to exist with the same boiler, according to the height the water is carried, the rapidity with which it is evaporated, the amount of impurities present in the feed-water, or which have accumulated in the boiler, and many other conditions. Thus a rapidly fired generator, containing a large area of heating surface in proportion to the amount of water and little steam room and superheating surface, may, and often will, give off* nearly or quite as much unevaporated water as is contained in the steam. The only fair way to test the performance of an engine is to test the steam as it enters it, both as to moisture and heat. It should also be borne in mind that, according to Trowbridge's tables, the difference between the economy of engines of over ten cubic feet capacity of, cylinder and those under one cubic foot, is about 12 j-er cent, in favor of the larger size. 288 ► THE engineer's HANDY-BOOK. How to Calculate Theoretical Rate of Water Consump- tion. The total displacement per stroke in cubic inches divided by the volume of the steam at release pressure, and the quotient multiplied by the number of strokes per hour, will give the total cubic inches used per hour. This, divided by 27*648, the number of cubic inches of water per pound, will give the total number of pounds used per hour, which, if divided by the I. H. P., will give the result in pounds per I. H. P. per hour. This is the usual method ; but, when the rate only is desired, a shorter process may be adopted, based on the fact that, from a given diagram, the re- sult would be the same, whether the calculations are based on the actual size of the engine, or some other size is assumed, say a smaller size; as, although the total consumption would be changed, the divisor would also be proportionately changed. Suppose the engine to be of such displacement as to develop one horse-power with one pound pressure, and that it is driven by that pressure of water instead of steam. It being but one horse- power, its total consumption per hour and per horse-power per hour will be the same. Being driven by water, its displacement will be its water consumption, which will be obtained as follows: A horse-power is 33,000 lbs. lifted one foot high per minute, or 33,000 X 60=--4 ,980,000 lbs. per hour, or 1,980,000 x 12=22,760,000 lbs. lifted one inch per hour, which would be the displacement of such an engine in cubic inches, and consequently its consumption in cubic inches of water when driven by water. Then, taking 27*648 cubic inches of water per lb., we have 22,760,000 27*648 = 859,375 as its rate of consumption in lbs. of water per H. P. per hour. Then, if the pressure were greater than one lb., the amount used would be as many times less than the above, as the pressure was greater than one lb. ; and also, if it were driven by steam instead of by water, the amount used would be as much less, as the volume of steam at the terminal pressure was greater than an equal weight of water. It follows that if we divide THE engineer's HANDY-BOOK, 289 859,375 by the product of the mean effective pressure, and the volume of the total terminal pressure of the diagram under analy- sis, the quotient will be the desired rate, whatever the size and speed of the engine. The use of this constant number renders the operation more easy and short, and, except in the case of the compound engine, entirely independent of all data except those fur- nished by the diagram itself, the scale of indicator being known. The terminal pressure for this and subsequent rules is found, when the exhaust takes place before the end of the stroke is reached, by continuing the expansion curve to the end of the stroke. In other words, it is not what the pressure may be at the moment of release, but what it would have been if it had not been released until the end of the stroke. How to apply the rule to diagrams taken from compound en- gines when the strokes of the two cylinders are equal. Multiply the M. E. P. of the low-pressure cylinder diagram by the area of its piston, and divide the product by the area of the piston of the high-pressure cylinder. The quotient will be the pressure, which, acting on the low-pressure piston, will be equivalent in energy to that acting on the high-pressure piston. Then add this quotient to the M. E. P. of the high-pressure cylinder, and with its mean pressure so augmented treat it in all respects as an ordinary dia- gram. Or the process may be reversed, i. e., the diagram from the low-pressure cylinder, with its M. E. P. augmented by the quotient of the product of the area and M. E. P. of the horse- power cylinder divided by the area of the low-pressure cylinder, may be treated as an ordinary diagram ; but the result by this method will be less than by the first. When the two cylinders have different strokes as well as dif- ferent piston areas, multiply together the M. E. P. piston area, and stroke of the high-pressure cylinder, and divide the product by the product of the piston area of the low-pressure cylinder multiplied by its stroke. The quotient will be the amount to aug- ment the M. E. P. of the horse-power cylinder before treating it as a simple diagram. 25 T 290 THE engineer's HANDY-BOOK. The same calculations may be more conveniently made by means of the following table ; to use it, proceed according to the following rule : Find under P the number which corresponds nearest to the terminal pressure of the diagram, and multiply the terminal pressure by the number opposite it to the right under W, and di- vide the product by the M. E. P. ; the quotient will be the rate of water consumption in lbs. per 1 horse-power per hour. p. w. P. w. P. w. P. w. P. w. 5 37-95 27 34-37 49 33-18 71 32-46 93 31-96 6 37-54 28 34-29 . 50 33-14 72 32-43 94 31-94 .7 37-22 29 34-22 51 33-10 73 32-40 95 31-92 8 36-93 30 34-15 52 33-06 74 32-38 96 31-90 9 36-67 31 34-08 53 33-02 75 32-36 97 31-88 10 36-44 32 34-01 54 32-98 76 32-34 98 31-86 36-24 33 33*95 55 32-94 77 32-32 99 31-84 12 36-06 34 33-89 56 32-91 78 32-30 100 31-82 13 35-89 35 33-83 57 32-88 79 32-28 101 31-80 14 35-73 36 33-77 58 32-85 80 32-26 102 31-78 15 35-59 37 33-72 59 32-82 81 32-23 103 31-77 16 35-46 38 33-67 60 32-79 82 32-20 104 31-75 17 35-34 39 33-62 61 32-76 83 32-18 105 31-73 18 35-22 40 33-57 62 32-73 84 32-16 106 31-71 19 35-10 41 33-52 63 32-70 85 32-14 107 31-69 20 34-99 42 33-47 64 32-67 86 32-12 108 31-67 21 34-89 43 33-42 65 32-64 87 32-09 109 31-65 22 34-79 44 33-38 66 32-61 88 32-07 110 31-63 23 34-70 45 33-34 67 32-58 89 32-05 111 31-61 24 34-61 46 33-30 68 32-55 90 32-03 112 31-59 25 34-53 47 33-26 69 32-52 91 32-00 113 31-57 26 34-45 48 33-22 70 32-49 92 31-98 114 31-55 Example from same diagram. The terminal pressure is 25-5 lbs., and the mean of the numbers under W, opposite to 25 and 26 (34-50 and 34-41), is 34-45. The mean effective pressure being 30-5, the operation is as follows : 25-5 X 34-45 30*5 = 28-8 lbs. per horse-power per hour. As a matter of course, the theoretical rule of water consump- tion, as deduced from indicator diagrams, can never be fully realized in practice. It can only be approximated. THE engineer's HANDY-BOOK. 291 Indicator Dia^ams. All indicator diagrams are the perfect pictures of the perform- ances of the engines from which they are taken, provided the in- dicator is in good order. There are two senses in which a diagram is said to be perfect or imperfect. First, it may be in perfect con- formity to existing conditions, as clearance, load, steam-pressure, etc., though all of these conditions may be far from the best ; or, second, it may not only conform to the above conditions, but it may represent the best attainable conditions, which would include no clearance at all, which is unattainable. Explanatory Diagram No. 1. In diagram No. I, B C shows the steam line; C, point of cut-off; CD, expansion curve ; D, exhaust ; D E, exhaust line ; EF, counter- pressure line ; jP, point of exhaust-closure ; F G, compression curve ; G By admission line ; A A, atmospheric line ; V V, vacuum line ; HHy line representing the clearance ; 0 0 0, ordinates for ascertain- ing the average pressure ; /, continuation of the expansion curve to end of stroke, to give the terminal-pressure for the purpose of calcu- lating theoretical consumption ; J, the point in the compression curve where the pressure equals the terminal ; consequently, IJ is the pro- portion of the whole stroke taken as the measure of the consumption. 292 THE ENGINEER'S HANDY-BOOK. Diagram No. 2 was taken from a Buckeye automatic cut-ofF engine 22 x 44; piston speed, 520 feet per minute; scale, 40; Diagram No. 2. clearance, 1*75 per cent.; mean effective pressure, 36 lbs. It shows very perfect performance both of the engine and indicator. Diagram No. 3 was taken from a locomotive built at the Baldwin Diagram No. 3. Locomotive Works, for the Pennsylvania Railroad Company, to run on the Philadelphia and Erie Railroad. Diameter of cylinder, THE engineer's HANDY-BOOK. 293 18 inches; stroke, 22 inches; speed, 93 revolutions per minute; boiler-pressure, 115 lbs. per square inch; initial-pressure, 100 lbs.; mean effective pressure, 86*60 lbs.; clearance, 4 per cent. At the time the diagram was taken, the engine was pushing a train of 15 loaded cars, whose gross weight was 302 tons, throttle-valve wide open, against a grade of 74 feet rise per mile. Adhesion per ton of load 600, resistance per ton due to grade 35*7 lbs. The slight rounding of the induction corner was probably caused by too much pressure on the pencil, which prevented it from rising till after the paper started to move. The diagram is very good. The expansion curve, as far as can be observed from its limited extent, is correct, and its compression curve very nearly so. Diagram No. 4 was taken from a Wardwell valveless engine on exhibition at the Centennial Exposition held at Philadel- Diagram No. 4. phia. The conditions under which the diagram was taken are not specified, but it will be observed that the exhaust-port opens quite late and quick, which explains the fact that the curve is all on the lowev corner. The cut-off is quick and sharp. The induc- tion and compression lines are also good. The lateness of the ex- haust is a necessary result of the movement which produces it, as it is effected by a partial rotation of the piston-head, derived from 25^ 294 THE ENGINEER'S HANDY-BOOK. the lateral vibration of the connecting-rod, which gives a movement exactly equivalent to that of an eccentric without angular advance. Diagrams No. 5 were taken from an old Corliss engine that had been running in the penitentiary at Jackson, Michigan, for about 25 years. Scale, 40; clearance about 3 per cent.; mean effective press- ure, 47*5 lbs. ; mean of the two ends, 47| lbs. It possesses no special interest, save to show the effects of adjustment due to long wear and use, without the applica- tion of an indicator or any other test. The excessively late in- duction would cause a perceptible loss of useful effect in the steam. The exhaust is much less perfect from one end than from the other, and much of the benefit of the vacuum is thereby lost. The pencil was held on Diagrrams No. 5. during several revo- lutions, and, the governor being over-sensitive and fluctuating, different lines were drawn at each revolution. THE engineer's HANDY-BOOK. 295 Diagram No. 6 was taken from a Harris Corliss engine oper- ating at the Cincinnati Industrial Exposition of 1875. Size, 16 X 48; speed, 60 revolu- tions, or 480 feet of piston speed per minute. Both the isothermal, J, and the adiabetic curves are drawn. In tracing the latter, the following process was used. The horizontal lines, A, B, C, D, E, F, G, represent to- tal pressures (above vacu- um) of, respectively, 90, 80, 70, 60, 50, 40, and 30 lbs., the volumes of which are 298, 333, 378, 437, 518, 640, and 838. At the point, H, where the curve termi- nates, the total pressure is 19 lbs., the volume of which is 1290. Now, it is evident that if the distance, H «/, which is 4*7 inches, repre- sents 1290, the distance, G Jy representing 838, (the volume of 30 lbs.,) will be proportionately as much shorter than H J as 838 is less than 1290. Hence, the formula, 1290 : 4-7 : : 838 : 3 05, or 4-7 X 838 . ~ 2290 ' ^^^^ this distance (3*05) from the clearance line, J, to Diagram No. 6, 296 THE ENGINEER'S HANDY-BOOK. that point in the curve which shows a pressure of 30 lbs. In like manner the formula for the point, F, will be 4-7 X 518 4-7 X 640 1290 for E, 1290 -, and*so on for the other lines, 2>, C,B,A. The fore- going process may, however, be shortened. Diagram No. 7. Diagram No. 7 was taken from a Holly engine lo- cated at the water- works of Rochester, N. Y. Size, 16 X 26*9 inches ; speed not given, but it va- ries greatly, as it is regulated by the wa- ter-pressure ; mean effective pressure, 30 lbs.; scale, 32 lbs. The cut-off valves of these engines con- sist of a single-pop- pet valve placed on the cover of the steam -chest, which cuts off the steam for both strokes ; hence, all the steam in the chest is sub- ject to expansion along with that in the cylinder, which has the effect of enor- mous clearance on the diagram. The theoretical curve THE engineer's HANDY-BOOK. 297 shown is not based on the actual clearance subject to expansion, but on a reasonably small amount, not greater than the average of true automatics of good construction ; consequently, it is not a test of the conform- ity of the curve to the actual conditions, but rather a means of comparing the eco- nomical results of such an arrangement with engines of the best automatic type. Diagram No. 8 was taken from a Wheel- ock automatic cut-off engine on exhibition at the Centennial Ex- position. Size, 18 X 48 ; clearance, 4J per cent. ; scale, 30 ; mean effective pressure, 12; piston speed, 50 revo- lutions, or 400 feet per minute. A is the adi- abatic and I the isoth- ermal curve, both be- ing based on actual terminal - pressure- The diagram is quite good for a light load, though the very slight compression is not in Diagrram No. 8. accordance with the weight of opinion as to what constitutes sound practice. 298 THE engineer's handy-book. Diagrams No. 9 were taken from a Cummer slide-valve engine, with riding cut-off, built at De- troit, Michigan. Size, 26 X 36 inches ; speed, 80 revolutions, or 480 feet per minute; scale, 30; mean effective pressure not giv- en ; clearance is unknown, but as- suming it to be 4 per cent., which is about what its construction re- quires, the theoretical curve at one end shows correct perform- ance, but that at the other shows considerable deviation. In such a case, taking the size of the en- gine into consideration, the ex- planation of this defect lies be- tween two suppositions, 1st, that the cut-off valve leaked at one end and not at the other; or, 2d, that the volume of clearance^ is greater at one end than at the other. If the engine had been a small one, the supposition of the escape of the expanding steam from the right-hand end through a leaky slide-valve would be ad- missible ; but the curve at that end is just what an engine of the size given should produce with- out leakage of any kind; hence, the left hand is the one to which attention is directed for the cause of the difference between the two, and the supposition of a leaky cut-off valve is the more prob- Diagrama No. 9. able one. THE engineer's HANDY-BOOK. 2yy Diaqram No. 10 was taken from one of a pair of 16 X 30 inch single slide-valve engines, which were attached to the same shaft witl cranks at right angles to each other. Thejnston speed wa. 350 feet per minute; mean effective pressure, 32-3 The sudden termination of the compression curve with a descendmg hook sug- Diagram No. 10. gests leakage of the piston or valve. The more rapid fall of the expansion curve than theory requires, strengthens this supposition and points to the piston as the source of the trouble. _ The rise of counter-pressure in the middle of the return stroke is due to the reaction of the exhaust of the other engine. Diasrram No. 11. Diagram No. II was taken from an engine, 18 x 36, in a mill 300 THE ENGINEER'S HANDY-BOOK. in Detroit, Michigan. The cut-off was effected by a special cut off valve above the steam-chest, operated by a Kendall's patent governor, which varies the throw and advance of an eccentric on the shaft by an arrangement similar to that of the link-motion of a locomotive. The most striking defect is the extremely late induction, showing a displacement of the eccentric, leading to a loss of about one-sixth of the stroke. The exhaust is too late, evidently from the same cause. Diagrams No. 12 were taken from a Brown auto- matic cut-off engine on ex- hibition at the Centennial Exposition. Diameter of cylinder, 15 inches; stroke, 38; revolutions, 65; scale, 30 lbs. They show wonder- ful conformity to theoreti- cal requirements, and that the engine and indicator must be in the most perfect order to produce such cards. The unusually sharp cut- off corners are due to a cer- tain extent to the fact that the induction and cut-off valves are of the gridiron type, and that the indicator is of an improved pattern, with exceptionally light moving parts ; but neverthe- less there is an air of sus- picion about them, that will leave doubts of their gen- Diagra^ms No. 12. uineness in the minds of in- telligent engineers ,who understand the action of the valves of steam-engines. { THE ENGINEER'S HANDY-BOOK. 301 Diagram No. 13 was taken from a John Cooper engine, built under the Babcock and Wilcox patent, at Mount Vernon, Ohio. Diameter of cylinder, 20 inches ; stroke, 36 inches ; boiler-press- ure, 55 lbs. per square inch ; speed, 60 revolu- tions per minute ; scale, 30 lbs. per square inch. It shows no imperfec- tions worthy of note, ex- cept the imperfect re- tention of the compres- sion-pressure, owing un- doubtedly to leakage either of the piston or slide valve. Such a de^ feet is a very common one, and may appear when no other evi- dences of leakage exist, in which case it is prob- able that, if the com- pression escapes by the piston, the leakage ex- ists at the end of the stroke, or, if it escapes by the valve, only the portion which retains the compression-press- ure fits imperfectly. In the present case the compression curve com- mences promptly, but succumbs completely, and falls again before admission, show- ing that the leakage commences suddenly near the end of the stroke. 26 Diagram No. 13. 302 THE ENGINEER'S HANDY-BOOK. Diagram No. 14 was taken from a 9 x 15 high-pressure single slide-valve engine. Speed, 190 revolutions per minute; scale, 40; Diagram No. 14. clearance, 6'4 per cent.; mean effective pressure, 41 lbs. It will be noticed that its events occur late, which defects arise from counter- pressure, indicating obstructed exhaust and imperfect rise in the compression-pressure, suggesting leakage of either the valve or piston by which the compression-pressure has escaped. Diagrram No. 15. Diagram No. 15 was taken from the same engine. Its defective performance, as shown by its late cut-off, late and insufficient ex- THE engineer's HANDY-BOOK. 303 haust, and its excessive counter-pressure, all tending to extrava- gant fuel consumption, speak louder than words of the vital import- ance of an intelligent use of the indicator by engine builders, par- ticularly when perfect- ing new designs and constructions. The counter-pressure was partly due to a con- tracted exhaust-nozzle used to create draught ; but, even if it had had ample exhaust capac- ity at all points ex- cept at the nozzle, the counter-pressure cre- ated by that ought not to have exceeded one or one and a half to two pounds per square inch. Diagram No. 16 is an exact transfer from two diagrams taken separately from the same end of the cylin- der of an automatic cut-off engine. The dotted lines represent the card made by the Richards, while the plain lines represent Diagrram No. 16. that made by the Thompson, indicator. A comparison reveals the fact that the correct average pressure cannot be ascertained from a diagram which is distorted by vibration, and also that it^! indications are deceptive as to admission, cut-off, and compression. 304 THE ENGINEER'S HANDY-BOOK. Diagrams Nos. 17 and 18 were taken respectively from the high- and low-pressure cylinders of the compound engines of the steam- ship Pennsylvania, of the American Line, built by Cramp & Sons, marine engi- neers and naval archi- tects of Philadelphia; speed, 58*3 revolutions per minute. The dia- grams present no de- fects; the slight dif- ference in the mean- pressure of the two ends of each card (as in the case of all ver- tical engines) is due to the unbalanced weights of the recip- rocating parts. The theoretical clearance is about 10 per cent. ; and, as this is probably not far from the actual, the expansion curves show very correct perform- ance. The amount of vacuum shown is 10 to lOi lbs., which isabove the average of marine engines. As these engines are said to be more economical than any heretofore used on ocean steamers, a calculation of their theoret- ical economy will not be without interest. Taking the steam used Diagram No, THE engineer's JI A N J) Y - BOO K . 305 by the small cylinder as the measure of consumption, the first process is to find for it the equiv- alent of the mean-pressure acting on the large piston. The area of the small cylinder is 2574*1975 square inches, and that of the large one is 6379*4238 square inches. The M. E. P. of the small cylinder is 33'25 lbs., and that of the other 9*25 lbs. The rule is to multiply the area of the large piston by the mean- pressure acting on it, and divide the product by the area of the small piston. But, in the pres- ent case, it will involve less labor to perform the division first, that is, to divide the area of the large piston by that of the small one, and multiply the quotient by the M. E. P. of the large one. Thus, 6379-4238 2574-1975 x 9-25 = 19-33 lbs., which, added to the M. E. P. of the small cyl- inder (33-25 -f 19-33 = 52*58 lbs.), gives for it the equivalent of both, 52*58. Then the vol- ume of the average terminal (28 lbs.) being 895, the calculation •11 k ^ n 859*375 will be as follows : r^r^ 895 X 52-58 = 16.2 lbs. From this the de- duction for compression will be about 3 per cent., or -48 lbs., leaving (16*2 — -48) 15*70 lbs. per I. H. P. per hour, which justifies theoretically the claim made 26* U Diagrram No. 18. 306 THE ENGINEER'S HANDY-BOOK. for these engines. The engines of the four steamships of this line gave very similar diagrams. Diagrams Nos. 19 and 20 were taken respective- ly from the high- and low-pressure cylinders of the compound en- gines of the steamship St. Paul, built by Cramp & Sons, of Philadelphia, on her trial trip, and now plying between San Francisco, Cal., and Alaska. Scale of high- pressure cylinder 30 lbs., of low- pressure cylinder 12 lbs., per square inch. The data are as follows : steam, 67 lbs. ; revolutions per min., 74 ; cut-off, •25 ; vacuum, 26 ; indicated horse- Diagram No. 19. power of high-pressure cylinder, 262*5 ; of low-pressure cylinder, '265*63 ; total, 528*13. Mean effective pressure of high-pressure cylinder, 43*125 ; of low-pressure cylinder, 14*25 lbs. The termi- nal-pressures, as shown by the diagrams, are as follows : The mean THE IINGINEER's HANDY-BOOK. 307 terminal-pressure of both ends of the high-pressure cylinder is 47 lbs. (above vacuum); volume, 550. Of the low-pressure cylinder is 11*25 lbs. above vac- uum; volume, 2100. The equivalents for each cylinder of the combined power of both are as follows: For the high-press- ure cylinder, 43125 + 43-64 = 86-765. For the low-pressure cylindsr, 14*25 -f- 14082 = 28*332. From these data, the calculation of the theoretical rates of water consumption will be for each cyl- inder as follows: For the high-pressure y , 859-375 ^^^^^'^''8^765X550 = 18 lbs. per indi- cated horse-power per hour. For the low-pressure cylin- der 859*375 28-332 X 2100 ~~ 14*44 lbs. indicated horse-power per hour. The maximum compression-pressures of each are so nearly equal to the terminal, that no correction for clearance and cushion need be made. The diagrams indicate good performance in all Diagram No 308 THB ENGINEER'S HANDY-BOOK. respects, tl^ lack of smoothness in the lines being presumably due to the tremulous motion of the vessel. Diagrams No. 21. Diagrams No. 21 were taken from the simple surface-condensing engine of the steamship Vera Cruz, of Alexander's Line, on her THE ENGINEER'S HANDY-BOOK. 309 thirty-ninth voyage from New York to Havana. Diameter of cylinder, 48^ inches ; stroke, 6 feet ; speed, 60 revolutions, or 720 feet per minute; scale, 30 lbs. per inch. The boiler-pressure, which is represented by the lines above the diagram, was 72 lbs. per square inch ; vacuum, 23 inches, the equivalent of which is rep- resented by the dotted line V V. The full line below represents a perfect vacuum. The theoretical expansion curves are the adia- batic curves, calculated from the table of volumes on pages 39 and 43 of Roper's Hand-Book of Land and Marine Engines. The calculations are as follows : Assuming the clearance to be 5 per cent., the mean-pressure of the theoretical diagram around the diagram B, which is based on the line V F, will be 32*8 lbs. The mean effective pressure of actual diagram jB, 28*5 lbs. Percentage realized of the full theo- retical value of the boiler, terminal, and condenser pressures, 28*5 X 100 — ^^Tg — 86'88. Parallel calculations for the diagram T give the following : Mean-pressure of theoretical diagram, . . . 31*8 lbs. Mean effective pressure of actual diagram, . . 27*25 lbs. Percentage realized, ^f-,^ = 85*68. The mean of both ends is as follows : Mean-pressure of theoretical diagrams, . . . 32*3 lbs. Mean effective pressure of actual diagrams, . . 27*875 lbs. Percentage realized, ^qo.q = 86*3. The area of the cylinder being 1847*45, and the piston speed 720 feet per minute, the horse-power value, or the horse-power for each pound of mean effective pressure, is calculated as follows : 1847*45 X 720 33000 ~ "^^^ mean effective pressure being 27,875 lbs., the total horse-power is 27,875 x 40*3 = 1123*36. The ter^ minal-pressure is 13 lbs., the volume of which is 1842, and the 310 THE engineer's HANDY-BOOK. leoretical rate of water consumption will be found as follows ; 1842^X^27-875 ~ ^^'^^ P^^ indicated horse-power per hour. The compression-pressure so nearly equals the terminal, that no correction for compression and clearance is necessary. The dia- grams are in nearly all respects excellent; the curves, allowing for the unsteadiness which is apt to characterize diagrams taken from ocean-steamship engines, are remarkably correct ; the engine was fitted with Corliss valves. The difference of about 2^ lbs. between the vacuum attained in the condenser, V V, and that at- tained in the cylinder is a circumstance which is almost insepa- rable from such a Jiigh piston speed. A comparison of the rate of water consumption with that of such others as have been cal- culated, will be instructive, particularly with reference to the rel- ative economic merits of simple and compound engines, a question which is yet unsettled. A comparison of the foregoing calculation with the ordinary or long process will be instructive, as showing the correctness of the short method and the vast amount of labor saved by it, especially when dealing with large engines. Thus, 720 feet per minute x 60 x 12 — 518,400 inches per hour, which, multiplied by 1847-45, (area of piston,) = 957,718,080 cubic inches per hour, as the displacement of the engine. Then, 957,718,080 27*648 (cubic inches of water per pound) 1842 (volume of 13 lbs. terminal) = 18,805*476 lbs. of water as its total theoretical consumption of water per hour ; this -r- 1123*36 (the indicated horse-power) = 16*74 lbs. per indicated horse-power per hour, as before. In making a complete analysis of diagrams, a statement of the mean effective pressure, exclusive of vacuum and that due to the vacuum, ought to be given separately. Thus : Mean-pressure, exclusive of vacuum, . . . 19'375 lbs. Mean-pressure due to vacuum, .... 8*5 lbs. Percentage of power due to vacuum, • • . . 30*5. THE engineer's HANDY-BOOK. 311 Diagrams No. 22 were taken from the same engine as diagram No. 21, on the steamer's forty- fourth return voy- age to New York from Havana. It represents con- siderably lighter load than diagram No. 21, and shows the attainment of a better vacuum, is more perfect in its lines, and is equally correct in its expansion curves. The line above the dia- grams represents the boiler-press- ure. The calcu- lations are as fol- lows: Mean ef- fective pressure of diagram B, 17 lbs. Mean effec- tive pressure of diagram T, 19*5 lbs. Mean of the two, 18*25 lbs. Diagrams No. 22. Terminal-pressure of bottom diagram, . . .6* lbs. Terminal-pressure of top diagram, . . . .7* lbs. Mean of the two, 6*5 lbs. Taking 3600 as approximately the volume of 6*5 lbs. pressure, the rate of water consumption will be 13*08 lbs. per indicated 312 THE engineer's HANDY-BOOK. horse-power per hour^ which, if equalled, has never been exceeded by any other engines in this country, either simple or compound. Diagrams Nos. 23 and 24 were taken from the simple surface- condensing engines of the steamship Knickerbocker, of Crom- T Diagram No. 23. well's line, and running between New York and Boston. Many of the conditions could not be ascertained, but the mean effective Diagram No. 24. pressure of B appears to be about 29 lbs., and of T, 19 lbs. The calculations of the rate of water consumption give for the card, By 13-74 lbs., and for T, 15-55. These very low rates are to some extent due to the very perfect vacuum attained. With the excep THE ENGINEER'S HANDY-BOOK. 313 tion of the tardy inductioD, or deficient lead, as indicated by the inward inclination of the induction line, and the great difference in the work represented by the two, they are very perfect. And since both features may have been purposely introduced, the former to secure smooth running and the latter to compensate for unbalanced weight, etc., they should not be hastily pronounced faults of adjustment. Diagrams No. 25 present a case of extremely difficult analysis, us none of the conditions under which they were taken could be Diagrams No. 25. ascertained. The left hand one shows tardy induction, by the in- clination of the admission line to the right. From A to D, as will be observed, the pressure falls considerably ; but it does not appear that the cut-off* has taken place, as the curvature of the line is upward, which is never the case with a true expansion curve. From D to E, it will be seen, the pressure rises slightly, which renders it evident that the steam cannot have been cut off* at any point previous to E, unless for an instant, after which it was readmitted. Supposing the line to correctly represent the 27 314 THE ENGINEER'S HANDY-BOOK. actual pressure on the piston, the most probable cause of the rise in the curve is, that the steam was admitted during the entire stroke to but not with sufficient freedom to maintain the press- ure when the piston travel was greatest, or that the connecting- pipe between the cylinder and the indicator was long and tortuous. The right hand diagram is not so peculiar, as it shows a hori- zontal steam-line and a tolerably well defined point of cut-off, C, and expansion curve. In both the exhaust is much more free and prompt than the induction. The best vacuum was obtained at the beginning of the return stroke, F F, after which the lines undulate in a manner not easily accounted for, without an inti- mate knowledge of the construction of the engine and the con- ditions attending it. Diagrams Nos. 26 and 27 were taken from the simple condensing engi ne of the steamboat Mary Powell, plying between New York city and Albany, which has exceeded in point of speed any other steam craft on American waters, or in Europe, so far as can be ascertained, making 25 miles per hour between those points with perfect ease. Diameter of cylinder, 72 in. Stroke of piston, 12 ft. Diameter of piston-rod, . . . . . . 8 in. Diameter of air-pump, 40 in. Stroke of the air-pump, 62 in. Very few data could be ascertained, but it seems that the M. E. p. of the top diagram was ..... 22*02 lbs. Of the bottom, 22-23 Mean of both, 22-13 " Terminal of top, 13-5 " Of bottom, 18- " Mean of both, 15-75 " Theoretical clearance of top, . . . .12 per cent. Theoretical clearance of bottom, . . . 17 " " The water consumption appeared to be about 24-62 lbs. per horse-power per hour. The bottom card has the more compres- sion. The size and speed of the engine could not be ascertained. THE engineer's HANDY-BOOK. 315 The Powell is a splendid specimen of the American beam-en- gine river^boat which some years ago were so great favorites on Diagram No. 26. Diagram No. 27. account of the great speed they were capable of developing, but which are fast disappearing, and being superseded by another class of engines, on account of inherent defects in their arrangement 316 THE ENGINEER'S HANDY-BOOK. Formula for Finding the Theoretical Clearance when the Scale is known. From two points in the expansion curve, as A B, the former as early and the latter as late as possible consistent with the cer- tainty that both are in the expan- sion curve, draw the vertical lines, A Daud B C, at right angles to the atmospheric and vacuum lines and the horizon- tal lines, J. Cand B D, forming the parallelogram, A C D B. Then, through C D draw a diagonal line, continuing it downwards till it intersects the vacuum line at and from this point draw a ver- tical line, which will represent the clearance. It will, in the majority of cases, indicate more clearance than actually ex- Diagram No. 28. ists; but if, as is sometimes the case with large engines of good construction and THE engineer's HANBY-BOOK. 317 in good condition, the diagram agrees closely with exact theory, the clearance thus shown will be less than the actual. On theoretical grounds, there should be no clearance at all, as any space between the cylinder-head and the piston at the end of the stroke must be filled with steam. But in practice it is impos- sible to dispense with it, since any wear of the parts must alter the stroke, and foreign substances, such as grease or water, may find their way into the cylinder. The loss resulting from clearance in cylinders may be lessened by judicious design, since, if com- pression takes place as the piston approaches the end of its stroke, it serves to raise the temperature of the steam enclosed, reduces the quantity of new steam required, and brings the raomentun: of the piston to rest, thereby lessening the shock on the crank. Formula for Finding the Scale of a Diagram when the Clearance is hnown. Draw a line representing the clearance ; then proceed, as before, to draw the parallelogram, A C D B, and continue its diagonal, C D, till it intersects the clearance line, as at E, From the near- est point to this point of intersection, generally below, (which, by its distance from the atmospheric line, will represent the pressure of the atmosphere, according to one of the scales in use,) draw the vacuum line which fixes the scale. For instance, suppose the intersection occurs about of an inch below the atmospheric line. The nearest point below that point at which a vacuum line can be located to correspond with any of the usual scales is that corresponding with the 30 lbs. scale, or a little less than ^ inch. If, however, there be reason to suspect that the actual scale varies from 30 to 40, (32, for instance,) this method will not determine it with certainty, but it will approximate it when the diflferent scales used are known to differ from each other to the extent of 10 to 20 lbs. per inch. No method can be relied upon when only a limited length of the expansion curve is available, or when it is much distorted by vibration, or other defects in the performance of the instrument. 27* 318 THE engineer's handy-book. Formulcefor Finding the Horse-Fower of Steant" Engines by Indicator Diagrams. The custom of dividing the indicator card into ten ordinates has been generally adopted by engineers because ten is the most Diagram No. 29. convenient number for a divisor, since the process of dividing by it consists merely of pointing off one decimal. The M. E- P. is ascertained by dividing the aggregate length of the ordinates by their number, and multiplying the quotient by the scale of the diagram. The following instructions will be found useful to per- sons unaccustomed to make the calculation. First. — Divide the card into ten equal parts, as shown by the dotted lines in the above diagram, after which draw a line exactly through the centre of each space, as shown by the full lines 1, 2, 3, etc. Then draw the dotted line A A, representing the atmos- pheric line, also draw the full line V V, representing the zero, or vacuum line, which is equal to 14y\ pounds, below the atmos- pheric line ; then measure the card at the following points : THE engineer's HANDY-BOOK. 319 The initial-pressure as shown at /. The pressure at the point of cut-off . . • .CO. The terminal-pressure at T. The pressure at the end of the cushion ... (7. Next measure the full lines, or ordinates 1, 2, 3, etc., with a slip of paper, marking with a sharp pencil or the point of a knife the length of each, until it contains the sum of all their lengths^ which in this case will be found to be 11*75 inches; then, from 11*75 the mean length — 1*175 inches, and the mean-pressure 1*175 X 16 scale of the indicator = 18*80 pounds; the correct rendering of a card would be as follows : Initial-pressure, (above zero) = /. = 32-OIbs. Pressure at cut-off " " = G 0. = 28-0 " Terminal-pressure " " = T. = 17-0 " Mean back-pressure " " = B. = 5-6 " Pressure at end of cushion (above zero) = a = 18-5 " Mean-pressure 18-8 " • Suppose the diagram to be taken from one end of a cylinder 50 inches in diameter (with a stroke of 48 inches), making 50 revolutions per minute, and the area of piston to be 1963*5 square inches, then 1963*5 X 18*8 — 36,913*8. This pressure acts on the piston throughout the stroke, 48 inches, 50 times a minute, and the work done on one side of the piston in each minute would 48 be 36,913*8 x50x^ = 7,382,760. Now, if another diagram were taken from the other end of the cylinder, and the measurements be the same, the total work done by the engine each minute would be 3000 = 447, indicated horse-power. Another Formula. In the analysis of diagrams in this work, the usual custom of dividing the diagram into ten ordinates has been departed from, because, in the first place, ten ordinates were not considered enough to insure accurate calculation ; and, secondly, because, when the 320 THE engineer's HANDY-BOOR. number of ordinates is made the same, or one-half, one-third, or one-fourth as many as there are pounds per inch in the scale of the diagram, the calculation is, if anything, simpler than the old process, since the sum of the ordinates, as measured on the strip of paper in inches, is the mean effective pressure at once, when the number of ordinates equals the scale, and in other cases it bears the same relation to it that the number of ordinates does to the scale. Ten ordinates may be used, however, for such scales as are divisible by 10. Suppose the scale to be 60, and the number of ordinates 10, and that the sum of their lengths is 7 inches. According to the former process, -^^ = -7 X 60 = 42 lbs. ; by the latter method, sup- posing the number of ordinates to be J of the scale, the process is simply 6 X 7 = 42 ; that is, the mean effective pressure would be six times the sum of the length of the ordinates, if the scale is six times their number. Diagram No. 30. Suppose the scale to be 40 lbs per inch, one-half of that num- ber, or 20 ordinates, as shown in the above diagram, are used ; and suppose the sum of their lengths is found by the process of measurement above given to be 15*3 inches, then twice that num- ber will be the mean effective pressure in pounds per square inch, or 15*3x2 = 30*6 lbs. Suppose the cylinder of an engine is 20 THE engineer's HANDY-ROOK. 321 inches in diameter, 40 inch stroke, running at a speed of 75 revo- lutions, or 500 feet per minute; the area of such a piston would be 314*16 square inches; hence, ^^^^^^ = 4*727 horse-power for each pound of mean effective pressure. The latter being 30*6, then 30*6 X 4*727 = 145,656, the indicated horse-power. What Indicator Diagrams Show, and How they Show it. The object of indicator diagrams is to show the pressure acting on the piston of the engine to which it is applied at all points, and also at what part of the stroke any change of pressure takes place. Indicator diagrams supply the means by which to calculate the mean effective pressure acting on the piston, which, together with the known area and speed of the piston, furnishes the factors from which to calculate the power of engines. Indicator diagrams show the steam-pressure by the height to which the pencil traces the line on the paper measured from the atmospheric or vacuum line. When the line representing the back-pressure in the diagrams of high-pressure engines shows more than one pound above atmos- phere, or, in low-pressure engines, two or three pounds more than the vacuum-gauge shows in the condenser, the diagram indicates undue back-pressure, and that there is evidently something wrong. The diagram shows whether the valves of a steam-engine are properly set or not, because, if there is too little lead, it will lean towards the exhaust. If the exhaust takes place too early, the point, i), in diagram No. 1, page 291, will be further from the end, /; whereas, if the exhaust closes too early, and, as a consequence, there is too much " cushion " or " compression,'' it will be shown by the great distance of the point F from E, A diagram shows whether the piston and valves are leaky or not ; though it is often difficult to decide to which the leakage may be due, as the one neutralizes the other. But if the piston alone leaks, the effect will be a more rapid fall of the pressure during V 322 THE engineer's HANDY-BOOK. expansion than theory requires, and the back-pressure will be greater than if the piston was tight. If the slide-valve leaks, the effect on the diagram will depend on the point at which the leak- age occurs. It may leak at the ends, so as to keep on admitting steam after it covers the port ; or it may leak at the bridges, and allow the steam to escape in advance of the exhaust. In the first case, the expansion line would fall less, and in the latter case more, than theory requires. A diagram shows whether the steam is throttled or not by the expansion curve falling below the boiler-pressure when the throttle- valve is wide open. A diagram shows the effect of small ports and small steam con- nections by the steam-line starting below boiler-pressure, and fall- ing before the closing of the cut-off. A pipe-diagram is the only ' reliable means of determining such defects. A diagram shows the effect of exhaust-lead, by the exhaust taking place before the end of the stroke is reached, as in nearly all the diagrams shown. A diagram shows that the indicator is out of order, or whether there is lost motion between the piston and the pencil lever, by indicating more back-pressure than actually exists. A diagr^ shows the point of cut-off, which may be termed the point of contrary flexure, that is, the point where the steam- line, B C, (explanatory diagram) changes its direction from a straight line to a curve. A diagram shows the state of the vacuum in the condenser, and whether too much or too little injection-water is used or not; but in this case it is less reliable than the vacuum-gauge. Too much injection-water can only be shown on the diagrams, by taking one first with the proper quantity, and another with the increased quantity, and calculating the power of each. If the extra power, required to pump out the extra water against the atmospheric pressure, more than counterbalanced the gain from the better vacuum, the conclusion would be that too much injection- water was used. THE ENaiNEER's HANDY-BOOK. 323 The Planimeter.* The planimetep, though not a receut invention, is almost un- known among engineers on this continent. This arises from the fact that, after its invention by Amsler, certain Swiss and German engineers got control of it, and limited the number that should be manufactured to their own individual necessities. It has never been manufac- tured in this country, or even offered for sale, until quite re- cently. Its functions are to measure indi- cator diagrams, ir- regular flues, steam passages, and all dif- ficult or intricate fig- ures. It gives at once the area of a figure, without any second measurement being required, as the reading shown on the index counter gives the accurate area in square inches of the dia- gram over which it had been passed. To use the instrument, fasten the figure to be measured on a smooth board, and insert the point. A, in the board at any con- venient location ; then make a mark on the diagram, as at D ; next fix the movable point, at the place selected for starting ; then turn the index-roller, Q round until 0, on its periphery, corresponds with the 0 on the fixed vernier ; then move it round * See page 656. 324 THE engineer's handy-book. the figure to the right, or in the direction of the hands of a watch* After it passes round the entire figure, note how many whole numbers and subdivisions have passed the 0 on the vernier. The whole numbers will indicate the square inches, and the subdivisions tenths of square inches. If the 0 on the vernier falls between two subdivisions marked on the roller, read the number of square inches and tenths; then look on the vernier from 0 to 10, and find a mark which coincides with one on the rollers ; the number of such mark, counting from 0, will be the hundredths or second decimal place. Thus suppose that, in the figure measured, six subdivisions and part of another one have passed, and that the fourth mark on the vernier coincides with a mark on the roller, the area of the figure will be either 3*64, 13*64, or 23*64 square inches, according to whether the roller has made less than one, more than one, and less than two, or between two and three revolutions. The eye can readily decide as to the number of revolutions the roller has made, as it would be impossible to make a mistake of ten square inches in estimating the area of a figure within the capacity of ^he instrument. If the figure measured is an indicator diagram, it will nearly always be of less area than ten square inches, or at most only a trifle more, as the utmost capacity of the indicator is 5| by 2| inches, or 15|- square inches ; and they are very seldom worked beyond 4 by 2^ inches. To find the mean effective pressure of a diagram from its area: Multiply the area by the scale, and divide the product by the length of the diagram in inches. Or divide the area by the length of the diagram, and multiply the quotient by the scale. The product is the mean effective pressure. Example. — Suppose the area is found as above to be 3*64 square inches, the scale 40, and the length of the diagram is 3| (3*875) inches ; 3*64 x 40 H- 3*875 = 37*65 lbs., or 3*64 -r- 3*875 x 40 = 37*65 lbs. It will be seen that the labor of calculation will be facilitated, if, in taking the diagrams, care is taken to make them even inches THE engineer's HANDY-BOOK. 325 in length. But as the engineer will have to measure many not of his own taking, he should have a rule divided into hun- dredths. The annexed diagram was measured by the planimeter, and gives the following results: Area, 1*34 square inches; 1*34 multi- plied by 40 the scale -r- 1-98 = 18, the M. E. P. The area of a figure may be taken without placing the 0 on the roller opposite the 0 on the vernier; but in such cases it is necessary to take the reading before and after the tracing is made ; the difierence between the two readings will be the area of the figure. But it is preferable to place the O's together. The mov- able point of the instrument may also be turned to the left, but in this case the reading must be subtracted from 10 to give the true reading. Each of the figures stamped on the roller indicates a square inch of area, and if a figure contains 10 square inches? at the tracing-point, the roller will revolve once, and the O's will coincide as at the start. Steam-Engiiie Economy. Hardly a "decade" has passed since the days of Newcomen, which has not witnessed the promulgation of some vague scheme which it was claimed would revolutionize the economical working of the steam-engine, or even do away with it entirely, and super- 28 326 THE ENGINEER'S HANDY-BOOK. sede it by something else. Such wild schemes have invariably- proved failures, as they must ever do, because there are some principles involved in the working of the steam-engine which, ac- cording to the natural order of things, can never be disproved. Consequently, those who intend to purchase steam-engines, or those who have capital invested in them, need entertain no fears that steam as a motive-power, and the steam-engine as a motor, will ever be superseded by anything else, while efficiency and economy are desirable objects to be attained. Nor has there been any new principle discovered in connection with the steam-engine since " Newcomen's " time, as Watt, Horn- blower, and Oliver Evans knew just as much about the latent and sensible heat, temperature, and the elastic force of steam as we do ; though they lacked the knowledge of applying it so econom- ically to the piston. This did not arise from ignorance of its properties so much as from the want of proper facilities to apply it. Nor is it at all likely that the steam-engine of the present day will ever be much improved upon in point of economy or efficiency, though it may be in point of durability. Good ma- terial, good tools, and perfect workmanship will go far towards the economical working of the steam-engine. It is a very notice- able fact, that no important improvement has been made in steam- engines of any kind within the past 15 years. To be sure, there have been many innovations introduced in that time, but upon ex« amination it will be discovered that, in nearly all cases, they were a revamp of things which had been used before, and abandoned for want of experience in their use and proper facilities for perfect- ing them. * The mean effective pressure on the piston of a steam-engine is the exponent of the work performed. The term effective press- ure" means the amount by which the total pressure behind the piston exceeds that which acts on the other side in opposition to its movement. The <6rmina/-pressure, or that at which the steam is released from the cylinder, is the corresponding exponent of the consumption of water by the engine or the cost of the power. THE engineer's HANDY-BOOK. 327 Hence, the best economy is attained when the mean effective press- ure is highest relatively to the §•£ CQ be ^- . q3 Zi 5 6 3J 7 •33 125 strokes, 42 gal. a 4 1 2 li 4i 10 •69 100 (.i 69 1 u 2i 2 7 10 roe 100 166 1 u 4 3 8 5 12 1-02 100 IC 102 1 u 3J 3 8 8 12 2-61 100 261 1 u 5 3J 10 6 12 r47 100 147 u 2 3J o 10 10 12 4^08 100 408 2 5 3^ 360 THE engineer's HANDY -BOOK. The Salinometer.* A Salinometer is a form of hydrometer used to determine the quantity of salt contained in the water of marJne boilers, and by which the amount of water necessary to be blown out, to keep the water in the boilers at a certain density, may be ascertained. It is 9. graduated glass tube, and floats in th^. water at a height proportional to its density or sal tn ess. It is marked 0 for fresh water ; sea-water that contai.'AS 1 lb. of salt to 32 lbs. of water; 3^3^ ^vhen it contains 2 lbs. of salt to S2 lbs. of water, and so on. Each division is subdivided into four parts, showing halres and quarters. It is graduated for a temperature of 200° Fah. A uniform standard of temperature is necessary, since water must be taken from the pressure in the boiler, in order that it may assume its regular temperature under the pressure of the atmosphere, because steam of different pressures has diiferent tem- peratures, and a difierence m tempera- ture will alter the indications of the hydrometer. The amount of salt in the water of a boiler may be ascertained by observ- ing the degree of the boiling-point by means of a thermometer. To do this, a sufficient quantity of the water in the boiler should be drawn off* in a long copper vessel, and brought to the boiling-point. Then immerse the thermometer. For every pound of salt contained in 32 lbs. of water, the temperature rises one degree. Thus, if the ^ See page 651. The Salinometer. THE engineer's HANDY-BOOK. 361 water contains of salt, it will boil at 213° ; if y^Hj, at 214^^ ; if at 215•5^ and Z^-, at 216-6°. Salt-water, at the usual density, contains it-s weight of salt ; consequently, if one pound of salt enters the boiler with every 32 lbs. of water, and 16 lbs. of that water be evaporated, the one pound of salt remains in the proportion of 1 : 16. Again, if ^ of the 16 lbs. of water remains to be evaporated, the one pound remains in the 8 lbs. of water. Now, if these 8 lbs. of water were blown out of the boiler, the salt would go with it ; and so long as that proportion is carried out, the saturation cannot exceed 3*^^ ; from which it is clear that, to keep water at glr, one-fourth must be blown out ; one-third at 3^2, and at one-half of the water used for feed must be blown out. The errors in the hydrometer may be corrected in the following manner : Every 10° difference in temperature will vary the indi- cations I of 3^2, 200° Fah. being the standard. Then, if the water be 10° over 200° Fah., it will show \ of less than its true density ; and if 10° below 200° Fah., it will indicate \ of 3^^ more. Moreover, if the grade be 200° Fah., the thermometer shows 210°, and the hy- drometer indicates a density of -/^j, the true density will be 2^ ; and if the temperature be 190°, it will be 1|. A Salinometer may be constructed by taking a long glass tube, and inserting in it sufficient shot to sink it in fresh water, marking the point at which the water stands in the tube. Then immerse the tube in water containing part of salt, when the point at which the water stands will be the sea-water mark. Similarly immerse in water containing -^^^ /j, etc., up to -J| of its weight of salt, marking off the respective points at which the water stands. Transfer these marks to a scale, and paste it inside the bottle in exactly the same position as the marks on the bottle, and the result is a good salt'gauge. The temperature must always be the same as when the hydrometer was graduated. How to use a Salinometer.— Draw^ off some water from the boilers, and when the ebullition has ceased, try its temperature with a thermometer. If the temperature exceeds that marked on the salinometer, let it cool till it reaches that degree ; and if the tery- 31 362 THE ENGINEER'S HANDY-BOOK. perature is less than that marked on the salinometer, it must be raised till it reaches that degree. Then immerse the salinometer in the water and let it float ; if the level of the water is at or less, there is no occasion for blowing off* ; but if it exceeds 3^3^, the water must be changed. The degrees of temperature usually marked on the salinometer are 190°, 200°, 210°. Before using the salinometer, it should be wet all over with water. TABLE SHOWING THE PROPORTION OF SALT IN THE WATER OF DIFFERENT SEAS. PARTS IN 1000. Mediterranean Sea.... Atlantic at Equator... PARTS IN 1000. 21-60- A 28-30::= 3V 33-76= 3V 35-50= 39-40 = 39-42 =r/3 41- 20 = 42- 60 = 385-00 = TABLE iSHOWING THE BOILING-POINT OF SALT-WATER AT THE DIFFERENT DE- GREES OF DENSITY, WHEN THE BAROMETER STANDS AT 30 INCHES. Fresh water. Sea-water SATURATION. 35 _2_ 3 2 _3_ 32 4 3^ 5 32 6 3^ Jl_ 3 2 8 32 9 '3 2 JO 3 2 il 3 2 12 3 2 BOILING-POINT. 212 ' 213- 2 214- 4 215- 5 216- 7 217- 9 2191 220- 3 221- 5 222.7 223-8 225- 0 226- 1 Fah. The meaning of the term saturation, in its relation to the water of marine boilers, means the quantity of salt it contains per gallon. THK engineer's HANDY-BOOK. 363 Saturation at means 4 oz. salt to one gallon fresh water ; 5^j, 8 oz. salt to one gallon water; 12 oz. salt to one gallon water, and so on. In carrying the water at twice as much is converted into steam as is blown off. At 3^^, the water blown off and that converted into steam are equal. At i3_. the water con- ^ 32 ' verted into steam equals | of the water blown off. The following table shows the method of regulating the satura- tion. 600 gallons of water, which is supposed to contain 7200 oz. of salt, being made the basis of the calculation. Blown out . Fed in at to make up for deficiency Fed in Fed in Water in Gallons. Salt in Ounces. 600 200 7200 2400 400 200 4800 800 600 200 5600 steam 400 200 5600 800 600 200 6400 steam 400 200 6400 800 600 7200 { evaporated. I evaporated. The following calculation shows the loss induced by blowing off as well as the gain derived from fresh-water condensers, pro- 364 THE engineer's HANDY-BOOK. viding they are tight, and the condensation of the steam be per- fect. The degrees of heat imparted to the water converted into steam are the total heat of the steam minus the degrees of heat in the feed-water. The heat lost by blowing off is the difference between the heat of the feed-water and the sensible heat of the steam. Rule for finding the percentage of loss induced by blowing off to prevent saturation. Multiply loss by blowing off by 100, and divide the product by the total degrees of heat imparted to the water plus the heat lost by blowing off. (Observe that for 3^^, as twice as much water ia converted into steam as is blown off. For 3-^, the amount is equal. 1 3 For iL, the amount is |, and so on.) The result is the percentage of loss. Example. — 3^. Feed-water, 110^ ; total heat, 1193-45° ; sensible steam, 260°. 260° — 110^ = 150° heat lost by blowing off 1193-45° 110° = 1083-45° total heat. 1083-45°x2 = 2166-9°-f 150° = 2316-9° total heat imparted, and loss by blowing off. (150° X 100) -T- 2316-9° = 6-47 per cent, of heat lost by blow- ing off. The Barometer. The Barometer is an instrument used for observing the press- ure and elasticity, or variations in density, of the atmosphere. Its essential part is a well formed glass tube, closed at one end, perfectly clear and free from flaws, 33 or 34 inches long, of equal bore, filled with pure mercury, and inverted ; the open end being inserted in a cup partly filled with the same metal, so that the mercury in the tube may be supported by atmospheric pressure. When the air is dry and light, the mercury in the barometer rises ; when the air is humid and lieavy, it falls. When changes in the weight of the atmosphere take place gradually, they are THE ENGINEER\s IT A N J) y - b o o k . 365 imperceptible to huraari sensation ; and if it were not for this instru- ment, it would be impossible to estimate accurately atmospheric conditions. If, in fine, clear weather, a rain-storm is approach- ing, the increasing humidity of the atmosphere will be noted by the fall of the barometer long before it will be perceived by ordi- nary observers. Hence, the condition of the barometer is an indi- cation of not only the weather at the time, but of that which is to follow during the course of several hours. It is in a constant state of variation, governed by the condition of the air. The mer- cury in the barometer stops falling at 30 inches at sea-level. TABLE SHOWING THE WEIGHT OF THE ATMOSPHERE PER SQUARE INCH CORRE- SPONDING WITH DIFFERENT HEIGHTS OF THE BAROMETER. Barometer in Inches. Atmosphere in Pounds. Barometer in Inches. Atmosphere in Pounds. Barometer in Inches. Atmosphere in Pounds. 28-0 13-72 29-1 14-26 30-1 14-75 28-1 13-77 29-2 14-31 30-2 14-80 28-2 13-82 29-3 14-36 30-3 14-85 28-3 13-87 29-4 14-41 30-4 14-90 28-4 13-92 29-5 14-46 30-5 14-95 28-5 13-97 29-6 14-51 30-6 15-00 28-6 14-02 29-7 14-56 30-7 1505 28-7 14-07 29-8 14-61 30-8 15-10 28-8 14-12 29-9 14-66 30-9 15-15 28-9 14-17 30-0 14-70 31- 15-19 290 14-21 Thermometei'S. The Thermometer is an instrument for measuring variations of heat or temperature. It consists of a bulb and glass stem of uni- form bore. A sufficient quantity of mercury having been intro- duced, it is boiled, to expel the air and moisture, and the tube is then hermetically sealed. ' The properties of mercury which render it preferable to all other liquids are these: it supports, 31^ 366 THE ENGINEER'S HANDY-BOOK. before it boils, more heat than any other fluid, and endures a greater cold than would congeal most other liquids. The standard points are ascertained by immers- ing the thermometer in melted ice and in the steam of water boiling under the pressure of 14*71bs. on the square inch, and marking the positions of the top of the column. The interval between those points is divided into the proper number of degrees,— 100 for the Centigrade scale, 180 for Fahrenheit's, and 80 for Reaumur's. The word " zero " is of Arabic origin, and means empty ; hence nothing. Ab- solute zero is a temperature which is fixed by reasoning, although no opportunity ever occurs for observing it. It is the temperature corresponding to the disap- pearance of gaseous elasticity; or, in other words, the point where gas would become a solid, as where water becomes ice. This temperature is called zero in The Hotwen reference to all the erases, and the The Uptake Thermometer. « ^, , i° ^, Thermometer, positions 01 the absolute zero on the ordinary scales would be Reaumur's scale 219*2 belof^ 0^ Centigrade 244 Fahrenheit . . . . . . 461-22 " Rules for Comparing Degrees of Temperature Indicated by Dif- ferent Thermometers. 1. Multiply degrees of Centigrade by 9 and divide by 5; or multiply degrees of Reaumur by 9 and divide by 4. Add 32 to the quotient in either case, and the sum is degrees Fah- renheit. 2. From degrees of Fahrenheit subtract 32 ; multiply the remainder by 5, and divide by 9 for degrees Centigrade ; or mul- tiply by 4, and divide by 9 for degrees Reaumur. The abbrevia- tion for Fahrenheit is " Fah." ; for degree, °. THE ENGINEER\s HANDY-BOOK. 567 Marine Steam-Engine Register. This instrument is designed for application to marine steam- engines. It consists of a circular box faced with a dial, in which are cut, side by side, six or more slots, through which may be seen the numbers representing the revolutions of the engine. This dial is called the '^coun- ter " or register/' which is worked by an attachment to any suitable part of the engine, from which a vibratory motion may be communicated to an arm attached to a central horizontal shaft placed paral- lel to the dial, into the ends of which is fixed a frame carrying a small shaft, parallel to the former, to which six arms are attached in such a way that the right arm may fall without the others, but cannot rise without carrying all the rest This framework, with the pall-shaft, etc., by the motion of the arm attached to the engine, describes an arc of 36°, or of a circle. The ends of the palls, respectively, rest on and slide over 6 cylinders placed side by side on the central shaft, all of which move in the same direction, and are numbered from right to left. On the right-hand edge of each cylinder are cut 10 slots, and on the left hand only one slot, which are of such a 368 THE ENGINEER'S HANDY-BOOK. size as to admit the end of one of the palls. Then., on the bjick motion of the framework, etc., the pall is carried back until it drops in, when the forward motion carries with it the cylinder so locked. In the spaces between the laps, in each cylinder, and opposite to one of the slots in the dial face, the numbers 1, 2, 3, etc., to 0, are engraved at equal distances around the circumference. The palls are placed one over each of the slots, so that the pall can fall into the inner cylinder only when the slot in the outer one comes directly under it. As this occurs only once in a whole revolution, and as the motion of the palls is only through one-tenth of a circle, it follows that cylinder No. 2 can only be moved through one-tenth of its circumference after cyl- inder No. 1 has moved a whole revolution, or ten times that space, and so on. Thus, if the figures on No. 1 represent units, those on No. 2 will be tens, on No. 3, hundreds, etc. It will be observed that every revolution of the engine insures one-tenth of cylinder No. 1 to move round, inasmuch as the ten slots in its right-hand edge are not covered by any other cylinder, as is the case with the others. Rule /or Finding the Number of Revolutions the Engine has made during the Voyage, Subtract the number at which the counter stood at the beginning of the voyage from that which is indicated at the end of it ; the re- mainder will be the number of revolutions made during the voyage. To Reduce the Time the Counter has been Working into Minutes. Multiply the days by 24,* the product will be the hours ; multi- ply this by 60,t the result will be the minutes during which the counter has been working, or divide the number of revolutions by the minutes the counter has been working ; the quotient will be the average number of revolutions made by the engine per minute. ^ 24 hours being equal to one day. t Ab 60 minutes = 1 hour. THE ENGlisTEER'S HANDY-BOOK. 369 Spring-, Mercury-5 Syphon-, and Vacuum-Gauges.* Figure I shows an inside view of the Lane spring steara- ^auge. As may be observed, it consists of a hollow brass tube, a lever, connecting- link, sector, pinion, and pointer. Its oper- ation is as follows: Pressure is exerted in the tubes. A, A, through the nipple, the effect of which IS to elongate or Btraighten it. The consequence is, that the link, 0, draws the lever, E, and the sec- tor, Fy which moves the pinion, which is not shown, but which carries the pointer, G, The higher the pressure, the more the tubes will be expanded or elongated, and the higher the pointer will be carried up. As the pressure decreases, the tubes have a tendency to contract, and the pointer again assumes its natural position at zero. Fig. 2 (page 370) represents the Bourdon spring steam-gauge. It consists, as in the case of the Lane, of a hollow metal tube, con- necting-link, sector, pinion, coil-spring, and hand or pointer. As will be seen, though the mechanism is reversed, the principle is the same as in the Lane gauge. The pressure exerted in the hollow tube, G, has a tendency to expand or elongate it ; the result * of which is, that the link, H, draws the sector, J, (which swings on the stud I) to the right, the upper end of which turns the pinion, K, which carries the pointer to the right also. A coil-spring is * *See Dage 658 Fig. 1. — Inside View. 370 THE ENGINEER'S HANDY-BOOK. attached to the stud, which carries the pointer to assist in bring- ing it back to a state of rest, as the pressure decreases. The advantages of spring-gauges are, that they are light, cheap, and simple, and are not affected by jar or jolting; their disad- vantages are, liability to corrode, and the spring losing its ten- sion ; they require to be tested and corrected at least once a year. When steam-gauges of any kind are set up, the end of the pipe next the gauge should invariably be filled with cold water. The steam should never be allowed to act directly on a steam-gauge when located in cold situations, where they are liable to freeze. The valve on the boil- er should be closed, and the drip attached to the gauge opened, in order to allow the water to run out. The drip on the gauge should be closed be- fore the steam is turned in from the boiler, in order that suflScient steam may be condensed in the pipe to furnish the quantity of water necessary to keep the steam from striking the gauge. • The spring-gauge can also be used as a vacuum-gauge, by re- versing the application of the pressure, which has a contrary effect on the tube. For instance, as exhaustion takes place in the tube, its power of resisting the pressure of the surrounding atmosphere, which acts upon it, varies also, and it consequently again coils under that pressure in regular ratio with its variation, and indicates the degree of vacuum in the condenser. Fig. 2. — Inside View. THE engineer's HANDY-BOOK. 371 A siphon-gauge is a bent tube, inverted, and partially filled with mercury. The orifice of the short leg is connected with the boiler, and the long leg is open to the atmosphere. The steam pressing upon the mercury in the short leg with greater force than the pressure of the atmosphere, causes the mercury in the other leg to rise, and indicates the excess of pressure above the atmosphere. To the amount shown by the gauge must be added the pressure of the at- mosphere. Thus, if a siphon-gauge shows 15 lbs. pressure, the boiler-pressure is 30 lbs. A mercurial gauge, for high - pressure steam - engines, con- sists of a glass tube open at the lower end, and closed at the top, containing air in its ordinary state. Its lower end is placed in a cistern of mer- cury. When the cock is opened, the steam passes through, forc- ing the mercury up the glass tube, thereby compressing the air in the tube above the mercury. When the air is compressed to one-half its original space, the pressure is doubled ; to one-third, it is trebled ; to one-fourth, it is quadrupled, etc. A barometer-gauge is a tube of glass, more than 30 inches long, closed at one end, and filled with mercury, then inverted so that the lower or open end will be immersed in a cistern of mercury, when the mercury in the tube will sink, rising in the basin until Its weight balances the pressure of the atmosphere, which, by its Figr. 3. -The Springr Steam-Gauge. 872 THE engineer's handy-book. elasticity, is endeavoring to force the mercury up the tube. The mercury in the tube will be found to stand about 30 inches higher than the level in the basin, varying slightly, according to the state of the atmosphere. The scale of a barometer-gauge may be explained as follows: As 30 inches of mercury press down with the same force as the atmosphere, say 15 lbs. per square inch, two inches of mercury correspond to one pound of pressure, and a scale of inches meas- ured from the mercury in the cup upwards must be fixed near the glass tube. As the vacuum, while the engine is working, may be supposed to be good, the scale need only be marked to a few inches below 30 inches, every fall of two denoting one pound of pressure in the condenser. The sources of error, in estimating the vacuum by this gauge, arise from the following two facts : That the pressure of the at- mosphere, or the mercury in the cup, is liable to change. That the gradations on the scale are marked, on the supposition that the level of the mercury is stationary ; because it is from this level that the scale commences. Therefore a fixed scale must be erroneous, on account of the sinking of the mercury in the cup as it rises in the tube. The first source of error may be corrected by observing the actual height of a weather barometer, and subtracting it -from the height as shown by the gauge. This will be correct, if a tube of a standard diameter is used. This error may be corrected by a short gauge, similar to what a weather barometer would be if it were enclosed in a space, communicating with the condenser. In that event, before a vacuum is created, the mercury would stand as high in the glass tube as in the weather barometer. On creating a vacuum, thus taking off* the pressure from the mercury in the cistern, the mercury would fall in the tube. In this instrument, the less the height of the mercury the better the vacuum. The second source of error may be obviated by having a mov- able instead of a fixed scale, so that its lower end might always be kept in contact with the surface of the mercury in the cup. THE ENaiNEEU\s HANDY-BOOK. 373 A siphon -gauge, such as has been spokeu of, may be used as a vacuum-gauge. When so used, it is necessary to connect the long leg with the condenser, placing a stick in the short leg. In this case the scale would require to be graduated directly contrary to that for steam. The state of the atmosphere will affect the gauge. The pressure in the steam-boiler may be ascertained by the temperature, by the safety-valve, or by the steam-gauge. I The Mariner's Compass. y The object of the mariner's compass is to enable travellers to steer their course with certainty from one location to another. The needle is understood to point to the north, and the other points, east, west, etc., are easily found. In certain parts of the world, however, the needle does not point to the north, but is drawn to the right or left of true north. This is called the variation of the compass, and must be known accurately by the navigator, in order to correct and steer the right course. For instance, in crossing the Atlantic Ocean, the variation of the compass amounts in sail- ing vessels to 2J or 2J points westerly, and the course steered must be corrected accordingly. If a due east course is desired, the vessel must be steered 2 J or 2i points south. Off the Cape of Good Hope, the variation of the compass in ships bound to India or Australia is 2| points easterly, and, in order to make a due east course, it is necessary to steer 2| to the north, or left of her course ; while towards the equator there is hardly any perceptible variation of the compass at all. The best means of finding out how much the compass varies in different parts of the world is by observations of the sun taken with the compass, and the difference between the true and magnetic compass is the variation, which must be applied as a correction to the course steered. In iron ships or steamers, the deviation must be considered as well as the variation. This is due to*the local attraction caused by the iron, and must be carefully understood before steamers or iron ships go to sea. Before a vessel proceeds on her first voyage, the compass must be carefully swung and magnets fixed to th*' >^^ck. 374 THE engineer's HANDY-BOOK. TABLE OP RHUMBS, OR POINTS OF THE COMPASS. Points. Angles. NORTH. NORTH. SOUTH. SOUTH. i i 4 O ' '• 2 48 45 5 37 30 8 26 15 N i E N 2 E N f E N i W N i W N f W S i E S i B S J E s i w S 2 W s f w 1 U H If 1115 0 14 3 45 16 52 30 19 41 15 N by E N by E } E N by E i E N by E f E N by w N by w i w N by w i w N by w 1 w s by E s by E i E s by E 2 E s by E J E s by w s by w ? w s by w 2 w s by w f w 2 2i 2i 2f 22 30 0 25 18 45 28 7 30 30 56 15 NNE NNE i E NNE i E NNE f E NNW NNW ?• W NNW 2 W NNW f W SSE SSE i E SSE i E SSE J E ssw ssw k w ssw 2 w ssw 1 w 3 Si 3i 3i 33 45 0 36 33 45 39 22 30 42 11 15 NE by N NE f N NE i N NE i N NW by N ' NW 4 N NW i N NW 4 N SE by s SE f S SE J S SE } S sw by s sw f s sw 2 s sw i s 4 4^ 4J 4f 45 0 0 47 48 45 50 37 30 53 26 15 NE NE J E NE i E NE f E NW NW i W NW i W NW f W SE SE i E SE } E SE J E sw sw i w sw 2 w sw f w 5 5i 5i 5i 56 15 0 59 3 45 61 52 30 64 41 15 NE by E ENE 1 N ENE i N ENE } N NW by w WNW f N WNW i N WNW i N SE by E ESE f S ESE i 8 ESE } S sw by w wsw i s WSW 2 s wsw i s 6 6} 6} 6f 67 30 0 70 18 45 73 7 30 75 56 15 ENE ENE i E ENE i E ENE 1 E WNW WNW i W WNW i W WNW J W ESE ESE i E ESE i E ESE f E wsw wsw i w wsw 2 w wsw f w 7 7} 7J 7f 78 45 0 81 33 45 84 22 30 87 11 15 E by N E'f N ^ E i N E i N w by N W f N W i N W i N E by s E J S E ^ S w by s wis wis wis I 90 0 0 EAST. WEST. EAST. WEST. THE engineer's II A N I) Y - B O O K . cc o O O O CO CO o o o o o o o tH' CO co^ 'co^ (xT co" cT CD CO rH O o o o o o o o o QO CO ZD C5 c» co" 7—1 -2 376 THE engineer's handy-book. Technical Terms and Definitions Used in Navigation. Apparent altitude. — The apparent altitude is the observed altitude, corrected for the indicated error of the instrument, and dip of the horizon. Meridian altitude. — The meridian altitude is the highest alti- tude a celestial object attains on the meridian of the observer. Observed altitude. — The observed altitude is the altitude of a celestial object above the horizon dneasured by a sextant or quadrant. True altitude. — The true altitude is the apparent altitude cor- rected for refraction and parallax. Amplitude. — The amplitude is the arch of the horizon con- tained between the centre of the celestial object, when rising or setting, and the east or west points of the horizon, measured from the east when rising, and from the west when setting. Azimuth. — An azimuth is the angle at the zenith contained between the vertical circle passing through the centre of the ce lestial object, and of the meridian of the place. Course. — The course is the direction steered by compass. Magnetic course. — The magnetic course is the compass coursa yX)rrected for deviation of the compass. True course. — The true course is the compass course cor- x^ected for variation and deviation of the compass. Course made good. — The course made good is the compass course corrected for deviation, variation, leeway, and set of the current, and is the ship's real track on the ocean. THE engineer's HANDY-BOOK. 377 Variation of the compass. — The variation of the compass is the angle between the true north and the magnetic north. There are only few places where the needle points exactly to the true north. When it points to the eastward of the true north, it is easterly variation ; but when the north point of the needle is at- tracted to the westward of north, it is called westerly variation. Deviation of the compass. — The deviation of the compass is the angle between the compass north and the magnetic north, and is produced by the local attraction of the ship's iron on her com- passes. Declination. — The declination is the distance a celestial object is north or south of the equinoctial, measured on a meridian. Eppop of the compass. — The error of the compass is the va- riation and deviation combined. Dead peciconing. — The dead reckoning is the method of as- certaining the ship's position by the courses steered and distance sailed, as shown in the following pages under the head of the Day's Work. This is liable to many errors, such as bad steering, unknown currents, improper allowances made for distance run, and often fails to give the ship's true position. Depaptupe. — The departure is the distance in miles made good by a ship, east or west ; when a ship sails due north or south, she makes no departure. Taking a depaptupe. — When bearings are taken of some head- land or other known object, before a ship leaves the land, it is called taking a Departure. Distance. — Distance is the distance between two places or po- sitions, or the distance sailed by a ship on a certain course, meas- ured in nautical miles. Polar distance. — The polar distance is the distance of a ca- 32* 378 THE engineer's HANDY-BOOK. lestial object from the elevated pole, and is found by subtracting the declination of the object from 90^, when the latitude and the declination are of the same name, but by adding the declination to 90°, when they are of contrary names. Ecliptic. — The ecliptic is the apparent annual path of the sun in the heavens. Equator. — The equator is a great circle passing round the earth, 90 degrees from the poles, and dividing it into two equal parts or hemispheres, called the Northern and Southern Hemi- spheres. At all places on the Equator, the sun rises and sets at six o'clock all the year round. Visible horizon. — The visible horizon is the circle that bounds the observer's view at sea, where sky and water appear to meet. Dip of the horizon. — The dip of the horizon is the angle be- tween the true and visible horizon, and is a correction which must be subtracted from all altitudes. Hour angle of a celestial object. — The hour angle of a ce- lestial object is the angle at the pole between the meridian of the observer and that of the celestial object. Latitude. — Latitude is distance north or south from the Equator, measured in degrees, minutes, and seconds on a meridian ; a place or position is in north or south latitude, according as it is north or south of .the Equator; a degree of latitude is 60 nautical miles of 6082 feet. Parallels. — Parallels of Latitude are small circles parallel to the Equator, running round the earth east and west. Two places situated on one of these circles are said to be in the same parallel of latitude. Difference. — Difference of Latitude is the distance a ship THE ENGINEER'S HANDY-BOOK. 379 makes good in a north or south direction. When two places or positions are on the same side of the Equator, that is, in north or south latitude, their difference of latitude is found by subtracting the lesser latitude from the greater ; when two places or positions are on the opposite sides of the Equator, that is, when one is in north latitude, and the other in south latitude, their difference of latitude is found by adding the latitudes together. Leeway. — The leeway is the angle between the ship's true course and her path through the water ; starboard tack allows lee- way to the left hand ; port tack allows it to the right hand. Longitude. — Longitude is the degrees, minutes, and seconds a place or position is east or west of the first meridian, measured on the Equator. Most nations adopt the Meridian of Greenwich ob- servatory in England as the first meridian. Thus the longitude of a place or position is called east or west of the Meridian of Greenwich, reckoned up to 180 degrees, which is the opposite me- ridian to Greenwich, or one-half of the circumference of the earth. Longitude is also reckoned by time, — hours, minutes, and seconds, — each hour being equal to 15 degrees of longitude, as the sun, which regulates the time, returns to the same meridian once in every 24 hours. Thus 15 degrees multiplied by 24 hours makes 360 degrees, the entire circumference of the earth. To reduce longitude into time. — Divide the number of de- grees, seconds, and minutes by 15, and the quotient will be the time. Degrees of Longitude. — The degrees of longitude are of the same length at the Equator as a degree of latitude, viz., 60 nau- tical miles ; but as the meridians contract, and the distance be- tween them decreases gradually the farther you go north or south, until they meet at the poles, it is evident that the space contained in a degree of longitude becomes less the farther north or south the distance travelled. Thus in latitude 60° north or south, 30 miles of departure is equal to a degree of longitude. It will be 380 THE ENGINEER'S HANDY-BOOK. seen that if a vessel sails 60 miles east or west in the parallel of 60° north or south, she will make two degrees of longitude ; in latitude of 70° north or south, 60 miles is equal to nearly three degrees of longitude. Difference of longitude. — The difference of longitude is the dif- ference in degrees, minutes, and seconds which one place or position is east or west of another ; when two places or positions are on the same side of the Meridian of Greenwich east or west, their dif- ference of longitude is found by subtracting the less from the greater. When they are on opposite sides of the Meridian of Greenwich, that is, one in east longitude and one in west longi- tude, their difference of longitude is found by adding the two to- gether. When one longitude is east and the other west, and on being added together the sum exceeds 180 degrees, it must be sub- tracted from 360 degrees to get the difference of longitude. Meridian. — A meridian is a circle passing through both poles, and crossing the Equator at right angles All places situated on this circle are on the same meridian, or in the same longitude north or south of each other. Parallax. — The parallax is the difference between the altitude of a heavenly body observed on the surface and what it would be if taken at the centre of the earth. Poles. — The poles are the extremities of the earth's axis; these are^ 90 degrees north and south of the Equator, and are called the North and South Poles. Port side. — The term port side is used to designate the left hand side of the ship looking towards the bow. Refraction. — The refraction is the difference between the real and apparent places of heavenly bodies, as affected by the atmos- phere. THE ENGINEER^S HANDY-BOOK. 381 Right ascension. — The right ascension is the distance a ce- estial object is east of the first point of Aries, measured on the equinoctial. Semi-diametep. — The semi-diameter is half the diameter of the sun or moon. It is given for each day in the Nautical Al- manac, and must be applied to all altitudes of the sun or moon to get the true central altitude. If the lower limb is observed, it must be added; if the upper limb, subtracted, and vice versd. Starboard side. — The term starboard side is employed to des- ignate the right hand side of a ship looking towards the bow. Augmentation. — The augmentation of the Moon's semi-diam- eter is a correction to be added to the semi-diameter, as taken from the Nautical Almanac, on account of the moon being nearer to the observer when above the horizon than when in the horizon. Tropics.— The Tropics are that portion of the earth situated between 23J° north and 23}° south latitudes. Civil time.— Civil time is reckoned from midnight to noon, then called A. M. ; and from noon to midnight, then called p. m. The civil day commences at midnight ; the nautical or sea day com- mences at noon, twelve hours before the civil day. Astronomical time.— Astronomical time is reckoned from noon to noon continuously, from 0 hour to 24 hours. Sidereal time.— Sidereal time is the hour-angle of the first point of Aries, west of the meridian. Apparent time.— Apparent time is time reckoned by the sun, which is subject to continual variations, and requires correction for astronomical purposes. Mean time.— Mean time is time regulated by the average or mean, instead of the unequal or apparent, motion of the sun, 382 THE engineer's HANDY-BOOK. aud is such as would be shown by the sun if it moved uniformly in the equinoctial. Equation of time. — The equation of time is the difference be- tween apparent and mean time, is found in the Nautical Almanac for each day, and is used for reducing apparent time to mean time. Zenith distance. — The zenith distance is the distance a celes> tial object is from the zenith, or the point overhead. TABLE OF THE MILE AS MEASURED BY VARIOUS NATIONS. The English mile is 1760 yds. The Scotch " 1984 " The Irish " 2240 " The German " 8106 " The Dutch and Prus- sian mile is . . . 6480 " The Italian mile is . 1766 " The Vienna post mile is 8296 " The Swiss mile is . 9153 " The Swedish and Danish mile is . 7341*5 yds. The Arabian " . 2143 " The Roman mile is 1628 or 2025 " The Werst mile is 1167 or 1337 " The Tuscan mile is 1808 " The Turkish " 1826 " The Flemish " 6869 " The British league, or three times our geographical mile of 60 to a degree, or 2025 yards, is 6075 yards. The Brabant league is 6096 yards. The Danish and Hamburg league is 8244 yards ; the German league is 8101 yards; the long German league is 10126 yards ; the short German league is 6859 yards ; the Portu- guese league is 6760 yards ; the Spanish league is 7416 yards ; the Swedish league is 11700 yards. All of them are parts of a degree, but made before the length of a degree was accurately determined. Length of Days in DiflFerent Countries. At London, England, and Bremen, Prussia, the longest day has 16i hours. At Stockholm, in Sweden, the longest day has 18J THE engineer's HANDY-BOOK. 383 hours, Hamburg in Germany, and Dantzic in Russia, the longest day is 18 hours, and the shortest is 7. At St. Petersburg in Russia, and Tobolsk in Siberia, the longest day has 19 hours, and the shortest, 5L At Tornea, in Finland, the longest day has 24 hours, and the shortest is a half-hour. At Wardbuys in Norway, the longest day lasts from the 1st of May to the 22d of July without interruption ; and at Spitzbergen the longest day is three months and a half. At New York the longest day has 15 hours and 56 minutes; and at Montreal 15^ hours. TABLE OF SAILING DISTANCES FROM NEW YORK TO DIFFERENT PARTS OF THE WORLD, IN GEOGRAPHICAL MILES. To Sandy Hook . 18 miles. To St. Petersburg, 4,420 mile a Nantucket Light . 211 Havre . . . 3,148 u n Boston . . . 302 n (i San Francisco, u Halifax . . . 666 a via Panama, 5,249 iC (( Cape Henlopen . 149 u (( San Francisco, (( Philadelphia . 252 u via Cape (< Cape Henry 276 Horn . . . 18,850 u n Baltimore . . 428 Melbourne, via n Washington 434 (( Cape of Good t( Norfolk . . . 306 u Hope . . 12,895 n i( Richmond . . 375 (( u Nangasaki, Ja- n Cape Hatteras . 340 pan . . . 9,800 a a Charleston . . 621 n Sandwich Isl- a Savannah . . 716 ands, via u Key West . . 1,484 Panama . . 7,157 « Havana . . 1,454 u Canton, via New Orleans . 2,129 Panama . 10,000 u t( Vera Cruz . . 2,354 Canton, via (( Liverpool . . 3,084 Good Hope, 19,500 « London . . 3,225 There are 5280 feet in a statute mile. 384 THE engineer's hanby-book. TABLE OF LATITUDE AND LONGITUDE OF PLACES. Places. Latitude. Longitude. D. M. D. M. Quebec 46 49 N. 71 16 W. Halifax ..... 44 38 " 63 65 " Portland light .... 43 36 " 70 12 " Buffalo 42 53 " 78 55 " Chicago 42 0 " 87 35 " Newburyport light 42 48 " 70 49 " Boston State-House 42 21 " 71 4 " Nantucket light .... 41 23 " 70 3 " Newport ..... 41 29 " 71 19 " New York 40 42 " 74 0 " Philadelphia .... 39 57 " 75 10 " Cape Heulopen .... 38 46 " 75 4 " Cincinnati ..... 39 6 " 84 27 " St. Louis ..... 38 36 " 89 36 " Richmond . . 37 32 " 77 27 " ^ Washington City .... 38 53 " 77 3 " 3 Baltimore . . . . 39 18 " 76 37 " B Cape Hatteras .... 35 14 " 75 30 " ? Charleston light .... 32 42 " 79 54 " 1 Savannah 32 5 " 81 8 " S Cape Florida 25 41 " 80 5 " g- Pensacola 30 24 " 87 10 " ■ Mobile 30 42 " 87 69 " New Orleans .... 29 57 " 90 0 " San Francisco .... 37 47 " 122 21 " Cape Horn 55 59 " 67 16 " Porto Hico 18 29 " 66 7 " Cape Hayti 19 46 " 72 11 " Havana ..... 23 9 " 82 22 " Vera Cruz 19 12 " 96 9 " Mexico ..... 19 26 " 99 5 " Porto Bello . . . 9 34 " 79 40 " Cape St. Augustine 8 21 S. 34 57 " Rio Janeiro 22 56 " 43 9 " [ Buenos Ayres .... 34 36 " 58 22 " THE ENGI NE ER\s HAN I) Y- HOOK . 385 TABLE — {Continued.) OF LATITUDE AND LONGITUDE OF PLACES. Places. Latitude. Longitude. | D. M. D. M. Cape Horn . . . . • Oo o. 0 < 1 1 0 w Valparaiso ..... oo 9 ivr ii . 71 41 London ..... OL Ol (( A U 0 « Liverpool . . . . 29 9 .^9 OLi Greenwich 9Q Dublin ^ . . . . . 53 23 it 6 20 w. Paris ^0 0\} u 9 L 90 H. Marseilles . . . 43 18 5 22 i( Florence . . rlO 4A (( 1 1 1 A 1 0 a Rome ...... 41 54 li 12 97 <( Naples 40 ^0 o\j n 1 4 14 16 ID Berlin 01 a 1 ^ 10 94 Hamburg oo oo u Q •JO u 3 Vienna lO 1 J D 9^ zo Constantinople .... 41 1 1 a 9^ OxJ a 2 Stockholm ..... Ou 91 ii 1 9. 10 A 4: Copenhagen ..... OO 41 4:1 a 1 9 1 z '^4 04 St. Petersburg .... 59 56 n .^0 19 J. €7 Madrid 40 TtV/ 9.^ i( Q O 49 vv Gibraltar . . . . ou o a 90 i< Lisbon ...... 38 42 a 9 9 a Palermo ..... 38 12 15 35 (< Pekin 39 54 ii 116 28 E. Canton ...... 23 7 n 113 14 Cape of Good Hope 34 22 S. IS 30 (< Sidney, Australia .... 34 0 a 151 23 (( Jerusalem ..... 31 48 N. 37 20 (< TABLE SHOWING THE TIME AT DIFFERENT PLACES WHEN IT IS 12 O'CLOCK NOON AT NEW YORK. Washington, D. C. . San Francisco, Cal. . Salt Lake City, Utah Greenwich, Eng. Liverpool, " Paris, France . 33 Hours. Mill. 11 47 48 A.M. 8 46 13 it 9 27 36 « 4 56 0 P.M. 4 43 59 it 5 5 21 n 386 THE engineer's HANDY-BOOK. TABLE OF MILES AND KNOTS, KNOTS AND MILES. The decimals of miles in this table are repeaters, and when four is used, the last figure should be increased by one. Knots. Miles. Miles. Knots. 1 l-lol5 1 0-868421 2 2-3030 2 1-736842 3 3-4545 3 2-605263 4 4-6060* 4 3-473684 , 5 5-7575 5 4-342105 6 6-9090 6 5-210526 7 8-0606 7 6-078947 8 9-2121 8 6-947368 9 10-3636 9 7-815790 10 11-5151 10 8-684211 11 12-6666 11 9-552632 12 13-8181 12 10-421053 13 14-9696 13 11-289474 14 16-1212 14 12157895 15 17-2727 15 13-026316 16 18-4242 16 13-894737 17 19-5757 17 14-763158 18 20-7272 18 15-631579 19 21-8787 19 16-500000 20 23-0303 20 17-368420 21 24-1818 21 18-236841 22 25-3833 22 19-105262 23 26-4848 23 19-973683 24 27-6363 24 20-842104 33 38-0000 38 33-000000 There are 6080 feet in a knot. Marine Signals. While it must be admitted that we have made great improve- ment in the design and construction not only of the hulls of steam- ships, but also of the machinery and all other appliances con- THE ENGINEEr\s ITANDY-BOOK. 387 nected with their use, as a means of river, lake, and ocean naviga- tion, it is also an authenticated fact, that the number of marine disasters increases, especially as regards steamships, and that each succeeding year shows an increase in the loss of steamships as well as of human life and suffering. While light-houses illuminate almost every coast, yet signals of distress become more numer- ous and more dark, until the surf, as it were, is hoarse with the cries of drowning men. The questions may naturally be asked, in view of the foregoing facts, Have our ship-builders become more unscrupulous? the weather more changeable? or the sea more dangerous ? Within the last thirty-seven years, fifty-six large ocean steamers have been wrecked, involving a loss of 4780 lives and over forty millions of dollars^ worth of property, and out of the whole number only tivo were lost from accidents to machinery. There are three classes of marine signals in use as a means of warning the mariner of his proximity to danger, viz., day signals, night signals, and fog signals. They address themselves to the eye and to the ear. Day signals, as a rule, are made with flags, as these furnish the simplest and probably the best medium of communication, whenever objects can be made out, and vessels are beyond hailing distance. Besides the light-house, there are three kinds of night signals used which produce sound, viz., the syren, the whistle, and the bell. The light-house, like the flag, is undoubtedly the most reliable and precise when the air is clear ; but it frequently unfortunately happens that the strongest lights, even the most powerful electric lights, are often obscured and rendered invisible by fog. As a result, during heavy fogs by day or night, recourse must be had to instruments which produce sound, such as the syren, the whistle, and the bell. The theory with regard to their use is, that they are capable of emitting sounds of such intensity as to be heard at a distance suf. ficient to avert impending danger, providing that the oflScer of the watch is sufficiently wide awake to hear them. It frequently happens that the first indication that the mariner has of his approach to danger is a dull, muffled sound rising slightly above the roar of S88 THE ENGINEER'S HANDY-BOOK. the surf, the noise on board, or the wash of the water. He may be undecided as to the character of the sound, or from whence it arose, and, before giving orders, listens for its repetition, but dur- ing all this time the ship is rushing on to danger, or perhaps to destruction. Even if he should fully comprehend the nature of the sound and give orders, they may not be fully and quickly comprehended ; the steamer may be sluggish in her movements, the engineer may not be at his post or close to the gear, or he may be drowsy and not fully understand the bells. Any of the fore- going circumstances may arise, and, though trivial in themselves under ordinary conditions, are of vital importance when a steam- ship, freighted with numerous lives and a valuable cargo, is rush- ing on to danger. Under such circumstances, courage, self-posses- sion, and that spontaneous knowledge of what to do in moments of extreme peril, are invaluable qualifications in the officer in charge. A steamship from three to four hundred feet in length, that steers well under full steam or sail, must receive a warning signal at least two miles from it in distance, as it will require a circle of at least 5000 feet, or y% of a mile, in which^ to turn such a vessel in smooth water; and it will take from ten to fifteen minutes to head her course directly opposite to the one in which she was steering when the signal was given, when she will be found to be nearly, if not quite, a mile from the line in which she was sailing when the helm was put hard over. It will take from seven to ten minutes to head her course in a direction at right angles to the one in which she was steering. In so doing she will describe a semicircle of at least half a mile, and, under the most favorable circumstances of wind and sea, it will take from five to ten minutes to head her square from danger. If all the surroundings were known, the same vessel might be stopped, backed, and be capable of reversing her motion in a period of five minutes. But it must be understood that the foregoing evolutions must be performed under the most favorable circumstances of sea, wind, weather, and sound, which goes to show that a signal to be efficient must be adapted to each and every one of the foregoing cases. THE ENGINEER'S HANDY-BOOK. 389 A proper system of lights and signals is of great importance, as they enable the mariner to shorten his voyage, and thus to facili- tate travel and cheapen freights. But what is needed is a system by which the signals might be placed by the side of the ordinary track of vessels, indicating to the mariner that he is right and in a position of safety. Vessels might approach such stations in safety, observe their number, and take a new departure from each, the result of which would be that the most dangerous highways of the sea, and the most intricate channels, might be navigated in the most foggy weather. Marine Whistle-Signals. When two steamships or boats are approaching each other from opposite directions, one puff of the whistle means keep to the right, thuSy ^^^^J^^^^ > which will bring the port, or red, light of each vessel in full view of the other. When two steamers are approaching each other from opposite di- rections, two puffs of the whistle mean go to the left, thus,/^ which will bring the green, or starboard, lights opposite each other. When two steamboats are moving in the same direction, one behind the other, and the hindermost one wishes to pass the steam- boat ahead, if one puff of the whistle is given, she passes ahead on the right side, thus, , showing the red, or port, light of the passing boat and the green, or starboard, light of the boat being passed. Under the same circumstances, if two puffs of the whistle are given, it means that the hindermost boat is coming up on the left side, in which case the passing boat shows the star- board, or green, light, while the boat being passed shows the port, or red, light. Three puffs of the whistle is a salute, and four or more a call 33* 390 THE engineer's HANDY-BOOK. for an approachiDg steamer to slow down, stop, or come alongside, as the case may be. One long puff of the whistle is usually given when backing out of the dock, and one short puff is a call to the deck hand. Marine Bell-Signals. Steamboat bell-sign Y - B O O K . 413 the waste water or overflow escapes. This injector has a check- valve connected to it, also a steam stop-valve, which can be opened wide by half a revolution of the lever on the stem. In connecting the injector, since it has fixed nozzles, a water-supply valve must be provided, and, as al- ready remarked, a sec- b\ ond check-valve in the delivery - pipe and an- other steam-stop valve are desirable. In starting this injec- tor, steam is first admit- ted to the lifting-nozzle, the water-supply valve being adjusted so as to deliver about the max- imum amount of water corresponding to the steam-pressure; and as soon as solid water is- sues from the lifting- nozzle, the steam-valve is to be opened slightly until the jet is estab- lished, when the full steam-pressure is to be admitted, and the valve that admits steam to the lifting-nozzle is to . be closed. Some little dexterity Section of Sellers* Non- Adjustable Fixed- is required to start the Nozzle Lifting: Injector, injector for a maximum lift, but the manipulation is readily ac- quired, while for all ordinary lifts no special care is required. As the velocity of steam escaping from an orifice varies greatly with 35* 414 THE ENGINEER'S HANDY-BOOK. the pressure, other things beiug equal, the lifting-nozzle must have proportions depending on the minimum steam-pressure to be em- ployed, since it can readily be adapted to higher pressures by par- tially closing the steam-admission valve. Directions for operating Sellers' non-adjustable fixed-nozzle injector, with lifting at- tachment. — First, close the steam -spindle, J., by means of the handle, B. Second, open the lift- ing-jet by backing the wheel, C, one-quarter turn. Third, when the water escapes at the overflow, D, run out the spindle, A , by back- ing it quickly; then close tjje lifting-jet, C, as the injector will then be feeding the boiler, land the water-supply 'may be regulated by means of an ordinary globe-valve placed be- tween the injector and the water source. If this valve is set to ad- mit the required quan- tity of water, there will be no drip from the overflow. When re- quired, a special regu- lating valve, which re- quires but one turn, and which indicates the required opening, is attached to the injector, so that those having it in charge may de- Sellers' Non-Adjustable Fixed-Nozzle Lifting" Injector. THE engineer's HANDY-BOOK. 415 terniine the actual amount of opening by a glance at the hand- wheel on the valve-spindle. Duty of Sellers' injectors, or the foot-pounds of useful work performed by the consumption of 100 lbs. of coal in the boiler supplying steam to the injector, may be of interest. When the evaporation of the boiler is known, this duty can readily be com- puted from the data obtained in connection with the maximum delivery of the injector. This can be illustrated by an example. Assuming the boiler evaporation at 9 lbs. of steam per lb. of coal, a result which, though rather above the average, is occasionally exceeded in good practice. Using the data recorded in the table on page 416 for the maximum delivery at a steam-pressure of 130 lbs. per square inch, it appears that 150 — 66 = 84 units of heat were imparted to each pound of water delivered by the injector, and, the weight of a cubic foot of water at a temperature of 66° Fah. being about 62*3 lbs., that the total weight of water deliv- ered per hour was 161*2 X 62*3 = 10,042-76 lbs., so that the total amount of heat imparted to the water per hour was 10,042*76 x 84 = 843,591*84 units.. The total heat above 32^ in a pound of dry steam, at a pressure of 130 lbs. per square inch, is 1187*8 units, and the heat remain- ing in a pound of steam above 32°, after condensation, is 150 — 32 = 118 units, so that each pound of dry steam imparted 1187*8 — 118 = 1069*8 units of heat to the feed-water, and the .1^ 1 . 1 843,591*84 r,oon^^ weight 01 dry steam required per hour was .^^^^g ^ — = 7oo*o lbs. The height of a column of water equivalent to the pressure against which the water was delivered was = 300*5 feet, so that bZ'o the useful work performed per hour ^vas 10,042*76 x 300*5 = 3,017,049*38 foot-pounds. The weight of coal required to do this 788*6 work, on the assumed boiler evaporation, was ~— - = 87*6 lbs., so that the duty of the injector, per 100 lbs. of coal, was 3,017,04 9*38 x 100 oiKR^oa,- , a ' g^^Tg — ~ = 3,455,536 loot-pounds. 416 THE engineer's HANDY-BOOK. The term range is frequeDtly used in connection with injectors, and means the difference between the maximum and minimum delivery. TABLE SHOWING THE MAXIMUM AND MINIMUM DELIVERY OF SELLERS^ SELF- ADJUSTING, 1876, INJECTOR NO. 6 ; temperature of delivered WATER ; PRESSURE AGAINST WHICH INJECTOR DELIVERS WATER, AND HIGHEST TEMPERATURE OF FEED ADMISSIBLE ; WATER FLOWING TO INJECTOR UNDER 15 INCHES HEAD ; WASTE-VALVES SHUT. Pressure of Steam Supplied to Injector, and Pressure against which Water is Delivered. Lbs. per Sq. In. Delivery in Cubic Feet Per Hour. Temperature Fahren- heit Degrees. Pressure of Steam Required to Deliver Water against Press- ure in Column 1. Highest Temperature admissible of Feed-Water, Fahrenheit Degrees. Maximum. Minimum. Ratio of Minimum to Maximum Delivery. Feed-Water. Deli\ Wa s a ''ERED PER. u D % M < a 1 1 2 3 4 5 0 7 8 9 10 75-3 63-6 0-845 66 100 94 3 132 20 82-4 61-2 0-743 66 108 104 9 134 30 94-2 56-5 0-600 66 114 116 16 134 40 100-1 60-0 0-599 66 120 123 22 132 50 108-3 64-7 0-597 66 124 125 27 131 60 116-5 63-6 0-546 66 127 133 34 130 70 124-8 63-6 0-510 67 130 142 40 130 80 133-0 67-1 0-505 66 134 144 46 131 90 141-3 69-5 0-492 67 136 148 52 132 100 147-2 64-7 0-456 66 140 159 58 132 110 153-0 67-1 0-439 67 144 162 63 132 120 156-6 73-0 0-466 67 148 162 69 134 130 161-2 74-2 0-460 66 150 165 75 130 140 166-0 78-9 0-476 66 153 166 81 126 150 170-7 70-6 0-414 66 157 167 88 121 The table of capacities shows the maximum delivery, but the injector can be regulated so as to reduce the amount about 60 per cent THE engineer's If A N I) Y - H OO K . 417 ^QOOT^T^a)coi*-i^ooio i-icocoo:)^05iOrHO:>cDi-^i-QO T-l r-l (M CO CO »0 1^ O 01 t o CD (M CO 00 1^ CO GO I- CD (>1 cp ^4 cp CO 00 C-UO CX) T-H C-l iO o coT^cbc^coc T-ir-iCNKMCO'T^CDOOOO^ . o 00 CO 1^ 00 lo OrxlMC^lt^t^CO'r^T-HCOrfT-KMaiO C<|rtiCDC5COI:^Gvlt^OiCOOOOa:> i-HT-^fMcqcoiOt-ooo 1— (0:)C<10CO(M^COCDT-H,-HlOCi (MCOCDO:)GMCDOiOCDC:iOG^^ 1— lrHCG00:!O, the injector may be easily drawn out from the shell. Should it become necessary to repack the injector at M, care must be taken to insert the packing \u front of the follower, T, and compress it with the latter. 36* 426 THE ENGINEER'S HANDY-BOOK. The Clipper Injector. The annexed cut represents the Clipper Adjustable Injector, which is claimed to possess the following good qualities : simplicity of construction, certainty of action, ease of starting, non-liability to get out of order, large capacity, and that it will draw water as far as a siphon or pump, and force it into the boiler under ordinary pressure. Besides, it can be regulated so as to feed one-half its capacity, and will not slip. All that is necessary to insure certainty of action in this injector, is to place it in a horizontal position, and take the steam from the highest point in the boiler, and to have the steam- and water-pipes fully as large as the openings in tlie swivels to which they are attached. The cut on page 427 shows a sec- tion of Lynde Clipper Injector. — A is the shell or body ; B, the steam- tube ; C, the jet or lifting-tube ; i), the water-tube ; H, the swivel which is kept from turning by the fins H; Ky the bonnet, by unscrewing which the tubes B and C may be re- moved; M and N, revolving lever and handle by which to regulate tke water and steam ; 0, overflow holes ; 0\ holes to assist in lifting, on starting the injector ; Qj strainer to prevent any foreign substances from entering the injector with the water ; R, ribs to prevent the shell from springing ; W, over- flow valve and spring. THE engineer's HANDY-BOOK. 427 How to start the injector when the water flows to it. — Draw the steam-tube, B, nearly all the way back, by revolving the handle, M, which actuates tube, B (same as the wheel does the valve in a common globe-valve), and pull lever, M', all the way back. Open steam-valve a little, to clear pipe of condensed water ; when steam blows out at overflow, push lever, M\ full for- ward, open steam full, and open water-cock. When water runs solid from overflow, draw lever, M\ slowly all the way back, and turn in tube, JS, slowly till water ceases. The injector is then set to feed its maximum amount at the pressure of steam then used. It may then be started by simply opening steam- valve a little, as above, to clear the pipes ; then close steam- and open water -cocks. When water runs solid at overflow, open steam-valve slowly, and feeding will commence without operating lever. If'. How to start the injector when the water is to be lifted. — Draw steam-tube, B, nearly all the way back, and pull lever, M\ all the way back ; open steam-valve a little (or all the way, if desired), to clear steam-pipe, and, when steam appears at overflow, push lever, M\ full forward — the water-pipe being open, water will be likely to appear at once (or in a few seconds) at overflow ; if not, pull lever, M\ back a moment to clear the injector and push full forward again. As soon as the water runs solid at overflow^ 428 THE engineer's HANDY-BOOK. pull lever, M\ slowly all the way back, and screw in tube, JS, until feeding commences. It is then feeding the maximum amount at pressure. It may then be started by turning on steam ; push lever, M\ full forward, and then pull back as above, when water appears at overflow. To reduce the feed in either case. — When the injector is set as above, push lever, M', forward, until water begins to run from overflow ; then cut off* water with handle, M, until it ceases at overflow, and repeat as long as it will bear, and continue to feed. The minimum feed is thus obtained, and the water is delivered to the boiler the hottest. TABLE OF CAPACITIES OF CLIPPER INJECTORS. Pipes. Approximate Gallons No. of Water thrown per Hour, with 60 to 100 STEAM. WATER. Lbs. of Steam. 1 f in. 1 in. 60 to 90 2 3 u i " 150 to 180 3 3 a 4 250 to 300 4 3 U 4 1 " 500 to 600 5 • 1 " U " 700 to 900 6 1 " U " 800 to 1200 7 U " U " 1200 to 1600 8 U " U " 1600 to 2000 9 n " 2 " 2000 to 2500 10 U " 2 " 2500 to 3000 12 2 " 2\ " 3000 to 3500 There is one principle that governs the action of all injectors, which is, that if the temperature of the water is raised too high, they will not w^ork. Some injectors will lift water as high as 20 feet, according to the temperature of the water and the size of the injector ; large injectors having invariably the greatest lifting ca- pacity. As the amount of water thrown depends on the velocity THE engineer's FI A N 1) Y - B O O K . 429 of the steam, it follows that the volume of water thrown will be much greater with high than with low steam-pressure. The annexed cut represents Mack's Fixed-Nozzle Injector, which is said to have a working range, with one handle, of from 15 lbs. to 175 lbs. steam-pressure per square inch, and is always reliable, whether worked con- stantly or once in a year. When extraordinarily high pressure is required, an ex- tra valve is attached, which will admit of working this injector at a range of 5 lbs. to 250 lbs. per square inch. Fixed - Nozzle Injectors have no movable or adjust- able parts within them ; they can be regulated by steam- and water-supply cocks on the outside of the instruments ; but there is one pressure of steam to which they have been primarily adapted, and at which they work best, viz., at the pressure at which they give the largest duty. Inas- much as the pressure of steam in stationary boilers is, as a rule, held constant, they are well suited for that kind of work ; but in cases where there is a great variation of press- ure they are not so well suited. Mack's Fixed-Nozzle Injector. There are fewer of them in use than of other arrangements, never- theless some of them give satisfaction, but in any case their sim- plicity is their chief recommendation. 430 THE ENGINEER'S HANDY-BOOK. The Inspirator. The inspirator, though belonging to the injector family, differs from the latter, inasmuch as it is a double instrument, consisting of a lifting and a forcing side ; the latter being to all intents and purposes, with slight mechanical varia- tions, an " injector," while the former is a kind of a pump, which supplies the forcer side with water. The whole machine is a curious combination of mechanical arrangements for lifting and forcing water, and cannot be act- ually said to be either an injector or a pump, though it performs the functions of both. The inspirator is capable of lifting and forcing water or other fluids to a great height. It will lift water 25 feet, with a steam-pressure of 30 lbs., provided the suc- tion-pipe be perfectly tight, and the instrument is fur- nished with dry steam ; but the temperature of the water will control to a certain extent the height of the lift. For a lift of 25 feet, the temperature of the water should not exceed 100° Fah. THE ENGINEER\s HANDY-BOOK. 431 STEAM Whenever the inspirator fails to act, the trouble, in a majority of cases, will be due to leakage in the pipes. Other causes are due to the area of the suction- pipe being too small, which ought in all cases to be larger than the nipple or swivel to which it is con- nected ; but in any case it is advisable to have a foot-or check-valve in the suction- pipe, below the level of the water in the well, river, or mine. How to operate the in- spirator, — When steam is admitted to the inspirator, it passes through the lifter steam-jet, leaps the interval, A, through the combiniyig- tube, and escapes at the over- flow, thus expelling the air and producing a partial vacuum, into which the water rises. As soon as the water appears at the over- flow, close valve No. 1, to prevent it from escaping, and induce it to pass up the forcer, and through the com- bining-tube B ; then by open- ing the handle No. 2, and closing No. 3, the water is forced directly through the feed- or delivery-pipe into the boiler or tank, as the case may be. The inspirator is adapted as a boiler-feeder for either stationary, locomotive, or marine engines. OVERFLOW. 432 THE ENGINEER'S HANDY-BOOK. TABLE OP CAPACITIES OF THE HANCOCK INSPIRATOR. Number of Inspi- rator. Size of Pipe Con- nections. Gallons per Hour. 1 n 1- 15 320 20 1 540 25 u 900 30 li 1260 35 li 1540 40 2 2240 45 2 2820 50 2i 3480 Instructions for Setting up, Properly Attaching, and Adjusting Injectors. All pipes, whether steam, water-supply, or delivery, should be of the same internal diameter as the hole in the corresponding branch of the injector, and as short and straight as practicable. When floating particles of wood, or other matter, are liable to be in the supply-pipe, a strainer should be placed over the receiv- ing end of it. The holes in this strainer should be as small as the smallest opening in the delivery-tube, and the total area of all the holes should be greater than the area of the water-supply pipe, to compensate for the closing of some of them by deposits. The steam should be taken from the highest part of the boiler, in order to .avoid the carrying over of water with the steam ; but it should not be taken from the pipe leading to the engine, unless such pipe is large. When any injector capable of raising water is set, care must be taken to have the pipes as tight as possible, so as not to draw air. THE engineer's HANDY-BOOK. 433 If the water is not lifted by the injector, but flows to it from a tank or hydrant, there should be a cock in the water-supply pipe ; and in case the injector be self-adjusting, this cock should be of a kind that will prevent any considerable pressure in the water- supply pipe between it and the injector. The higher the steam is carried in the boiler, the greater may be the pressure in the water-supply pipe. There should always be a stop-valve or cock in the steam-pipe, between the steam-space in the boiler and the injector, and a check-valve between the water-space of the boiler and the in- jector. When an air-chamber is placed below the injector in the water- supply pipe, care should be taken to keep it sr.:pplied with air. When the injector lifts water from a tank placed below it, no pre- caution is needed, as, when the injector is stopped, the water flows back and air enters the pipe. When fed from a hydrant through a self-regulating valve, there should be a pet-cock between the valve and the air-chamber, which will serve to drain away the water when the valve is closed and the injector is not working. After all the pipes are properly connected to the injector and to the boiler, and it is ready for work, they should be disconnected and well, washed out, in order to remove any obstructions, such as paint, red lead, straw, or shavings, that may have found their way into them. Many excellent instruments have been condemned because those who set them up failed to take this precaution. Injectors, like pumps and other hydraulic machines, are not so reliable in action when working water of a high temperature as when the temperature is moderate ; though there are several in- jectors, owing to peculiarities in their mechanical arrangements, more reliable in this respect than others. Injectors, like nearly all other machines connected with steam- boilers, are frequently neglected, and allowed to become covered with filth, which, in view of their wonderful utility and efficiency, is a reproach to those who have them in charge. 37 2 (J 434 THE ENGINEER'S HANDY-BOOK. The Ejector or Lifter. STEAM The annexed cut represents the ejector or lifter, which is prac- tically the lifter side of the inspirator, with a reduced steam-jet and enlarged lifter combining-tube. It is suitable for breweries, tanneries, bleacheries, etc.; for trans- ferring large volumes of water, lye, acid, and other liquids. It will deliver more fluid of any kind at a low lift, with a lower pressure of steam, than either the injector or inspirator; but it is not as reliable, or as well adapted to the dif- ferent purposes for which these instru- ments are used, as either of them. It answers a very good purpose when cellars become flooded in consequence of heavy rain-falls, high tides, or overflowing of culverts, and requires no very intelligent management. Its action is based on the I DELIVERY same principle as that of the injector, and is more simple, as it has no adjust- able or movable parts. Method of starting the ejector. — All that is necessary to start the ejector is to turn on the steam, after which it will work as long as the water-supply and steam-pressure continue ; and it is imma- terial what lift it is started on, as the steam-supply may be gradually reduced to meet the requirements of the quantity of water to be dis- charged. If started on a steam-pressure of 40 lbs. per square inch, it will continue to work until the pressure falls to 15 pounds. The Ejector and Inspirator are manufactured by the Hancock Inspirator Co., Boston, Mass. SUCTION THE engineer's HA>"DY-B00K. 435 Jamison's Steam Water-Ejector. The annexed cut represents Jamison's steam water-ejector, as it is termed, which, like other eject- ors, is suitable in tanneries, breweries, or places where large quantities of liq- uids which contain floating particles, such as malt, hops, bark, sawdust, etc., require to be lifted, as it has no moving mechanism to be obstructed or clogged. Its action is based on the same prin- ciple as the steam siphon, and when once started, by simply turning on the steam, it will continue to work as long as the steam and water-supply lasts, through a diminution of pressure rang- ing from 15 to 100 lbs. per square inch, and irice versa. As they are generally made of brass or some non-corrosive metal, they rarely ever wear out or require any attention. They are just as eflScient when submerged in water or other liquid as when directly on the surface. TABLE OF CAPACITIES OF JAMISON's STEAM WATER-EJECTOR. SIZE. I inch ejector. CAPACITY. 4 gals, per minute. 8 1 U li 2 3 12 15 20 30 80 300 436 THE engineer's handy-book. Questions, THE ANSWERS TO WHICH WILL BE FOUND IN THE TEXT. What is the object of attaching a condenser to a steam-engine? Give the names, and the advantages and disadvantages of the two kinds of condensers in most general use, with a description of the same. Explain how the injection -water enters and escapes from surface and jet condensers. State what relative proportion the jet condenser should bear to the steam-cylinder of a condensing engine. State what relative proportion the cooling surface in a surface condenser should bear to the cubic contents of the steam-cyl- inder. State the respective advantages and disadvantages of having condensers too large or too small. What is the most advantageous temperature at which to keep the water in hot wells ? and what effect does too high or too low a temperature exert on the economical working of the engine ? Explain the arrangements by which the bilge injection- water is introduced into jet and surface condensers. What would be the effect of not shutting off the injection- water when the engine is stopped ? State the quantity of water necessary to condense steam, with a formula. Give the rule for finding the cooling surface in the tubes of sur- face condensers. THE ENGINEER'S HANDY-BOOK. 437 What is the most practicable method of cleaning the tubes of surface condensers when they become foul ? State what relative proportions the circulating-pump should bear to the steam-cylinder of a surface-condensing engine. Explain the principles involved in the working of the Korting jet condenser ; also the method of starting it. What is the meaning of the term vacuum ? How is the vacuum maintained in the condenser of a condens- ing engine ? What effect has the temperature of the injection-water on the vacuum? How is the vacuum measured ? Suppose the steam-gauge shows 60 lbs. pressure, and the vacuum-gauge registers 26 inches, what will be the effective press- ure on the piston? Why does the condensation of steam* produce a vacuum in the condenser ? How is the state of the vacuum shown? From what causes is an imperfect vacuum most likely to arise? How would you proceed to discover the cause of an imperfect vacuum ? Is a vacuum power? Can a perfect vacuum be maintained ? If not, why not ? What is the object of air-pumps used in connection with con- densing engines ? What relative proportion should the air-pump bear to the steam- cylinders of simple and compound surface-condensing engines ? 37* 438 THE engineer's handy-book. What relative proportions should the air-pump bear to the steam-cylinders of jet-condensing engines ? What is the difference in the duty which the air-pumps of sur- face-condensing and jet-condensing engines have to perform? Explain the difference between bucket, piston, plunger,~single and double acting air-pumps. What is the object of attaching an air-valve to a circulating, reciprocating, or double acting pump ? What is the most probable cause of an air-pump with a foul valve, and no discharge-valve, failing to work ? *What is the object of an air-pump trunk? What are the functions of an air-pump pet-cock? Describe the construction of an air-pump bucket. With what metals are air-pump rods generally covered, and why are they so covered ? Give the shape and functions of a ship's side air-pump discharge- valve. What is the object of an air-casing ? What is the object of the mariner's compass? What are the causes of variation of the compass? What is the meaning of the term rhumbs ? What is the equator? What are the poles? What is a meridian? THE engineer's HANDY- BOOK. 439 What is the meaning of the term latitude? What is understood by difference of latitude? What Is the meaning of the term departure in its relation to navigation? What is the meaning of the term longitude? What are degrees of longitude? Give the rule for reducing degrees of longitude to time. What is the difTerence of longitude between any two places? Define the term distance in its relation to navigation. Define the terms course and magnetic course as applied to navigation ; also the terms true course and course made good. Define the terms variation, deviation, and error of the compass. Define the term leeway. Define the terms meridian ; and also apparent, observed, and true altitude. Explain the term visible horizon and dip of the horizon. What is the meaning of the term refraction? Give the meaning of the term port side. What is the parallax? What is the meaning of the term declination? What is meant by polar distance ? What is meant by right ascension? What is meant by semi-diameter? 440 THE engineer's handy-book. Give the meaning of the term starboard side. What is meant by the augmentation of the moon's semi-diameter What is the zenith distance? Explain the terms civil, astronomical, sidereal, apparent, and mean time ; also the equation of time. What is meant by the hour-angle of a celestial object? Define the terms ecliptic and the tropics. Define the term azimuth. What is meant by the term amplitude when applied to naviga- tion and astronomy ? What is the meaning of the term dead reckoning? Give the saih'ng distance from New York, in geographical miles, to different ports. Give the latitude and longitude of different seaports. To what class of machines do pumps belong ? What principle is involved in the working of all pumps? How high will an ordinary pump, in good condition, lift water or other liquids ? What condition limits the action of all atmospheric pumps? Give the rule for finding the size of pump-plunger and stroke for an engine of any given power. Give the rule for finding the quantity of water, or other liquid, that any pump will lift or discharge in a given time. Give the most probable causes why pumps fail to work satis- factorily. THE ENGINEER'S HANDY-BOOK. 441 Explain the difference between lift-force, single-acting, and double-acting pumps. What is the meaning of the term circulating-pump? What is the object of placing an air-chamber on a pump ? Give the pule for finding the power required to raise a given quantity of water. Give the reason why pumps will not lift very hot water. What is the object of placing a pet-cock on the barrel of a feed-pump ? What is the object of placing mud-boxes or strainers on the suction-pipes of pumps ? What course would you adopt to prevent pump-pipes from freezing in cold weather ? Explain the meaning of the terms injector and ejector when applied to hydraulic machines. Explain the principles involved in the working of the injector. What conditions limit the height to which injectors can lift water? Under what three heads may all injectors be classed? What are the meanings of the terms maximum and minimum delivery ? What is the meaning of the term range when applied to injectors? To what class of machines does the inspirator belong ? On what principle is the action of the inspirator based? Explain the advantages and disadvantages of injectors, ejectors, and inspirators over pumps. 442 THE ENGINEER'S H A NB Y -BOOK: . PART SIXTH. Steam-Boilers. Steam-boilers embrace a great variety of designs;* in fact, any vessel in which steam is generated for mechanical purposes may be termed a steam-boiler, regardfess of shape or form. The * For a full description of all the steam-boilers in use at the present day, their peculiarities of design, construction, care, and management^ see Roper's " Use and Abuse of the Steam-Boiler»!i THE ENGINEER'S HANDY-BOOK. 443 most common forms of marine-boilers in use at the present clay are the horizontal and vertical, fire- and water-tubulars. The water- tubular is fast disappearing, and is now rarely to be found except in the United States Navy, or those of other countries. Its gradual disappearance arises from the fact that it is more expensive to build and to repair, is more dangerous, and requires extra care and man- agement. If a tube splits or becomes leaky in the fire-tubular boiler, the diflSculty may be met by plugging, and the vessel can proceed on its way ; but if the same accident occur in a water-tubular, it would be necessary to blow out the boiler. The same principle which was embodied in the Montgomery water-tubular marine-boiler was Fire-Tubular Marine-Boiler. introduced into the Dimpfel locomotive-boiler, but soon fell int© disuse in both cases. The fire-box, fire-tubular marine-boiler, with 444 THE ENGINEER'S HANDY-BOOK. combustion-chamber at the back end and superheater in the up- take, is the type of boiler most generally in use on the steamships of the different lines sailing out from the seaports of this country as well as those of other nations. Aside from the choice among engineers between the two forms, there is a wider difference in their proportion than in anything else connected with the steam-engine. While all generally agree that, in proportioning a marine-boiler, there should be sufficient grate-surface to consume the maximum quantity of coal required for the engine for which that boiler was intended to furnish steam, and that there should be sufficient heating-surface to absorb the heat evolved by the fuel ; yet, when it comes to laying down pro- portions, one engineer allows twice as many square feet of heat- ing-surface to one square foot of grate-surface as another. Watt's proportions for land- and marine-boilers varied from 9*5 to 10 feet of heating-surface to 1 square foot of grate-surface. Maudsley and Miller allowed 10 square feet of heating-surface to 1 square foot of grate-surface in the boilers of the celebrated ocean steamer Great Western, and from 10 to 12 square feet of heating-surface to 1 square foot of grate-surface in other marine-boilers that they constructed about the same time ; so that neither they nor Watt seemed to have any fixed rule, nor did there appear to be any among naval constructors either in this country or England. This may be seen from the fact that the U. S. gun-boat Massa- chusetts had 34 feet of heating-surface to 1 square foot of grate- surface, while the Vixen, with the same-sized engine, had only 16 to 1. The merchant-steamer Constitution had 66 square feet of heating- surface to one square foot of grate-surface, while the Franklin, a steamship of nearly the same capacity, with engines of the same power, had only 28 to 1. The boilers of the celebrated steamships of the Collins Line, which have made such fast time between New York and Liverpool, had 33 square feet of heating-surface to 1 square foot of grate-surface, while in the boilers of the steam- ships of the Cunard Line the heating-surface varies from 18 to 37 square feet to 1 square foot of grate-surface. The Mary Powell, THE ENGINEER\s HANDY-BOOK. 445 one of the fastest river-boats in American waters, has 17 square feet of heating-surface to 1 square foot of grate-surface. In pro- portioning the heating-surface to the cubic contents of tlie cylinder, the same variation seems to exist which shows there is no recognized proportion for either. The steamship Massachusetts, U. S. N., has 77 square feet of heating-surface to 1 cubic foot of cylinder, while the Powhatan has less than 15 square feet, and the San Jacinto has a trifle over 12. The merchant-steamer Union had one hundred and eighteen square feet of heating-surface to 1 cubic foot of cylinder, while the Isaac Newton had only 10 to 1. The steam-tug Rescue had 63 square feet of heating-surface to 1 cubic foot of cylinder, while the Anglo-Saxon had only 10 to 1. The average proportion of heating-surface to grate-surface of 345 steamships, tugs, and ferry-boats examined was about 30 square feet of heating-surface to 1 square foot of grate-surface, while an examination of a great number of steamships, tug, and ferry-boats in this country, England, and France, showed that the average proportion of heating-surface to 1 cubic foot of cylinder was about 28. In stationary boilers the heating-surface varies from 12 to 30 to 1 square foot of grate-surface, while in some patented sectional boilers there are 60 to 70 square feet of heat- ing-surface to one square foot of grate-surface, the average for locomotive-boilers being about 60 square feet of heating-surface to 1 square foot of grate-surface. To proportion a marine-boiler understandingly, it is necessary to know the size of the engine and of the boat or ship, the load to be propelled, and the speed at which it is to move. The engi- neer can determine the pressure and volume of steam required, and decide on the degree of expansion, the quantity of grate- and heating-surface, and in relation to these two latter conditions, as shown in the foregoing paragraphs, the field has a very wide lati- tude. But he must be sure that the boiler possesses sufficient strength to resist in safety the maximum pressure to which it will ever be exposed ; that it contains sufficient grate-surface for the combustion of the necessary quantity of fuel under any circum- 38 446 THE ENGINEER'S HANDY-BOOK. stances ; that it has sufficient heating-surface to evaporate the nec- essary quantity of water ; that it is capable of containing a suffi- cient supply of water and steam to prevent undue fluctuation, and that it affords convenient facilities for the repair or renewal of any of its parts. After the foregoing conditions are determined on, another object of great importance to be considered is making the boiler as light and compact as possible. The term heating- surface, when applied to steam-boilers, means all that part of the fire-box, crown-sheet, tube-sheets, and flues with which the fire and flame come in contact in their escape from the furnace to the chimney. Martin's upright tubular- boiler is sometimes used for marine purposes. Its only advantage is economy of space ; its first cost is more than that of the ordinary horizon- tal marine tubular- boiler, and it is not more efficient. The capacity of the steam-room is about one-third the capac- ity of the boiler. The quantity of steam that can be generated in any boiler in a given time is dependent upon a great varie- Direct Flue and Return Tubular Marine-Boiler. circumstances, such as the kind of boiler, its condition as to dirt, scale, etc., the THE engineer's HANDY-BOOK. 447 manner in which it is set and fired, the quality of the fuel used, quantity of grate-surface, amount of heating-surface, draught, etc., while the amount of water used will depend entirely on the engine, provided the steam is dry. The evaporation in tubular boilers, — stationary, locomotive, and marine, — under good con- dition*, is about 8^ to 9 lbs. of water to 1 lb. of coal ; in flue- boilers, 6 to 7 ; but the average result is about 25 per cent, below this. The nominal loss of fuel in boilers is rarely less than 30 per cent., and is frequently as high as 50. Taking the lowest estimate at 30 per cent., it may be illustrated as follows : The amount necessary to produce a draught, including the flame which escapes into the chimney, 20 per cent. ; particles of coal falling through the grates, 5 per cent. ; loss arising from the formation of carbonic oxide, 3 per cent.; loss induced by radiation, 2 per cent. The common estimate of the quantity of water necessary to produce one horse-power is one cubic foot; the amount of heating- surface necessary to evaporate one cubic foot of water in an hour has been found, by experiment, to be about 14 square feet to J square foot of grate-surface, under the most favorable conditions. It has grown into a custom, in estimating the horse-power of steam- boilers, to allow 14 square feet of heating-surface to i square foot of grate-surface; but the evaporative performance of steam-boilers varies very much, as in one boiler a cubic foot of water may be evaporated in an hour by 9 square feet of heating-surface to i square foot of grate-surface, while another will take double the amount. In locomotives, the proportion of heating-surface to grate-surface is about 50 to 1 ; in marine-boilers, about 28 to 1 ; ordinary cylinder-boilers, about 15 to 1 ; flue-boilers, 18 to 1 ; tubular-boilers, from 20 to 24 to 1 ; and in sectional- or patent- boilers, about 30 to 1. The tendency of water to foam in marine-boilers is frequently attributed to the presence of dirt, or other saline matter, in the water ; but it is often induced by want of proper relations between the heating-surface, steam-room, and water-space of the boiler, as, when the discharge of steam is out of proportion to the steam-room 448 THE ENGINEER'S HANDY-BOOK. in the boiler, the high temperature required to generate steam with sufficient rapidity to supply the demand causes violent boiling, and the agitation is greater when the relation between the temperature and pressure is most disturbed. This is often the case with tug-boats just starting to tow a heavy vessel. Boilers with a large amount of heating-surface and small steam-room gei^rally foam. Marine-boilers are generally surmounted by a dome, and, though domes do not add much to the cubical capacity of the steam-room, they have the effect of superheating the steam, or imparting to it an extra heat, which greatly increases its expan- sive force, and renders it less liable to condense in the passages between the boiler and the cylinder. Fittings of marine-boilers. — The fittings of marine-boilers are the funnels, air-casings, uptakes, smoke-box and fire-doors, grate- bars, bearers and bridges, main steam-pipe and stop-valve, donkey- valve, safety-valves and drain-pipes, main- and donkey-feed check- valves, blow-off- and scum-cocks, water-gauges, test water-cock, steam-valves for whistle, and winches. Bursting Pressure of Cylindrical Steam-Boilers. The force which will rupture a cylindrical boiler depends upon the diameter and the pressure of the steam ; hence, the total press- ure to be sustained is equal to the diameter, multiplied by the pressure per square inch of surface, multiplied by the length of the boiler. The shorter the tube, and the smaller the diameter, the greater its power of resistance, and vice versa. No matter what the diameter of a boiler may be, the transverse, or cross pressure tending to tear it asunder, will always be double the longitudinal pressure. Rule for finding the bursting pressure of cylindrical boilers with riveted seams. Multiply the tensile strength of the iron (which should be taken at 50,000 lbs. per square inch of section) by '56, if single riveted, 38-^ THE ENGINEEr\s irANOY-ROOK. 449 and by '70, if double riveted, and divide by the diameter of the boiler, multiplied by the number of pieces of metal, that would make one square inch of cross section ; the product wUl be the bursting strain. For instance, what pressure will it require to rupture a cyl- indrical boiler with riveted seams, diameter 12 inches, thickness of iron i inch ? ^^^?o^^ ^^ = 583-33 X 2 = 1166-66 lbs., about one-fifth of 12 X 4 which would be the safe working-pressure. Rule /or finding the strain exerted in a longitudinal direction by the pressure of steam in a boiler. Multiply the area of the head by the pressure in pounds per square inch, and divide the product by the circumference of the boiler, and by the number of thicknesses of iron that would make one square inch of cross section ; the quotient will be the strain. Example. Diameter, 12 inches. Area, 113*09 square inches. Pressure, 11661 lbs. ^^^37'69 ^^^4 ~ ^^^^^ P^^ square inch of sectional area in a longitudinal direction. Rule for finding the strain exerted in a transverse direction by the pressure of steam in a boiler. Multiply the pressure per square inch by the diameter, and also by the number of thicknesses of metal it will take to make one square inch of cross section, and divide the product by 2, because the boiler has 2 sides. - , 1166-66 x 12 x 4 oiooQQi Ik • u Example. = 31999*84 lbs. per square inch of sectional area in a transverse direction. The power of any steam-boiler to resist strain depends upon the thickness and quality of material, character of the workman- ship, and the shape of the parts subjected to strain. 38* 2D 450 THE ENGINEER'S HANDY-BOOK. The above cut represents the arrangements most generally em- ployed for bracing marine steam-boilers, and includes the vertical and horizontal, angle, toggle, dome, and crown braces ; as well as the buckles, crow-feet, angle-irons, girths, stay-bolts, and leg braces. The tubes 'answer for braces for the tube-sheets ; the crow-feet for the crown and dome; the proper strength for the braces of marine- boilers may be found by multiplying the number of square inches exposed to the pressure of the steam by six times the steam-press- ure to be carried. THE ENGINEER'S HANDY-BOOK. 451 Rules. Rule for finding the safe working-pressure of iron boilers. — Multi- ply the thickness of iron by '56,* if single riveted, and '70, if double riveted ; multiply this product by 10,000 (safe load) ; then divide this last product by the external radius (less thickness of iron) ; the quotient will be the safe working-pressure in pounds per square inch, which, if multiplied by 5, would give the burst- ing pressure. In the foregoing rule, the tensile strength of the iron is taken at 50,000, as it has been repeatedly proved by experiment that boiler-plate possesses less tenacity than the same iron would have if rolled into bars. Rule for finding the internal strain to which boilers are subjected when under pressure, — Multiply the surface of the plate required for one square inch of sectional area by the pressure of steam in lbs. per square inch ; multiply this result by the diameter of the boiler in inches, and divide by 2, which gives the strain per square inch of sectional area to which the boiler is subjected. The surface of boiler-plate required for one square inch of sectional area will depend upon the thickness of plate ; thus, iron i inch thick will require 4 superficial inches to make one square inch of sectional area; iron \ inch thick will require 2, and so on. Rule for finding the pressure per square inch of sectional area on the crown-sheets of steam-boilers. — 3Iultiply the width of the crown- sheet in inches by its length in inches ; multiply this product by the pressure of the steam in lbs. per square inch by the gauge ; divide by 2, if i inch iron, and so on according to the thickness. Rule for finding the aggregate strain caused by the pressure of steam on the shells of boilers. — Multiply the circumference in inches by the length in inches ; midtiply that product by the pressure in pounds per square inch. The result will be the aggregate pressure on the shell of the boiler. ^ Multiplied by '56, because the iron loses 44 per cent, of its strength in tlie process of punching. Double-riveted seams equal '70 of the original strength. 452 THE ENGINEER'S HANBY-BOOK. Rule for finding the safe external pressure on boiler-fiues, — Multi- ply the square of the thickness of the iron by the constant whole number 806,300 ; divide this product by the diameter of the flues in inches; divide the quotient by the length of the flue in feet; divide this quotient by 3: the result will be the safe working-pressure. Ru\e for finding the collapsing pressure of boiler fiues, — Multiply the square of the thickness of the iron, in thirty seconds of an inch, by the constant number 262*4 ; divide this product by the length of the flue in feet ; divide this quotient by the diameter of the flue in quarter feet, and the quotient will be the collapsing pressure in pounds per square inch. Rule /or finding the number of square feet of heating-surface in a tube, or any number of tubes. Multiply the circumference of the tube in inches by its length in inches, and divide by 144 ; the quotient will be the number of square feet of heating-surface. This, multiplied by the whole num- ber of tubes, will give the aggregate amount of heating-surface. Rule for fiyiding the strength of single- or double-riveted seams. Multiply the area of the metal between the holes, in square inches, by the ultimate strength of the metal after punching the holes. The product will be the strength of the seam. Single-riv- eted seams being equal to about 56 per cent, of the original strength, and double-riveted, 70 per cent. Rule for finding the strain due to the pressure of the steam on boiler-stays. Multiply the area in inches between the stays by the pressure in pounds per square inch. The product will be the strain in pounds per square inch. Rules. Rwie for finding the heating-surface of fire-box boilers — locomotive, marine, or stationary. — Multiply the length of the furnace-plates in inches by their height above the grate in inches ; multiply the width of the ends in inches by their height in inches ; .multiply the length of the crown-sheet in inches by its width in inches ; THE engineer's HANDY-BOOK. 453 also the combiued circumference of all the tubes in inches by their length in inches; from the sum of these four products subtract the combined area of all the tubes and the fire-door ; divide the re- mainder by 144, and the quotient will be the number of square feet of heating-surface. Rule for flue-boilers. — Multiply | of the circumference of the shell in inches by its length in inches ; multiply the combined circumference of all the flues in inches by their length in inches ; divide the sum of these two products by 144, and the quotient will be the number of square feet of heating-surface. Rule for cylinder-boilers. — Multiply! of the circumference of the shell in inches by its length in inches, divide by 144, and the quotient will be the number of square feet of heating-surface. Rule for tubular-boilers, — Multiply | of the circumference of the shell in inches by its length in inches ; multiply the combined circumference of all the tubes in inches by their length in inches. To the sum of these two products add | the area of both tube- sheets; from this sum subtract the combined area of all the tubes; divide the remainder by 144, and the quotient will be the number of square feet of heating-surface. Rule for finding the heating-surface of vertical tubular boilers, such as are generally used for fire-engines. — Multiply the circumference of the fire-box in inches by its height above the grate in inches. Multiply the combined circumference of all the tubes in inches by their length in inches, and to these two products add the area of the lower tube- or crown-sheet, and from this sum subtract the area of all the tubes, and divide by 144. The quotient will be the number of square feet of heating-surface in the boiler. Boiler-Stays. Boiler- stays, in any case, are but substitutes for real strength in the shell or other parts of the boiler. The' strain usually al- lowed on them per square inch is about 5000 lbs. The most common method of securing them is to cut a thread on both ends, 454 THE engineer's HANDY-BOOK. and screw and cold-rivet them into the plates ; another method is to flatten the ends of the stay, and secure them to the boiler by means of one or two rivets; still another is to rivet eye-bolts into the shell of the boiler, fork the end of the stay-bolt, and attach to the eye-bolt by means of a cotter. But all the forego- ing methods have their objections, as, when the stays become slack, and it becomes necessary to make them taut, the necessity of cutting away the rivets, destroying the thread, and weakening the boiler is necessarily involved. The most modern and permanent method of securing stays to the shell or ends of steam-boilers is by riveting angle-irons to the parts to be braced, as shown at a, a, a, a, in the cut on page 450, and drilling holes in the angle-irons where the brace is to be attached. Then the rods may be forked, and attached to the angle-irons by means of a cotter, which term means a blank bolt, with a splint in its end, which may be expanded with a cold-chisel, to prevent them from coming out. This arrangement has this advantage, that, where the braces become slack, they may be made taut by taking them out, heating them in a forge, and up- setting them. The value of stays as a substitute for strength and safety depends very materially not only on the manner in which they are attached to the parts they are intended to strengthen, but also on their position, which affects their ability to stand ten- sile strain and compression-pressure. If the stay is properly anchored, it will stand, on a straight pull, a resistance equal to its tensile strength, or it will resist the force of compression equal to its crushing strength ; but if it stands slightly oblique, its power of resistance will be very much diminished. Stay-Bolts. Stay-bolts are the means usually employed to strengthen the flat surfaces in the fire-box and water-legs of locomotives and marine-boilers ; they are generally screwed into both plates, on each side of the water space, and riveted by the process called THE ENGINEER'S HANDY-BOOK. 455 cold riveting. Numerous ordinary-sized bolts are preferable to a few large ones. The difficulty in the case of stay-bolts does not arise ordinarily from tensile strength, brought upon the bolt by the steam-pressure, but from relative changes in position of the two sheets through which the bolt passes, caused by a difference in the temperature of the two sheets, and the consequent difference in expansion. For instance, if the side sheet of a fire-box of a locomotive- or marine-boiler expands in a vertical direction i of an inch more than the outside sheet, then all bolts in the top row will have their inner ends forced upwards from their original position to that extent, and the boilers must spring or bend ac- cordingly ; whereas, when both sheets become again of the same temperature, the ends of the bolts are drawn back to their original position. TABLE SHOWING THE BREAKING STRAIN OF IRON AND COPPER STAY-BOLTS. Breaking Weight in Pounds. Strength distributed over 25 inches area would give Lbs. per square inch. Strength distributed over 16 inches area would give Lbs. per square inch. 1. Iron into iron screwed and ) 2. Iron into copper screwed ) 3. Iron into copper screwed ) only . ^ 1 4. Copper into copper screw- ) ed and riveted . ... j 25,000 21,400 16,200 14,400 1,000 856 648 576 1,563 1,338 1,013 900 Scale in Steam-Boilers. Marine-boilers using sea-water require to be frequently blown out to prevent incrustation, or deposit of salt, on their heating 456 THE ENGINEER'S HANDY-BOOK. surfaces, which lie between the iron and the water. It not only causes an increased consumption of coal, but allows the iron to become crystallized and burned. The evil effects of the scale are due to the fact that it is a non-conductor of heat. Its conducting power, compared with that of iron, is as 1 to 35*5. Consequently, more fuel is required to heat water in an incrusted boiler than in the same boiler if clean. A scale inch thick will require the extra expenditure of 15 per cent, more fuel ; this ratio increases as the scale thickens. Thus, when it is i inch thick, 60 per cent, more fuel is needed ; J inch thick, 150 per cent., and so on ; con- sequently, to raise water in a boiler to any given heat, the fire-sur- face of the boiler must be heated to a temperature in accordance with the thickness of the scale. To raise steam to a pressure of ninety pounds, the water must be heated to about 320° Fah. In a clean boiler of | inch iron, this may be done by heating the external surface of the shell to about 325°. If ^ inch of scale intervenes between the shell and the water, such is its non-conducting power, that it will be neces- sary to heat the fire-surface to about 700°, almost red heat. Now^ the higher the temperature at which iron is kept, the more rapidly it oxidizes, and at any heat above 600° it very soon becomes gran- ular and brittle, and is liable to bulge, crack, or otherwise give way to the internal pressure. This condition predisposes the boiler to explosions, and makes necessary expensive repairs. Again, it is readily seen that the presence of scale renders slower and more difficult -the raising, maintaining, and lowering of s.team. The principal ingredient in the scale which forms in marine- boilers using sea-water is sulphate of lime, but no very injurious effect will take place in boilers if the degree of sal tn ess is not allowed to exceed In fact, a thin coat of scale is beneficial, as it protects the iron from corrosion and internal grooving. Lord's Boiler Compound appears to be the only chemical prep- aration in use at the present day that will prevent the formation of scale, or remove it after it has been formed, in any class of boilers, whether stationary, locomotive, or marine, as it neutral- THE ENGINEEK'S HANDY-HOOK. 457 izes the action of the natural chemical salts which form the basis of all scale and incrustation. An analysis of sea-water shows the relative quantities of the ingredients it contains. Water Cliloride of Sodium . Chloride of Potassium Chloride of Magnesium Bromide of Magnesium Sulphate of Magnesia Sulphate of Lime Carbonate of Lime . 964-745 27-059 0-766 3-666 0- 029 2-296 1- 406 0-033 constitute the basis of the scale which using fresh-water from wells, lakes, or The minerals which forms in steam-boilers rivers, are sulphate of lime, phosphate of lime, carbonate of lime, magnesia, silica, and alumina, with small quantities of sesquioxide of iron, baryta, carbonic acid, organic matter, chlorine, sulphuric acid, potassa, calcium, soda, phosphoric acid, magnesium, etc. The remedies for the prevention and removal of scale from steam- boilers are almost innumerable. Foaming in Marine-Boilers. Foaming in marine-boilers using jet-condensers is generally caused by changing the water from salt to fresh, or vice versdj and is made evident by the boiling up of the water in the glass gauge. When foaming arises from this. cause, the water in the boiler should be changed as soon as possible, which can be done by putting on a strong feed, and blowing out continuously, or at short intervals ; it may even become necessary to throttle down the engine, cut f ff short, or even stop, in order to ascertain the level of the water in the boilers. Violent foaming can be checked by opening the furnace-door, closing the damper, and covering the fire with fresh coal ; but this 39 458 THE engineer's HANDY-BOOK. means of relief should be used as little as possible, because it has a tendency to injure the boiler, owing to the sudden contraction of the parts most exposed to the fire. All the phenomena connected with foaming have not yet been satisfactorily explained; but, from w^hatever cause it may arise, it is always attended with a certain amount of danger. Foaming is sometimes confounded with ^nm- ingy but they arise from different causes, and are productive of dif- ferent results. Foaming is always made manifest by the violent agitation, the rising and falling of the water in the gauge, and the muddy appearance of the water. Foaming is induced in stationary boilers by a filthy condition, particularly in those to which the feed-water is supplied through open heaters, in consequence of the oil or tallow employed for lubricating the cylinder being carried over with the exhaust- steam. The water in locomotive-boilers foams on some parts of the road, while on other sections this phenomenon never mani- fests itself, which may be attributed to the presence of alkali or saline matter in the water with which the boilers are supplied on certain parts of the road. Foaming is induced in all boilers by the want of proper proportion between the water-space, heating- surface, and steam-room of the boiler, and also from the absence of sufficient steam-room in the boiler to supply the cylinder. Priming. The term Priming is understood by engineers to mean the passage of water from the boiler to the steam-cylinder in the shape of spray instead of vapor. It may go on unseen, but it is generally made manifest by the white appearance of the steam as it issues from the exhaust-pipe ; as saturated steam, or steam containing water, has a white appearance, and descends in the shape of mist ; while dry steam has a bluish color, and floats away in the atmosphere. Priming also makes itself known by a click- ing in the cylinder, which is caused by the piston striking the water against the cylinder-head at each end of the stroke. Priming is generally induced by a want of sufficient steam-room THE ENGINEER'S HANDY-BOOK. 459 in the boiler, the water being carried too high, or the steam-pi})e being too small for the cylinder, which would cause the steam in the boiler to rush out so rapidly that, every time the valve opened, it would induce a disturbance, and cause the water to rush over into the cylinder with the steam. The following table shows the result of a series of experiments, carried out by Captain Rodman, for the purpose of demonstrating the effects of sudden strains on wrought-iron, a bar one inch square, of the best quality of iron, being selected for the purpose. Amount of Strain. Temp'y Stretch. Tinnr inch. Permanent Stretch. iWiJ of ^" inch. 5,000 lbs 20 0 10,000 " 41 1 15,000 " 57 1 20,000 " 76 3 25,000 " 100 7 30,000 " 537 408 35,000 " 1833 1661 40,000 " 4000 45,000 " broke It will be seen from the above table that the first essay, by means of a strain of 5000 lbs., produced no permanent stretch in the bar; and that 10,000 lbs. and 15,000 lbs., respectively, only produced a permanent stretch of yVA inch, or about of the temporary stretch. But in the next two strains of 20,000 and 25,000 lbs., the iron begins to shows a great acceleration of the weakening process or increase of fatigue, as the permanent strain has sprung up to of the entire stretch. In the next two items this acceleration is astounding, the permanent stretch being | of the whole upon 30,000 lbs, and -f^ of the permanent stretch of 35,000 lbs. The tensile strength of good boiler-iron increases with an increase of temperature up to about 500° Fah., consequently, a steam-boiler is safer and stronger under a moderately high steam- pressure than it would be under the same hydraulic pressure. 460 THE ENGINEER'S HANDY-BOOK. Deterioration of steam-boilers. — Deterioration of steam-boilers arises from the following causes: want of lamination in the sheets; overstretching of the fibre of the plate in the process of rolling ; injuries done the plate in the process of punching ; damage in- duced by the use of the drift-pin ; injury done the plates by a want of skill in the use of the hammer, or in the processes of hand-riveting and calking. Other causes are unequal expan- sion and contraction, resulting from a want of skill in setting ; grooving in the vicinity of the seams; internal and external corrosion ; blowing out the boiler when under a high pressure, and filling it again with cold water when hot ; allowing the fire to burn too rapidly after starting, when the boiler is cold ; ignorance of the use of the pick in the process of scaling and cleaning ; in- capacity of the safety-valve ; excessive firing ; urging or taxing the boiler beyond its safe and easy working capacity ; allowing the water to become low, thus causing undue expansion ; deposits of scale accumulating on the parts exposed to the direct action of the fire, thereby burning or crystallizing the sheets or shell ; and wuGting of the material by leakage, etc. Corrosion, and its Analogy to Combustion.* The term corrosion means wasting, pitting, or grooving of the material, and is generally referred to under two heads, namely, in- ternal and external. Internal corrosion presents itself in various forms, and is due to various causes, but principally to the minerals and acids con- tained in the feed-water with which steam-boilers are supplied. External corrosion is said to be due to the galvanic action of the mineral in the fuel and the gases in the atmosphere, and both are intimately associated with combustion, or stimulated by it ; as the acids and minerals which are in solution in the water, and lib- erated by the heat, attack the boiler internally; whilst the sulphur which is liberated by the combustion of coal has a strong aflSnity ^ See Koper's " Use and Abuse of Steam-Boilers." THE E N G I N K E R \S H A N I) Y - R () O K . 461 for the irou of which boilers are constructed, and attack it ex- ternally. Manuiil and Mechanical Firing. The term firing is understood to be the art of applying fresh coal or other fuel to a furnace, which operation, in the case of large furnaces, incurs the severest kind of manual labor, and is attended with a great loss of fuel, in consequence of the 'great volume of cold air that enters the furnace every time the operation of replen- ishing or cleaning the fires is performed. Numerous attempts have been made to obviate this waste by the invention of ma- chinery that would fire or supply the fuel continuously, but so far no mechanical arrangements Have proved a success ; nor is it at all likely that they ever will, as there are difficulties to be encountered which no human ingenuity in the design of machines can prob- ably ever overcome. It is impossible to design a machine that will distribute the coal uniformly over the surface of the fire, in- cluding the sharp corners, etc. Unless that can be done, me- chanical firing, however ingenious the arrangement may be, must ever prove a failure. Even if a machine were devised that would distribute the fuel evenly over the fire-surface, it would not be available for cleaning the fires, and, as a result, there would be nearly the same loss in- curred if the fires have to be cleaned by hand, as if they were fed by hand. This being the case, the question would naturally be asked. Why is it that thousands of dollars have been expended in attempts to fire mechanically ? and the answer would be, that there are always parties to be found who are ready to devote time and invest money in every delusion which has ever been promulgated in connection with the steam-engine and boiler. If fuel could be consumed in round or oval furnaces, it would render more service than if burned in square furnaces, as there is always more or less dead material in the square confers through which the air escapes, thus lowering the temperature in the furnace, and rendering com- bustion less active and more wasteful. 39* 462 THE ENGINEER'S HANDY-BOOK. Technical Terms applied to Firing. Start Fires. — This term is understood to mean starting fresh fires in furnaces with shavings, wood, coal, etc. Bank Fires. — This term is understood to mean covering the fires down with a thick body of coal at night, or when the engine has to be stopped for an indefinite period. Slice Fires. — This means to push back the fire to the bridge- wall, and then draw out the cinders, after which the fire is drawn forward, distributed over the grates, and fresh fuel supplied. The terms slice and clean fires have the same meaning. Draw Fires. — This term is understood to mean to draw the entire fire from the furnace for the purpose of allowing the furnace to cool for stoppage or repairs, as the case may be. Technical Terms Employed in Relation to Boilers, Curvilinear Seams. — The curvilinear seams of a boiler are those around the circumference. Grate-Surface. — The term grate-surface means the aggre- gate number of square feet. In practice, the allowance of grate-surface is about three-fourths of a square foot per horse- power. Longitudinal Seams. — The seams which are parallel to the length of a boiler are called the longitudinal seams. Safe-working pressure, or safe load. — The safe-working press- ure of steam-boilers is generally taken as ^ of the bursting press- ure, whatever that may be. Steam -Room. — That part of a boiler occupied by the steam. In practice, it is about i of the cubic contents of the boiler. Water-Space. — That part of a steam-boiler which is occupied by the water. It is generally about i of the cubic contents of the boiler. The aggregate space in all classes of steam-boilers may be em- braced under two heads, viz., steam-room and water-space. THE ENGINEEK's HANDY-BOOK. 463 Friction of Riveted Seams. Owing to the contraction of rivets in cooling, the plates are, in many instances, brought into such close contact that the friction between them is sufficient to withstand the working strain without any shearing action coming upon the rivets. This is more especially the case with machine riveting. The contraction of a wrought- iron bar in cooling is nearly equal to j-qI^^ of its length for a decrease of temperature of fifteen degrees Fah., and the strain thus induced is about one ton for every square inch of sectional area in the bar. Thus, if a rivet one inch in section were closed at a temperature of 900 degrees, it would in cooling decrease in length -i-^o%j^ of its length ; and if its elasticity and strength remained perfect, would produce a tension of 60 tons. The ultimate strength of rivet iron, however, being only 24 tons, the rivet would in cooling be per- manently elongated, and would continue, when cool, to exert a tension of 24 tons, providing its elasticity remained uninjured by the strain. Thus, if the rivets were not in contact with the plates, excepting at the head and tail, the plates would be held together by a pressure of 24 tons, and this friction would have to be over- come before the rivet came into action as a mere pin, from which will be seen that, by judicious riveting, the friction may, in many cases, be nearly sufficient to counterbalance the weakening of the plate from the punching of the holes. Calking. The object of calking is to bring together the seams of boilers, tanks, or hulls of iron vessels after riveting, so that they may be perfectly steam- or water-tight. This is done by using a sharp tool ground to a slight angle. The edge of the plates being first chipped or planed to an angle of about 110°, the calking-tool is applied to the lower edge of the chipped or planed angle, in order to drive or upset the edge, thus bringing the plates together, and 464 THE engineer's HANDY-BOOK. rendering the joint to all appearances perfectly steam-tight, and able to resist the internal pressure brought to bear upon this particular point. There are different methods of calking, but the concave method has many points of preference over any other. Boilers should never be calked while under steam- or water- pressure, however light, as the jarring induced by the calking is liable to spring the seams and cause fresh leakage in other parts of the boiler. Steam-Boiler Explosions. The principal causes of explosions,* in fact, the only causes, are deficiency of strength in the shell or other parts of the boilers, over-pressure and over-heating. Deficiency of strength in steam- boilers may be due to original defects, bad workmanship, deterio- ration from use or mismanagement. Deficiency of strength aris- ing from bad workmanship is the most diflScult to discover, and not unfrequently escapes the closest scrutiny, more particularly in the case of flue, tubular, and locomotive boilers. Over- pressure may be caused by the safety-valve being over- weighted ; by its sticking on its seat ; by the inadequate size of the communication between the boiler and valve, or by an incorrect and worthless steam-gauge. The same effect may be produced when there is a disproportion between the grate- and heating- sur- faces, or where the heat from a large grate is concentrated on a small space. Under such circumstances, the heat is delivered with such intensity as to lift the water from the surface of the iron, thereby exposing it to the direct action of the fire. Explosions occurring from excessive firing are in all cases the result of avarice, ignorance, or a want of skill in the care and management of the steam-boiler. Overheating may be caused by the accumulation of hard, solid incrustation adhering to the parts most exposed to the direct action of the fire, or it may be due to insuflSciency of water, resulting from leakage of the valve * See Rop.er^s " Use and Abuse of the Steam-Boiler." THE enginp:kr\s II and y- book. 465 or stop-cock, a failure in the supply-pipe, or a neglect to turn it on at the proper time or in sufficient quantity. A steam-boiler may be well designed, of good material, and of first-class workmanship, and yet in a few months, after being put under steam, it may explode with terrible effect. On examining into the cause of the explosion, it may turn out that the water used made a heavy deposit ; that the boiler had not been cleaned since it was put into use ; that the fires had been fiercely urged, and the water driven from the surface of the iron ; as a result, the life had been entirely burned out of the sheets over and around the fire, thereby weakening the boiler, and putting it in a dan- gerous condition. That the sudden heating or cooling, and oxida- tion of the boiler, induce great deterioration of strength has been proved by experience. Defects in the material, as blisters, lamination arising from inferior material, or want of care in the manufacture, are other sources of weakness in steam-boilers. Safety- Valyes.* The safety-valve is designed on the assumption that it will rise from its seat under the statical pressure in the boiler, when this pressure exceeds the exterior pressure on the valve, and that it will remain off its seat sufBciently far to permit all the steam which the boiler can produce to escape around the edges of the valve. The problem then to be solved is : What amount of open- ing is necessary for the free escape of steam from a boiler under a given pressure ? The area of a safety-valve is determined from formulae based on the velocity of the flow of steam under different pressures, or experiments made to ascertain the area necessary for the escape of all the steam a boiler could produce under a given pressure. But as valves do not rise appreciably from their seats under varying pressures, the point to be considered is, how high any safety-valve will rise under the influence of a given pressure. This question cannot be determined theoretically, but has been settled conclusively by Burg, of Vienna, who ascertained from * See page 654. 466 THE engineer's handy-book. careful experiments that the rise of the valve diminishes rapidly as the pressure increases, as may be seen from the annexed table. Pressure in Lbs. Rise of Valve. 1 Pressure in Lbs. Rise of Valve. 12 20 35 45 50 1 36" 45 T4 eV 1 56 60 70 80 90 1 Tg5 1 T65 in ordinary safety-valves, the average rise for pressures ranging from 10 to 40 pounds is about ^^j^ of an inch ; from 40 to 70 pounds, about -^Q, and from 70 to 90, about of an inch. The following table gives the result of a series of experiments made at the Nov- elty Iron Works, New York, some years ago, for the purpose of determining the exact area of opening necessary for safety-valves, per each square foot of heating-surface, at different boiler press- ures. Boiler Pressure in Lbs. Above the Atmos- phere. Area of Orifice in Sq. In. for Each Sq. Ft. of Heat- ing-Surface. Boiler Pressure in Lbs. Above the Atmos- phere. Area of Orifice in Sq. In. for Each Sq. Ft. of Heat- ing-Surface. 0-25 •022794 40- -001723 0-5 •021164 50- •001389 1- •018515 GO- -001176 2- •014814 TO- -001015 3- •012345 80- -000892 4- •010582 90- -000796 5- •009259 100- -000719 10- •005698 150- -000481 20- •003221 200- •000364 30- •002244 Now, if we compare the area of openings, according to these experiments, with Zeuner's formula, which is entirely theoretical, THE ENGINEER\s HANDY-BOOK 467 it will be observed that the results from the two sources are al- most identical. The lift of safety-valves, like all other puppet-valves, decreases as the pressure increases ; but this seeming irregularity may be explained as follows : a cubic foot of water generated into steam at one pound pressure per square inch above the atmosphere will have a volume of about 1600 cubic feet. Steam at this pressure will flow into the atmosphere with a velocity of 482 feet per sec- ond. Now, suppose the steam was generated in five minutes, or in 300 seconds, and the area of an orifice to permit its escape as fast as it is generated be required, 1600 divided by 482 X 300 will give the area of the orifice, 1?- square inches. If the same quantity of water be generated into steam, at a pressure of 50 pounds above the atmosphere, it will possess a volume of 440 cubic feet, and will flow into the atmosphere with a velocity of 1791 feet per second. The area of an orifice, to allow this steam to escape in the same time as in the first case, may be found by dividing 440 by 1791 X 300 ; the result will be square inches, or nearly | of a square inch, the area required. It is evident from this that a much less lift of the same valve will suflSce to discharge the same weight of steam under a high pressure than under a low one, be- cause the steam, under a high pressure, not only possesses a re- duced volume, but a greatly increased velocity; it is also obvious that a safety-valve, to discharge steam as fast as the boiler car generate it, should be proportioned for the lowest pressure. There does not appear to be any recognized rule among boilei makers for proportioning safety-valves, since, while one allows one inch of area of safety-valve to every 66 square feet of heating- surface, another gives 1 inch area of safety-valve to every 4 horse- power, while a third allows 1 inch area of safety-valve to 1| square feet of grate-surface. This last proportion has been proved by experience to be capable of admitting of a free escape of steam, without allowing any greater increase of pressure than that for which the valve is loaded, providing that all the parts are in good working order. It is obvious, that no valve can act without a 468 THE engineer's HANDY-BOOK. slight increase of pressure, as, in order to lift at all, the internal pressure must exceed that of the load. Doubtless, most safety- valves are larger than is actually required, and but few boiler explosions occur from want of safety-valve area. The most prob- able causes of accidents arising from safety-valves are that they are either overloaded or out of order. A badly proportioned safety-valve, whether too large or too small, is objectionable, and is always attended with a certain amount of danger. Rules. Rule for finding the weight necessary to put on a safety-valve lever y when the area of valve, pressure, etc., are known, — Multiply the area of valve by the pressure in pounds per square inch ; multi- ply this product by the distance of the valve from the fulcrum ; multiply the weight of the lever by one-half its length (or its centre of gravity) ; then multiply the weight of valve and stem by their distance from the fulcrum ; add these last two products together; subtract their sum from the first product, and divide the remainder by the length of the lever ; the quotient will be the weight required. Rule for finding the pressure per square inch when the area of valve, weight of ball, etc., are known, — Multiply the weight of ball by the length of lever, and multiply the weight of lever by one- half its length (or its centre of gravity) ; then multiply the weight of valve and stem by the distance from fulcrum. Add these three products together. This sum divided by the product of the area of the valve, and its distance from the fulcrum, will give the press- ure in pounds per square inch. Rule for finding the pressure at which a safety-valve is weighted when the length of lever, weight of ball, etc., are known. — Multiply the length of the lever in inches by the weight of the ball in pounds ; then multiply the area of valve by its distance from the fulcrum ; divide the former product by the latter ; the quotient will be the pressure in pounds per square inch. THE ENGINEER'S HANDY-BOOK. 469 Rule for finding centre of gravity of taper- levers for safety-valves. — Divide the length of lever by two (2) ; then divide the length of lever by six (6) ; and multiply the latter quotient by width of large end of lever, less the width of small end, divided by width of large end of lever plus the width of small end. Subtract this product from the first quotient, and the remainder will be the dis- tance in inches of the centre of gravity from large end of lever. Dead-weight safety-valves are those in which a pressure is exerted on the valve by means of a weight suspended on the long arm of the lever. Spring safety-valves are those in which the pressure of the steam against the face of the valve is resisted by means of a spiral spring. They are generally used for locomotives, as, in consequence of the jar, the dead-weight safety-valve is impracticable. Lock safety-valves are those in which the weight on the lever is enclosed in a lock-box, to prevent the engineer from increasing the pressure at will. This arrangement of safety-valve is most generally used on the boilers of marine engines, tug-boats, and ferries. Draught in Chimneys. The presence of draught in any locality is due, to a certain ex- tent, to the unbalanced pressure of the atmosphere, and is, in many cases, intensified and heightened by natural causes, but more frequently by mechanical and artificial arrangements. The natural draught or rush of air up chimneys or funnels is caused by the buoyancy both of the rarefied atmosphere and of the gases which pass through the fuel, as well as by the natural affinity of the colder and denser atmosphere to rush in and fill up the vacuum caused by the escape or ascension of the preceding volume. All the phenomena connected with draught are not as well understood as they should be, considering its importance as an agent in the promotion and maintenance of the combustion of fuel ; the object of draught being to supply oxygen to the-burning fuel, and dissemi- nate or eject the products of combustion. 40 470 THE engineer's HANDY-BOOK. Numerous attempts have been made at different times to laj down rules for the area and height of chimneys that would produce sufficient draught for the consumption of a certain quantity of fuel in a given time, but such formulae have more frequently failed, than succeeded, in giving satisfactory results, which is due prob- ably to the want of knowledge of the requirements in each in- dividual case, and of the location and surroundings. Attempts are, in many instances, made to produce a good draught by carry- ing the chimney above all surrounding objects and buildings, but it frequently occurs that shorter chimneys of the same area and internal dimensions have a better draught. It is claimed by some engineers that chimneys ought to increase in area from bottom to top, to be capable of producing a good draught, while others assert just ^the reverse, and claim that they ought to decrease from bottom to top. It has been found by experiment that both arrangements produced a good draught under some circumstances, but neither of them under all circumstances. The area of any chimney should increase slightly from bottom to top, in order to provide for the increased volume of the heated air and gases resulting from their expansion. It has been found that round flues produced a better draught, as a general thing, than either square or oval ones of the same area and height. This doubtless arises from the fact that air, rushing through or up a flue or funnel, has a tendency to as- sume the form of a screw, which is due probably to §ome natural cause. Adverse currents and capping winds frequently interfere with the draught in short chimneys, but the same effect is frequently pro- duced on tall ones during some kinds of weather and at certain seasons of the year ; certain it is, that very tall stacks do not pro- duce a corresponding draught in proportion to the height, and it has been demonstrated by observation that there is nothing to be gained by raising chimneys very high. It often occurs that chim- neys of apparently sufficient height are incapable of producing sufficient draught. This, in many instances, arises from the fact that the quantity of fuel consumed in the furnace will not produce THE engineer's HANDY-BOOK. 471 sufficient heat in the flue to rarefy the air and cause draught, while in other chimneys of ample height and area, in consequence of the air and heated gases having to pass through a long, cold flue between the boiler and chimney, the draught is sluggish and unsatis- factory. There is no lack of formula? for proportioning chimneys, which have been furnished by Wye Williams, Rankine, Weisbach, Trowbridge, Steel, Watt, and others, but each is only applicable in certain cases ; and indeed it appears that Watt knew as much about proportioning the flue as any of our modern engineers, which may be inferred from the fact that modern writers on the subject refer to him as frequently as to any one else. This goes to show that we have not made such rapid advances in mechanical science, so far as regards proportioning chimneys to produce good draught under all circumstances, as might have been expected, con- sidering the intelligence of the present generation and the pro- gressive ingenuity of the age. There are always individuals to be found who can tell how to proportion a chimney or a flue that will produce a draught sufficient to carry off* the smoke and waste gases resulting from the con- sumption of a certain quantity of fuel, but they rarely ever ex- plain all the conditions under which this may be accomplished ; such as the distance between the furnace and chimney ; whether the flue is perfectly straight, or contains a number of bends ; and whether in its course it ascends or descends. Such information is akin to that which tells engineers that a pound of coal will evaporate 8*or 9 lbs. of water, but never gives the conditions under which it may be done, which include the type or design of boiler, the quality of the iron, the condition of the boiler for cleanliness, etc., the purity of the fuel, and the intelligence and experience of the care and management. It is well known to most experienced engineers that the boiler that w^ill evaporate 9 lbs. of water per lb. of coal under some circumstances, will not evaporate over 5 lbs. of water per lb. of coal under others, and the results will be about the same in regard to draught. A forced draught may be produced by various mechanical ar* 472 THE engineer's HANDY-BOOK. rangements, such as blowing-engines, fan-blowers, steam-jets, etc. ; but, although it may be suitable, and even au absolute necessity in the prosecution of many branches of mechanical industries, a forced draught is objectionable in assisting the combustion of fuel for the generation of steam in ordinary steam-boilers, and never fails to induce mischievous effects, and consequently a good natural draught is very much to be preferred when attainable. Any flue ought to be as smooth on the inside as circumstances will permit, in order to diminish the friction between the walls of the flue and the escaping air and gases. And in regard to the height of chim- neys and proportions of flues, it is always better to be governed by such practice as has given satisfaction in that locality, and with a particular kind of fuel, than to be guided by any theory, however scientific. The sectional area of the flue is what is termed the calorimeter of the boiler, and the calorimeter, divided by the length of the flue in feet, is termed the vent. The flues of all boilers diminish in their calorimeter as they approach the chim- ney, as the smoke contracts in volume in proportion as it passes through the heat. Funnels. — The area of the funnels of steamships, tug-boats, and ferry-boa^s varies considerably with different builders and in dif- ferent countries. The number of circular inches p^ nominal horse- power is given in the following table, for several makers. Highest, 15-14] Highest, 12-96 Highest, 14*45 Highest, 16-40 Highest, 14-06 Mean, M'lO Mean, 11*79 Mean, 13*94 Mean, 15*94 Mean, 13*12 Low, 13*01 Low, 10*89 Low, 12*96 Low, 15*14 Low, 12*17 Mean Total, 13*78 These are all for low pressures. For high pressure, the num- ber of inches varies from 9*11 to 6*02, mean 7*07. The funnel should evidently bear a proportion to the amount of heated air and smoke passing through it, which must bear a nearer propor- tion to the horse- power than to the surface of the fire-grate. Where the fire-grate is small, a large quantity must be burned per square foot. If, in one case, 20 lbs. of coal are burned per square foot per hour, and in another 40 lbs., and the funnels are proper- THE ENGINEER'S HANDY-BOOK. 473 tioned to the fire-grate, they will not be proportioned to their re- quirements. Rule for finding the required area for the chimneys of stationary boilers. — Multiply the nominal horse-power of the boiler by 112, and divide the product by the square root of the height of the chimney in feet. The quotient will be the required area in square inches. A well-proportioned and moderately high smoke-stack is to be preferred for sea-going steam-vessels, as tall ones are difficult to steady on account of the oscillation of the vessel, arising from the disturbance of the water and the resistance of the wind. Superheaters. — Superheaters are steam-chambers located in the uptakes of marine-boilers or at the base of the funnel, and so arranged that the w^aste heat from the furnaces may pass around and through them, prior to escaping up the chimney. They are used for drying the steam in its transit from the boilers to the steam-cylinders of the engines. The heat or flame passes through the tubes and around the shell, the steam being inside. They are fitted with a stop-valve, and arrangements for mixing the super- heated and saturated steam, or using either independently ; they also have safety-valves similar to those used on steam-boilers. There is no definite size for superheaters, as they are not intended for a receptacle for any large amount of steam, but simply as a means of drying it. The proportionate area of superheating to heat- ing surface in modern marine-boilers is about 1 to 10 square feet. An interceptep op sepapatop is a chamber attached to marine- boilers for the purpose of intercepting the water carried out by the steam. The steam enters at the top and strikes against a partition plate, then passes under it and escapes to the cylinder; the water which enters with the steam is collected in the bottom of the box and drawn off through a valve. Smoke. Smoke once fopmed in a furnace, flue, or chimney can never be burned by any mechanical device or arrangement, nor can there 40* 474 THE ENGINEER'S HANDY-BOOK. be any advantage in incurring much expense in the attempt, ex- cept to abate a nuisance, as very little economy in fuel would re- sult from the adoption of any such device. A very general idea prevails that, when we see large volumes of smoke issuing from the mouths of the chimneys of stationary boilers, smoke-stacks of locomotives, and funnels of marine-boilers, whenever fresh fuel has been applied, a great waste of fuel is taking place ; this, how- ever, is a mistake, as about of the volume is steam resulting from the moisture expelled from the coal, wood, or shavings by the application of heat ; besides, sulphur and other earthy matters which, like the steam, are incombustible, enter into and increase the volume. This may be easily explained by stating that \ ton of water is converted into steam in the furnace for every ton of bituminous coal consumed, which is an actual benefit, because, if the carbon had not been thoroughly mixed with such a great mass of steam, it would have fallen in the shape of a black cloud of dust in the locality where the furnace was situated, and have become a more insufferable nuisance than the smoke. Smoke contains about 20 per cent, of combustible and 80 per cent, of incombustible matter. Such being the case, the question would naturally arise. Would it be advisable to incur much expense in an attempt to consume 80 per cent, of incombustible matter, for the purpose of gaining 20 per cent. ? Feed- Water Heaters. The benefits to be derived from heating the feed-water for boilers by exhaust steam may be explained as follows : A pound of feed-water entering a steam-boiler at a temperature of 50° Fah., and evaporated into steam of 60 lbs. pressure per square inch, re- quires as much heat as would raise 1157 pounds of water 1 degree. A pound of feed-water raided from 50° Fah. to 220° Fah. requires 987 thermal units of heat, which, if absorbed from exhaust steam passing through a heater, would be a saving of 15 per cent, in fuel. Feed-water, at a temperature of 200° Fah., entering a boiler, THE engineer's HANDY-BOOK. 475 as compared in point of economy with feed-water at 50"^, would effect a saving of over 13 per cent, in fuel ; and with a well con- structed heater there ought to be no trouble in raising the feed- water to a temperature of nearly 212° Fah. If we take the normal temperature of the feed-water at 60°, the temperature of the heated water at 212°, and the boiler-press- ure at 20 lbs., the total heat imparted to the steam in one case is 1192-5° — 60° 1132-5°, and in the other case 1192-5° — 212° = 152 980-5°, the difference being 152°, or a saving in fuel of j^^^ = 13*4 per cent. Supposing the feed- water to enter the boiler at a temperature of 32° Fah., each pound of water will require about 1200 units of heat to convert it into steam, so that the boiler will evaporate between 61 and 7i pounds of water per pound of coal. The amount of heat required to convert a pound of water into steam varies with the pressure, as will be seen by the following table : TABLE SHOWING THE UNITS OF HEAT REQUIRED TO CONVERT ONE POUND OF WATER, AT THE TEMPERATURE OF 32°, INTO STEAM AT DIFFERENT PRESSURES. Pressure of Steam in Lbs. per square INCH BY Gauge. Units of Heat. Pressure of Steam in Lbs. per square inch by Gauge. Units of Heat. 1 1-148 110 1-187 10 1-155 120 1-189 20 1-161 130 1-190 30 1-165 140 1-192 40 1-169 150 1-193 50 1-173 160 1-195 60 1-176 170 1-196 70 1-178 180 1-198 80 1-181 190 1-199 90 1-183 200 1-200 100 1-185 476 THE engineer's handy-book. If the feed -water has any temperature, the heat necessary to convert it into steam can easily be computed. Suppose that its temperature is 65°, and that it is to be converted into steam hav- ing a pressure of 80 lbs. per square inch, the difference between 65 and 32 is 33 ; subtracting this from 1181 (the number of units of heat required for feed- water having a temperature of 32°), the remainder, 1148, is the number of units for feed-water with the given temperature. Technical Terms applied to Adjuncts of the Steam -Boiler. Angle-irons. — Irons used for the purpose of staying steam- boilers. See page 400. Air-casing. — An arrangement attached to fire- and smoke-box doors for the purpose of preventing radiation of heat. Blast-pipe. — A small pipe used to blow steam into the fun- nels of marine-boilers for the purpose of exciting the draught in the furnace. Blow-off cocks. — Cocks used for blowing the water out of steam-boilers. Check-valve. — A valve used to retain the water in steam- boilers, and relieve the feed apparatus from the pressure. Check-chamber. — The chamber in which the check-valve operates. Connecting-pipes. — The pipes which connect check-valves with steam-boilers. Crown-sheet. — That part of fire-box boilers (locomotive or marine) directly over the fire. Crown -bars. — Bars placed on the upper side of crown-sheets, in the water-space, for the purpose of strengthening them. THE ENGINEER\s HANDY-BOOK. 477 Crown -braces. — Braces attached to the crown-bars, and to the shells and domes of boilers, for the purpose of resisting the press- ure exerted on the flat surfaces of crown-sheets. Dashers. — Iron plates which are sometimes attached to the in- side of steam-boilers to prevent the cold water, as it enters, from striking the tubes. Dead-plate. — The solid iron plate which fills the space between the end of the grate-bars and the fire-door of boiler-furnaces. Deflector. — An arrangement employed, in the furnaces of loco- motives and marine-boilers, for the purpose of mixing the air and gases arising from the combustion of the fuel, and causing them to ignite. Diaphragm-plate. — A perforated plate, used in the steam-domes of locomotives and marine-boilers, to prevent the water from being carried over into the cylinder with the steam. Dome. — An elevated chamber on the top of steam-boilers, from which the steam is generally taken for the cylinders. Dome-stays. — Stays employed, in the domes of locomotives and marine-boilers, for the purpose of strengthening them. Gasket. — A packing employed for making the man- and hand- holes of steam-boilers steam- and water-tight. Gauge-cocks. — Cocks used on the front-head of steam-boilers by which to ascertain the height of the water. Grummet. — A packing of hemp, used between the flanges of steam- and water-pipes, for the purpose of making them steam- and water-tight. Stay-tubes. — Tubes used for bracing marine-boilers. They are generally made of thicker material than either the ordinary fire- or water-tubes. 478 THE engineer's HANDY-BOOK. Spanner-guard. — An arrangement employed to secure cocks and valves, connected with marine-engines and boilers, from being opened or closed by accident. Scum-cocks. — Cocks employed to blow off extraneous sub- stances from the surface of the water in steam-boilers. Spectacles. — Pieces of iron, with concave sides, employed as braces between the tubes of marine-boilers, generally for the pur- pose of stopping leaks. Tube-sheets. — The sheets into which the tubes are inserted at each end of the boiler. Knees. — Brackets riveted to the sides of steam-boilers, for the purpose of sustaining them on their supports. Waist. — A term applied to the cylindrical part of locomotive- or marine-boilers. Instructions for the Care and Management of Steam- Boilers. On first entering a boiler-room in the morning, ascertain whether the water stands at the proper level or not. Never start a fire under a boiler until you are satisfied there is suflScient water in it. On taking charge of an engine and boiler, first ascertain if there is suflScient water in the boiler, and then trace out the pipes and connections between the engine, boiler, and pumps. In starting a fresh fire under a boiler while it is cold, always allow it to burn gradually at first, in order to bring all the parts of the boiler to a uniform temperature. Never blow out a boiler under a head of steam, as the heat remaining in the boiler will bake the scale and mud on the sheets and flues, after which it will be impossible to soften it again. THE ENGIl5rEER\s HANDY-BOOK. 479 When preparing to clean boilers, allow them to cool down, and the water to remain in them until ready to commence clean- ing. Never fill a boiler with cold water while the shell, flues, or tubes are hot, as the contraction induced by the tube in cooling will have an injurious effect. Boilers, under which a forced draught is used, require to be cleaned oftener than when the draught is natural. Never carry a higher pressure of steam than is necessary, nor allow the water to rise above the second gauge-cock in the boiler when the engine is running. Before starting a fire under a boiler, place a small quantity of coal on the grates, to prevent them from being warped by the extra heat of the new fire. Boilers should be cleaned and examined inside and out every three months. Never neglect to blow out and clean boilers, even although solvents are used for the prevention and removal of scale. Never put a new boiler into service until examined thoroughly for the purpose of ascertaining if the boiler-makers have neglected to remove all lamps, hammers, tools, etc. Never open a steam-valve, on a boiler under pressure, quickly, for the purpose of allowing steam to escape into the atmosphere, or into a boiler containing a less pressure, as it is attended with a certain amount of danger, and may possibly produce an explo- sion. Clean the flues or tubes of the boiler at least once a week, and never allow ashes or cinders to accumulate under the grates. Never throw water around the furnaces of fire-box boilers. If the water should, from any unforeseen cause, become danger- ously low, draw the fire, allow the boiler to cool down, and neither admit feed-water nor disturb the safety-valve. In case the supply of water should be temporarily cut off, owing to the derangement of a pump, the bursting of a pipe, or any other cause, stop the engine, cover the fire with fresh coal, and shut the 480 THE ENGINEER'S HANDY-BOOK. damper, so as to retain a sufficient quantity of water in the boiler to start on. When it becomes necessary to blow out a certain quantity of the water from a boiler every day, the hand should never be re- moved from the cock or valve, as any diversion of a person's at- tention from it may allow too much to be blown out, and the boiler be ruined. In all cases where it is possible, regulate the feed- water so as to send it into the boiler in a steady stream. When fresh water is used in marine-boilers, it is best to use salt water for a short time w^hen first put into use, in order to cover the parts with a thin coat of scale. This prevents them from being injured by the action of fresh water. The term salting marine-boilers, means that the flues, tubes, and crown are covered with a thick coating of salt, which prevents the water from coming in contact with the iron. This induces cracking and burning of the parts so coated, besides causing a great waste of fuel. The parts of marine-boilers most likely to suffer from an in- sufficiency of water are the tubes and crowns ; but the water can- not become low in marine-boilers from accident, as they can be fed either from the boiler feed-pumps, circulating, independent, donkey, or bilge pumps. If a tube becomes leaky in the tube-sheet, it may be made tight by inserting a tapering iron ferule about of an inch larger than the inside diameter of the tube. If a tube splits, it may be plugged with either iron or wooden plugs, whichever is most convenient. Iron is best for the end next the furnace, while wood will answer for the smoke-box end. Boiler Materials. Boiler making now holds an important place among the mechan- ical arts. Its progress has been aided chiefly by the enormous growth of the steam-engine as the prime mover, by the increased THE engineer's HANDY-BOOK. 481 facilities afforded for procuring suitable materials, and by the irn- provements made in working them. In the early days of the steam-engine, boilers of copper and cast-iron were used for gener- ating steam, but they were seldom subjected to a pressure higher than that of the atmosphere ; but when pressures of 3 to 4 or even 7 atmospheres came into use, cast-iron was found to be unreliable and treacherous, for which reason it was discarded in favor of wrought iron, which was not employed at first, in consequence of the difficulty found in working it and in making steam-tight joints. It has, however, of late years become the material employed to the almost entire exclusion of all others. It has been more ex- tensively employed in the construction of steam-boilers, for the past thirty years, than any other material, on account of its great tensile strength, its ductility, power of bearing sudden and trying strains, trustworthy nature, the ease with which it can be welded, riveted, patched, or mended, and its moderate first cost, etc. The first quality to be sought for in boiler materials is strength. This does not necessarily imply the mere power to resist being torn asunder by a dead weight, as in a testing-machine ; but the quality to withstand, without injury, the varying shocks and strains to which boilers are exposed. An inferior quality of plates cannot be relied upon to bear the ordeal of heating and cooling repeatedly, as they invariably warp and twist, showing defects of manufacture ; more especially in the process of cold bending, when minute fractures often occur on the outer surface of the plates of stubborn or inferior qualities of iron. The defect most commonly revealed in working boiler-plates is want of lamination. This defect arises from the imperfect welding of the several layers which make up the thickness of the plate, and is usually caused by interposing sand or cinder, which has not been expelled by hammering or rolled out during the process of ; manufacture. This is more frequent in thick than in thin plates, and is sometimes very difficult to detect in cold plate, although I often discernible in the hot. It also often happens that plates i which are passed as quite sound, on careful external examination ! 41 2F 482 THE engineer's HANDY-BOOK. are found to be severely laminated when subjected to heating and hammering, and prove totally unfit for use. Blisters are of a similar nature, and arise from the same cause as lamination. Sometimes they appear as mere surface defects, and are of no consequence ; but their appearance may be an in- dication of want of care or skill in the making of the plate, and should always excite suspicion. It frequently happens that these defects pass undetected after the closest scrutiny and test by ham- mering, but disclose themselves soon after the boiler is set to work, especially if the plates be exposed to sudden variations of tem- perature. In the plates over the fire-grate of an externally fired boiler, such a blister may prove a very serious defect, and often necessitates the cutting out and replacement of the sheet. Infe- rior brands of iron will rapidly show unmistakable signs of weak- ness when placed under the trying ordeal of bearing the alternate impingement of a fierce flame and currents of cold air. The rapid variations of temperature caused by the sudden and frequent openings of the furnace door, and passage of cold air through the grate-bars, will soon tell on even the best iron, but more quickly on that of an inferior brand. Characteristics of boiler-iron when broken. On breaking ? plate or bar of wrought-iron, the fracture presents an appearance by which the quality of the iron may, in some measure, be deter- mined. The fracture is designated, on the one hand, as fibrous, tough, silky, close-grained, etc., or, on the other hand, crystalline, coarse, open-grained, brittle, and cold-shut. When broken sud- denly, the best qualities of plate and bar iron exhibit a fine, close-grained, uniform crystalline fracture, even silky, of a light silver color ; the appearance in the harder descriptions approach- ing to thai of steel. The appearance of indiflferently refined and inferior qualities is coarser, usually of a darker color, more or less uneven, or open, exhibiting large facets, and approaching some descriptions of cast-iron. When broken gradually, good iron presents a well drawn out, close fibre, of light greenish hue, whilst inferior qualities give a shorter, more open, and darker fibre. THE engineer's II A N D Y -BOOK . 483 When good ductile iron is gradually torn asunder, it stretches to a considerable extent, causing a diminution of sectional area at the fractured part, which should always be compared with the original sectional area of the specimen in judging of the quality. An inferior bar or plate may bear as great a tensile strain as a similar specimen of superior quality ; but on comparing their frac- tured areas, it will generally appear that the latter has been drawn out considerably, whilst the inferior specimen, having stretched but little, has not sensibly diminished at the fracture. This is owing to the fact that good ductile iron, when sudden strains occur, will stretch, while badly refined will snap. Wrought-iron changes from fibrous to crystalline, after enduring long-continued cold hammering, vibration, tension, jarring, and other strains, after long exposure to the influence of heat, or alternate expansion and con- traction whenever it has been used for the plates of a boiler fur- nace. Even the very best plates, after from ten to twenty years* use in a boiler, have frequently been found to break without stretching, at the same time displaying a crystalline fracture. It has been said that this shows that a change has taken place in the nature of the material, and that, from being fibrous and tough, it has, by some unexplained cause, become crystallized and brittle, or that it has lostjts nature in consequence of the treat- ment it has undergone, whatever that may have been. There is no doubt that the strains and other causes above mentioned have a tendency to make good iron become brittle and liable to snap suddenly under the same treatment that would originally have torn it gradually, and to this extent a change is produced in its nature. This snapping, and not the fatigue of the metal, is the direct cause of the crystalline fracture, w^hich is but a necessary consequence of the suddenness of the breaking, and not a prop- erty of the iron itself. To say it snaps readily because it ha^ be- come crystalline is to confound the cause with the eflTect. It is erroneous to say the fibrous nature has passed out of the iron, as its ductility can to some extent, at least, be restored, in most cases, by simply heating to a bright red, and slowly cooling, the 484 THE engineer\s handy-book. iron, or, failing that, by hammering or rolling it while hot. By- heating to redness, and suddenly cooling, a piece of wrought-iron, it will become liable to snap, producing the same effect as cold hammering. The explanation of this is not clear, and it may be owing to the loosening of the crystals into which the composition of the material ultimately resolves itself. To this cause may also be attributed the same tendency to snap after long-continued jar- ring or alternate expansion and contraction. It may be asserted, without fear of contradiction, that all boiler- plate worthy of the name is fibrous ; whether its hardness makes it liable to snap, and, therefore, appear crystalline, depends on its original character and the treatment it has undergone. No fine iron can, however, by any treatment, except burning, be made to appear coarse, and the fibres of the poorest descriptions of iron cannot, without refining, be made to appear fine and close-grained. From a want of knowledge of the above facts, false opinions are often expressed respecting the qualities of boiler-plates. It is no unusual thing to find intelligent mechanics and boiler- makers expressing their opinions, at coroners' inquests, on the quality of the iron in exploded boilers, without anything to base their opinions on except the load per square inch required to tear the plates asunder. They seem to forget, if the boiler be an old one, that the age, the position in the boiler in which the rent has taken place, the amount of strain to which it has been exposed, and all the circumstances connected with the occurrence, should be known in order to decide understandingly as to the quality of the iron. It has been shown, in numerous instances, that good duc- tile iron can be made to appear crystalline when pulled asunder in the testing-machine, by confining the minimum sectional area where fracture will occur to one point or to a very short length. The general conclusions with regard to boiler material, which may be regarded as established from experiments, observations, and practice, thus far seem to be, 1st, That the laws of resistance of the parts of boilers to the internal pressure are sufficiently well established ; 2d, It is of the utmost importance that the ma- THE ENGINEER'S HANDY-BOOK. 485 terials employed should be of the best quality as regards strength and durability; and as there are but few manufacturers of boiler- plates, the inspection of materials, especially boiler-plates, should be made by competent persons, appointed for that purpose, at the place of manufacture, which inspection should extend to the qualities of ores and the process of manufacture, the required brands, stamps, or certificates being put on or authorized by the inspectors in person. There is much greater certainty of securing the best materials by an inspection of the process of working, and of the raw materials employed, than by an inspection of plates after they have been sent to market, when, judging from all exter- nal appearances, good and bad plates are not easily distinguished. Practical limits to the thickness of boiler-plates. — The proper strength of boilers, in order to enable them to withstand with safety the required pressure of the steam, is a matter of much importance as regards both life and property, and the responsi- bility of the proprietors and constructors of boilers is of so grave a character as to justify the devotion of a much larger space to this subject than is convenient in this work. The principles on which the strength of the material depends may be expressed in a very few words, — the strength being directly as the thickness of the metal, and, inversely, as the diameter of the boiler. So long as the quality of boiler-iron remains as it is at present, the thickness of the plate may be practically determined within exceedingly narrow limits, as a good boiler must be constructed of plafe ranging in thickness from | to | an inch, as anything less than the former cannot be properly caulked, and any thick- ness greater than the latter is difficult to rivet without the aid of machinery. A thickness of -f seems to have become the standard thickness for all diameters of boilers intended to sustain a high pressure. This, perhaps, arises from the fact that boiler-makers seem to be better acquainted with the practical limit to the strength of that thickness, because it has of late years been used more than any other; nevertheless, for steel, or some of the higher grades of American plate, a less thickness will suffice for the same pressure. 41* 486 THE ENGINEER'S HANDY-BOOK. Definitions of the Technical Terms Applied to the Different Kinds of Boiler-Plate. C. No. I charcoal iron means that charcoal was the fuel em- ployed in the blast-furnace when the iron was smelted. Such iron is not suitable for any purpose when exposed to a high tempera- ture. Although it is frequently used for the shells of boilers, it is very seldom employed for furnace-sheets. C. H. No. I charcoal iron, commonly called flange-iron, is manufactured by the same process as C. No. 1, with this differ- ence, that it is reheated and hammered, which increases its com- pactness, solidity, and strength as well as its capacity for resisting high temperatures. C. H. No. 1 is generally called cold blast- iron ; the process of manufacture is as follows. The pig-metal is remelted and refined, or converted into wrought-iron in charcoal fires, the balls being hammered into blooms. These blooms are reheated in reverberatory furnaces, and then rolled into slabs. These pieces are called covers, between two of which clippings of boiler-plate and other wrought-iron scraps are placed, after which the mass is brought to welding heat and passed between heavy rollers. The greatest danger to be encountered in this process arises from the imperfect welding of the pieces. It is often due to the slag which remains between the coils when the mass is heated. Iron manufactured by this process frequently blisters when exposed to an intense heat. Boiler-plate should never be manufactured by this process, as it is generally of infe- rior quality, and always proves deceptive. The only advantage in making it in this manner is cheapness. C. H. No. 1 charcoal iron is produced by piling one slab upon another at right angles with each -other, and exposing them to a high welding heat, after which they are rolled and hammered, great care being taken both in the selection of the material and in the rolling and hammering. Fire-box iron is a kind of plate manufactured exclusively for furnaces. It is produced in the same manner as C. H. No. 1, with this difference, that it is subjected to two or three more processes THE engineer's HANDY-BOOK. 487 of heating, rolling, and hammering. There are many grades of I this kind of iron, resulting from the details of the processes which I are customary in the different plate mills, and the care with which I the iron is selected. The names of the different manufacturers furnish a better guarantee than the stock of knowledge possessed by the most talented experts. Iron produced from covers filled with iron scrap will blister, unless the slag is expelled by patient and careful heating, rolling, and hammering. Such iron, if used for fire-box plates, should be tested as follows. Lay the plate off with a straight-edge, and pencil or chalk in squares of about one foot each ; then, with a light steel hammer, strike the surface of each square about one inch apart, when, if there are any defects in the iron, they will in all probability be made manifest by the sound. As soon as each square is finished, it should be cancelled, in order to prevent repe- tition. If the iron is perfect, it will give out a clear sound. From the foregoing, it will be seen how much depends on the character of the material, and the care taken in the process of man- ufacture. It is well known that in many instances the iron in dif- ferent plate mills is the same in every respect, and, while the pro- cesses through which it has passed are the same to all appearance, on examination it has been found that that produced by one mill was of an excellent quality, while that produced by another was of a very inferior grade. As a general rule, boiler-plate that can be bent at right angles, when heated to a red heat, without showing any cracks, may be relied upon. But the indications of superior- ity wiirbe strengthened, if the iron can stand the test of bending at right angles when cold, as none but the finest grades can bear it. Steel boiler-plates are generally made of puddled steel, in which the ordinary puddling process, by means of which wrought-iron is made from pig-iron, is arrested at the point required for the carbon- ization of the steel. Homogeneous steel plates are produced from cast-steel, which is formed by melting the finest grades of wrought- iron in crucibles with carbonaceous matter, after which the ingots are reheated and rolled into plates of the desired thickness. 488 THE ENGINEER'S HANDY-BOOK. The Buckeye Automatic Cut-OflF Engine. The cuts on pages 489, 490, represent a front and back view of the Buckeye automatic cut-off steam-engine. As may be observed, the bed-plate is a modification of the Corliss or girder-frame pattern, a design which possesses sufficient rigidity, without extra weight of metal. It is faced up at one end to receive the cylinder, and at the other the main pillow-block. The cylinder contains the steam-ports, but not the exhaust-ports ; and, as the valve-faces are as near the cylinder as is consistent with suflScient strength, the clearance is reduced to a minimum, a feature which renders the engine very economical in the use of steam. The cross-head is made in halves, is held together by bolts, and is attached to the piston-rod by means of a thread on the rod. The cross-head shoes move in flat guides, and can be easily adjusted by me£ lis of screws and jam-nuts. The main steam -valve is driven by a fixed eccentric in the usual manner. An adjustable eccentric, the position of which on the shaft is under the control of the governor, works the cut-off valves. A novel feature of the cut-off valve-gear is a rock-shaft working in a bearing in the rocker-arm belonging to the main valve-gears. The adjustable eccentric is attached to a pendant arm on the outer end of it, and a similar but vertical arm on the inner end con- nects it to the head, and thus works the cut-off* valve. The effect of this device is to secure a correct movement of the cut-off valves relatively to their seats in the moving main valve, and at the same time to effect a degree of adjustment of the cut-off exactly cor- responding to the degree of change in the angular position of the eccentric, neither of which is possible without such an arrange- ment. These engines are in very general use, and are said to be very durable and economical. One of them on exhibition at the Centennial Exposition at Philadelphia attracted considerable at- tention. They are manufactured (both condensing and non-con- densing) by the Buckeye Engine Company, Salem, Ohio, under J. W. Thompson's patent. THE engineer's HANDY-BOOK. 48y 490 THE engineer's HANDY-BOOK. THE engineer's HANDY-BOOK. 491 Questions, THE ANSWERS TO WHICH MAY BE FOUND IN THE TEXT. Define the term steam-boiler. Why is there more need of accurate information in relation to the steam-boiler than to the steam-engine ? What causes affect the strength and durability of steam-boilers? What qualities are most desirable in a steam-boiler? Describe the nature and effect of the destructive forces, both chemical and mechanical, that act on steam-boilers. Of what form should a boiler be constructed to embody the greatest strength ? Give the names of the different boilers in use, both land and marine, their advantages and disadvantages. State the proportion of heating-surface to grate-surface suflScient to constitute a horse-power in a steam-boiler. What conditions will influence the amount of water which one pound of coal will evaporate in a steam-boiler, also the maximum and minimum evaporation per pound of coal ? Give the principal causes which induce foaming in steam-boilers. Give the names of the different adjuncts of steam-boilers. Give the rule for finding the bursting-pressure of steam-boilers. Give the rule for finding the safe working-pressure of steam- boilers. Give the rule for finding the internal strain caused by the press- ure of steam on the shells of steam-boil^s. 492 THE engineer's handy-book. Give the rule for finding the pressure per square inch of sectional area on the crown-sheets of steam-boilers. Give the rule for finding the safe external pressure of boiler- flues. Give the rule for finding the collapsing-pressure for boiler-flues. Give the rule for finding the number of square feet of heating- surface in any given number of flues or tubes. Give the rule for finding the relative strength of single- and double-riveted seams of steam-boilers. Give the rule for finding the strength of stays for steam-boilers. Give the rule for finding the heating-surface for any steam- boiler. Explain the object of stay-bolts, their breaking-strength, etc. Explain the causes which induce the formation of scale in steam- boilers. Give the chemical ingredients of the scale w^hich forms in steam- boilers. Explain the causes of the loss of fuel induced by incrustation in steam-boilers. What are the causes which induce deterioration in sfeam-boilers? Does the tensile strength of boiler-iron increase by the appli- cation of heat? and, if so, up to what degree Fah. does it increase? What are the causes of corrosion in steam-boilers? and what analogy does corrosion bear to combustion ? What advantage has mechanical firing over manual firing, and vice versa ? THE engineer's HANDY-BOOK. 493 Give the technical terms as applied to firing. Give the technical terms employed in relation to steam-boilers. Explain the cause of friction in riveted seams. What is the object of caulking? Explain the causes of steam-boiler explosions. What is the object of a safety-valve on a steam-boiler ? Give the rule for finding the weight necessary to be placed on a safety-valve lever when the area of the valve, pressure, etc., are given. Give the rule for finding the pressure per square inch against the safety-valve when the area of the valve, weight of ball, etc., are known. Give the rule for finding the pressure at which the safety-valve is weighted when the length of the lever, the weight of the ball, etc., are known. Give the rule for finding the centre of gravity of taper levers j)f safety-valves. Explain the comparative advantages and disadvantages of dead- weight, spring, and lock safety-valves. Explain the cause of draught in chimneys. Explain the advantages and disadvantages of square, oval, and circular chimneys. Give the rule for finding the area of a chimney or funnel neces- sary to produce a suflScient draught to consume a given quantity of fuel in a given time. What are the advantages of superheaters? 42 494 THE engineer's handy-book. What is the object of an interceptor? What ape the chemical ingredients which constitute smoke? Can smoke, when once formed, be consumed by any mechanical process ? Does the formation of smoke incur a waste of fuel, and, if so, to what extent? Explain the meaning of the technical terms applied to the dif- ferent adjuncts of steam-boilers. What course should an engineer or fireman pursue when first entering the boiler-room in the morning? What precaution should be taken before starting a fire under a boiler ? What course should an engineer adopt on taking charge of an engine and boiler for the first time? How should the fire be regulated when first started under a boiler ? Under what conditions should a boiler be blown out? What should be the condition of a boiler when it is to be filled with cold water ? What course should be adopted with boilers before cleaning? How should boilers be treated when 21, forced draught is used? How should the pressure in a boiler be regulated ? How should the kindling material be placed on the grate pre- paratory to starting a fire ? How often should steam-boilers be cleaned ? THE ENGINEER\s HANDY-BOOK. 495 Should the cleaning of boilers be neglected, when solvents are used for the prevention and removal of scale? What precautions should be taken before new boilers are put into service? How often should the flues or tubes of boilers be cleaned ? What course should be adopted in case the water in a boiler becomes dangerously low ? What course should be pursued in case the water-supply should become interrupted for any length of time ? What precaution should an engineer take, in case it becomes necessary to blow out a certain quantity of water every day ? How should the supply of feed-water be regulated? What advantages are gained by filling marine-boilers with salt- water for the first time ? What is the meaning of the term "salting" when applied to marine-boilers? What parts of any class of steam-boilers are most likely to suf- fer from the effects of heat ? What is the most practical method to adopt in case a boiler- tube should become leaky ? « What course should an engineer or fireman adopt in case a tube should become split ? Give the characteristics of good boiler material, whether iron, steel, or copper. Give the definitions of the technical terms applied to the dif- ferent kinds of boiler-plates. 496 THE engineer's HANDY-BOOK. PART SEVENTH. Air. The atmosphere is known to extend at least 45 miles above the earth. Its aggregate weight has been calculated at upwards of 77,000,000,000 of tons, or equivalent to the weight of a solid globe of lead 60 miles in diameter. Hence, this enormous weight re- poses incessantly upon the earth's surface, and upon every object, animate or inanimate, solid, liquid, or aeriform. 100 cubic inches of air at the surface of the earth, when the barometer stands at 34 inches, and at a temperature of 60° Fah., weigh about 31 grains, being thus about 815 times lighter than water, and 11,065 times lighter than mercury. The component parts of the air are about 79 measures of nitrogen gas and 21 of oxygen ; or, in other words, air consists of (by volume) oxygen, 21 parts ; nitrogen, 79 parts (by weight) ; oxygen, 77 parts ; nitrogen, 23 parts. Now, since the air is possessed of weight, it must be evident that a cubic foot of air at the surface of the earth has to support the weight of all the air directly above it ; and that, therefore, the higher we ascend in the atmosphere, the lighter will be the cubic foot of air ; or, in other words, the farther from the surface of the earth the less will be the density of the air. At the height of three and a half miles, it is known that the atmospheric air is only half as dense as it is at the surface of the earth. From the nature t)f fluids, it follows that the atmosphere presses against any body with which it comes in contact — because fluids exert a pressure in all directions — upwards, downwards, sidewise, and obliquely. Its particles are so inconceivably minute, that they enter all substances, even liquids. It penetrates all the ramifications and innermost recesses of porous bodies, and is mixed up with and circulates in the blood of men and animals ; and by the pressure of its super- incumbent strata, it is urged through almost every substance. It THE ENGINEf:u'8 II A N T) Y - R O O K . 497 is this circulation through the interior of the bodies of men and animals which counterbalances its outer pressure ; because, if its weight were not neutralized, neither man nor beast could walk, and would be as mute as statues of lead, and lips once closed could never again be opened. The amount of pressure of a column of air, whose base is one square foot and whose altitude is the height of the atmosphere, has been found to be 2156 pounds avoirdupois, or very nearly 15 pounds of pressure on every square inch. Consequently, it is com- mon to state the pressure of the atmosphere as equal to 15 pounds on the square inch. If any other gaseous body or vapor — such as steam — exerts a pressure equivalent to 15 pounds on the square inch, then the force of that vapor is said to be equal to one atmos- phere. If the vapor be equal to 30 pounds on every square inch, then it is equal to two atmospheres, and so on ; consequently, the atmospheric pressure is capable of supporting about 30 inches of mercury, or a column of water 34 feet high. It is known that the pressure of the atmosphere is not constant, even at the same place. At the equator, the pressure is nearly constant, but is subject to great changes in high latitudes. In some countries the pressure of the atmosphere varies so much as to support a column of mercury so low as 28 inches, and at other times so high as 31, the mean being 29*5 ; thus making the average pressure between 14 and 15 pounds on the square inch. But in scientific books, generally, the pressure is understood, in round numbers, to be 15 pounds; so that a pressure exerted equal to 1, 2, 3, 4, etc., atmospheres means such a pressure as would support 30, 60, 90, 120, etc., inches in a perpendicular column, or 15, 30, 45, 60, etc., pounds on every square inch. The pressure of the air differs at diflerent altitudes ; * at 7 miles above the surface of the earth, the air is four times lighter than it is at the surface; at 14 miles it is 16 times lighter; and at 21 miles it is 64 times lighter. It requires 13,817 cubic feet of air * See table on page 498. 42* 2G 498 THE ENGINEER'S HANDY-BOOK. to make one pound ; consequently, one cubic foot of air at the surface of the earth weighs 527 grains, or J of an ounce avoir- dupois; but under a pressure of 5i tons to the square inch, air becomes as dense, and would weigh as much per cubic foot, as water. TABLE OF ALTITUDES ABOVE SEA-LEVEL, AND THE CORRESPONDING ATMOS- PHERIC PRESSURES, DEDUCED FROM THE OBSERVATIONS OF THE HAY- DEN EXPEDITION TO THE ROCKY MOUNTAINS. Location. Altitude IN Feet. Pressure OF THE Atmosphere. Altoona, Pa. ..... 1,168* 14-08 Cairo, 111 291-23 1456 Cheyenne, Wy. Ter 6,075-28 11 -48 Cincmnati, U. . 440* 14*46 Cresson, Pa. ..... 2,000- 1364 Denver, Col 5,196-58 11-94 Golden City, Col 5,728-98 11-67 Lake Champlain .... 100-84 14-64 " Erie . . . . 573-08 14-39 " Huron ..... 589-99 14-38 " Michigan 589-15 14-39 " Ontario. ..... 249-99 14-56 Louisville, Ky. . . • , 404- 14-48 Mt. Lincoln, Col 14,296-66 7-06 New Albany, Ind. . » . . 379-75 14-5 Ogden, Utah . . . » . 4,303-3 12-42 Omaha, Neb 977-9 14-18 Pike's Peak, Col. . o . . 14,148-66 7-1 Pittsburg, Pa. ..... 699-2 14-33 Rock Island, 111 566-68 14-40 St. Louis, Mo. . . . . 429-29 14-17 Terre Haute, Ind. . . . . 485-55 14-44 THE ENGINEER'S HANDY-BOOK. 499 TABLE SHOWING THE FORCE OF THE WIND IN POUNDS PER SQUARE FOOT AT DIFFERENT VELOCITIES. Miles PER Hour. Feet per Second. Force per Square Foot Pound. 1 1-47 0-005 Hardly perceptible. 2 3 2-93 4-4 0-020 0-044 > Just perceptible. 4 5-87 0-079 5 6 7- 33 8- 8 0-123 0-177 1 [^Gentle, pleasant wind. 7 10-25 0-241 1 8 11-75 0-315 9 13-2 0-400 10 14-67 0-492 12 17-6 0-708 ^Pleasant, brisk gales. 14 20-5 0-964 15 22-00 1-107 16 23-45 1-25 18 26-4 1-55 20 29-34 1-968 - Very brisk. 25 36-67 3-075 30 44-01 4-429 35 51-34 6-027 - High wind. 40 58-68 7-873 45 6601 9-963 50 73-35 12-30 • Very high. 55 80-7 14-9 60 65 88-02 95-4 17-71 20-85 j ► Storm or tempest. 70 102-5 24-1 Great storm. 75 80 110- 117-36 27-7 31-49 1 Hurricane. 100 146-66 50- Tornado. Horse-Power of Wind Storms. It is asserted that severe wind storms exert a pressure of from 25 to 30 lbs. per square foot, and travel from 50 to 70 miles per 500 THE ENGINEER'S HANDY-BOOK. hour. Assuming that the pressure is 30 lbs. per square foot, or ^ of a pound per square inch, with a speed of 66 miles per hour, then, as there are 27,878,400 square feet, or 4,014,489,600 square inches in a square mile, if the pressure of the storm was exerted for the height of half a mile, it will give an area of 2,007,244,800 square inches for each mile in width upon which the storm acts. Rule for finding the horse-power of wind storms. Multiply the area acted on in inches by the pressure in lbs. per square inch ; then multiply this product by the speed in feet per minute, and divide by 33,000. The quotient will be the horse- power of the storm. Example. — 2,007,244,800 square inches x 1*5 lbs. pressure X 5800 feet -r- 33,000, which gives as a result 70,557,700 horse- power developed for each mile of breadth of the track of the storm. To produce the same horse-power with improved engines consum- ing but two pounds of coal per hour per horse-power, would re- quire 63,000 gross tons of coal. Altitude of the Highest Mountains in the World. The highest peak of the Himalayas, in Asia, is 25,659 feet above sea-level. Mont Blanc, the highest peak of the Alps, is 15,732 feet. The highest peak of the Andes is 14,760 feet. The peak of Teneriffe is 11,454 feet. Mount /Etna is 9,000 feet. The highest point in the Pyrenees is 8,400 feet. The highest inhabitable point on the globe is Ancomarsa, one of the Peruvian Andes, which is 16,000 feet. Highest Waterfalls in the World. The Ribbon Falls, Yosemite Valley, U. S. A., 3,300 feet. Yosemite Falls, U. S. A., 2,600 feet. The Arve Falls, Bavaria, Europe, 2,000 feet. The Falls of Montmorency, Canada, 250 feet. Niagara Falls, United States, 158 feet. THE ENGINEER\s HANDY-BOOK. 501 T A J3 I. E SHOWING THE RELATIVE VOLUMES OF AIR AT VARIOUS TEMPERATURES. Temp. Fah. " Volume in Cubic In. Temp, Fah. Volume in Cubic In. Temp. Fah. Volume in Cubic In. Temp Fah. Volume in Cubic In. —49 834*7 — 6 922*5 37 1010*2 80 1098*0 —48 836*7 — 5 924*5 38 1012*2 81 1099*0 —47 838*8 — 4 926*5 39 1014*3 82 1100*0 —46 840*8 — 3 928*6 40 1016*3 83 1102-1 —45 842*8 — 2 930*6 41 1018*4 84 1104-1 —44 844*9 — 1 932*7 42 1020*4 85 1106-2 —43 846*9 — 0 934*7 43 1022*4 86 1108*2 —42 849*0 1 936*7 44 1024*5 87 1110*2 —41 851*0 2 938*8 45 1026*5 88 1112*3 —40 853*1 3 940*8 46 1028*6 89 1114*3 —39 855*1 4 942*9 47 1030*6 90 1116*4 —38 857*1 5 944*9 48 1032*7 91 1118*4 —37 859*2 6 947*0 49 1034*7 92 1120*4 —36 861*2 7 949*0 50 1036*7 93 1122*5 —35 863*3 8 951*0 51 1038*8 94 1126*5 —34 865*3 9 953*1 52 1040*8 95 1128*6 —33 867*3 10 955*1 53 1042*9 96 1130*6 — 32 869*4 11 957*1 54 1044*9 97 1132*7 — 31 871*4 12 959*2 55 1046*9 98 1134*7 — 30 873*5 13 961*2 56 1049*0 99 1136*7 — 29 875*5 14 963*3 57 1051-0 100 1138*8 —28 877*6 15 965*3 58 1053*1 101 1140*8 —27 879*6 . 16 967*3 59 1055*1 102 1142*9 —26 881*6 17 969*4 60 1057*1 103 1144*9 —25 883*7 18 971*4 61 1059*2 104 11470 —24 885*7 19 973*5 62 1061*2 105 1149*0 — 23 887*8 20 975*5 63 1063*3 106 1151 *0 — 22 889*8 21 977*6 64 1065*3 107 1153*1 — 21 891*8 22 979*6 65 1067*3 108 1155*1 —20 893*9 23 981*6 66 1069*4 109 1157*1 — 19 895*9 24 983*7 67 1071*4 110 1159*2 — 18 898*0 25 985*7 68 1073*5 111 1161*2 —17 900*0 26 987*8 69 1075*5 ' 112 1163*3 — 16 902*0 27 989*8 70 1077*6 113 1165*3 — 15 904*1 28 991*8 71 1079*6 114 1167*3 — 14 906*1 29 993*9 72 1081*6 115 1169*4 —13 908*2 30 995*9 73 1083*7 116 1171*4 —12 910*2 31 998-0 74 1085*7 117 1173*5 —11 912*2 32 1000*0 75 1087*8 118 1175*5 —10 914*3 33 1000*2 76 1089*8 119 1177*6 — 9 916*3 34 1004*1 77 1091*8 120 1179*6 - 8 918*4 35 1006*1 78 1093*9 121 1181*6 — 7 920*4 36 1008*2 79 1095*9 122 1183*7 502 THE ENGINEER'S HANDY-BOOK. TABLE— {Continued.) Temp. Fah. Volume in Cubic In. Temp. Fah. Volume in Cubic In. Temp. Fah. Volume in Cubic In. Temp. Fah. Volume in Cubic In. 1 '>Q lloO i 1 ^^9 lZt4 0 1 ftO 1 Q09*0 90ft looy Z 1 OA 1 1 ft7 • Q llo/ o 100 1 9AA*Q 1 ft! . lol 1 Q04.*1 lOU^ 1 90Q 1 QA1 *9 loDl Z 1 Qc; iZo lloy o 1 c:4- lO-t 1 94Q*0 1 ft9 lo^ 1 QOA'1 louo 1 91 0 ZIU loDO 0 iiyi o 100 1 9^^! *0 100 1 QOft'9 louo ^ 91 1 Zll loDO 0 1 97 1 1QQ'Q 100 1 9'=i^*0 1ft4. lot 1 ^10*9 lOlU ^ 919 1 ^A7*^ 100 1 0 iiyo u 1 ^1 l^OO 1 Ift^ 100 1 m 9*9 lOlZi ^1 91 Q ^lo 1 ^AQ*4. lOUt/ t 1 9Q llfo u 100 19^^7*1 IftA lOU 1 ^^A*^ lOlt 0 914. Zlt 1 ^71 '4. 10/ 1 t 1 Qn 1 9nn'n izuu u 1 ft7 l04 1 Q1 A*Q lOlD 0 91 CI ZIO 10 / o 0 1 Ql lol 1 AO IDU 1 9A1 '9 l^Ol .^j Iftft loo 1 *^1ft*4. 1010 t 91 A ZIO 10 1 0 0 1 Q9 1 9nA*i IZlUt 1 1 A1 1 9AQ*Q IftQ 1 ^90*4. 91 7 Zl i 10 I/O 1 QQ li>i> IZUD 1 1 A9 1 9Af\*Q IQO 1 ^99*4. lO^Zi t 91 ft Zlo 1 ^7Q*A IDo 1 9A7*Q 1Q1 lO^t 0 910 Ziy 1 ^ftl 'A lool 0 ioO 1 (\1 lot 1 9AQ*A izoy t 1Q9 1 ^9A*'^ 990 1 ^ftQ*7 looo / loO -1 o-i 9.9 100 1 971 'A i-At 1 t IvO 1 ^9ft*A loZo 0 9QO ZOU 14.04.*1 ItUt 1 1914.'^ 1 Afi 1 97^*^ 1Q4. IcJt 1 ^^O'A loou 0 940 14.94.*£; it^t 0 loo i^io 0 1 (\7 1D< 1 97^*^ lOOZi 0 9'^0 Ittt »7 lou 1 91 Q»4. l^lo rt 1 Aft IDo 1 977*^ 1QA loot 1 9AO ZOU ItOu 0 1 990*4. 1 AQ 10 a 1 97Q*A IZi 1 t7 0 1Q7 1 Q^A*7 1000 / 970 Z/U 14ft^*7 itoo / 14:1 1 999*4. 1 70 1 /U 1 9ft 1 'A IQft 1 tlQft'ft looo 0 9QO ZoU lOUD 1 14.9 1 994.* '^i 1 71 1/1 1 9ftQ*7 1QQ 1 Q4.0*ft lotU 0 900 zyu 1 '^9A*f^ lOZD 0 179 1 i jU 1 9ft.^*7 900 1 ^49*Q •lot^j u OOU 1 ^4A*Q lOtD iJ 14.4. lit 1 99ft 'fi 17^ 19ft7*ft 901 1 ^44.*Q lott 0 1 7'^1 *0 1 / 01 U 1 ItO 1 9^0* A 1 7A 1 1 9ftQ • Q 909 loto V C\00 iQc;c;*i lyoo 1 146 1232-7 175 1291-8 203 1349-0 600 2159-2 147 1234-7 176 1293-9 204 1351-0 700 2363-3 148 1236-7 177 1295-9 205 1353-1 800 2567-4 149 1238-8 178 1298-0 206 1355-1 900 2771-5 150 1240-8 179 1300-0 207 1357-1 1000 2975-6 151 1242-9 Technical Terms which are Applied to Fluids and Vapors, and which Bear a Certain Relation to the Steam-Engine. Vaporization. — Vaporization is the act or process of vaporizing liquids, or converting them into vapor. Diffusion of vapor. — Diffusion of vapor means the state of being scattered, as steam on escaping from the mouth of an ex- haust-pipe is wafted away and scattered over a great extent of space. THE ENGINEER\s HANDY-BOOK. 503 Compressibility means the quality of being compressible or being capable of being compressed into a smaller space, while in- compressibility implies the opposite property. ^ Conductibility means the quality of being conductible, that is, of being capable of being conducted or conveyed away. Expansion means the state of being expanded or being capable of expanding, either in surface or bulk. Boiling-point means the temperature at which fresh water will boil at sea-level, which is generally understood to be 212° Fah. Ebullition is the motion produced in a liquid by the rapid con- version of a part of it into vapor by the application of heat. Condensation means the process of converting vapors into fluids by the abstraction of a portion of their heat mechanically. Evaporation is a term applied to all bodies existing in an aeri- form state ; while spontaneous evaporation means the natural ten- dency inherent in all fluids to evaporate. Fuel. The word fuel is used to denote substances which may be burned by means of atmospheric air with sufficient rapidity to evolve heat capable of being applied to economical purposes. Fuel consists either of vegetable matter or of the products of the natural or artificial decomposition of such matter. Vegetable matter, which consists principally of woody tissue, is composed of carbon, hy- drogen and oxygen, comprising the organic part, and a small pro- portion of so-called earthy matter, that which is inorganic. The sun is the source of the heat-producing power of fuel, since the organic parts are derived from water, and, except in particular cases, from the carbonic acid of the atmosphere, which are decom- posed in the economy of plants by the action of solar light. 504 THE ENGINEER\s HANDY-BOOK. Hydrogen in fuel must always be in association with carbon, but carbon practically free from hydrogen may be procured abun- dantly and applied as fuel. In all fuel containing carbon, hydrogen, and oxygen, the proportion of hydrogen may be equal to or greater, but never less, than that required to form water with the oxygen. It is only the hydrogen in excess of this which is available as a source of heat, so that, in the combustion of a substance whose composition is represented by carbon and water, the carbon alone is the source of heat. The hydrogen existing in combination with oxygen in the state of water, so far from contributing to the actual amount of heat produced, must be evaporated at the expense of the heat developed by the combustion of the carbon. If we compare different fuels, and assign them a value for heat- ing purposes based on their chemical constitution, we will find that petroleum is about 25 per cent, superior to all others theoret- ically ; in round numbers, it is capable of evaporating 15 lbs. of water per pound of fuel, while a pound of anthracite coal can evaporate 11 lbs., and a pound of coke only about 9 lbs.; these figures varying, to a certain extent, with the diflerent qualities of the fuels. The chemical properties of coal are, free carbon, hydro-carbons, water or oxygen, and hydrogen, with solid matter termed ash ; the proportions of these vary considerably. In some instances, the solid matter is 25 per cent., w^hile with superior coal, only 6 or 10 per cent. The products of combustion are carbonic acid gas, ni- trogen, air, ashes, and steam. The oxygen necessary for the combustion of coal is derived from the atmosphere. One pound of carbon in combustion unites with 2*66 lbs. of oxygen, and the product is 3*66 lbs. of carbonic acid gas. From the above it will be seen that to the 2*66 lbs. of oxygen 11 lbs. of air would have to be brought into contact with the pound of coal (if pure carbon) to render its combustion complete ; but, as coal contains hydrogen, it is found that instead of 11, 12 lbs. are required. The value of wood as fuel compared with coal. — Two and a THE ENGINEER\s HANDY-BOOK. 505 half pounds of dry wood are equal to one pound (average quality) of soft coal, and the fuel value of the same weight of different woods is very nearly the same, — that is, a pound of hickory is worth no more for fuel than a pound of pine, assuming both to be dry. If the value be measured by the weight, it is important that the wood be dry, as each 10 per cent, of moisture or water in the wood will detract about 12 per cent, from its value as a fuel. The weight of one cord of different woods (air-dried) is as follows : Hickory, or Hard Maple ...... 4500 lbs. White Oak 3850 " Beech, Red Oak, and Black Oak .... 3250 " Poplar, Chestnut, and Elm 2350 " Pine 2000 " The fuel value of wood, as compared with coal, is about as follows : 1 Cord air-dried Hickory, or Hard Maple, equal to 2000 lbs. coal. 1 Cord air-dried White Oak equal to . . . 1725 " 1 Cord air-dried Beech, Red Oak, or Black Oak equal to 1450 " " 1 Cord air-dried Poplar, Chestnut, or Elm equal to 1050 " 1 Cord air-dried Average of Pine Wood equal to 925 " Comparative value of different Icinds of wood for fuel. Shellbark Hickory . . . 100 Yellow Oak 60 Piguut Hickory . . . . 95 i Hard Maple 59 White Oak . . . . . 84 White Elm 58 White Ash . . . . . 77 Red Cedar 56 Dog- Wood. . . . . . 75 Wild Cherry 55 Scrub Oak .... . . 73 Yellow Piue 54 White Hazel . . . . . 72 52 Apple-Tree . . . . . 70 Yellow Poplar .... 51 Red Oak . . . . . . 67 Butternut and White White Beech . . . . . 65 1 Birch 43 Black Birch . . . . . 62 1 White Piue 30 43 506 THE engineer's HANDY-BOOK. Fire. — Fire is one of the oldest chemical phenomeDa. Its dis- covery was one of the greatest boons conferred on mankind, as with it arose sociability, the family joys of the domestic hearth, all industries and arts, together with the wonders they have pro- duced, and still produce from day to day. Henoe, we can readily understand how it is that fire has ever been, and still is, among nations the object of a special worship (priests of Baal, Gebers, Hindoos, Brahmans, etc.), and has often Sgareii In the religious or funereal rites of nations most remote from each other, both in time and space, as the Chaldees, Hebrews, Greeks, Romans, Peruvians, Mexicans, etc. But how and when this great discovery was made, in the absence of which we can hardly conceive of the possibility of human arts, or even of human existence, is un- known. Flame. — Flame is gas or vapor, of which the surface, in con- tact with the atmospheric air, or other supporter of combustion, burns with the emission of light. The luminosity of flame is generally admitted to be caused by the presence of particles of solid matter within, or in immediate contact with, the gas in active combustion. Smoke. — Smoke is the product of imperfect combustion, caused either by a want of oxygen or a want of temperature. Bitu- minous coal contains from 5 to 6 per cent, of hydrogen, which unites with the oxygen necessary to combustion, and constitutes water. A ton of bituminous coal will make nearly one-third of a ton of water in the form of steam. That this steam is black, does not necessarily indicate the presence of much carbon, as a grain of soot, if distributed evenly in fine particles through a cubic foot of steam, would color it blacker than the ace of spades. Chemical analysis proves the basis of soft coal to be carburetted hydrogen, but it generally contains benzole, naphtha, asphaltum, paraffine, lubricating oil, and a great variety of other substances used in the mechanical arts. THE engineer's HANDY-BOOK. 507 Heat. According to the dynamical or mechanical theory, heat is the result of motion among the atoms of matter, or, as it may be otherwise stated, of inter-atomic movement; and this motion is capable of being propagated through space, from one body to another, by undulations of a so-called ether assumed to be every- where existent in the universe. The relative effect of such heat producing motion, or, in other words, the relative proportions of heat required to cause given effects, may be accurately indicated by numbers, just as if heat were a ponderable agent ; and it is usual to speak of heat as if it were an independent material substance : thus, it is said to be evolved, or emitted, radiated, conducted, absorbed, and stored up, or accumulated. As a variable amount of the heat evolved in the combustion of a body is absorbed in the work of effecting alterations in the physical condition of the combustible elements necessary to their effective oxidation^ it is impossible to estimate the absolute quantity of heat evolved by the combustion of a body ; yet the relative quantities of heat evolved by the com- bustion of different bodies which may be utilized, can be accurately determined. One of the remarkable efTects of the application of heat to matter is, that the same amount will affect equal weights of dis- similar kinds in different degrees. Thus, the amount of heat that will raise 1 lb. of water from 100° to 200° Fah, will raise 30 lbs. of mercury through the same range. The amount that will raise 1 lb. of water 1°, will raise 14 lbs. of air. The capacity of a body for heat is termed its specific heat, and may be defined as the number of units of heat necessary to raise the temperature of 1 lb. of that body 1° Fah. The thermal unit, or unit of heat, as it is termed, is the quan- tity of heat that v»^ill raise 1 lb. of pure water 1° Fah., or from 39° to 40° Fah. The term latent heat means the quantity of heat which has dis' 508 THE ENGINEER'S HANDY-BOOK. appeared from a body, owing to an increase of temperature. The sensible heat is that which is sensible to the touch or measurable by the thermometer. The mechanical equivalent of heat is the amount of work per- formed by the conversion of one unit of heat into work, and the mechanical theory heat is based on the assumption that heat and work are mutually convertible. TABLE SHOWING THE LATENT HEAT OF VARIOUS SUBSTANCES. Fah. Ice 140° Sulphur . . . . .144 Lead 162 Beeswax 176 Zinc 493 Fah. Steam 990° Vinegar 875 Ammonia .... 860 Alcohol . . . •. .442 Ether 301 TABLE SHOWING THE RADIATING PROPERTIES OF DIFFERENT SUBSTANCES. Water Fah. . 100° Blackened Tin . . . . Lampblack . .100 Clean Tin . . . . Writing-Paper . . 100 Scraped Tin . . . , Glass . 90 India-Ink . . 88 Bright Lead . 19 Polished Iron . . . . Silver . 12 Fah. 100° 12 16 85 20 15 12 TABLE SHOWING THE EFFECTS OF HEAT UPON DIFFERENT BODIES. Cast Iron thoroughly smelted Fine Gold melts at Fine Silver " Copper " Brass Zinc Quicksilver boils at Linseed Oil " Fah. 2,754^ 1,983 1,850 2,160 1,900 740 630 600 Lead melts at . Bismuth " Tin Tin and Bismuth, equal parts Alcohol boils at Ether Mercury melts at melt at Fah 594^ 476 421 283 174 98 39 THE engineer's HANDY-BOOK. 509 TABLE SHOWING THE SPECIFIC HEAT OF DIFFERENT SUBSTANCES. SOLIDS. 00951 0-0939 Gold 0-0324 Glass 0-1977 0-1138 Ice . . 0-5040 0-0314 Sulphur . 0-2020 Platinum 0-0324 Charcoal 0-2410 Silver ...... 0-0570 Alumina 0-1970 Tin ...... . 0-0562 Stones, Bricks, etc., about 0-2200 0-0955 LIQUIDS. Water ..... 1-0000 Mercury. 0-0332 Lead (melted) . . 0-0402 Alcohol . 06150 feulpnur 0-2340 Fusel Oil 0-5640 Bismuth " ... 0-0363 Benzine . 0-4500 Tin " . . . . 0-0637 Ether . 0 5034 TABLE SHOWING THE RELATIVE WEIGHT AND VOLUME OF DIFFERENT GASES. Air . . . . 0-238 . . 0-169 Oxygen 0-218 . . 0-156 Hydrogen . 3-405 . . 2-410 Steam Gas . 0-480 . . 0-346 Carbonic Acid Gas 0-217 . . Nitrogen 0-244 . . Olefiant Gas 0-404 . . 0-173 Carbonic Oxide . 0-245 . . 0-237 Ammonia 0-508 . . 0-299 43^ 510 THE engineer's HANDY-BOOK. TABLE SHOWING THE NON-CONDUCTING PROPERTIES OF DIFFERENT MATERIALS AT EVEN THICKNESS. Black Slate 100 Sandstone ......... 71*95 Fire-Brick . 61-70 Soft Chalk 56 Asphaltum 45 Oak Wood 33*66 Pine Wood 27*61 Wood and Plaster 25*55 Sulphate of Lime 20*26 Sulphate of Lime and Sand 18*70 Coarse Ashes, Shavings, Hay, and Straw . . . 25-85 Sawdust and Tan-Bark (fine) 17-20 Mineral Wood of Asbestos, cemented .... 18-20 Fine Asbestos, in thread 13-15 Fine-Powdered Charcoal 14-16 Ordinary Mineral Wool, Hair-Felt, Cat-Tail, etc. . 10-13 Extra Mineral Wool, Raw Silk, Cotton, etc., quite loose 8-10 Ice 0 Cooling of liquids and solids. — The velocities with which a solid body cools in a liquid are approximately the same, whether it be placed near the surface or near the bottom. It is slightly less when the body is brought immediately under the surface. The nature of the external surface of the cooling body has but little influence. The velocity of cooling increases very consider- ably for the same body immersed in the same liquid with increas- ing temperature of the latter. If the cooling power of water be taken at 1, that of alcohol is equal to 0*58; mercury, 2*07; sul- phate of copper, 1*03, and common salt, 1*05. Combustion. Combustion is a subject of interest to the engineer, manufac- turer, and individual, and must ever continue to be so, while the THE engineer\s IIANDY-BOOK. 511 steam-engine is used as a motive power, and so long as artificial heat is employed for manufacturing and domestic purposes, as well as for the preservation of animal life. This subject has not heretofore received that consideration which its importance in an economical point of view so eminently deserves. This arose, in part, from the lavish hand with which a bountiful Nature has sup- plied us with minerals, woods, and cereals, and the cl6se prox- imity of the source of supply to the avenue of demand ; but the increase of population and demand, and the diminution in supply, are making the examination of the subject an imperative neces- sity. It is quite common to see in the neighborhood of manu- facturing establishments, and even households, splendid lumps of the finest qualities of anthracite coal, nearly pure carbon, lying in the highway, to be forced into the ground by the pressure of hoof or wheel, and after rain storms dumping-grounds glisten with kernels of coal that have never been exposed to the fire, which are as fine as, and in many respects superior to, that which has been placed in the furnace. The same thing may be said of oil, cotton- waste, piston-rod packing, etc. ; but, as the cost of material has to be paid out of the profits of production, such carelessness is gen- erally followed by retributive justice; and the old adage which says " that a wilful waste is generally followed by a woeful want," is sooner or later realized. Combustion is the result of chemical alterations of a violent character, and the heat thus evolved is merely an incidental phe- nomenon, or a vehement combination of various materials. In combustion, the carbon and oxygen have so great a chemical af- finity for each other, that they rush violently together, and by the force of their combustion produce instant heat. The composition of anthracite coal of the best quality is as follows: carbon, 90*45; hydrogen, 2-43; oxygen, 2*45, and ashes 4*67, with a minute quantity of nitrogen. When coal is heated, it discharges its gas ; the solid carbon then ignites in presence of oxygen, and retains the temperature necessary for combustion as long as the necessary quantity of oxygen is applied. The average 512 THE ENGI^fEER^S HANDY-BOOK. weight of anthracite coal is about 53 lbs. per cubic foot, and the number of cubic feet per ton will average about 42'3. Bituminous coal is a compound substance. A ton (2000 lbs.) con- tains about 1600 lbs. or 80 per cent, of carbon ; 100 lbs. or 5 per cent, of hydrogen ; and 300 lbs. or 15 per cent, of oxygen, ni- trogen, sulphur, and ashes. The weight of bituminous coal will average about 50 lbs. per cubic foot and 44*8 cubic feet to the ton, and in the process of coking it loses 35 per cent, of its orig- inal weight. TABLE SHOWING THE TOTAL HEAT OF COMBUSTION OF VARIOUS FUELS. Sort of Fuel. Equivalent IN PUBE Cabbon. Lbs. of Water Evaporated FROM 212° Fah. Lbs. of Water Raised 1° Fah. Anthracite coal . 1-05 15-75 15225 Bituminous " . 1-06 15-90 15370 Coke .... 0-94 14-00 13620 Charcoal . . . 0-93 14-00 13500 Dry wood . . . 0-50 7-50 7000 Spontaneous combustion. — This mysterious phenomenon has attracted at different times the attention of chemists and philos- ophers, and many theories have been advanced to account for its development. Galletly, who investigated the subject, found that cotton-waste soaked in boiled linseed-oil, and wrung out, if exposed to a temperature of 170°, set up oxidation so rapidly as to cause actual combustion in 105 minutes. Coleman also instituted a very extensive series of experiments upon fragments of cotton, linen, jute, and woollen waste saturated with oils of different natures. The theory which attributes spontaneous combustion to the presence of pyrites in the coal, may partially account for the increased number of fires ; but Richter has shown that, for va- rious coals experimented upon, those which contained the most THE engineer's HANDY-BOOK. 513 pyrites were not the most subject to spontaneous combustion. According to him, air is rapidly absorbed by the coal, and the oxygen of the air then combines with the organic components to produce carbonic acid and develop heat. According to all prob- abilities, however, the heat which determined the spontaneous combustion is due both to the oxidation of the iron and to that of the carbonized matters. This confined in badly-ventilated holds speedily reaches a temperature sufficiently high to produce com- bustion. That most of the bituminous coals (English and American) are subject to spontaneous combustion when in bulk, and under favor- able circumstances, has long been known. Experiments by Green- araann have also proved conclusively that an exposure of bitu- minous coal in heaps to the action of the weather for a period varying from two weeks to a year results in a large percentage of loss. This loss is in the nature of a slow or incomplete combus- tion; it is greater and more rapid in large heaps than in small, and is also favored by the greater or less state of subdivision of the coal, large fragments losing proportionably less than smaller ones. The loss varies from 5 to 25 per cent. The higher the temperature the more rapid is the combustion. The heat around the coal-bunkers of steamships must necessarily be very great, from their close proximity to the boilers aud fur- naces; and in sailing-ships containing large quantities of these coals in bulk, taken on board mostly wet, the generation of heat to the point of ignition seems to be only a question of time. The sulphur and volatile matter in bituminous and hydrogenous coals are the active agents in spontaneous combustion, and the finer the particles the more favorable is the condition for producing that result. The large number of disasters, which have occurred from the spontaneous combustion of bituminous coals on board of steam- ships and sailing-vessels, has called public attention to the matter. Although the manner by which bituminous coal stored in vessels becomes ignited is not yet determined, it has been demonstrated that the conditions for the \vork of spontaneous combustion exist 2H 514 THE ENGINEER'S HANDY-BOOK. wherever large bodies of bituminous coal are stored in close com- partments. From the foregoing considerations, it would seem that, when spontaneous combustion takes place among coals or other sub- stances, drowning out with water is not always effective ; as, though it extinguishes the fire, it leaves in the coal a condition of things very favorable to a renewed ignition at any moment. A terrible explosion of coal-gas recently occurred on board of a steamship in Liverpool, by which fourteen men were injured, some of them seriously, in consequence of a quantity of wet coal having been placed in the bunkers and the hatches closed. Water. Water, with the barometer at 30°, boils in the open air, at sea- level, at 212° Fah.; and in vacuum, at 88° Fah. The less the pressure of the atmosphere, the lower is the temperature at which water will boil. The pressure of the atmosphere at sea-level is 14*7 lbs. per square inch, pressing equally and in all directions. This has been ascertained from the following illustration. Because the height of a column of air of one square inch area exactly balances a column of mercury of the same area 30 inches in height, and also a column of water 33*86 feet in height, it follows that a column of air, 30 inches of mercury, and 33*^86 feet of water weigh the same, and since the last two weigh respectively 14*7 lbs. per square inch, a full column of air must weigh the same. A cubic foot of water evaporated under a pressure of one atmos- phere, or 15 lbs. per square inch, occupies a space of 1700 cubic feet. Salt water boils at a higher temperature than fresh, owing to its greater density, and because the boiling-point of water is increased by any substance that enters into chemical combination with it. Mud and other substances, so long as they are kept in mechanical solution, will not increase the boiling-point of water ; when these substances settle, and burn to the interior of the boilers, the boil- THE engineer's HANDY-BOOK. 515 ing-point will be increased. The density of water decreases as the temperature increases, since heat destroys cohesion and expands the particles, causing them to occupy greater space. The power of water to hold chemical substances, such as salts of lime, in solu- tion, decreases as the temperature increases ; from this it follows that boilers carrying high-pressure steam form more scale than those working at low temperatures. The law of expansion by heat and contraction by cold is true as relating to water, with this exception, that, as hot water cools down from the boiling-point, it contracts until 45° Fah. is reached, but if cooled down from this point it expands again. The density of water decreases as the temperature increases, because water is expanded into a greater space by an increase of temperature. The cohesive attraction of the particles is not so great, and the water is therefore less buoyant, thus allowing the hydrometer to sink lower than it should. Water, like all liquids, expands by the application* of heat, and this fact alone shows the fallacy of the commonly accepted notion that it is incompressible ; the dilation and contraction of the liquid is simply extension and compression of its particles. Although the expansion of water is comparatively slight between its boiling and freezing points, yet it is the most irregular of all liquids ; so irregular, in fact, that it has been found impossible to find a single empirical formula to express the expansion at different tempera- tures. Below 50° Fah. it is more irregular than above that point, as water possesses what no other liquid has been discovered to have, and that is a point of maximum density. If we take a water thermometer and expose it to the cold, we shall observe the following curious phenomenon. The liquid will gradually descend until it reaches the temperature of 39*2° Fah. ; at this point the contraction will cease ; and, although the cold acting on the bulb is far below this point, the liquid will gradually ascend until it reaches 32° Fah., or freezing point, when it will solidify. The point at which the liquid commences to ascend is called its " point of maximum density." 516 THE engineer's handy-book. One of the most curious phenomena connected with water before and after freezing, may be demonstrated as follows : Take a tall jar and fill it with water, say at 60° Fah. ; at the top of the jar fix a small mercurial thermometer, and another one at the bottom ; then place the jar at rest, exposed to the cold. The lower thermometer will be observed to fall more rapidly than the top one, until it reaches 39*2° Fah., when it will remain stationary. The top thermometer will now fall, and continue to do so until the water freezes ; the bottom thermometer still remaining at 39*2° Fah. These effects are easily explained : the particles of water at the top being exposed to the cold, decrease in temperature, thus becoming denser, and fall to the bottom, their places being taken up by warmer particles, which in their turn undergo the same change, until the whole volume has completely circulated, and attained a temperature of 39'2° Fah. The particles now, instead of becoming denser, actually expand, and so remain at the top until a thin layer of ice is formed. This is exactly what takes place in our lakes and ponds during every frost ; the circulation continues until the whole mass attains the temperature of 39*2° Fah., when it is gradually and finally arrested; a thin layer of ice is then formed at the top, acting as a cloak to the interior, which, remaining always at 39*2° Fah., preserves the animals and fishes from the action of intense cold. Were it not for this fact, our lakes and rivers would all be frozen at the bottom, and, as water is a bad conductor of heat, they would in time be converted into a solid block of ice, which would defy the hottest rays of a tropical sun to melt. Thus we see that such a wise provision of Nature depends entirely on an apparent exception to a universal law, which is so slight that it requires the most delicate experiments to detect it. The freezing point of a liquid is almost invariably the same as its melting point ; that is, if we cool a liquid below its melting point, it will become solid. There are, of course, many exceptions to this, and even water has been known to be cooled down to 4° Fah. without freezing. To effect this, however, water most be kept perfectly THE ENGINEER'S HANDY-BOOK. 517 still, as, with the least vibration, congelation commences, and the temperature will instantly rise to zero. When a substance solidifies or freezes, there is always a change of volume, which usually is a contraction ; but, in the case of water, an expansion takes place. The expansion of water at the freezing point is by no means gradual, but takes place almost instantane- ously, and the amount of force exerted at the time is enormous. It has been demonstrated by actual experiments, that in freezing, water exerts a pressure of about 30,000 lbs. per square inch, which far surpasses the strain that any of our machinery could bear. Pure water is composed of hydrogen and oxygen in the pro- portions of two measures of hydrogen to one of oxygen, or one part of hydrogen to 8 of oxygen ; or oxygen, 89 parts by weight, and by measure 1 part; hydrogen, by weight, 11 parts, and by measure, 2 parts ; but pure water is not attainable, nor is it to be found in the laboratory of the chemist. Fortunately, however, pure water is not necessary, nor even desirable, for either house- hold or manufacturing purposes ; because the presence of air and other gases adds very materially to the ease with which steam may be generated, while the ammonia, which most water contains, improves it for manufacturing purposes. The specific gravity of all waters is not the same. Sea water varies from 1*0269 to 1*0285, the mean being 1-0277, thus requir- ing 34*9741 cubic feet of sea water to make one ton, and about 35 feet of fresh water. Water is heavier at night than during the day, owing to the atmosphere being more dense, and the additional weight of the dew. Water has the greatest specific heat of all known liquids ex- cept hydrogen, and is therefore taken as the standard for all solids and fluids. The latent heat of water is 143° Fah., and that of ice 140°, as it absorbs that amount of heat in changing from a liquid to a solid state. Water, under the influence of heat, can be changed from the liquid to the gaseous state in two ways only, either by conversion into steam, or by decomposition into its constituent gases, hydrogep 44 518 THE engineer's handy-book. and oxygen, which decomposition can be effected only at the ex* pense of the apparatus in which it is effected. TABLE SHOWING THE QUANTITY AND WEIGHT OF WATER IN PIPES ONE FATHOM IN LENGTH (6 FEET), AND OF DIFFERENT DIAMETERS FROM 1 TO 12 INCHES. Diameter Quantity in Quantity in Im- Weight in Lbs. IN Inches. Cubic Inches. perial Gallons. Avoirdupois. 14-14 0-051 0-51 1 56-55 0-205 2-05 n 127-23 0-460 4-60 2 226-19 0-818 8-18 2i 353-43 1-278 12-78 3 508-94 1-841 18-41 . 3J 692-72 2-506 25-06 4 904-78 3-272 32-72 4i 1145-11 4-142 41-42 5 1413-72 5-113 51-13 5J 1710-60 6-187 61-87 6 2035-75 7-363 73-63 6* 2389-18 8-641 86-41 7 2770-88 10-022 100-22 7i 3180-86 11-505 115-05 ■ O O QA1 Q-1 1 oDiy II lo k)u\j loU o\j 8i 4085-64 u-m 147-77 9 4580-44 16-567 165-67 9i 5103-52 18-459 184-59 10 5654-87 20-453 204-53 lOJ 6234-49 22-550 225-50 11 6842-39 24-748 247-48 m 7478-56 27-049 270-49 12 8143-01 29-452 294-52 m 8835-74 38-32 319-50 13 9556-74 55-3 34500 m 10306-01 59-6 373-50 14 11083-56 65-2 400-50 THE ENGINEER'S HANDY-BOOK. 519 TABLE SHOWING THE QUANTITY OF WATER PER LINEAL FOOT IN PUMPS, OR VERTICAL PIPES OF DIFFERENT DIAMETERS. Diameter of Pump in Inches. Number of Gallons per Lineal Foot. Number of Cubic Feet per Lineal Foot. Diameter of Pump in Inches. Number of Gallons per Lineal Foot. Number of Cubic Feet per Lineal Foot. 9 •1 ^fi ±00 •091^ 0 9^1 7fi •179 •097fi 9-^14 •^^71 9 ^ 2 •919 9-4.^fi •^Q40 •9.'i7 •041 9 04 9-fiO.^ \J\J0 •41 75 Q o •^Of^ ouo •n4Qn Q 9-7^4 z 1 0^ •441 7 •0^7fi Z/ fjyJo •4fififi ttUUU 0 J •41 •Ofifi^^ wUOO ^•OfiS 0 uuo T:i7ZO •47X •07f>fi o.oqo 0 LtO Li •51 84 A •.^44 •0S79 10 ^•400 •.54.54 Arl lOi^ 1 V4 -O Tf A T'TT'RU' X tUM-trcjlxA. 1 U ixjiif Fah. Weight of a Cubic Foot IN Lbs. 40° 62-408 172° 60-72 42° 62-406 182° 60-55 52° 62-377 192° 60-28 62° 62-321 202° 60-05 72° 62-025 212° 59-82 82° 62015 230° 59-37 92° 62-004 250° 58-85 102° 61-092 275° 58-17 1 1 QO Dl Via 0/ 4Z 122° 61063 350° 55-94 132° 61-047 400° 54-34 142° 61-080 450° 52-70 152° 61-011 500° 51-02 162° 60-092 600° 47-64 TABLE SHOWING THE BOILING POINT FOR FRESH WATER AT DIFFERENT ALTI- TUDES ABOVE SEA-LEVEL. Boiling Point in Deg. Fah. Altitude above Sea- Level in Feet. Boiling Point in Deg. Fah. Altitude above Sea- Level in Feet Boiling Point in Deg. Fah. Altitude above Sea- Level in Feet. 1840 15,221 1950 9,031 206O 3,115 185 14,649 196 8,481 207 2,589 186 14,075 197 7,932 208 2,063 187 13,498 198 7,381 209 1,539 188 12,934 199 6,843 210 1,025 189 12,367 200 6,304 211 512 190 11,799 201 5,764 212 Sea-Level = 0 191 11,243 202 5,225 192 10,685 203 4,697 Below Sea-Level 193 10,127 204 4,169 213 511 194 9,579 205 3,642 THE ENGINEER .S HANDY-BOOK. 521 p p CO (M CD o ZD C<1 00 CO CO Ci CO O T-H 01 CD CO

. -t^ o I- 00 GO O O p 01 >p «^ »^ o T-H i-H (M Ol CO 1— icDp'^oocoi-^r^'PP Ol o CO 00 01 »^ »p 00 00 OlCOCOCO'^'Tt^iO^CDCDCDt^i^OOOO CDOlOOTTOCDO^OO'-tOCDOlOO'^O COrhi^iOcDCDI:^l^OOOiO:OOrHOl >prtlrHO0500t-p O) CO i*' Ah »b O) 6l QD O CD'MWCOOOCOOi'T^OiO OlCOCOTfTt^iOiOCDl^t^ CO Ol rH p 0^1 CD O 00 CD 1— t I- Ol OO C5 Oi o o 00 QD Ol c-1 a:) »o Ol o 0^1 lO CD 00 CD CD 1-H CD CO 1— t CD i-( 1- 00 00 00 rH O »o G^l 0^ CO »o as CO Ol CO CD »0 lO ^ CD CO lO S 3 00 CO p oq 00 rH I-H Oq lO c T-HrHT-HrHO^OlOl Ol T-H Ol CO p »o >b oo T-H CO CO CO 9* *P T* oo -rH 1^ lO CO CD CD CO 00 CO 00 CO O I- 00 CD OS to LO CO o ^ s s p Ol 00 CO 1^ CO QD 00 1^ CD 00 O Ol LO CO CO "'f 0-1 CD Ol 0:> iO rH 00 l-H 00 CD LO CO Ol 1-H O LO p to o _ Ol Tt^ CD _ Ol Ol Ol Ol Ol pprHcq COrJHlpp (MCOLOCDOOOi^Ol rt^rHi-H,-rH0101 p 00 J?- S CO LO CO 00 p P rH Ol di LO l> 00 o 01 0-1 (M CO CD S3 CO Ol rH CO CO ^ Ol r-i LO CD O O O 00 00 CO Ol ^ oq ^ 00 Gi O 1^ Tt^ rH Oi CD 00 O ^ Ol 'Tt^ CD 00 1— I Ol CO Ol Ol Ol LO CD 00 Ol CO to CD rH CD coot^coor^cooi— CO CO O CO 44* 522 THE engineer's HANDY-BOOK. Q0050000000000 OOCDOOCOt-O ^oocooocotoo o'Gra^'io"'^arcNrc'^O^COI>Oi-HOCO"^^ w'-JOiOCOt^OrHOOOTfiiOt^QOCOlOgiiOrHOit^ O ^ 00^ CO^ Oi^ rH^ t^^ 00 to CO 5q C<1 (N r-( T-H O P^ c© lo" TjT CO cCOO M-^'OOOtOOO^Jt^COOiOOt^OiOrHCOCOiO o aj^^^*^*^^'~J.°'^^S.^^ ^ ^ *^ ^ ^ o p^io"t-^io'co'co'ci" r-T T-T rH^ rH^ cS Of W ft ; ^ (M CO lO CO O 00 Oi o o o o o 1— 1 (M CO rt< lO O O O 00 COOOCO(MiOi-HO _ __CO^OCO'^(MrHO cSoojOOCOlOOCO^Cvli— 'OiOCOfMOli— li— IrlrHrH . O O CO O O O CO O O O CO to O O CO tO^ GO^ iq^ C00O:> o o o o o o o rH (M CO Tfi lO CO O O o .OOCOiOOCOI> 137 0-181 2-66 0-03 180 0*513 7 04 A'l 9 U IZ 138 0-183 2-69 0*12 181 0*521 7 DO A.I ^ U 10 139 0-191 2-81 0-07 182 0*531 7 ol A.I 7 U 1/ 140 0-196 2-88 0-06 183 0*543 7 yo A'l Q u ly 141 0-200 2-94 0-07 184 0*556 0.1 7 0 1/ A'l Q u ly 142 0-205 3-01 008 185 0*569 o.o^i 0 oO A.I Q U lo 143 0-210 3-09 0*10 186 0-581 0 04 A'l Q U lo 144 0-217 3-19 0-04 187 0*593 O.'TO o7Z A.I 7 U 1 / 145 0-220 3-23 0-09 188 0*605 0 by A'l Q u ly 146 0-226 3-32 0-08 189 0*618 9*08 A. 91 u Zl 147 0-231 3-40 0-10 190 0631 9*29 A. 91 U Zl 148 0-238 3-50 0*10 191 0*646 9*50 A.99 u zz 149 0-245 3-60 0-09 192 0*661 V iZ A* 99 150 0-251 3-69 0-02 193 0*676 9*94 A.99 u zz 151 0-259 3-81 0-09 194 0*691 10*16 0*20 152 0-265 3-90 U Oo lyo A.7rvr: U /UO 0*21 153 0-271 3-98 0-11 196 0*719 10*57 0*22 154 0-278 4-09 0-10 197 0*734 10*79 0*22 155 0-285 4-19 0-06 198 0*749 11*01 0*22 156 0-289 4-25 0-16 199 0*764 11*23 0*22 528 THE engineer's handy-book. TABLE — ( Continued.) r Temp. Fah. X ressu res in Atmos- pheres. X ressures in Lbs. per Sq. Inch. Differ- ences. Temp. Fah. X ressures in Atmos- pheres. "ressu res in Lbs. per Sq. Inch. Differ- ences. 200 U 77U I 1 . /I c II 45 A.I O 243 1*794 26*37 A. /IT 0 47 201 U 7o7 11*57 A. OK 244 1*826 26*84 A. /I A 0 49 202 A. OA/1 11*82 A. /I O U 4o 245 1*859 27*33 A.CA 0 50 203 0'833 12*25 0*25 246 1*893 27*83 0*51 204 A.O KA 12*50 U Z4 247 1*928 28*34 A.KA 0 oO 205 0'867 12*7^ 0*27 248 1*962 28*84 0*52 206 13*01 A.OO 249 1*997 A.K1 0 Ol 207 A.AA/I 13*29 A.OO 250 2*032 29*87 A. KO 0 Oo 208 0*923 13*57 0*28 251 2*068 30*40 0*53 209 0*942 13*85 0*28 252 2*104 30*93 0*54 210 0*961 14*13 0*29 253 . 2*141 31*47 0*56 211 0*981 14*42 0*28 254 2*179 3203 0*57 212 1*000 14*77 0*30 255 2*217 32*60 0*56 213 1*020 15*00 0*29 256 2*256 33*16 0*56 214 1*040 15*29 A.01 U ol 257 2*294 OO.TO A.KA 0*59 215 1*061 15*60 0*32 258 2*334 34*31 0*59 216 1*083 15*92 A.O 1 0*31 259 2*374 34*90 0*60 217 1 .1 A/1 1 104 16*23 A.01 U ol 0£?A 2o0 2*415 6b o\J A.^A 0 oU 218 1*125 1 C /I 1d*54 A.OO 261 2*456 O^J.I A 0 oZ 219 1*147 16*86 A.OO 0£f o 2*498 OD 7^ U DO 220 1*169 17*18 A.OO 263 o.r: /1 1 Z 541 o7 oO A.^O 0 DO 221 1*191 17*51 0*35 264 2*584 37*98 0*64 222 1*215 17*86 0*34 265 2*627 38*62 A./? A 0 64 223 1*238 18*20 0*34 266 2*671 39*26 0*67 224 1*261 18*54 A.O C 0 OO 267 2*716 OA. AO oy yo U DD 225 1*285 18*89 0*35 268 2*761 40*59 A/3T 0 d7 226 1*309 19*24 A. 0*7 269 2*807 A t .O/J 41*ZD 0 oy 227 1*334 19*61 c\.on y) 61 270 2*854 /1 1 .AK 4i*yo 0 by 228 1*359 19*98 A.OO 0*00 271 O.AA1 2*901 A.T1 U 71 229 1*385 20*36 0*44 272 2*949 /lO.OC 43 35 A.T1 0 71 230 1*415 20*80 A. /I A U 40 273 2*997 A A.na 44 Oo A. TO 0 7Z 231 1*442 21*20 0*39 274 3*046 44*78 A.TK 0*7o 232 1*469 21*59 0*42 275 3*097 /I x.co 4o 5o A. TO 0 / O 233 1*497 22*01 0*41 276 3*147 4d 2o A.T K 0 7o 234 1*525 22*42 0*41 277 3*198 /IT.Al 47 01 A.TT 0 77 235 1*553 22*83 0*43 278 3*250 /IT .TO 47 7o A.TT 0 77 236 1*582 23*26 0*44 279 3*303 48 00 A. OA 0 oU 237 1*612 23*70 0*42 280 3*357 49*35 0*79 9S1 V O-L 239 1*670 24*55 0*44 282 3*466 50*95 0*81 240 1*700 24*99 0*45 283 3*521 51-76 0*81 241 1*731 25*45 0*45 284 3*576 52*57 0*82 242 1*762 25-90 0*47 285 3*632 53*39 0*84 THE KNGINEER^S HANDY-BOOK. 529 TABLE — (Continued.) Temp. Fall. Pressures in Atmos- pheres. Pressures in Lbs. per Sq. Inch. Diner- ences. . 1 emp. Fah. Pressures in Atmos- pheres. Pressures in Lbs. per Sq. Inch. i-'iner- ences. 286 3-689 54-23 0-85 329 6*945 102*09 1*44 287 3*747 55-08 0-87 330 7*043 103-53 1*44 288 3-806 55-95 0*88 331 7*141 104-97 1*44 289 3-866 56-83 0*88 332 7*239 106-41 1-46 290 3-926 57-71 0-90 333 7*338 107-87 1-45 291 3-987 58-61 0-91 334 7*437 109-32 1-46 292 4-049 59-52 0-93 335 7*536 110-78 1*50 293 4-112 60-45 0-92 336 7*638 112-28 1-51 294 4-175 61-37 0-94 337 7-741 113-79 1-55 295 4-239 62-31 0-96 338 7-846 115-34 1-55 296 4-304 63-27 0-97 '339 7-952 116-89 1*59 297 4-370 64-24 0-98 340 8-060 118*48 1-60 298 4-437 65-22 100 341 8-169 120-08 1-62 299 4-505 66-22 1-02 342 8-279 121-70 1-62 300 4-574 67-24 1*01 343 8-389 123-32 1*63 301 4-643 68-25 1*02 344 8-500 124-95 1-65 302 4-712 69-27 1-03 345 8-612 126-60 1*64 303 4-782 70-30 1-04 346 8-724 128-24 1*68 304 4-853 71-34 1-06 347 8-838 129-92 1-69 305 4-925 72-40 107 348 8*953 131-61 1*72 306 4-998 73-47 1-09 349 9-070 133-33 1-75 307 5-072 74-56 1*10 350 9-189 135*08 1-78 308 5-147 75-66 1-12 351 9-310 136-86 1-81 309 5-223 76-78 1-13 352 9*433 138-67 1*80 310 5-300 77-91 1-16 353 9*556 140*47 1*83 311 5-379 79-07 1-16 354 9*680 142*30 1*82 312 5-458 80-23 1-18 355 9-804 144-12 1-84 313 5-538 81-41 1*19 356 9-929 145-96 1-85 314 5-619 82-60 1-20 357 10*055 147-81 1-87 315 5-701 83-80 1-22 358 10-182 149-68 1-89 316 5-784 85-02 1-22 359 10*311 151*57 1-93 317 5-867 86-24 1-24 360 10*442 153-50 1*95 318 5*951 87*48 1*23 361 10*575 155*45 1'99 319 6-035 88-71 1*27 362 10-710 157-44 2-01 320 6*121 89-98 1*28 363 10*847 159-45 2-03 321 6-208 91-26 1*29 364 10-985 161-48 203 322 6-296 92-55 1*31 S65 11*123 163-51 2*04 323 6-385 93-86 1-32 366 11*262 165-55 2-04 324 6-475 95-18 1-34 367 11-401 167-59 2-08 325 6-556 96-42 1-35 368 11-542 169-67 2*08 326 6-658 97-87 1-37 369 11-684 171-75 2-14 327 6-751 99*24 1*40 370 11-829 173-89 2-16 328 6*846 100-64 1*45 371 11-976 176-05 2-19 1 1 45 21 530 THE engineer's handy-book. TABLE — {Continued.) Temp. Fah. Jr ressures in Atmos- pheres. 1 ressures in Lbs. per Sq. Inch. Differ- ences. Temp. Fah. X ressures in Atmos- pheres. X ressures in Lbs. per Sq. Inch. Differ- ences. 372 1 O.I OK lA'Vlo 17o 24 O.I A 2 19 OCT OO/ . 14 OlU 01 O.OA 21o oU 2-51 Si 6 12 274 loU 4o o>oo 2 22 OQO OOO 14 Dol oi K.OI 210 ol 2-54 1 o. /I oc; 12 420 lo2 DO o«oo 2 22 OQA ooy 1 4 o04 oi Q.oc; 21o OO 2*58 o/o 12 o7d lo4 o/ O.OO 2 2o OOA 10 U2y OOA.AO 22U yo 2-60 Old 12 72o lo7 lU 2 2o oyi lo 2Uo OOO-KO 22o Oo 2-56 611 12 ool ioy oO • 2 2d QOO oy2 10 ooU OO/^.AA 22d oy 2*13 o7o lo Ut5o 1"J1 oi». O.OQ 2 2o oyo 10 40/ OOT.OO 22/ 22 2*d4 379 13'190 193-86 O.O 1 2 ol oy4 lo DO/ 229-86 2*69 380 13'347 lyo 20 2 OO oyo lo o2U 000. p: c; 2o2 00 2*65 381 13-507 198-55 2-40 396 16-000 235-20 2-Z9 382 13-f)70 200-95 2-44 397 16*190 237-99 2-37 383 13-836 203-39 2-45 398 16-385 240-86 2-90 384 14-003 205-84 2-47 399 16-582 243-76 2-94 385 14-171 208-31 2-49 400 16-782 246-70 3-04 386 14-340 210-80 2-50 Gases. All substances, whether animal, vegetable, or mineral, consisting of carbon, hydrogen, and oxygen, when exposed to a red heat, i produce various inflammable elastic fluids capable of furnishing | artificial light. The products of perfect combustion are gases j which form in accordance with unchangeable laws. Many of the j gases have already been brought into the liquid state by the con- \ joint agency of cold and compression, and all of them are proba- bly susceptible of a similar reduction by the use of means suflS- ciently powerful for the required end. They must consequently be regarded as the superheated steams or vapors of the liquids into which they are compressed. When a gas or vapor is compressed into half its original bulk, its pressure is double ; when compressed into a third of its original bulk, its pressure is trebled ; w^hen compressed into a fourth of its original bulk, its pressure is quadrupled ; and generally the press- ure varies inversely as the bulk into which the gas is compressed. So in like manner, if the volume be doubled, the pressure is made THE ENGINEEr\s HANDY-ROOK. 531 one-half of what it was before, — the pressure in every case being reckoned from 0, or from a perfect vacuum. Thus, if we take the average pressure of the atmosphere at 14*7 pounds on the square inch, a cubic foot of air, if suffered to expand into twice its bulk, by being placed in a vacuum measuring two cubic feet, will have a pressure of 7*35 pounds above a perfect vacuum, and also of 7*35 pounds below the atmospheric press- ure ; whereas, if the cubic foot be compressed into a space of half a cubic foot, the pressure will become 29*4 pounds above a perfect vacuum, and 14*7 above the atmospheric pressure. The specific gravity of any one gas to that of another will not exactly conform to the same ratio under different degrees of heat, and other pressures of the atmosphere. Oxygen is the name given to the- solid particles of oxygen gas, which is a combination of oxygen, caloric, and light, and is the simplest form in which oxygen can be obtained. Oxygen is called the radical or base of the gas ; and the same mode of expression is used in other cases. Oxygen enters into chemical combination with a great number of substances, in which it exists in a concrete or solid state ; it is by the application of heat, or of acids, to some of the substances containing it, that it is usually procured in the form of gas. Oxygen gas is the only one that can be breathed by animals for any length of time with impunity. The power of at- mospheric air in supporting respiration is owing to the oxygen. Oxygen combines with all the metals, and in this state they are called metallic oxides, depriving them of their metallic lustre, and giving them an earthy or rusty appearance. Any of the metals are capable of combining with different proportions of oxygen. Those with one proportion are called protoxides; of two, deiif oxides ; those of three, tritoxides. Nitrogen. — Nitrogen gas is most easily described by including many of its negative qualities. It has no taste; it unites with oxygen in several proportions ; it also unites with hydrogen. Though incapable of being breathed above its base, nitrogen is a component portion of all animal substances ; it is lighter than oxy- 532 THE ENGINEER'S HANDY-BOOK. gen. Nitrogen gas may be variously obtained. If the oxygen be extracted from the atmospheric air, this substance will remain, and will generally be very pure, unless the oxygen has been extracted by respiration. If iron filings and sulphur, moistened with water, be put into a jar containing atmospheric air, this gas will in a day or two be all the air that remains in the jar, as the oxygen will be absorbed by the iron and sulphur. Phosphorus or sulphuret of lime or potass, inclosed with common air in a jar, will produce a similar effect. Hydrogen.— Hydrogen, like oxygen and nitrogen, is invisible, elastic, and inodorous ; but the last quality it seldom possesses, be- cause it is very seldom perfectly dry, and when it contains water in solution, like alkaline sulphurets, its odor is considerably fetid. Hydrogen with oxygen forms water; and it is by the decomposi- tion of water that chemists obtain it in the greatest abundance and purity. For this purpose iron filing or turnings, or granu-^ lated zinc, are put into a retort, and covered with sulphuric acid diluted with four times its weight in water. A violent effervescence ensues, a large quantity of gas is evolved, and issuing from, the retort is collected in the usual manner by the pneumatic appa- ratus. In this experiment the acid is not decomposed; it is the oxygen of the water with which the acid is diluted that seizes upon'; and oxidizes the metal, and the hydrogen, in the same portion of ' water being thus disengaged, passes over in the state of gas. The hydrogen obtained by using zinc is the purest, that obtained by using iron generally containing some carbon. Hydrogen combines with a larger quantity of oxygen than any other body ; its combustion, therefore, when mixed with oxygen, produces a more intense heat than any other combustion. Carbon. — Vegetables, when burnt or distilled in close vessels till their volatile parts are entirely separated, leave a black, brittle and cinereous substance which constitutes the greater part of the woody fibre, and is called charcoal Charcoal contains a portion of earthy and saline impurities, but, when entirely freed from these and other impurities, a solid, simple, combustible substance re- THE ENGINEEr\s HANDY-BOOK. 533 mains, which is called carbon. Carbon exists naturally in a state of greater purity than can be prepared by art. The diamond is pure carbon crystallized, and when pure is colorless and transpa- rent. It is the hardest substance known ; and, as it sustains a considerable degree of heat unchanged, it was formerly considered to be incombustible. It may, however, be consumed by a burning- glass, and even by the heat of a furnace. The difficulty of burning it appears to arise from its hardness ; for Morveau and Tennaut have rendered common charcoal so hard, by exposing it for some time to a violent fire in close vessels, that it endured a red heat without catching fire. Common charcoal contains only 64 parts of diamond, or pure carbon, and 36 of oxygen in every 100. The common charcoal of commerce is usually prepared from young wood, which is piled up near the place where it is cut in conical heaps, covered with earth, and burnt with the least pos- sible access of air. When the fire is supposed to have penetrated to the centre of the thickest pieces, it is extinguished by entirely closing the vents. When charcoal is wanted very pure, the pro- duct of this mode of preparing it will not suffice ; for the manu- facturing of the best gunpowder, it is distilled in iron cylinders. Chemists prepare it in small quantities in a crucible covered with sand, and after they have thus prepared it, they pound it, and wash away the salts it contains by muriatic acid ; the acid is re- moved by the plentiful use of water, and afterwards the charcoal is exposed to a low red heat. Pure charcoal is perfectly tasteless and insoluble in water. Charcoal newly prepared absorbs moisture with avidity. It also absorbs oxygen and other gases, which are condensed in its pores in quantity many times exceeding its ow^n bulk, and which are given out unaltered. Fresh charcoal allowed to cool without exposure to air, and the gas then admitted, will absorb 2*25 times its bulk of atmospheric air immediately, and 75 per cent, more in four or five hours ; of oxygen gas about 1*8 immediately, aod slowly one more; of nitrogen gas, 1*65 immediately. 45* 534 THE engineer's HANDY-BOOK. Technical and Chemical Terms as Applied to Substances that bear Relations to the Steam -Engine both in Theory and Practice. Alkali, or antacid, means any substance which, when mingled with acid, produces fermentation. Ammonia. — This alkali, when perfectly caustic, enables chem- ists to distinguish between the salts of lime and those of magnesia, as it precipitates the earth from the latter salts, but not from the former. Analysis means resolution, by chemistry, of any matter into its primary and constituent parts. Atoms. — In the chemical combination of bodies with each other, it is observed that some unite in all proper proportions ; others in all proportions as far as a certain point beyond which combination no longer takes place. There are also many examples in which they unite in one proportion only, and others in several proportions ; and these proportions are definite, and in the inter- mediate ones no combination ensues. Bases. — This term is usually applied to alkalies, earths, and metallic oxides in their relations to the acids and salts. It is sometimes also applied to the particular constituents of an acid or oxide, on the supposition that the substance combined with the oxygen, etc., is the basis of the compound to which it owes its particular qualities. Calcination. — This term is applied to the fixed residues of such matters as have undergone combustion, and are called cin- ders in common language, and oxides by chemists. This opera- tion, when considered with regard to these residues, is termed- calcination. Combination is understood to be the intimate union of the pai- THE engineer's HANDY-BOOK. 535 tides of different substances by chemical attraction, so as to form a compound possessed of new and peculiar properties. Compound. — A compound is the result or effect of a compo- sition of different things, or that which arises from them. It stands opposed to simple. Equivalents are terms introduced into chemistry to express the system of definite ratios in which the molecular atoms of this sci- ence reciprocally unite. Evaporation is a chemical process usually performed by apply- ing heat to any compound substance, in order to dispel the vola- tile parts. Fixed. — This epithet is applied to such bodies as so far resist the action of heat so as not to rise in vapor. It is the opposite of volatile; but it must be observed that the fixity of bodies is merely a relative term, as an adequate degree of heat will dissi- pate all. Neutral. — A term applied to saline compounds of an acid or alkali nature, which are so called, because they do not possess the characters of acid or alkaline salts. Neutralization. — This term is applied when acid and alkaline matter are combined in such proportion that the compound does not change the color of litmus or violets, in which condition they are said to be neutralized. Oxide. — Any substance which combines with oxygen without being in the state of an acid is an oxide. Oxidation. — This term is applied to the process of converting metals and other substances into oxides by combining with them a certain portion of oxygen. Phosphate is a salt formed by the union of phosphoric acid 536 THE ENGINEEK^S HANBY-BOOK. with salifiable bases ; thus, phosphate of ammonia, phosphate of lime, etc. Pyrites. — Substances which strike fire when rubbed or thrown together. They are frequently found in bituminous coal, and often induce spontaneous combustion. Saline. —A term applied to any substance of a salty nature. The number of saline substances is very considerable, and they possess peculiar characters by which they are distinguished from other substances. Saturation. — A term applied to bodies which have a chemical afiinity for each other, and which will only unite in certain pro- portions. When, therefore, a fluid has dissolved as much of any substance as it is capable of dissolving, it is said to have reached the point of saturation. Thus, water will dissolve one-quarter of its weight of common salt, and if more salt be added, it will sink to the bottom in a solid state. Areas of Circles. The term area means any opening or flat surface confined be- tween any lines; a definite space; superficial contents of any fig- ure ; any plain space or surface included within any given lines ; but when used in connection with the steam-engine, it means the number of square inches in the piston, or valve, against which the steam acts, as the case may be. A circle may be considered as composed of many triangles, whose bases are the circumference of the circle, and whose vertices are coincident with the centre of the circle. If a cylinder be drawn, whose height equals i its diameter, the convex surface of such a cylinder is just equal to the area of the circle. A circular vessel will contain a greater quantity than a vessel of any other shape made of the same amount of material. The areas of cir- cles are to each other as the square of their diameters. The di- ameter of a circle being 1, its circumference equals 3-1416. THE engineer's HANDY-BOOK. The diameter of a circle is a straight line drawn through its centre, touching both sides, thus The radius of a circle is half the diameter A chord is a straight line joining any two places in the circumference of a circle The versed sine is a perpendicular joining the middle of the chord and circumference of a circle... An arc is any part of the circumference of a circle... A triangle has 3 sides and 3 angles A parallelogram has 4 sides and 4 angles A pentagon has 5 sides and 5 angles A hexagon has 6 sides and 6 angles A heptagon has 7 sides and 7 angles An octagon has 8 sides and 8 angles 538 THE ENGINEER'S HANDY-BOOK. A nonagon has 9 sides and 9 angles A decagon has 10 sides and 10 angles. An endeeagon has 11 sides and 11 angles A dodecagon has 12 sides and 12 angles. Eules. To find the circumference of a circle, multiply the diameter by 3 1416 ; the product is the circumference. To find the diameter of a circle, divide the circumference by 3-1416, the quotient is the diameter ; or multiply the square root of the area by 1*12837, the product is the diameter. To find the area of a circle, multiply the square of the diam- eter by '7854, the product is the area ; or multiply half the cir- cumference by half the diameter, the product is the area ; or mul- tiply the diameter by the circumference, and divide by 4; the quotient is the area. To find the area of an ellipse or oval, multiply the long di- ameter by the short diameter ; multiply this product by '7854, and the product will be the superficial area of the ellipse. To find the circumference of an ellipse or oval, multiply J the sum of the two diameters by 3*1416 ; the product will be the circumference of the ellipse. To find the area of a parallelogram, multiply the length by the height or perpendicular breadth. To find the area of a triangle, multiply the base by the perpen- dicular height, and take half the product. THE ENGINEEr\s HANDY-BOOK. 539 To find the area of a trapezoid, multiply half the sum of the parallel sides by the perpendicular distance between them ; the product will be the area. To find the area of a quadrilateral inscribed in a circle. — From half the sum of the four sides subtract each side severally; mul- tiply the four remainders together ; the square root of the product is the area. To find the area of any quadrilateral figure, divide the quadri- lateral into two triangles ; the sum of the areas of the triangles is the area. To find the area of any polygon, divide the polygon into trian- gles and trapezoids by drawing diagonals ; find the areas of these, as above shown, for the area. To find the area of a regular polygon, multiply half the per- imeter of the polygon by the perpendicular drawn from the centre to the centre of one of the sides. To find the area of a sector of a circle, multiply half the length of the arc of the sector by the radius. Or, multiply the number of degrees in the arc by the square of the radius, and by '008727. To find the area of a segment of a circle, find the area of the sector which has the same arc as the segment; also the area of the triangle formed by the radial sides of the sector and the chord of the arc ; the difference or the sum of these areas will be the area of the segment, according as it is less or greater than a semi- circle. To find the area of a cycloid, multiply the area of the generat- ing circle by 3. To find the length of an arc of a parabola cut off* by a double ordinate to the axis. — To the square of the ordinate add four- fifths of the square of the absciss ; twice the square root of the sum is the length nearly. To find the area of an ellipse, multiply the product of the two axes by '7854. To find the area of an elliptic segment, the base of which is parallel to either axis of the ellipse. — Divide the height of the 540 THE engineer's HANDY-BOOK. segment by the axis of which it is a part, and find the area of a circular segment; which the height is equal to in this quotient ; multiply the area thus found by the two axes of the ellipse suc- cessively ; the product is the area. To find the length of an arc of a hyperbolae beginning at the vertex. — To nineteen times the transverse axis, add twenty-one times the parameter to this axis, and multiply the sum by the I quotient of the absciss divided by the transverse. To find the area of a hyperbola, to the product of the trans- verse and absciss add five-sevenths of the square of the absciss, and multiply the square root of the sum by twenty-one ; to this product add four times the square root of the product of the trans- verse and absciss ; multiply the sum by four times the product of I the conjugate and absciss, and divide by seventy-five times the transverse. The quotient is the area nearly. To find the surface of a prism or a cylinder, the perimeter of \ the end multiplied by the height gives the upright surface; add j twice the area of an end. To find the cubic contents of a prism or a cylinder, multiply the area of the base by the height. ] To find the surface of a pyramid or a cone, multiply the per- . imeter of the base by half the slant height, and add the area of j the base. < To find the cubic contents of a pyramid or a cone, multiply the j area of the base by one-third of the perpendicular height. To find the surface of a frustum of a pyramid or a cone, mul- tiply the sum of the perimeters of the ends by half the slant height, and add the areas of the ends. To find the cubic contents of a frustum of a pyramid or a cone, add together the areas of the two ends, and the mean pro- portional between them (that is, the square root of their pro- duct), and multiply the sum by one-third of the perpendicular height. To find the cubic contents of a segment of a sphere, from three times the diameter of the sphere subtract twice the height of the THE engineer's HANDY-BOOK. 541 segment; multiply the difference by the square of the height, and by -5236. To find the cubic contents of a frustum or zone of a sphere. — To the sum of the squares of the radii of the ends add one-third of the square of the height ; multiply the sum by the height and by 1-5708. To find the cubic contents of a spheroid, multiply the square of the revolving axis by the fixed axis and by '5236. To find the cubic contents of a segment of a spheroid. —When the base is parallel to the revolving axis, multiply the difference between thrice the fixed axis and double the height of the segment by the square of the height, and the product by -5236. To find the cubic contents of a wedge. — To twice the length of the base add the length of the edge ; multiply the sum by the breadth of the base, and by one-sixth of the height. To find the cubic contents of a prismoid (a solid of which the two ends are dissimilar, but parallel plane figures of the same number of sides).— To the sum of the areas of the two ends, add four times the area of a section parallel to and equally distant from both ends ; and multiply the sum by one-sixth of the length. To find the surface of a sphere, multiply the square of the di- ameter by 3*1416. To find the curve surface of any segment or zone of a sphere, ^ multiply the diameter of the sphere by the height of the zone or segment and by 3*1416. To find the cubic contents of a sphere, multiply the cube of the diameter by '5236. To find the cubic contents of a parabolic conoid, multiply the area of the base by half the height. To find the cubic contents of a frustum of a parabolic conoid, multiply half the sum of the areas of the two ends by the height of the frustum. 46 542 THE- ENGINEER'S HANDY-BOOK. Signification of Signs Used in Calculations. = signifies Equality, as 3 added to 2 = 5. + " Addition, " 4 4-2 = 6. — " Subtraction, " 7 — 4 3. X " Multiplication, " 6 x 2 = 12. -i- " Division, " 16 4 = 4. : : : : " Proportion, " 2 is to 3 so is 4 to 6. v/ " Square Root, " ^/16 = 4. y " Cube Root, " ^64 = 4. 3' " 3 is to be squared, " 3'^ = 9. 3' " 3 is to be cubed, " 3' = 27. 2+5x4 = 28 signifies that two, three, or more numbers are to be taken together, as 2 + 5 = 7, and 4 times 7 = 28. +, plus, means that the number after it is to be added to the number before it ; thus, 5 + 4 are 9. — , minus, means that the number after it is to be subtracted from the number before it ; thus, 5 — 4 is 1. X , multiplied by, means that the number before it is to be mul- tiplied by the number after it ; thus, 9 X 3 are 27. divided by, means that the number before it is to be divided by the number after it ; thus, 9 -r- 3 are 3. — , equal to, means that the quantity after it is of the same value as the quantity before it; thus, 5 + 6 = 11. The Cipher. The term Cipher has various meanings. It is usually applied to the figure 0, which is equivalent to zero, or nothing. It also means a combination or intertexture of letters, as the initials of a name, the several letters being intertwined so as to form one figure. The word cipher also means secret writing; the proper name for which, however, is cryptogram. THE ENGINEER'S HANDY-BOOK. TABLE OF DIAMETERS AND AREAS OF SMALL CIRCLES. DiAM. Area. J^IAM. Area. DiAM. Area. •001 •0000008 •027 •0005726 •0625 •0030680 •009 •OOOOOrJl •028 •0006158 •065 •0033183 •0000071 •029 •0006605 •070 •0038485 •004 •0000126 •030 •0007069 •075 •0044179 •005 •0000196 \J \J \J \J A. fJ \J •031 •0007548 •080 •0050266 •006 •0000283 •03125 •0007670 •085 •0056745 •007 •0000385 •032 •0008043 •090 •0063617 '008 •0000503 •033 •0008553 •095 •0070882 •009 •0000639 •034 •0009079 •100 •0078540 •010 •0000785 •035 •0009621 •125 •0122719 •Oil •0000950 •036 •0010179 •150 •0176715 •012 0001131 •037 •0010752 •200 •0314159 •013 •0001327 •038 •0011341 •250 •0490875 •014 •0001539 •039 •0011946 •300 •0706858 •015 0001767 •040 •0012566 •350 •0962115 •015625 •O0O1917 V/ *J v/ -1. t/ J. 1 •041 •0013203 •400 •1256637 •016 •0002016 •042 •0013855 •450 •1590435 •017 •0002270 •043 •0014522 •500 •1963495 •018 •0002545 •044 •0015205 •550 •2375835 •019 •0002835 •045 •0015904 •600 •2827440 •020 •0003142 •046 •0016619 •650 •3318315 •021 •0003464 •047 •0017349 •700 •3848441 •022 •0003801 •048 •0018096 •750 1 ^4417875 •023 •0004155 •049 •0018857 •800 •5026548 •024 •0004524 •050 •0019635 •850 •5674515 •025 , ^0004909 •055 •0023758 •900 •6361725 •026 1 -0005309 •060 •0028274 •950 •7088235 644 THE ENGINEER'S HANDY-BOOK. TABLE CONTAINING THE DIAMETERS, CIRCUMFERENCES, AND AREAS OF CIRCLES FROM O:^ AN INCH TO 100 INCHES, ADVANCING BY of an inch up to 10 INCHES, AND BY J OP AN INCH FROM 10 TO 100 INCHES. DiAM. CiRCUM. Area. DiAM. CiRCUM. Area. Inch. Inch. .1963 .0030 7.6576 4.6664 i .3927 .0122 i 7.8540 4.9087 t .5890 .0276 ^> 8.0503 5.1573 .7854 .0490 8.2467 5.4119 5 IS .9817 .0767 H 8.4430 5.6727 3 8 1.1781 .1104 ii 4 8.6394 5.9395 1.3744 .1503 1 3 8.8357 6.2126 t 1.5708 .1963 9.0321 6.4918 9 1 1.7671 .2485 9.2284 6.7772 1.9635 .3068 3 9.4248 7.0686 2.1598 .3712 9.6211 7.3662 2.3562 .4417 t 9.8175 7.6699 1 3 1 2.5525 .5185 10.0138 7.9798 2.7489 .6013 i 10.2120 8.2957 H 2.9452 .6903 ❖ f 10.4065 8.6179 1 3.1416 .7854 10.6029 8.9462 i 3.3379 .8861 i 10.7992 9.2806 3.5343 .9940 10.9956 9.6211 3.7306 1.1075 9 1 11.1919 9.9678 3.9270 1.2271 11.3883 10.3206 4.1233 1.3529 11.5846 10.6796 3 8 4.3197 1.4848 11.7810 11.0446 4.5160 1.6229 ii 11.9773 11.4159 t 4.7124 1.7671 i 12.1737 11.7932 4.9087 1.9175 if 12.3700 12.1768 5.1051 2.0739 4 12.5664 12.5664 1 1 5.3014 2.2365 i 12.7627 12.9622 f 5.4978 2.4052 12.9591 13.3640 5.6941 2.5801 A 13.1554 13.7721 ¥ 5.8905 2.7611 i 13.3518 14.1862 if 6.0868 2.9483 t 13.5481 14.6066 2 6.2832 3.1416 13.7445 15.0331 t 6.4795 3.3411 13.9408 15.4657 6.6759 3.5465 i 14.1372 15.9043 6.8722 3.7582 9 14.3335 16.3492 7.0686 3.9760 Y 8 14.5299 16.8001 7.2640 4.2001 14.7262 17.2573 t 7.4613 4.4302 14.9226 17.7205 THE ENGINEEirs HANDY-BOOK. 545 TABLE — (Continued) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OF CIRCLES. DiAM. CiRCUM. Area. DlAM. CiRCUM. Area. Inch I h 7 15.1189 18.1900 23.3656 43.4455 15.3153 18.6655 t 23.5620 44.1787 15.5716 19.1472 9 Y 8 23.7583 44.9181 5 15.7080 19.6350 23.9547 45.6636 15.9043 20.1290 24.1510 46.4153 16.1007 20.6290 4 24.3474 47.1730 16.2970 21.1252 4-4 ? 24.5437 47.9370 t 16.4934 21.6475 24.7401 48.7070 A- 16.6897 22.1661 H 8 24.9364 49.4833 16.8861 22.6907 25.1328 50.2656 17.0824 23.2215 8 25.3291 51.0541 2 17.2788 23.7583 25.5255 51.8486 9 17.4751 24.3014 25.7218 52.8994 17.6715 24.8505 t 4 25.9182 53.4562 1 1 17.8678 25.4058 8 26.1145 54.2748 Y 4 18.0642 25.9672 26.3109 55.0885 H 18.2605 26.5348 26.5072 55.9138 18.4569 27.1085 ? 2 26.7036 56.7451 ■3-4 6 18.6532 27.6884 9 1 8 26.8999 57.5887 18.8496 28.2744 27.0963 58.4264 ] 9.0459 28.8665 1 1 r¥ 27.2926 59.7762 t 19.2423 29.4647 4 27.4890 60.1321 A 19.4386 30.0798 16 27.6853 60.9943 A- 19.6350 30.6796 7 8 27.8817 61.8625 19.8313 31.2964 1 5 T¥ 28.0780 62.7369 ¥ 20.0277 31.9192 9 28.2744 63.6174 i 2 20.2240 32.5481 1 Y 8 28.4707 64.5041 20.4204 33.1831 28.6671 65.3968 20.6167 33.8244 28^8634 66^2957 20.8131 34.4717 t 4 29.0598 67.2007 2L0094 35.1252 TF 29.2561 68.1 120 4 21.2058 35.7847 8 29.4525 69.0293 21.4021 36.4505 29.6488 69.9528 21 5Q85 .^7 1224 i ? 2 9Q 8452 70.8823 1 5 T¥ 21.7948 ^7 8005 1 ■X ? ' 71.8181 7 21^9912 38.4846 i 30.2379 72.7599 t 22.1875 39.1749 30.4342 73.7079 22.3839 39.8713 4 30.6306 74.6620 t 22.5802 40.5469 1 3 i 30.8269 75.62l>3 22.7766 41.2825 31.0233 76.5887 22.9729 41.9974 31.2196 77.5613 t 23.1693 42.7184 10 31.4160 78.5400 46* 2K THE engineer's IIANDY-BOOK. T A B L E — ( Continued) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OF CIRCLES. DiAM. CiRCUM. • Area. DiAM. CiRCUM. Area. Inch. Inch. 31.8087 80.5157 8 8^ 48.3021 185.6612 i 32.2014 82.5160 I 48.6948 188.6923 32.5941 84.5409 5 8 49.0875 191.7480 1 52.9868 86.5903 4 49.4802 194.8282 33.3795 88.6643 49.8729 197.9330 3 4 33.7722 90.7627 ! 16 50.2656 201.0624 7 ■ft 34.1649 92.8858 1 50.6583 204.2162 11 34.5576 95.0334 1 i 1 51.0510 207.3946 34.9503 97.2053 i 51.4437 210.5976 \ 35.3430 99.4021 i f 51.8364 213.8251 "8 35.7357 101.6234 52.2291 217.0772 36.1284 103.8691 I 1 52.6218 220.3537 5 3 36.5211 106.1394 1 7 53.0145 223.6549 4 36.9138 108.4342 17 53.4072 226.9806 7 "S" 37.3065 110.7536 53.7999 230.3308 12 37.6992 113.0976 54.1926 233.7055 38.0919 115.4660 f 54.5853 237.1049 1 38.4846 117.8590 54.9780 240.5287 3 38.8773 120.2766 55.3707 243.9771 39.2700 122.7187 4 55.7634 247.4500 39.6627 125.1854 i 56.1561 250.9475 i 40.0554 127.6765 18 56.5488 254.4696 7 40.4481 130.1923 i 56.9415 258.0161 13 40.8408 132.7326 \ 57.3342 261.5872 I 41.2338 135.2974 3 8^ 57.7269 265.1829 i 41.6262 137.8867 1 58.1196 268.8031 3 "8 42.0189 140.5007 58.5123 272.4479 i 42.4116 143.1391 58.9056 276.1171 1 42.8043 145.8021 7 ■g" 59.2977 279.8110 3 43.1970 148.4896 19 59.6904 283.5294 43.5897 251.2017 4 60.0831 287.2723 14 43.9824 .53.9384 4 60.4758 291.0397 44.3751 156.6995 60.8685 294.8312 i 44.7676 159.4852 ■1 61.2612 298.6483 45.1605 162.2956 5 g- 61.6539 302.4894 45.5532 165.1303 3 a. 62.0466 306.3550 45.9459 167.9896 i 62.4393 310.2452 46.3386 170.8735 20 62.8320 314.1600 1 46.7313 173.7820 63.2247 318.0992 15 47.1240 176.7150 i i 63.6174 322.0630 i 47.5167 179.6725 64.0101 326.0514 i 47.9094 182.6545 64.4028 330.0643 THE engineer's HANDY-BOOK. 547 T A B L. Fi — iOmtinued) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OF CIRCLES. DiAM. CiRCUM. Area. DiAM. CiRCUM. Area. Inch. Inch. ■ - 64.7955 334.1018 i _ 81.2889 525.8375 65.1882 338.1637 26 81.6816 530.9304 65.5809 342.2503 I 82.0743 536.0477 21 65.7936 346.3614 i 82.4670 541.1896 X o 66.3663 350.4970 . 82.8597 546.3561 I i 8 66.7590 354.6571 i 83.2524 551.5471 67.1517 358.8419 i 83.6451 556.7627 i 67.5444 363.0511 S 84.0378 562.0027 67.9371 367.2849 84.4305 567.2674 ' 1 68.3298 371.5432 27 84.8232 572.5566 i 68.7225 375.8261 • I t 85.2159 577.8703 22 69.1152 380.1336 i 85.6086 583.2085 8 69.5079 384.4655 i . 86.0013 588.5714 I i 4 8 69.9006 388.8220 1 86.3940 593.9587 70.2933 393.2031 I 86.7867 599.3706 1 70.6860 397.6087 i 87.1794 604.8070 8 71.0787 402.0388 i 87.5721 610.2680 1 71.4714 406.4935 28 87.9648 615.7536 71.8641 41o!9728 i \ 88.3575 621.2636 23 72.2568 415!4766 88.7502 626.7982 8 72.6495 420.0049 1 89.1429 632.3574 73.0422 424.5577 89.5356 637.9411 8 73.4349 429.1352 89.9283 643.5494 73.8276 433.7371 90.3210 649.1821 74.2203 438.3636 90.7137 654.8395 74.6130 443.0146 29 91.1064 660.5214 7 8 75.0057 447.6992 i 91.4991 666.2278 24 75.3984 452.3904 i 91.8918 671.9587 0 75.7911 457.1150 i : 92.2845 677.7143 4 3 8 76.1838 461.8642 92.6772 683.4943 76.5765 466.6380 93.0699 689.2989 2 76!9692 47l!4363 * 93.4626 695.1280 77.3619 476^2592 i 93.8553 700.9817 77.7546 481 1065 30 94.2480 706.8600 7 78!l473 485 9785 94.6407 712.7627 25 78.*5400 490.8750 i 95.0334 718.6900 i 78.9327 495.7960 95.4261 724.6419 79.3254 500.7415 i 95.8188 730.6183 i 79.7181 505.7117 i 96.2115 736.6193 80.1108 510.7063 1 96.6042 742.6447 i 80.5035 515.7255 i 96.9969 748.6948 i 1 80.8962 620.7692 31 97.3896 75^.7694 THE ENGINEER'S HANDY-BOOK. TABLE — (Continued) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OP CIRCLES. DiAM. CiRCUM. Area. DiAM. CiRCUM. Area. Inch. Inch. 760 8685 3 8 114.2757 1039 1946 766 9921 i ¥ 114 6684 1 046 3941 X V/ xV/.C»»7 JCX 8 5fi77 773.1404 115 061 1 X X t/.V/VJX X 1 053 5281 i 8 779 3131 f 1 1 5 4538 1 060 731 7 x.\j\j\j, 1 ox « 99.3531 785.5104 7 8 115.8465 1067 9599 i 99 7458 791 7322 1 ex . ( tJZj^ 37 1 1 6 2.392 1075 2126 xv< c^x 7 8 1 00 1 385 797 9786 1 8 116 631 9 X X W.'Jc/X «7 1 082 4898 X V/ *J *J . i Tt 7 106 4217 901.2587 1 8 1 22 91 51 1 202 2633 34 106 8144 X v/\J . 0 X X X 907 9224 JL ? 4 8 1 93 3078 1 209 9577 1 ¥ 107 2071 914 6105 1 23 7005 1217 6768 XjUX 1 .U 1 uo JL 4 1 07 5998 921 3232 I 2 ¥ 1 24 0932 1 225 4203 3 8 107 9925 928 0605 1 24 4859 1 2.33 1 884 1 2 1 08 .3852 9.34 8223 f 1 24 9787 1240 9810 108 7779 941 6086 X 8 195 971 3 1248 7989 4 109 1706 948 41 95 40 1 95 fi640 1 256 6400 7 ¥ 1 09 5633 955 2550 1 ¥ 1 26 0567 1 264 5062 35 1 09 9560 962 1 1 50 1 4 1 9fi 44Q4 1 979 ^970 1 8 1 1 0 3487 X X V.lJ 1 968 9995 8 126.8421 1980 3194 X ? 110.7414 975 Q085 1 ¥ 1 97 9348 1 988 9^9^ 3 8 111.1341 982 8422 1 97 fi975 199fi 91fi8 1 "2 lll!5268 989.8003 128.0202 1304.2057 1 111.9195 996.7830 128.4129 1312.2193 i 112.3122 1003.7902 41 128.8056 1320.2574 7 ¥ 112.7049 1010.8220 1 129.1983 1328.3200 36 113.0976 1017.8784 1 129.5910 1336.4071 i 113.4903 1024.9592 3 8 129.9837 1344.5189 i 113.8830 1032.0646 i 130.3764 1352.6551 THE ENGTNEER^S HANDY-BOOK. ^49 T A B L E — (Cbw/mM« 8 181.0347 2608.0311 1 i 164.9340 2164.7587 a 4 181.4274 2619.3580 165.3267 2175.0794 t 181.8201 2630.7095 i 165.7194 2185.4245 58 182.2128 2642.0856 7 166.1121 2195.7943 i 182.6055 2653.4861 53 166.5048 2206.1886 i i 182.9982 2664.9112 i 166.8975 2216.6074 183.3909 2676.3609 i 167.2902 2227.0507 i 183.7836 2687.8351 167.6829 2237.5187 184.1763 2699.3338 i 168.0756 2248.0111 184 5690 2710.8571 1 168.4683 2258.5281 7 8 184.9617 2722.4050 i 168.8610 2269.0696 59 185.3544 2733.9774 i 169.2537 2279.6357 i 185.7471 2745.5743 54 169.6464 2290 2264 i 3 8 186.1398 2757.1957 i 170.0391 2300.8415 186.5325 2768.8418 i 170.4318 2311.4812 f 186.9252 2780.5123 f 170.8245 2322.1455 187.3179 2792.2074 1 171.2172 2332.8343 3. 4 187.7106 2803.9270 171.6099 2343.5477 7 ¥ 188.1033 2815.6712 f 172.0026 2354.2855 CO 188.4960 2827.4400 172.3593 2365.0480 i 188.8887 2839.2332 55 172.7880 2375.8350 i 189.2814 2851.0510 i 173.1807 2386.6465 3 8 189.6741 2862.8934 173.5734 2397.4825 i 190.0668 2874.7603 8 173.9661 2408.3432 5 8 190.4595 2886.6517 174.3588 2419.2283 2. 4 ¥ 190.8522 2898.5677 174.7515 2430.1833 191.2419 2910.5083 i 175.1442 2441.0772 61 191.6376 2922.4734 7 175.5369 2452.0310 i 192.0303 2934.4630 56 175.9296 2463.0144 1 4 192.4230 2946.4771 i 176.3323 2474.0222 i 192.8157 2958.5139 i 1 176.7150 2485.3546 i 193.2084 2970.5791 177.1077 2496.1116 1 193.6011 2982.6669 1 177.5004 2507.1931 i 193.9931 177.8931 2518.2992 7 8 194.3865 3006.9161 i 178.2858 2529.4297 62 194.7792 3019.0776 i 178.6785 2543.5849 i 195.1719 3031.2635 57 179.0712 2551.7646 i 195.5646 3043.4740 4 179.4639 2562.9688 3 195.9573 3055.7091 179.8566 2574.1975 i 196.3500 3067.9687 THE ENOIXEER^S HANDY-BOOK. TABLE — (Continued) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OP CIRCLES. DiAM. CiRCUM. Area. DiAM. CiRCUM. Area. Inch. Inch. 196.7427 3080.2529 i 213.2361 3618.3300 * 197.1354 3092.5615 68 213.6288 3631.6896 i 197.5281 3104.8948 i 214.0215 3645.0536 63 197.9208 3117.2526 \ 214.4142 3658.4402 i 198.3135 3129.6349 1 214.8069 3671.8554 i 198.7062 3142.0417 215.1996 3685.2931 199.0989 3154 4732 215.5923 3698.7554 i 1 199.4916 3166.9291 f 215.9850 3712.2421 199.8843 3179.4096 ¥ 216.3777 3725.7535 i 200.2770 3191.9146 69 216.7704 3739.2894 i 200.6697 3204.4442 i 217.1631 3752.8498 64 201.0624 3216.9984 f 217.5558 37 66.4327 4 201.4551 3229.5770 217.9485 3780.0443 i t 201.8478 3242.1782 218.3412 3793.6783 202.2405 3254.8080 1 218.7339 3807.3369 i 202.6332 3267.4603 f 1 219.1266 3821.0200 1 203.0259 3280.1372 219.5193 3834.7277 t 203.4186 3292.8385 70 219.9120 3848.4600 7 203.8113 3305.5645 4 220.3047 3862.2167 65 204.2040 3318.3151 1 220.6974 3875.9960 204.5917 3331.0900 8 221.0901 3889.8039 1 OA A f\Of\ A 204.9894 3343.8875 221.4828 3903.6343 1 205.3821 3356.7137 f 221.8755 3917.4893 1 205.7748 3369.5623 4 i 222.2682 3931.3687 t 206.16/5 3382.4355 222.6609 3945.2728 1 206.5602 3395.3332 71 223.0536 3959.2014 1- 206.9529 3408.2555 4 223.4463 3973.1545 66 O Arr o /« ^ /» 207.34o6 3421.2024 i 223.8390 3987.1301 i 207.7383 3434.1737 224.2317 4001.1344 i OAO 1 O 1 /\ 208.1310 3447.1676 224.6244 4015.1611 208.5237 3468.1901 225.0171 4029.2124 OAO t\t n A 208.9164 3473.2351 i 225.4098 4043.2882 5 t i 209.3091 3486.3047 X 225.8025 4057.3886 209.7018 3499.3987 72 226.1952 4071.5136 7 i 210.0945 3512.5174 4 226.5879 4085.6631 67 210.4872 4 1 4 21o!8799 3538.8283 227.3733 4114.0356 i 211.2726 3552.0185 i 1 227.7660 4128.2587 i 211.6653 3565.2374 228.1587 4142.5064 212.0580 3578.4787 4 228.5514 4156.7785 1 212.4507 3591.7446 228.9441 4171.0753 212.8434 3605.0350 73 1 229.3368 4185.3966 2 THE engineer's HANDY-BOOK. T A B Li E — ( Continued) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OF CIRCLES. DiAM. CiRCUM. Area. DiAM. CiRCUM. Area. Incli. Inch 1 41 7424 4 * 8 246 222Q 4824 42QQ 1 4214.1107 I 2 246 61 56 48.8Q 881 1 8 4228.5077 8 247 0088 4855 2568 2 280 Q07fi 4242.9271 i 247 401 0 4870 7071 * 4257.3711 7 8 247 7Q.87 4886 1 820 2.S1 6Q.S0 4271.8396 79 248.1864 4Q01 6814 1 8 232.0857 4286.3327 8 248.5791 4Q17 2058 74 2.82 47H4 4800 8504 i- 4 248 Q718 4Q82 7517 1 ¥ 2.82 8711 481 5 .8Q26 24Q 8645 4Q48 89r>ft 1 4 2.8.8 26.88 482Q Q572 4 24Q 7572 4Q68 Q248 3 "5 2.88 6565 4.844 5505 250 1 4QQ 4Q7Q 5456 1 1 8 2.84 04Q2 485Q 1 668 4 250.5426 4005 1 QQA 284 441 Q 4878 8067 8 250 Q858 501 0 8642 i 2.84 8.846 4.888 4715 80 251 8280 5026 5600 2.85 2278 4408 1610 X 8 251 7-207 ,5042 9808 75 235.6200 4417.8750 1 4 1 252.1134 5058 0280 1 286 01 27 4482 61.85 252 5061 5078 7Q44 1 286 4054 4447 .8745 XXX 1 ,0# x?-J I 2 252 8Q88 508Q 5888 % 2.86 7Q81 4462 1642 t 258 2Q15 51 06 4060 i 2 8 2.87 1 Q08 4476 Q768 4 258 6842 5121 24Q7 237.5835 44Q1 81.80 x^t/ X .OX CJV 1 254 0769 51.87 1178 t^XOI .XX< «J 1 287 Q762 4506 6742 81 954 46Q6 5158 00Q4 1 ? 238.3689 4521 5600 1 8 i 4 254.8623 5168.9260 76 238.7616 4586 4704 X O VJ . X 1 V X 255.2550 5184 8651 1 28Q 1 548 4551 4028 3 8 I 2 255 6477 5900 882Q J 4 28Q 5470 4566 8626 256 0404 521 6 8281 3 8 239.9397 4581 .8486 4 8 256 4881 52.82 8.871 2 240.3324 45Q6 .8571 4 4 256 8258 5248 8772 240.7251 4611 .8Q02 1 8 257.2105 5264 Q41 1 3. 4 241.1178 4626 4477 82 257.6112 5281.0296 1 241.5105 4641 .82QQ 1 F 258.0039 5297.1426 77 241 0082 4656 6866 1 4 258 .8Q66 581 8 2780 'JtJXKJtiJI (J\J 1 242 2Q5Q 4671 7678 3 8 258 78Q8 589Q 4421 1 4 242.6886 4686 Q21 5 1 ^ 25Q 1 890 5.845 6287 3 8 248 081 8 4709 108Q 8 95Q 5747 5.861 88Q1 243.4740 4717.3087 3 4 259.9674 5378.0755 243.8667 4732.5381 I 260.3601 5394.3358 1 244.2594 4747.7920 83 260.7528 5410.6206 244.6521 4763.0705 1 8 261.1455 5426.9299 78 245.0448 4778.3736 i 261.5382 5443.2617 245.4375 4793.7012 1 261.9309 5459.6222 245.8302 4809.0512 i 262.3236 5476.0051 THE ENGINEER .S HANDY-BOOK. T A B E - {Continued) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OF CIRCLES. DiAM. CiRCUM. Area DiAM. CiRCUM. Arka. Inch. Inch. 1 262.7163 6492.4118 i 279.2097 6203.6905 i i 263.1090 5508.8446 89 279.6024 6221.1534 263.5017 5525.3012 i 279.9951 6238.6408 84 263.8944 5541.7824 1 1 280.3878 6256.1507 4 264.2871 5558.2881 280.7805 6273.6893 \ 1 264.6798 5574.8162 i 281.1732 6291.2503 265.0725 5591.3730 28 1 .5659 6308.8351 265.4652 5607.9523 2. 4 281.9586 6326.4460 265.8579 5624.5554 i 282.3513 6344.0807 f i 266.2506 5641.1845 90 282.7440 6361.7400 266.6433 5657.8357 f 283.1367 6379.4238 85 267.0360 5674.5150 i 283.5294 6397.1300 4 267.4287 5691.2170 283.9221 6414.8649 i 1 267.8214 5707.9415 284.3148 6432.6223 268.2141 5724.6947 284.7075 6450.4039 268.6068 5741.4703 f 285.1002 6468.2107 268.9997 5758.2697 285.4929 6486.0418 1 269.3922 5775.0952 91 285.8856 6503.8974 i 269.7849 5791.9445 \ 286.2783 6521.7772 86 270.1776 5808.8184 i 286.6710 6539.6801 \ 270.5703 5825.7168 t 287.0637 6557.6114 \ 270.9630 5842.6376 287.4564 6573.5651 i 271.3557 5859.5871 287.8491 6593.5431 271.7484 5876.5591 288.2418 6611.5462 272.1411 5893.5549 1 288.6345 6629.5736 4 272.5338 5910.5767 92 289.0272 6647.6258 I 272.9265 5927.6224 1 289.4199 6665.7021 87 273.3192 5944.6926 i 289.8125 6683.8010 i 273.7119 5961.7873 3 290.2053 6701.9286 i 274.1046 5978.9045 290.5980 6720.0787 1 274.4973 5996.0504 290.9907 6738.2530 \ 1 274.8900 6013.2187 291.3834 6756.4525 275.2827 6030.4108 1 291.7661 6774.6763 275.6754 6047.6290 93 292.1688 6792.9248 oo 276.0681 6064.8710 292.5615 6811.1974 Li O.'iDUo DUoZ. J o / D ^OOQ JQ07 276.8535 6099.4287 f 293.3469 6847.8167 } 277.2462 6116.7422 293.7396 6866.1631 i 277.6389 6134.0844 294.1323 6884.5338 i 278.0316 6151.4491 s 294.5350 6902.9296 278.4243 6169.8376 1 294.9177 6921.3497 4 278.8170 6186.2591 94 295.3104 6939.7946 47 554 THE engineer's handy-book. T A B L 'B— (Concluded) CONTAINING THE DIAM., CIRCUMFERENCES, AND AREAS OF CIRCLES. DiAM. ClRCVK. Abea. DiAM. CiRCUM. Area. T I, T V. Idcu. X 8 2Q5 7031 6958.2636 X 8 305 1 27Q 7408 8868 1 ¥ 6976.7552 1 4 3 ^On 5206 7427 Q675 8 6995.2755 .^05 Q1.S3 7447 076Q i 2Qfi 8812 701 .S 818.S 8 OVJU.Ov/UV/ 7466 2087 2Q7 27 ^^Q 70.'^2 .*^85.S OvU.Ut/O f 7485 .S648 4 2Q7 fifififi 7050 Q775 1 .^07 0Q14 7/S04 5460 7 8 2Q8 7060 5Q40 I. .^07 4841 7523 751 5 f O^O. 1 oxo 95 2Q8 4520 7088.2352 98 .S07 8768 7542.9818 4 298.8447 7106.9005 8 308 26Q5 7562.2362 4 299.2374 7125.5885 4 4 8 308 6622 7581.5132 4 8 2QQ fi.*^01 7144 .^052 .SOQ 054Q 7600 818Q .^00 0228 7 1 fi.S 044.S 1 ¥ .qOQ 4476 7620 1471 1 8 .^00 4155 7181 8077 .SOQ 840.S i •SOO 8082 tj V/ V/ . <_J V CJ 7200 5Qfi2 * .SI 0 2.S30 7658 8771 1 VJOv-J.tJ fix 7 ¥ i/U .SOI 200Q 721Q 40Q0 1 t .SIO 6257 7678 27Q0 .^01 5Q.*^n 72^8 24fifi QQ Ql 1 0184 ox 1 .uxo^ 7fiQ7 7056 1 8 .^01 Q8fi.S 7-^57 108.S 311.4111 7717 1563 1 # X f . X tJViO i 302.3790 7275.9926 1 31L8038 7736.6297 302.7717 7294.9056 f 312.1965 7756.1318 i 1 303.1644 7313.8411 i -1 312.5892 7775.6563 303.5571 7332.8008 312.9819 7795.2051 303.9498 7351.7857 3 313.3746 7814.7790 304.3425 7370.7949 313.7673 7834.3772 97 304.7352 7389.8288 100 314.1600 7854.0000 Fop circumfepence of circles larger than those given in the' table, multiply the diameter by 3,1416. Example.— Diameter 101'' x 3,1416 = 317,3016. Fop apeas larger than those in the table, multiply the square of the diameter by the decimal .7854. Example— 101 inchesxlOl ==10201 x. 7854 = 8011,86 sq. in. THE ENGINEEr\s HANDY-BOOK. 555 TABLE OF LOGARITHMS OF NUMBERS FROM 0 TO 1000.^ No 0 1 3 4 5 6 7 8 9 Prop. 0 0 00000 30103 47712 60206 69897 77815 84510 90309 95424 415 10 00000 00432 00860 01283 01703 02118 02530 02938 03342 03742 11 04139 04532 04921 05307 05690 06069 06445 06818 07188 07554 379 12 07918 08278 08636 08990 09342 09691 10037 10380 10721 i 11059 349, 13 11394 11727 12057 12385 12710 13033 13353 13672 13987 14301 323 1 14 14613 14921 15228 15533 15836 16136 16435 16731 17026 17318 300 15 1760!) 17897 18184 18469 18752 19033 19312 19590 19865 20139 281 16 20412 20682 20951 21218 21484 21748 22010 22271 22 5 SO 22788 264 17 23045 23299 23552 23804 24054 24303 24551 24797 25042 25285 249 18 25527 25767 26007 26245 26481 26717 26951 27184 27415 27646 236 19 27875 28103 28330 28555 28780 29003 29225 29446 29666 29885 223 20 30103 30319 30535 30749 30963 31175 31386 31597 31806 32014 212 21 32222 32428 32633 32838 33041 33243 33445 33646 33845 34044 202 22 34242 34439 34635 34830 35024 35218 35410 35602 35793 35983 194 23 36173 36361 36548 36735 36921 37106 37291 37474 37657 37839 185 24 38021 38201 38381 38560 38739 38916 39093 39269 39445 39619 177 25 39794 39967 40140 40312 40483 40654 40824 40993 41162 41330 171 26 41497 41664 41830 41995 42160 42324 42488 42651 42813 42975 164 27 43436 43296 43456 43616 43775' 43933 44090 44248 44404 44560 158 28 44716 44870 45024 45178 45331 45484 45636 45788 45939 46089 153 29 46240 46389 46538 46686 46834 46982 47129 47275 47421 47567 148 30 47712 47856 48000 48144 48287 48430 48572 48713 48855 48995 143 31 49136 49276 49415 49554 49693 49831 49968 50105 50242 50379 138 32 50515 50650 50785 50920 51054 51188 51321 51454 51587 51719 134 33 51851 51982 52113 52244 52374 52504 52633 52763 52891 53020 130 34 53148 53275 53102 53529 53655 53781 53907 54033 54157 542821126 35 54407 54530 54654 54777 54900 55022 55145 55266 55388 55509 122 36 55630 55750 55870 55990 56410 56229 56348 56m 56584 56702 119 37 56820 56937 57054 57170 57287 57403 57518 57634 57749 57863 116 38 57978 58002 58206 58319 58433 58546 58658 58771 5888S 58995 113 39 59106 59217 59328 59439 59549 59659 59769 59879 59988 60097 110 40 60206 60314 60422 60530 60638 60745 60852 60959 61066 61172 107 41 61278 61384 61489 61595 61700 61804 61909 62013 62117 62221 104 42 62325 62428 62531 62634 62736 62838 62941 63042 63144 63245 102! 43 63347 63447 63548 63648 63749 63848 63948 64048 64147 64246 99 44 64345 64443 64542 64640 64738 64836 64933 65030 65127 65224 98 45 65321 65417 65513 65609 65075 65801 65896 65991 66086 66181 96 46 (y()276 66370 66464 66558 66651 66745 66838 66931 67024 67117 94 47 67210 67302 67394 67486 67577 67669 67760 67851 67942 68033 92 48 68124 68214 68304 68394 68484 68574 68663 68752 68842 68930 90 49 69020 69108 69196 69284 69372 69460 69548 69635 69722 69810 88 50 69897 69983 70070 70156 70243 70329 70415 70500 70586 70671 86 51 70757 70842 70927 71011 71096 71180 71265 71349 71433 71516 84 52 71600 71683 71767 71850 71933 72015 72098 72181 72263 72345 82 53 72428 72509 72591 72672 72754 72835 72916 72997 73078 73158 81 54 73239 73319 73399 73480 73559 73639 73719 73798 73878 73957 80 55 74036 74115 74193 74272 74351 74429 74507 74585 74663 74741 78 * Each logarithm is supposed to have the decimal sign (•) before it. 556 THE ENGINEER'S HANDY-BOOK, TABL:E — {Continued,) No. 0 1 2 3 4 5 6 7 H 9 d, o u Ph 56 74818 74896 74973 75050 75127 75204 75281 75358 75434 75511 77 57 75587 75663 75739 75815 75891 75966 76042 76117 76192 76267 75 58 76342 76417 76492 76566 76641 76715 76789 76863 76937 77011 74 59 77085 77158 77232 77305 77378 77451 77524 77597 77670 77742 73 60 77815 77887 77959 78031 78103 78175 78247 78318 78390 78461 72 61 78533 78604 78675 78746 78816 78887 78958 79028 79098 79169 71 62 79239 79309 79379 79448 79518 79588 79657 79726 79796 79865 70 63 79934 80002 80071 80140 80208 80277 80345 80413 80482 80550 69 64 80618 80685 80753 80821 80888 80956 81023 81090 81157 81224 68 65 81291 81358 81424 81491 81557 81624 81690 81756 81822 81888 67 66 81954 82020 82805 82151 82216 82282 82347 82412 82477 82542 66 67 82607 82672 82736 82801 S2866 82930 82994 83058 83123 83187 65 68 83250 83314 83378 83442 83505 83569 83632 83695 83758 83281 64 69 83884 83947 84010 84073 84136 84198 84260 84323 84385 84447 63 70 84509 84571 84633 84695 84757 84818 84880 84941 85003 85064 62 71 85125 85187 85248 85309 85369 85430 85491 85551 85612 85672 61 72 85733 85793 85853 85913 85973 86033 86093 86153 86213 86272 60 73 86332 86391 86451 86510 86569 86628 86687 86746 86805 86864 59 74 86923 86981 F7040 87098 87157 87215 87273 87332 87390 87448 58 75 87506 87564 87621 87679 87737 87794 87852 87909 87966 88024 57 76 88081 88138 88195 88252 88309 88366 88422 88479 88536 88592 56 77 88649 88705 88761 88818 •88874 88930 88986 89042 89098 89153 56 78 89209 89265 89320 89376 89431 89487 89542 89597 89652 89707 55 79 89762 89817 89872 89927 89982 90036 90091 90145 90200 90254 54 80 90309 90363 90417 90471 90525 90579 90633 90687 90741 90794 54 81 90848 90902 90955 91009 91062 91115 91169 91222 91275 91328 53 82 91381 91434 91487 91540 91592 91645 91698 91750 91803 91855 53 83 9190/ 91960 92012 92064 92116 92168 92220 92272 92324 92376 52 84 92427 92479 92531 92582 92634 92685 92737 92788 92839 92890 51 85 92941 92993 93044 93095 93146 93196 93247 932^8 93348 93399 51 86 93449 93500 93550 93601 93651 93701 93751 93802 93852 93902 50 87 93951 94001 94051 94101 94151 94200 94250 94300 94349 94398 49 88 94448 94497 94546 94596 94645 94694 94743 94792 94841 94890 49 89 94939 94987 95036 95085 95133 95182 95230 95279 95327 95376 48 90 95424 95472 95520 95568 95616 95664 95712 95760 95808 95S56 48 91 1 95904 95951 95999 96047 96094 96142 96189 96236 96284 96331 48 92 ' 96378 96426 96473 96520 96507 96614 96661 96708 96754 96801 47 93 96848 96895 96941 96988 97034 97081 97127 97174 97220 97266 47 y4 (\'7 0 1 O I 9/ ol^ 97405 y/4oi y/ 4y/ y/ o4o y/ ooy y/ ooo y/ oou y/ / ZD ah 40 95 97772 97818 97863 97909 97954 98000 98045 98091 98136 98181 46 96 98227 98272 98317 98362 98407 98452 98497 98542 98587 98632 45 97 98721 98766 98811 98855 98900 98945 98989 99033 99078 45 98 99122 99166 99211 99255 99299 99343 99387 99431 99475 99519 44 99 99563 99607 99657 99694 99738 99782 99825 99869 99913 99956 44 THE ENGINEER'S HANDY-BOOK. 557 TABLE OF HYPERBOLIC LOGARITHMS. Num. Log. Num. Log. Num. Log. Num. Log. 1*01 •0099 1^43 •3576 1^85 •6151 227 •8197 1*02 •0198 1-44 •3646 1^86 •6205 2*28 •8241 1*03 •0295 1*45 •3715 1^87 •6259 2^29 •8285 1*04 •0392 1-46 •3784 1*88. •6312 230 •8329 1*05 •0487 1^47 •3852 1*89 •6365 2*31 •8372 1 06 •0582 1^48 •3920 1*90 •6418 2*32 •8415 1*07 •0676 1^49 •3987 1*91 •6471 2*33 •8458 1*08 •0769 1*50 •4054 1*92 •6523 2*34 •8501 1*09 •0861 1-51 •4121 1*93 •6575 2 35 •8544 1*10 •0953 1*5^ •4187 1^94 •6626 2*36 •8586 111 •1043 1^53 •4252 1*95 •6678 2*37 •8628 112 •1133 1^54 •4317 1*96 •6729 2*38 •8671 1*13 •1222 1^55 •4382 1*97 •6780 2*39 •8712 1-14 •1310 1^56 •4456 1^98 •6830 2*40 •8754 1-15 •1397 1^57 •4510 1*99 •6881 2*41 •8796 1-16 •1484 1*58 •4574 2*00 •6931 2*42 •8837 1*17 •1570 1*59 •4637 2*01 •6981 2*43 •8878 1*18 •1655 1^60 •4700 2*02 •7030 2*44 •8919 1*19 •1739 1-61 •4762 2*03 •7080 •8960 1*20 •1823 1-62 •4824 2*04 •7129 2^46 1*21 •1962 1*63 •4885 2*05 •7178 ^ rti 1*22 •1988 1*64 •4946 2*06 •7227 2^48 1*23 •2070 1^65 •5007 2*07 •7275 ' ^•4Q ^ Tti/ '9122 1*24 •2151 1*66 •5068 2*08 •7323 2*50 1*25 •2231 1^67 •5128 2*09 •7371 2^51 •Q902 1*26 •2341 1*68 •5187 2*10 •7419 2^52 •Q949 1*27 •2390 1^69 •5247 2*11 •7466 2^53 •QOQO 1*28 •2468 1*70 •5306 2 12 •7514 2'.^4 1*29 •2546 1*71 •5364 2*13 •7561 2*/>ri VO\J\J 1*30 •2623 1*72 •5423 Zi It: •7608 ^ 0\J aim/ 1*31 •2700 1*73 •5481 *>•! •7654 £i Ot 132 •2776 1^74 •5538 '7701 2^58 •Q477 1*33 •2851 1^75 •5596 2-1 7 •7747 Oo 1-34 •2926 1-76 •5653 2-18 •7793 2^60 •9555 X oo 1 '77 Lit .C7AQ 0/ uy A ly / ooy L Dl yoyo 1-36 •3074 1-78 •5766 2*20 •7884 2-62 •9631 1-37 •3148 1^79 •5822 2*21 •7929 2^63 •9669 1-38 •3220 1^80 •5877 2^22 •7975 2^64 •9707 1-39 •3293 1-81 •5933 2*23 •80-21 265 •9745 1-40 •3364 1-82 •5988 2*'24 •8064 2^66 •9783 1-41 •3435 1-83 •6043 2-25 •8109 i 2*67 •98-20 1-42 •3506 1^84 •6097 2*26 •8153 2^68 •9858 - 47* 558 THE engineer's handy-book. TABLE — (Continued.) Num. Log. Num. Log. Num. Log. Num. Log. ^ Do yoytj 3*11 X iO'xU 0 00 1*2612 0 yo X 0/ 01 9*70 3*12 1 •! ^78 i iOl 0 0 Ot: 1*2641 0 yu 1 •^79fi X 0 / ZU 9«71 yyuy 3-13 1-1410 0 00 1*2669 Q'Q7 0 y/ 1 *^787 X 0/ 0 1 9-79 1 '000^ X \J\J\J\J 1*1449 0 OU 1*2697 0 yo 1 '^81 9 X 00 xz 0.70 JL vvt:0 3*15 1*1474 00/ 1*2725 0 yy 1 '^8^7 X 0001 9.74 /lit 0 xu i iOvO 0 00 1*2753 4*00 rr UU X oouz 9*7^ 1 'Oil Oil 1 '1 5^7 0 oy 1 *9781 X z/ ox 4*01 t: ux 1 *^887 X 000 j 1 '01 'S9 0 iO X XtJOO 0 uu 1 •980Q X zouy 4*09 rt i/Z 1 *'^Q1 9 X oyxz 9*77 1 .01 88 1 vlOO 0 i y X XUVV 0 ux 1 '98^7 X ZOOl 4*0^ t: uo 1 *^Q^7 X oooi 9*78 1 '0994 0 ZV/ X xuox 0 uz 1*2864 A' OA rt \J'± X oyuz 9'7Q 1 •09^0 J. w^jUv 3*21 l-lfifi9 X xuuz 0 uo 1*2892 Tt uo 1-3987 9*80 ^ Ov 1 •09Qfi 1 uzyo 3-22 1 '1 fiQ'^ X xuyo 0 ut 1*2919 rr UU 1 *401 1 X rtUX X 1 V/Ot>i 0 zo 1*1794 X X < Z'l 0 uo 1 *9Q47 X Ziyti 4*07 '± Ul X 'lUOU 9*89 Q.94 1 -17,^.^ X J / Uc» 0 uu 1 •9Q74 i zy 1 t uo 1 *40fi0 X tuuu 9*R^ Zi 00 J. vt;UZ ^•9fi 0 Zr(J 1 '178^ X i 1 ou 0 Ul 1 OUUi ■4: uy X TiUOO z ot 1 '04^8 3*26 X XOi / 0 uo 1 '^()9Q i ouzy 4'1 0 4: J U 1 -41 OQ X rrXUy 1 '047^ 1 \j'±i 0 3*27 1 • 1 847 X i Ot: 1 0 uy i ouou 4*1 1 t: i i 1 -41 ^4 J t: 1 Ot 9 8fi Zi ou 1 •H.'^Ok 1 \jO\JO 3*28 1-1878 X i 0 1 0 ^*7n 0 1 u 1 *^08.^ X 0\J00 4*1 9 '± iZ 1 •41 ,^8 X 1 00 9*k7 Zi Of 3*29 1 •! Q08 X i y vo ^*71 0 / X 1 *^no X oxxu 4-1 ^ t xo 1 -41 89 X tiOZ 1 '0^77 3'30 1*1 Q^Q X xyoy q-79 1 -^1 ^7 X OXOi 4*14. rr Xrt 1 *490H X rrZiUU Zj 0(7 1 -Ofil 9 1 uu-i z 3 31 1 '1 Q^IQ X xyuy 0.70 0/0 l*'^lfi4 X OXUt: 4*1 rr XO 1 *49^1 X rtZOX 9*00 z yv/ 1 '0^47 0.09 0 oz 1 *1 QQQ X xyyy 0*74 0 1 TC 1 -^1 QO XOi yu 4*1 ft '± XD 1*49^1.^ X TbZOO 9'Ql z y i 1 'AAQI X UUOl 0.00 0 00 1 '9090 X zuzy 0 4 0 1*^917 X OZi 1 4*17 t: X 1 1 •497Q X izi y 9 Q9 Z aZ 0 ot 1 *9n'^Q X zvoy 0 1 u 1 '^944 X OZrlt 418 t: iO X touo Zi yo 0 00 1 *9n8Q X zvoy q.77 Oil 1 -^971 X oz 1 X 4*1 Q 4: X y 1 *4^97 X IOZI 9«Q4. 1 u / ot 0 ou 1 '91 1 Q X zx xy ^•78 0/0 1 •^9Q7 X OZ«7 1 4*90 rt ZU X IOOU Zi y^i 1 '081 ft 0.07 0 0 1 1 91 4Q X ZiXrty 0 1 y 1*3323 4*91 4: ZiX 1 *4^74 X rtO 1 t: ' 9'Qfi 1 'OS^l ± UotJi 0 00 1 '9178 X zx 1 0 0 ou 1*3350 4*99 rt ZZi 1-4398 9-Q7 ^ y/ 1 uooo 0 oy 1 '9908 X zzuo ^•81 0 ox 1*3376 4-9Q zo 1.-4421 Zi yo 1 vjyiy 1 '99^7 X ZZO 1 ^•89 0 oz ■ 1*3402 4*94 rr Zt: 1.4445 ^ yy 1 uyoz 0 Tti 1 •99fi7 i ZZO/ 0 00 1 *^4*?8 X OtcZO 4*9^ Tt ZO 1 -44^0 X rttuy 0 uu 1 uyoD Q'49 0 t:Z 1 •9*>Qf^ 1 z.jyo ^•84 0 0^ X OrtOrt 4*9fi t: ZU 1 "4409 X rtrtyZi 0 Ui 1 •! m Q i luiy i ZoZO 0 00 X OIOU 4*97 X rtOXU 0 uz i lUOZ Q'44 X ZOO'i 0 00 X oouu 4*98 t zo X rtooy 0 uo 1 •9*^87 X zoo/ ^•87 0 0/ X oooz 4*9Q rt Ziy 1*4562 3-04 1-1118 3-46 1-2412 3-88 1*3558 4*30 1*4586 3*05 1*1151 3*47 1-2441 3'89 1*3584 4-^1 1*4609 3-06 1-1184 3-48 1-2470 3-90 1*3609 4-32 1*4632 3-07 1-1216 3-49 1-2499 3-91 1*3635 4-33 1-4655 3-08 1-1249 3-50 1-2527 3-92 1*3660 4-34 1-4678 3-09 1-1281 3-51 1-2556 3-93 1*3686 4-35 1-4701 310 1-1314 3-52 1-2584 3-94 1*3711 4-36 1-4724 THE engineer's HANDY-BOOK. 559 TABLE — ( Concluded. ) Num. Log. Num. Log. Num. Log. Num. Log. 4-S7 1*4747 4-79 1*5665 5*21 1-6505 5*63 1*7281 4*38 1-4778 4-80 1*5686 5-22 1*6524 5*64 1*7298 4*39 1-4793 4-81 1*5706 5-23 1*6544 5-65 1-7316 4*40 1-4816 4-82 1*5727 5-24 1*6563 5-66 1-7334 4-41 1-4838 4-83 1*5748 5-25 1-6582 5-67 1-7351 4*42 1-4858 4-84 1 5769 526 1*6601 5-68 1-7369 4*43 14883 4-85 1*5789 5-27 1-6620 5-69 1*7387 4*44 1-4906 4-86 1*5810 5-28 1-6639 570 1*7404 4*45 1-4929 4-87 1*5830 5-29 1*6658 5-71 1*7422 4*46 1-4954 4-88 1*5851 5-30 1*6677 5-72 1*7439 4*47 1-4973 4-89 1-5870 5-31 1*6695 5*73 1*7457 4*48 1-4996 4-90 1-5892 5-32 1*6714 5-74 1-7474 4-49 1-5018 4-91 1-5912 5-33 1*6733 5-75 1-7491 4*50 i 5040 4-92 1*5933 5-34 1-6752 5-76 1-7509 4*01 r5062 4-93 1*5953 5-35 1-6770 5-77 1-7526 4*52 1*5085 4-94 1-5973 536 l-67c9 5-78 1-7544 4'53 1-5107 4-95 1-5993 5-37 ' 1-6808 5-79 1-7561 4*54 1-5129 4-96 1-6014 5-38 1-6826 5-80 1-7578 4-55 1-5151 4'97 1-6034 5-39 1-6845 5-8I 1-7595 1-5173 4-98 1*6054 5-40 1*6863 5-82 1-7613 4*57 1-5195 4-99 1-6074 5-41 1*6882 5-83 1-7630 4*58 1-5216 500 1*6094 5-42 1-6900 5-84 1-7647 4*59 1-5238 501 1*6114 5-43 1-6919 5-85 1-7664 4*60 1-5260 502 1-6134 5-44 1-6937 5-86 1-7681 4*61 1-5282 5-03 1-6154 5*45 1-6956 5-86 1-7698 4*62 1-5303 504 1-6174 5*46 1*6974 5-87 1*7715 4 63 1-5325 505 1*6193 5-47 1*6992 5-88 1*7732 4*64 1-5347 5-06 1-6213 5-48 1*7011 5-89 1-7749 4*65 1-5368 5-07 1*6233 5-49 1-7029 5-90 1-7766 4*66 1-5390 5-08 1*6253 5-50 1-7047 5-91 1-7783 4-67 1-5411 5-09 1-6272 5*51 1*7065 5-92 1-7800 4-68 1*5432 5-10 1-6292 5*52 1*7083 5-93 1-7817 4*69 1*5454 5-11 1-6311 5*53 1*7101 5-94 1-7833 4*70 1*5475 512 1-6331 5*54 1*7119 5-95 1-7850 4-71 1*5496 513 1-6351 5-55 1-7137 5-96 1-7867 4-72 1*5518 5-14 1-6370 5*56 1*7155 5-97 1-7884 4-73 1-5539 5-15 1-6389 5*57 1*7173 5-99 1-7900 4-74 1-5560 5-16 1-6409 5-58 1*7191 6-00 1*7917 4-75 1-5581 5-17 1-6428 5*59 1*7209 6-01 1-7934 4-76 1*5602 5-18 1-6448 5*60 1-7227 6-02 1-7950 4-77 1-5623 5*19 1-6463 5*61 1*7245 6*03 1-7967 4-78 1-5644 1 5-20 1-6486 5*62 1-7263 6*04 1-7989 560 THE engineer's hanby-book. Peculiarities of Multiplication. The multiplication of 987654321 by 45 gives 4444444445. Reversing the order of the digits, and multiplying 123456789 by 45, we get a result equally curious, 5555555505. If we take 123456789 as the multiplicand, and, interchanging the figures 45, take 54 as the multiplier, we obtain another remarkable product, 6666666606. Returning to the multiplicand first used, 987654321, and taking 54 as the multiplier again, we get 53333333334, — all threes except the first and last figures, which read together 54, the multiplier. Taking the same multiplicand, and using 27, the half of 54, as the multiplier, we get a product of 2666666667, — all sixes except the first and last figures, which read together 27, the multiplier. Next, interchanging the figures in the number 27, and using 72 as a multiplier, with 987654321 as the multi- plicand, we obtain a product of 71111111112, — all ones except the first and last figures, which read together gives 72, the mul- tiplier. Decimal Arithmetic. Decimal Arithmetic is the most simple and explicit mode of performing practical calculations, on account of its doing away with the necessity of fractional parts in the fractional form, thereby reducing long and tedious operations to a few figures. Decimal Fractions are fractions in which the denominator is a unit, or 1, with ciphers annexed, in which case they are com- monly expressed by writing the numerator only with a point be- fore it, by which it is separated from whole numbers ; thus '5, which denotes five-tenths, ; '25, that is, -f^jj. Ciphers on the right hand of decimals are of no value whatever ; but placed on the left hand, they diminish the decimal value in a tenfold propor- tion ; thus '6 signifies 6 tenths ; '06 signifies 6 hundredths; and '006 signifies 6 thousandths of the integer or whole number. THE ENGINEER'S HANDY-BOOK. 561 TABLE OF VULGAR AND DECIMAL FRACTIONS OF AN INCH. Vulgar Fractions of an Inch. 1 3^ 1 Tg 1 1 i 3 1 1 32 1 3-2 4 5 IS 5 1 ^2 Decimal Fractions ofan Inch. •03125 •0625 •09375 •125 •15625 •1875 •21875 •25 •28125 •3125 •34375 Vulgar Fractions of an Incli. 3 5 3 H 1 32 3 2 1 1 2 32 9 1 T6 32 ¥ 5 1 ■g" 32 Decimal Fractions ofan Inch. •375 •40625 •4375 •46375 •5 •53125 •5625 •59375 •625 •65625 Vulgar Fractions ofan Inch. 1 1 T(T I I Tg 3 4 3 4 13. I 6 13 1 6 7 8" 7 1 5 1 32 1 32 1 32 1 32 Decimal Fractions ofan Inch. •6875 •71875 •75 •78125 •8125 84375 •875 •90625 •9375 •96875 TABLE, Com- mon Frac- tion. 32 1 1 6 3 ^2 1 5 32 3 7 ^2 1 Deci- mal. •0312 •0625 •0937 •1250 •1562 •1875 •2187 •2500 Com- mon Frac- tion. 9 32 5 1 1 32 3 ■g" 1 3 32 U 1 Deci- mal. •2812 •3125 •3437 •3750 •4062 •4375 •4687 •5000 Com- mon Frac- tion. 1 7 32 9 T(7 1 9 3 2 5 8" 2 1 T6 2 3 32 3 4 Deci- mal. •5312 •5625 •5977 •6250 •6562 •6875 •7187 •7500 Com- mon Frac- tion. 33 a il I 29 32 1 n 7^ 3 1 32 32 32 Deci- mal. •7812 •8125 •8437 •8750 •9062 •9375 •9687 L-000 2L 562 THE engineer's HANDY-BOOK. Units. Unit of heat. — The unit of heat varies: the French unit of heat, called a " caloric, is the amount of heat necessary to raise one kilogramme (2*2046215 pounds) of water one degree Centi- grade, or from 0^ C. to 1° C. In this country and in England the amount of heat necessary to raise one pound of water one de- gree Fahrenheit, or from 32"^ Fah. to 33° Fah., is taken as the unit of heat. Fop calculations involving quantity of heat, thermometrical temperatures are of no value without a knoAvledge of the capac- ity of heat which any body possesses. The quantity of heat re- quired to raise various bodies to any given temperature differs considerably. Water, as possessing the greatest " specific " heat of any known substance, has been universally accepted as a standard, and the unit for the quantity of heat is that amount which will raise 1 pound of water 1° Fah. from a temperature of 32° Fah. To be strictly accurate, the w^ater should be distilled and the lower temperature uniform, in any series of experiments, for the amount of heat to raise w^ater 1° varies slightly at differ- ent temperatures. Unit of length. — The unit of length used in this country and in England is the yard, the length of which has been determined by means of a pendulum vibrating seconds, in the latitude of London, in a vacuum and at the level of the sea. The length of such a pendulum is to be divided into 3,913,929 parts, and 3,600,000 of these parts are to constitute a yard. The yard is divided into 36 inches, so that the length of the seconds pendu- lum in London is 39*13929 inches. The division of a foot into 12 inches enables various fractional parts, such as i, }, i, J, I, f , to be made by the use of whole numbers, and, in this respect, it is far more convenient than having the foot divided into ten parts, which will only give I and \ in the whole divisions, without the use of decimals or fractions. So far as the inch is concerned, it is always divided into several THE engineer's HANDY-BOOK. 563 proportions, including tenths, on any good rule, and we use those most preferred, so that it possesses all the advantages of the deci- mal system with others peculiarly its own. The French unit of length, called the metre, has been taken as being the ten-millionth part of the quadrant of a meridian pass- ing through Paris ; that is to say, the ten-millionth part of the distance between the equator and the pole, measured through Paris. It is equal to 39*3707898 inches. The metre is divided into one thousand millimetres, one hundred centimetres, and ten decimetres ; while a decimetre is *ten metres, a hectometre one hundred metres, a kilometre one thousand metres, and a myria- metre ten thousand metres. One English yard is equal to 0*91438 m^tre; while one mile is equal to 1*60931 kilometres. Unit of surface. — For the unit of surface, the square inch, foot, and yard adopted in this country and in England are re- placed in the metric system by the square millimetre, centimetre, decimetre, and metre. The unit of length squared becomes the unit for surface area, and the same length cubed is the unit for capacity. Cubic inches are generally used to express volumes of water, while cubic feet is a convenient expression for steam. Unit of capacity. — The cubic inch, foot, and yard furnish measures of capacity ; but irregular measures, such as the pint and gallon, are also used in this country and in England. The yallon contains t^n pounds avoirdupois weight of distilled water ato;2 Fah. ; the pint is one-eighth part of a gallon. * The French unit of capacity is the cubic decimetre or litre, equal to 1*7607 English pints, or 0*2200 English gallon ; and we have cubic inches, decimetres, centimetres, and millimetres. Unit of weight. — The unit of weight used in this country and in England, viz., the pound, is derived from the standard gallon, which contains 277*274 cubic inches ; the weight of one-tenth of this is the pound avoirdupois, which is divided into 7000 grains. The French measures of weight are derived at once from the 564 THE ENGINEER'S HANDY-BOOK, measures of capacity, by taking the weight of cubic millimetres, centimetres, decimetres, or metres of water at their maximum density, that is, at 4° C. or 39° Fah. Unit of time or duration. — The unit of time or duration is the same for all civilized countries. The twenty-fourth part of a mean solar day is called an hour, which contains sixty minutes, which again is divided into sixty seconds. The second is universally used as the unit of duration. Another unit of time is the period occupied by the earth in making one revolution around*the sun, in reference to an assumed •fixed star, which unit is called a sidereal year, and contains 365 days, 6 hours, 9 minutes, 9'6 seconds mean solar time. Unit of velocity. — The units of velocity adopted by different scientific writers vary somewhat ; the most usual, perhaps, in re- gard to sound, falling bodies, projectiles, etc., is the velocity of feet or metres per second. In the case of light and electricity, miles and kilometres per second are employed. Unit of work. — In this country and in England, the unit of work is usually the foot-pound, viz., the force necessary to raise one pound weight one foot above the earth in opposition to the force of gravity. A horse-power is equal to 33,000 pounds raised to a height of one foot in one minute of time. In France the kilogrammetre is the unit of work, and is the force necessary to raise one kilogramme to a height of one metre against the force of gravity. One kilogrammetre = 7*233 foot-pounds. The cheval-pouvoir is nearly equal to the English horse-power, and is equivalent to 32,500 pounds raised to a height of one foot in one minute of time. The force competent to produce a velocity* of one metre in one second, in a mass of one gramme, is some- times adopted as a unit of force. Unit of pressure. — The pressure of the atmosphere at the level of the ocean, with the barometer at 30 inches, is taken as the unit in estimating and comparing pressures and elastic forces. THE ENGINEER'S HANDY-BOOK. 565 TABLE SHOWING ALL THE UNITS OF LENGTH RECOGNIZED IN ENGLAND SINCE THE SIXTEENTH CENTURY. 3 barleycorDS . . . . .1 inch. 1*2 inches 1 Surveyor's foot tenth. 1-875 foot tenths (2*25 inches) . . 1 nail. 1*777 nails (4 inches) .... 1 hand. (6'1538 inches side of cube of wine gal. of 223 cub. in.) (6-5576 " " " " " beer gal. of 282 cub. in.) 1-98 hands (7*92 inches) ri36 links (9 inches) 1*333 quarters (12 inches) (12*907 inches side of cubic bush, or 1*875 feet (2*5 quarters) 1*2 ell Hamburg (3 quarters) 1*33 ell Flemish (3 feet) (38*73 inches side of cubic wine 1*25 yards (5 quarters) 1*644 ell English (6 quarters) (5*0397 feet side of cubic cord or 128 1*333 ell French (6 feet) 2*75 fathoms (5*5 yards) 4 rods (22 yards) (68*57 yards side of square acre, 10 chains 8 furlongs . . 1*158 statute miles 2*59 geographical miles (3 statute miles) A cubit is two feet. A great cubit is eleven feet. A palm is three inches. A span is ten and seven-eighth inches. A pace is three feet. A barrel of flour weighs 196 pounds. A barrel of pork weighs 200 pounds. 48 1 link. 1 quarter. 1 foot. 2150-42 cub. in.) 1 ell Hamburg. 1 ell Flemish. 1 yard, ton of 58212 cub. in.) 1 ell English. 1 ell French, cubic feet.) 1 fathom. 1 rod, pole or perch. 1 chain. 1 furlong. 1 statute mile. 1 geographical mile, 1 league. 566 THE ENGINEER'S HANDY-BOOK. A barrel of powder weighs twenty-five pounds. A firkin of butter weighs fifty-six pounds. ; A tub of butter weighs eighty-four pounds. Atoms and Molecules. The term atom has been exclusively appropriated by the chemist, while the mathematician and physicist have preferred to adopt the word molecule to signify those ultimate constituents of matter upon whose motions and relations depend the various states of all bodies solid, liquid, and gaseous. It is said that atoms are attracted to each other by the attraction of cohesion, and repelled by the force of repulsion. By the action of both these forces, the atoms are kept in a state of rest. The solidity of a solid depends upon the fact that each pair of atoms is in this state of equilib- rium. These atoms are supposed to be of an oblate, spheroidal form. The word particle is also freely made use'of as involving no hypothesis, and meaning simply a small part of any body. Mole- cule has been defined by Maxwell as "the smallest possible portion of a particular substance ; " and, again, as " that small portion of the substance which moves as one lump in the motion of agita- tion." Every substance is now supposed to be composed of an im- mense number of molecules, which, even in the solid state, are never entirely at rest, and in the gaseous are in a state of per- petual violent commotion, rushing about in straight lines in all directions with inconceivable rapidity. The difficulty of proving or disproving the molecular theory lies in our inability to determine the size or shape of a molecule by any means in our power. The most powerful microscope fails utterly to show them, and should some material for lenses be dis- covered infinitely superior to glass or other material at present in use, we should fall far short of appreciating a molecule through the vision. THE engineer's ilANDY-BOOK. 567 TABLE OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS OF ALL NUMBERS FROM 1 TO 620. Number. Square. Cube. Square Root. Cube Root. 1 1 1 1. . 1. 2 4 8 1.4142 136 1.2599 21 3 9 27 1.7230 508 1.4422 496 4 16 64 2. 1.5874 Oil 5 25 125 2.2360 68 1.7099 759 6 36 216 2.4494 897 1.8171 206 7 49 343 2.6457 513 1.9129 312 8 64 512 2.8284 271 2. 9 81 729 3. 2 0800 837 10 1 00 1 000 3.1622 777 2.1544 347 11 1 21 1 331 3.3166 248 2.2239 801 12 1 44 1 728 3.4641 016 2.2894 286 13 1 69 2 197 3 605/) 513 2.3513 347 14 1 96 2 744 3.7416 574 2.4101 422 15 2 25 3 375 3.8729 833 2.4662 121 16 2 56 4 096 4* 2.5198 421 17 2 89 4 913 4.1231 056 2.5712 816 18 3 24 = 5 832 4.2426 407 2.6207 414 19 3 61 6 859 4.3585 989 2.6684 016 20 4 00 8 000 4.4721 36 2.7144 177 21 4 41 9 261 4.5825 2.7589 243 22 4 84 10 648 4.6904 158 2.8020 393 23 5 29 12 167 4.7958 315 2.8438 67 24 5 76 13 824 4.8989 795 2^8844 991 25 6 25 15 625 5. 2.9240 177 26 6 76 17 576 195 2.9224 96 27 7 29 19 683 5.1961 524 3. 28 7 84 21 952 5.2915 026 889 29 8 41 24 389 5.3851 648 1 uo 30 9 00 27 000 5.4772 256 Q 1079 325 31 9 61 29 791 5*.5677 644 3.1413 806 32 10 24 32 768 5 6568 542 3.1748 021 33 10 89 35 937 5.7445 626 3!2075 343 34 11 56 39 304 5.8309 519 3.2396 118 35 12 25 42 875 5.9160 798 3.2710 663 36 12 96 46 656 6. 3.3019 272 37 13 69 50 653 6.0827 625 3.3322 218 38 14 44 54 872 6.1644 14 3.3619 754 39 15 21 59 319 6.2449 98 3.3912 114 40 16 00 64 000 (>.3245 553 3.4199 519 41 16 81 68 921 6.4031 242 3.4482 172 THE ENGINEER'S HANDY-BOOK. TABLE — (Continued) OP SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. liumDGr. Square. Cube. Square Root. Cube Root. 42 17 64 74 088 6.4807 407 3.4760 266 43 18 49 79 507 6.5574 385 3,5033 931 44 19 36 85 184 6.6332 496 3.5303 483 45 20 25 91 125 6.7082 039 3.5568 933 46 21 16 97 336 6.7823 3 3.5830 479 47 22 09 103 823 6.8556 546 3.6088 261 48 23 04 110 592 6.9282 032 3.6342 411 49 24 01 117 649 7. 3.6593 057 60 25 00 125 000 7.0710 678 3.6840 314 51 26 01 132 651 7.1414 284 3.7084 298 52 27 04 140 608 7.2111 026 3.7325 111 53 28 09 148 877 7.2801 099 3.7562 858 54 29 16 157 464 7.3484 692 3.7797 631 55 30 25 166 375 7.4161 985 3.8029 525 56 31 36 175 616 7.4833 148 3.8258 624 57 32 49 185 193 7.5498 344 3.8485 Oil 58 33 64 195 112 7.6157 731 3.8708 766 59 34 81 205 379 7.6811 457 3.8929 965 60 36 00 216 000 7.7459 667 3.9148 676 61 37 21 226 981 7.8102 497 3.9364 972 62 38 44 238 328 7.8740 079 3.9578 915 63 39 69 250 047 7.9372 539 3.9790 571 64 40 96 262 144 8. 4. 65 42 25 274 625 8.0622 577 4.0207 256 66 43 56 287 496 8.1240 384 4.0412 401 67 44 89 300 763 8.1853 528 4.0615 48 68 46 24 314 432 8.2462 113 4.0816 551 69 47 61 328 509 8.3066 239 4.1015 661 70 49 00 343 000 8.3666 003 4.1212 853 71 50 41 357 911 8.4261 498 4.1408 178 72 51 84 373 248 8.4852 814 4.1601 676 73 53 29 389 017 8.5440 037 4.1793 39 74 • 54 76 405 224 8.6023 253 4.1983 364 75 56 25 421 875 8.6602 54 4.2171 633 76 57 76 438 976 8.7177 979 4.2358 236 77 59 29 456 533 8.7749 644 4.2543 21 78 60 84 474 552 8.8317 609 4.2726 586 79 62 41 493 039 8.8881 944 4.2908 404 80 64 00 512 000 8.9442 719 4.3088 695 81 65 61 531 441 9. 4.3267 487 82 67 24 551 368 9.0553 851 4.3444 815 83 68 89 571 787 9.1104 336 4.3620 707 THE ENGINEER'S HANDY-BOOK. 5 T A B L E — ( Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 84 70 56 592 704 9.1651 514 4.3795 191 85 72 25 614 125 9.2195 445 4.3968 296 86 73 96 636 056 9.2736 185 4.4140 049 87 75 69 658 503 9.3273 791 4.4310 476 88 77 44 681 472 9.3808 315 4.4479 602 89 79 21 704 969 9.4339 811 4.4647 451 90 81 00 729 000 9.4868 33 4.4814 047* 91 82 81 753 571 • 9.5393 92 4.4979 414 92 84 64 778 688 9.5916 03 4.5143 574 93 86 49 804 357 9.6436 508 4.5306 549 94 88 36 830 584 9.6953 597 4.5468 359 95 90 25 857 375 9.7467 943 4.5629 026 96 92 16 884 736 9.7979 59 4.5788 57 97 94 09 912 673 9.8488 578 4.5947 009 98 96 04 941 192 9.8994 949 4.6104 363 99 98 01 970 299 9.9498 744 4.6260 65 1 100 1 00 00 1 000 000 10. 4.6415 888 101 1 02 01 1 030 301 10.0498 756 4.6570 095 102 1 04 04 1 061 208 10.0995 049 4.6723 287 103 1 06 09 1 092 727 10.1488 916 4.6875 482 104 1 08 16 1 124 864 10.1980 89 4.7026 694 105 1 10 25 1 157 625 10.2469 508 4.7176 94 106 1 12 36 1 191 016 10.2956 301 4.7326 235 107 1 14 49 1 225 043 10.3440 804 4.7474 594 108 1 16 64 1 259 712 10.3923 048 4.7622 032 109 1 18 81 1 295 029 10.4403 065 4.7768 562 110 1 21 00 1 331 000 10.4880 885 4.7914 199 111 1 23 21 1 367 631 10.5356 538 4.8058 995 112 1 25 44 1 404 92^ 10.5830 052 4.8202 845 113 1 27 69 1 442 897 10.6301 458 4.8345 881 114 1 29 96 1 481 544 10.6770 783 4.8488 076 115 1 32 25 1 520 875 10.7238 053 4.8629 442 116 1 34 56 1 560 896 10.7703 296 4.8769 99 117 1 36 89 1 601 613 10.8166 538 4.8909 732 118 1 39 24 1 643 032 10.8627 805 4.9048 681 119 1 41 61 1 685 159 10.9087 121 4.9186 847 120 1 44 00 1 728 000 10.9544 512 4.9324 242 121 1 46 41 1 771 561 11. 4.9460 874 122 1 48 34 1 815 848 11.0453 61 4.9596 757 123 1 51 29 1 860 867 11.0905 365 4.9731 898 124 1 53 76 1 906 624 11.1355 287 4.9866 31 125 1 56 25 1 953 125 11.1803 399 5. 48* 570 THE engineer's handy-book. T A B L E — ( Continued) OP SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 126 1 58 76 2 000 376 11.2249 722 5.0132 979 127 1 61 29 2 048 383 11.2694 277 5.0265 257 128 1 63 84 2 097 152 11.3137 085 5.0396 842 129 1 66 41 2 146 689 11.3578 167 5.0527 743 130 1 69 00 2 197 000 11.4017 543 5.0657 97 131 1 71 61 2 248 091 11.4455 231 5.0787 531 132 1 74 24 2 299 968 11.4891 253 5.0916 434 133 1 76 89 2 352 63f 11.5325 626 5.1044 687 134 1 79 56 2 406 104 11.5758 369 5.1172 299 135 1 82 25 2 460 375 11.6189 5 5.1299 278 136 1 84 96 2 515 456 11.6619 038 5.1425 632 137 1 87" 69 2 571 353 11.7046 999 5.1551 367 138 1 90 44 2 628 072 11.7473 401 5.1676 493 139 ] 93 21 2 685 619 11.7898 261 5.1801 015 140 1 96 00 2 744 000 11.8321 596 5.1924 941 141 I 98 81 2 803 221 11.8743 421 5.2048 279 142 2 01 64 2 863 288 11.9163 753 5.2171 034 143 2 04 49 2 924 207 11.9582 607 5.2293 215 144 2 07 36 2 985 984 12. 5.2414 828 145 2 10 25 3 048 625 12.0415 946 5.2535 879 146 2 13 16 3 112 136 12.0830 46 5.2656 374 147 2 16 09 3 176 523 12.1243 557 5.2776 321 148 2 19 04 3 241 792 12.1655 251 5.2895 725 149 2 22 01 3 307 949 12.2065 556 5.3014 592 150 2 25 00 3 375 000 12.2474 487 5.3132 928 151 2 28 01 3 442 951 12.2882 057 5.3250 74 152 2 31 04 3 511 008 12.3288 28 5.3368 033 153 2 34 09 3 581 577 12.3693 169 5.3484 812 154 2 37 16 3 652 264 1 2 40Q6 736 5.3601 084 155 2 40 25 3 723 875 12.4498 996 5.3716 854 156 2 43 36 3 796 416 1 2 4HQQ 96 5.3832 126 157 2 46 49 3 869 893 J. ^d,KJ idO U 641 5.3946 907 158 2 49 64 3 944 312 12.5698 051 5.4061 202 159 2 52 81 4 019 679 12.6095 202 5.4175 015 160 2 56 00 4 096 000 12.6491 106 5.4288 352 161 2 59 21 4 173 281 12.6885 775 5.4401 218 162 2 62 44 4 251 528 12.7279 221 5.4513 618 163 2 65 69 4 330 747 12.7671 453 5.4625 556 164 2 68 96 4 410 944 12.8062 485 5.4737 037 165 2 72 25 4 492 125 12.8452 326 5.4848 066 166 2 75 56 4 574 296 12.8840 987 5.4958 647 167 2 78 89 4 657 463 12.9228 48 5.5068 784 THE ENGINEER'S HANDY-BOOK. 571 T A B L E — ( Cmtinued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Numbei*. Square. Cube. Square Root. Cube Root. 168 o oo oA 0/1 A T /1 1 4 /41 ooZ 1 O OA1 A iz.yDi4 Qt A oi4 X XI 7Q O.Oi /O AQA 4o4 169 o O OD oi A QO/J 4 oZo QAO ouy 1 o io. X XOQ7 o.oZo/ 7/1 Q / 4o 170 Z QO oy AA A OI Q 4 yio AAA UUU 1 O AOQ /I io.Uoo4 A/1 Q U4o X XO(»A o.ooyo XQO Ooo 171 /I 1 41 AAA 0 UUU OI 1 Zi i io.U/oo yoo X XX/\/1 0.00U4 oo 1 yy 1 172 o Q A o4 AUQ 0 Uoo A AQ 44o 1 O 1 1 /I o lo.i i4o 77 / / X X^! 1 O 0.00 IZ (^i7 Q y/o 173 o yy oo zy 0 in 717 III 1 Q 1 ClOO io.iozy AaA 4o4 X X7 0A 0.0/ zu KAa 04b 174 6 AO OA TA ^ OAQ 0 Zoo AO/1 UZ4 1 O 1 <"iAO io.iyuy Uo X XQ')7 O.OoZ/ 7/»0 / UZ 175 o o Uo OK Zo OKO 0 ooy 07 K o/o 1 O 0007 iO.ZZo/ OOO X XOO 4 o.oyo4 A A'7 44/ 176 o o uy /o 0 40i ma. 1 to 1 o cictaA io.Z0D4 0(^0 yyz X fif\Ar\ O.OU4U 7Q7 (oi 177 Q 6 1 Q io oo zy t^A ^ 0 040 ooo Zoo 1 O OA,'l 1 io.oU4i Q/17 o4/ X A 1 /I A o.ol4o 70/1 / Z4 178 o o 1 10 o4 K. AOO 0 boy 7 f^O / oZ 1 O O/l 1 A io.o4io A /I 1 o4i X AOXO O.oZoZ o^^o Zbo 179 Q o OA A\) A 1 4i 0 / OO ooo ooy 1 O 070A io.o/ yu QQO ooZ O.OOO/ /I AQ 4Uo 180 o o AA UU r; Qoo 0 OoZ AAA UUU 1 O A A £i A io.4io4 u/y X A/lfiO 0.o4oZ 1 ^o ibZ 181 6 07 A 1 Oi ooo 0 yzy 1 A 1 / 41 1 O /I xon 1 0.40O0 O A Z4 0.0000 XOQ oZo 182. o o oi O^l Z4 A AOQ 0 UZo f;AQ ooo 1 O /I OA7 io.4yU7 07 A O/O O.OO/U XI 1 oil 183 Q o Q 1 QO ©y A 1 OU 0 iZo /1Q7 4o/ 1 O XO'7'7 io.oZ// A OO 4yo X A "7 1 0.0/ / 4 11/1 114 184 Q o QQ OO 00 A OOQ 0 zzy 0U4 io.oo4o a 0 X AQTT 0.00/ 7 OA o4 185 Q o /I 0 Ao A QQ1 0 ooi AOs; oZO t o ant A io.oU14 7 AX /Uo X ^JOOA o.byoU 1 oo lyz 186 Q o 40 yo A /I Q/1 O 4o4 OOO 1 o aoQ t io.Dool Q 1 7 oi / X TAOO 0./ UoZ b/0 187 Q o 4y AO oy A f^QQ 0 Ooy OAO ZUo 1 o a '7 17 10.0/4/ O/l o y4o X 71 O 1 0./ io4 "OI / yi 188 Q o Oo 44 A A/1/1 0 044 A70 0/ Z 1 Q 71 1 O io./ ilo AOO uyz X 700£! 0./ Zob X /I o o4o 189 Q 0/ Zi A 0 /Oi OAO zby 1 O 7/177 io./4/ / 071 Z/ i X 'TOO'? 0./O07 oo^ yob 190 Q O AA UU 0 ooy AAA UUU 1 O 7 Q 1 A io./o4U 1 QQ 4oo X ^ 1 oo 0./ 4oo 071 y/ i 191* Q O o4 Q1 oi A OA7 0 yo/ Q7 1 o/ 1 1 O OOAO io.oZUZ 75 X XOO 0./ ooy ^ X o bcZ 192 Q o Oo A/1 04 7 A77 / u/ / QQQ OOO 1 O o r: ,1 io.(5004 A£i X Uoo 5.7689 ooo yoz 193 Q o 70 / A AQ 4y 7 1 QO / ioy AX7 Uo/ 1 O OOO/I io.oyZ4 4 X ""7 00 0./ / oy c\£ia ybb 194 Q i 0 QA OO 7 QA1 / oUi OQ/1 oo4 1 o nooo io.yzoo ooo ooo 5.7889 bU4 195 o O QA OX Zo 7 /111 / 4i4 07 K O/O 13.9642 4 5.7988 9 196 Q O o4 1 A io 7 r:oo / ozy OOO 1 A 14. 5.8087 857 197 o O QQ OO AO uy 7 A/1 / 04^ 070 o/o 14.0356 688 5.8186 479 198 Q o OO yz A i U4 7 7/:;o / / oZ ono oyz 14.0712 473 5.8284 867 199 Q O o/? yo A1 Ui 7 880 599 14.1067 36 5.8382 725 200 4 00 00 8 000 000 14.1421 356 5.8480 355 201 U4 A1 Ui Q 1 OA o iZU AA1 oUl 1/1 1 4 J4.i/ /4 1 i30 4oy 5.8577 aa bb 202 4 08 04 8 242 408 14.2126 704 5.8674 673 203 4 12 09 8 365 427 14.2478 068 5.8771 307 204 4 16 16 8 489 664 14.2828 569 5.8867 653 205 4 20 25 8 615 125 14.3178 211 5.S963 685 206 4 24 36 8 741 816 14.3527 001 5.9059 406 207 4 28 49 8 869 743 14.3874 946 5.9154 817 208 4 32 64 8 998 912 14.4222 051 5.9249 921 209 4 36 81 9 129 329 14.4568 323 5.9344 721 ! THE ENGINEER S HANDY-BOOK. TABLE — (Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 210 A 41 00 q 9fi1 000 1 4 4Q1 ^ iTt.'iyio IXJl 5.9439 22 211 A 21 Q Ot/O Q^l VOL 14 i^9^8 oy 5.9533 418 212 4 4Q 44 Q i7 528 128 1 4 iifi09 1 Q8 1 yo 5.9627 32 213 A rt uo 9 663 5Q7 1 4 KQ4.^ 1 tJO 5.9720 926 214 4 O 1 9 800 344 14 fi987 1t:.UZ(0 I ^88 000 5.9814 24 215 4 9f» Q t/OO Ol o 14 fifi98 78^ / 00 5.9907 264 216 A uu ou 10 077 uyo it.uyuy oou 6. 217 4 70 Oi7 10 X.\J 91 R ^1 '\ OlO 14 7'-{0Q 1 ... / ovy 1 QQ lyy 6.0092 45 218 4 94 10 OUV/ 9^9 lA 7A48 11. # uio 9^1 ZOl 6.0184 617 219 4 7Q fil 10 4^Q 14 7Q8fi Irr. / you 48fi 6.0276 502 220 4 Ort 00 10 X.\) 000 1 4 8*^9^ 1 *.OOZiO Q7 y / 6.0368 107 221 4 oo 41 10 ( t70 8fi1 OUl 14 8fifi0 Irr.OUUU 887 uo / 6.0459 435 222 4 Q9 10 041 048 v^o 14 8QQfi iLOfyu fi44 6.0550 489 223 4 rr Q7 9Q 1 1 11 14 Q^*^1 o^u 6.0641 27 224 o 7f^ 1 1 1 1 9^Q j/±.yuuu 9QiS ^«7U 6.0731 779 225 p; o Ofi 9^ 1 1 11 ^QO Oi/V lU. 6.0822 02 226 o 10 7fi 1 1 1 1 OtO 17fi 1 Ft 0^^9 lU.UOOZi 0fi4 d\j'± 6.0911 994 227 o 1.^ 9Q 1 1 1 1 fiQ7 Ut// 08^ uoo lU.vUUU 102 6.1001 702 228 o 1 Q 84 1 1 11 ^^9 ouz 1 ^ OQQR lu. uyyu uoy 6.1091 147 229 5 94 41 12 \}\jO Q8Q 1 1 '^97 4fi TtU 6.1180 332 230 O 9Q 00 1 9 iz 1 R7 000 1^1 fi^7 lu. 1 uu / uuy 6.1269 257 231 o oo Ol 19 IZi ozu ^Q1 oyi lu.iyou 849 6.1357 924 232 o oo 94 19 1 Ll 487 1fi8 lUO 1 9^1 Ft 4R9 6.1446 337 233 o 49 8Q 19 1^ oo / lU.ZiU^O 0/ u 6.1534 495 234 5 47 UO 19 iZi 81 9 oiz Q04 1 Ft 9Q70 uou 6.1622 401 235 5 C>Zf 9^^ 1 9 1 ^ Q77 87.^ Ol o 1 ^9Q7 lU.OZt/ / 097 6.1710 058 236 5 1 ^ lO 144 256 915 6.1797 466 237 o fil Ul oy 1 ^ lO ^1 9 Ol^ 0^^ yjoo 1 .'S ^Q48 lu.oyio 04^ 6.1884 628 238 o uo 44 1 ^ lO 481 ■4:01 979 1.^ 4979 rrOU 6.1971 544 239 5 71 91 zi 1 ^ lO Dt>l Q1 Q yiy 1 Ft 4.^Qfi lU.TiUaU 248 6.2058 218 240 o 7fi 00 1 ^ lo 894 000 1 ^ 4Q1 Q lu.Ttyiy OOrr 6.2144 65 241 o ^0 81 1 Q 10 QQ7 1 ^ .^941 lU.UZIl 747 6.2230 843 242 5 85 64 14 172 488 15.5563 492 6.2316 797 243 O QO 4Q 1 4 1^ ^48 OtcO Q07 yu# 1 ^ ^^884 lU.UOOrt u# 0 6.2402 515 244 5 95 36 14 526 784 15.6204 994 6.2487 998 245 6 00 25 14 706 125 15.6524 758 6.2573 248 246 6 05 16 14 886 936 15.6843 871 6.2658 266 247 6 10 09 15 069 223 15.7162 836 6.2743 054 248 6 15 04 15 252 992 15.7480 157 6.2827 613 249 6 20 01 15 438 249 15.7797 338 6.2911 946 250 6 25 00 15 625 000 15.8113 883 6.2996 053 251 6 30 01 15 813 251 15.8429 795 6.3079 935 THE ENGINEER'S HANDY-BOOK. TABLE — (Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. XT Square. Cube Square xCoot. Cube Root. 252 6 35 04 16 003 008 15.8745 079 6.3163 596 253 0 40 09 16 194 277 15.9059 737 6.3247 035 254 0 45 lo 16 387 064 15.9373 775 6.3330 256 255 D OU oc LO 16 581 375 15.9687 194 6.3413 257 256 0 00 oa OD 16 777 216 16. 6.3496 042 257 0 oU A A 49 16 974 593 16.0312 195 6.3578 611 258 0 DO ^ A o4 17 173 512 16.0623 784 6.3660 968 259 0 7U »1 17 373 979 16.0934 769 6.3743 111 260 0 /D AA 17 576 000 16.1245 155 6.3825 043 261 o oi 01 17 779 581 16.1554 944 0.3906 765 262 0 OD A A 44 17 984 728 16.1864 141 O OAOO 0.3988 279 263 Q. OI oy 18 191 447 16.2172 747 6.4069 585 264 0 yb 96 18 399 744 16.2480 768 6.4150 687 265 T AO OK i20 18 609 625 16.2788 206 6.4231 583 266 7 07 00 18 821 096 16.3095 064 6.4312 276 267 OA 89 19 034 163 16.3401 346 6.4392 767 268 / lo O/l Z4 19 248 -832 16.3707 055 6.4473 057 269 / Zo oi 19 465 109 16.4012 195 6.4553 148 270 1 on AA 00 19 683 000 16.4316 767 6.4633 041 271 "7 OA A 1 41 19 902 511 16.4620 776 6.4712 736 272 on / oy OA o4 20 123 648 16.4924 225 6.4792 236 273 / 40 OA zy 20 346 417 16.5227 116 6.4871 541 274 T r:A / ou 7^i 7d 20 570 824 16.5529 454 6.4950 653 275 / OO OK ZD 20 796 875 16.5831 24 6.5029 572 276 / Oi 7A 7o 21 024 576 16.6132 477 6.5108 3 277 7 ^7 / 0/ OA 29 21 253 933 16.6433 17 6.5186 839 278 7 70 O /I o4 21 484 952 16.6783 32 6.5265 189 279 7 7Q A 1 41 21 717 639 16.7032 931 6.5343 351 280 7 Q/1 AA 00 21 952 000 16.7332 005 6.5421 326 281 7 on 7 oy 51 22 188 041 16.7630 546 6.5499 116 282 / yo O/l z4 22 425 768 16.7928 556 6.5576 722 283 O AA O 00 89 22 665 187 16.8226 038 6.5654 144 284 8 06 56 22 906 304 •16.8522 995 6.5731 385 285 ft 1 9 zo 23 149 125 16.8819 43 6.5808 44o 286 8 17 96 23 393 656 16.9115 345 6.5885 323 287 8 23 69 23 639 903 16.9410 743 6.5962 023 288 8 29 44 23 887 872 16.9705 627 6.6038 545 289 8 35 21 24 137 569 17. 6.6114 89 290 8 41 00 24 389 000 17.0293 864 6.6191 06 291 8 46 81 24 642 171 17.0587 221 6.6267 054 292 8 52 64 24 897 088 17.0880 075 6.6342 874 293 8 58 49 25 153 757 17.1172 428 6.6418 522 1 THE ENGINEER^S HANDY-BOOK. TABLE — (Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 294 8 64 36 25 412 184 17.1464 282 6.6493 998 295 8 70 25 25 672 375 17.1755 64 6.6569 302 296 8 76 16 25 934 336 17.2046 505 6.6644 437 297 8 82 09 26 198 073 17.2336 879 6.6719 403 298 8 88 04 26 463 592 17.2626 765 6.6794 2 299 8 94 01 26 730 899 17.2916 165 6.6868 831 300 9 00 00 27 000 000 17.3205 081 6.6943 295 301 9 06 01 27 270 901 17.3493 516 6.7017 593 302 9 12 04 27 543 608 17.3781 472 6.7091 729 303 9 18 09 27 818 127 17.4068 952 6.7165 7 304 9 24 16 28 094 464 - 17.4355 958 6.7239 508 305 9 30 25 28 372 625 17.4642 492 6.7313 155 306 9 36 36 28 652 616 17.4928 557 6.7386 641 307 9 42 49 28 934 443 17.5214 155 6.7459 967 308 9 48 64 29 218 112 17.5499 288 6.7533 134 309 9 54 81 29 503 609 17.5783 958 6.7606 143 310 9 61 00 29 791 000 - 17.6068 169 6.7678 995 311 9 67 21 30 080 231 17.6151 921 6.7751 69 312 9 73 44 30 371 328 17.6635 217 6.7824 229 313 9 79 69 30 664 297 17.6918 06 6.7896 613 314 9 85 96 SO 959 144 17.7200 451 6.7968 844 315 9 92 25 31 255 875 17.7482 393 6.8040 921 316 9 98 56 31 554 496 17.7763 888 6.8112 847 317 10 04 89 31 855 013 17.8044 938 6.8184 62 318 10 11 24 32 157 432 17.8325 545 6.8256 242 319 10 17 61 32 461 759 17.8605 711 6.8327 714 320 10 24 00 32 768 000 17.8885 438 6.8399 037 321 10 30 41 33 076 161 17.9164 729 6.8470 213 322 10 36 84 33 386 248 17.9443 584 6.8541 24 ^323 10 43 29 33 698 267 17.9722 008 6.8612 12 324 10 49 76 34 012 224 18. 6.8682 855 325 10 56 25 34 328 125 18.0277 564 6.8753 433 326 10 62 76 34 645 976 18.0554 701 6.8823 888 327 10 69 29 34 965 783 18.0831 413 6.8894 188 328 10 75 84 35 287 552 18.1107 703 6.8964 345 329 10 82 41 35 611 289 18.1383 571 6.9034 359 330 10 89 00 35 937 000 18.1659 021 6.9104 232 331 10 95 61 36 264 691 18.1934 054 6.9173 964 332 11 02 24 36 594 368 18.2208 672 6.9243 656 333 11 08 89 36 926 037 18.2482 876 6.9313 088 334 11 15 56 37 259 704 18.2756 669 6.9382 321 335 11 22 25 37 595 375 18.3030 052 6.9451 496 THE engineer's HANDY-BOOK. T A B Li K — (Continued) OP SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 336 11 28 96 37 933 056 18.3303 028 6.9520 533 337 11 35 69 38 272 753 18.3575 598 6.9589 434 338 11 42 44 38 614 472 18.3847 763 6.9658 198 339 11 49 21 38 958 219 18.4119 526 6.9726 826 340 11 56 00 39 304 000 18!4390 889 6.9795 321 341 11 62 81 39 651 821 18.4661 853 6.9863 681 342 11 69 64 40 001 688 18.4932 42 6.9931 906 343 11 76 49 40 353 607 18.5202 592 7. 344 11 83 36 40 707 584 18.5472 37 7.0067 962 345 11 90 25 41 063 625 18.5741 756 7.0135 791 346 11 97 16 41 421 736 18.6010 752 7.0203 49 347 12 04 09 41 781 923 18.6279 36 7.0271 058 348 12 11 04 42 144 192 18.6547 581 7.0338 497 349 12 18 01 42 508 549 18.6815 417 7.0405 806 350 12 25 00 42 875 000 18.7082 869 7.0472 987 351 12 32 01 43 243 551 18.7349 94 7.0540 041 352 12 39 04 43 614 208 18.7616 63 7.0606 967 353 12 46 09 43 986 977 18^7882 942 7.0673 767 354 12 53 16 44 361 864 18.8148 877 7.0740 44 355 12 60 25 44 738 875 18^8414 437 7.0806 988 356 12 67 36 45 118 016 18.8679 623 7.0873 411 357 12 74 49 45 499 293 18!8944 436 7.0939 709 358 12 81 64 45 882 712 18!9208 879 7.1005 885 359 12 88 81 46 268 279 18!9472 953 7!l071 937 360 12 96 00 46 656 000 18.9736 66 7.1137 866 361 13 03 21 47 045 831 19. 7.1203 674 362 13 10 44 47 437 928 19.0262 976 7.1269 36 363 13 17 69 47 832 147 1 9.0525 589 7.1334 925 364 13 24 96 48 228 544 19.0787 84 7.1400 37 365 13 32 25 48 627 125 19.1049 732 7.1465 695 366 13 39 56 49 027 896 19.1311 265 7.1530 901 367 13 46 89 49 430 863 19.1572 441 7.1595 988 368 13 54 24 49 836 032 19!l833 261 7!l660 957 • 369 13 61 61 50 243 409 19.2093 727 7.1725 809 370 13 69 00 50 653 000 19.2353 841 7.1790 544 371 13 76 41 51 064 811 19.2613 603 7.1855 162 372 13 83 84 51 478 848 19.287S 015 7.1919 663 373 13 91 29 51 895 117 19 3132 079 7.1984 05 374 13 98 76 52 313 624 19.3390 796 7.2048 322 375 14 06 25 52 734 375 19.3649 167 7.2112 479 376 14 13 76 53 157 376 19.3907 194 7.2176 522 377 14 21 29 53 582 633 194164 87S 7.2240 45 576 THE engineer's handy-book. TABLE — (Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC Number. Square. Cube. Square Root. Cube Rooi. 378 14 28 84 54 010 152 19.4422 221 7.2304 268 379 14 36 41 54 439 939 19.4679 223 7.2367 972 380 14 44 00 54 872 000 19.4935 887 7.2431 565 381 14 51 61 55 306 341 19.5192 213 7.2495 045 382 14 59 24 55 742 968 19.5448 203 7.2558 415 383 14 66 89 56 181 887 19.5703 858 7.2621 675 384 14 74 56 56 623 104 19.5959 179 7.2684 824 385 14 82 25 57 066 625 19.6214 169 7.2747 864 386 14 89 96 57 512 456 19.6468 827 7.2810 794 387 14 97 69 57 960 603 19.6723 156 7.2873 617 388 15 05 44 58 411 072 19.6977 156 7.2936 33 389 15 13 21 58 863 869 19.7230 829 7.2998 936 390 15 21 00 59 319 000 19.7484 177 7.3061 436 391 15 28 81 59 776 471 19.7737 199 7.3123 828 392 15 36 64 60 236 288 19.7989 899 7.3186 114 393 15 44 49 60 698 457 19.8242 276 7.3248 295 394 15 52 36 61 162 984 19.8494 332 7.3310 369 395 15 60 25 61 629 875 19.8746 069 7.33/2 339 396 15 68 16 62 099 136 19.8997 487 7.3434 205 397 15 76 09 62 570 773 19.9248 588 7.3495 966 398 15 84 04 63 044 792 19.9499 373 7.3557 624 399 15 92 01 63 521 199 19.9749 844 7.3619 178 400 16 00 00 64 000 000 20. 7.3680 63 401 16 08 01 64 481 201 20.0249 844 7.3741 979 402 16 16 04 64 964 808 20.0499 377 7.3803 227 403 16 24 09 65 450 827 20.0748 599 7.3864 373 404 16 32 16 65 939 264 20.0997 512 7.3925 418 405 16 40 25 66 430 125 20.1246 118 7.3986 363 406 16 48 36 66 923 416 20.1494 417 7.4047 206 407 16 56 49 67 419 143 20.1742 41 n At A'? ric; 7.4107 95 408 16 64 64 67 917 312 20.1990 099 7.4168 595 409 16 72 81 68 417 929 20.2237 484 7.4229 142 410 16 81 00 68 921 000 20.2484 567 7.4289 589 411 16 89 21 69 426 531 20.2731 349 ^7 A ct A f\ r\oo 7.4349 938 412 16 97 44 69 934 528 20.2977 831 7.4410 189 413 17 05 69 70 444 997 20.3224 014 7.4470 342 414 17 13 96 70 957 944 20.3469 899 ^7 /I r OA OAA 7.4530 399 415 17 22 25 71 473 375 20.3715 488 7.4590 359 416 17 30 56 71 991 296 20.3960 781 7.4650 223 417 17 38 89 72 511 713 20.4205 779 7.4709 991 418 J7 47 24 73 034 632 20.4450 483 7.4769 664 419 17 55 61 73 560 059 20.4694 895 7.4829 242 rHE engineer's handy-book. 577 T A B L K — ( Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Hoot. Cube Root. 420 17 64 00 74 088 000 20.4939 015 7.4888 724 421 17 72 41 74 618 461 20.5182 845 7.4948 113 422 17 80 84 75 151 448 20.5426 386 7.5007 406 423 17 89 29 75 686 967 20.5669 638 7.5066 607 424 17 97 76 76 225 024 20.5912 603 7.5125 715 425 18 06 25 76 765 625 20.6155 281 7.5184 73 426 18 14 76 77 308 776 20.6397 674 7.5243 652 427 18 23 29 77 854 483 20.6639 783 7.5302 482 428 18 31 84 78 402 752 20.6881 609 7.5361 221 429 18 40 41 78 953 589 20.7123 152 7.5419 867 430 18 49 00 79 507 000 20.7364 414 7.5478 423 431 18 57 61 80 062 991 20.7605 395 7.5536 888 432 18 66 24 80 621 568 20.7846 097 7.5595 263 433 18 74 89 81 182 737 20.8086 52 7.5653 548 434 18 83 56 81 746 504 20.8326 667 7.5711 743 435 18 92 25 82 312 875 20.8566 536 7.5769 849 436 19 00 96 82 881 856 20.8806 13 7.5827 865 437 19 09 69 83 453 453 20.9045 45 7.5885 793 438 19 18 44 84 027 672 20.9284 495 7.5943 633 439 19 27 21 84 604 519 20.9523 268 7.6001 385 440 19 36 00 85 184 000 20.9761 77 7.6059 049 441 19 44 81 85 766 121 21. 7.6116 626 442 19 53 64 86 350 888 21.0237 96 7.6174 116 443 19 62 49 86 938 307 21.0475 652 7.6231 519 444 19 71 36 87 528 384 21.0713 075 7.6288 837 445 19 80 25 88 121 125 21.0950 231 7.6346 067 446 19 89 16 88 716 536 21.1187 121 7.6403 213 447 19 98 09 89 314 623 21.1423 745 7.6460 272 448 20 07 04 89 915 392 21.1660 105 7.6517 247 449 20 16 01 90 518 849 21.1896 201 7.6574 138 450 20' 25 00 91 125 000 21.2132 034 7.6630 943 451 20 34 01 91 733 851 21.2367 .606 7.6687 665 452 20 43 04 92 345 408 21.2602 916 7.6744 303 453 20 52 09 92 959 677 21.2837 967 7.6800 857 454 20 61 16 93 576 664 21.3072 758 7.6857 328 455 20 70 25 94 196 375 21.3307 29 7.6913 717 456 20 79 36 94 818 816 21.3541 565 7.6970 023 457 20 88 49 95 443 993 21.3775 583 7.7026 246 458 20 97 64 96 071 912 21.4009 346 7.7082 388 459 21 06 81 96 702 579 21.4242 853 1 7.7138 448 460 21 16 00 97 336 000 21.4476 106 i 7.7194 426 461 21 25 21 97 972 181 21.4709 106 7.7250 325 49 2M 578 THE ENGINEER'S HANDY-BOOK. TABLE — (Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square, Cube. Square Root. Cube Root. 462 21 34 44 98 611 128 21.4941 853 7.7306 141 463 21 43 69 99 252 847 21.5174 348 7.7361 877 464 21 52 96 99 897 344 21.5406 592 7.7417 532 465 21 62 25 100 544 625 21.5638 587 7.7473 109 466 21 71 56 101 194 696 21.5870 331 7.7528 606 467 21 80 89 101 847 563 21.6101 828 7.7584 023 468 21 90 24 102 503 232 21.6333 077 7.7639 361 469 21 99 61 103 161 709 2L6564 078 7.7694 62 470 22 09 00 103 823 000 21.6794 834 7.7749 801 471 22 18 41 104 487 111 2L7025 344 7.7804 904 472 22 27 84 105 154 048 21.7255 51 7.7859 928 473 22 37 29 105 823 817 21.7485 632 7.7914 875 474 22 46 76 106 496 424 21.7715 411 7.7969 745 475 22 56 25 107 171 875 21.7944 947 7.8024 538 476 22 65 76 107 850 176 21.8174 242 7.8079 254 477 22 75 29 108 531 333 2l!8403 297 7.8133 892 478 22 84 84 109 215 352 21.8632 111 7.8188 456 479 22 94 41 109 902 239 21.8860 686 7.8242 942 480 23 04 00 no 592 000 21.9089 023 7.8297 353 481 23 13 61 111 284 641 2L9317 122 7.8351 688 482 23 23 24 111 980 168 21.9544 984 7.8405 949 483 23 32 89 112 678 587 21.9772 61 7.8460 134 484 23 42 56 113 379 904 22. 7.8514 244 485 23 52 25 114 084 125 22.0227 155 7.8568 281 486 23 61 96 114 791 256 22.0454 077 7.8622 242 487 23 71 69 115- 501 303 22.0680 765 7.8676 13 488 23 81 44 116 214 272 22.0907 22 7.8729 944 489 23 91 21 116 930 169 22.1133 444 7.8783 684 490 24 01 00 117 649 000 22.1359 436 7.8837 352 491 24 10 81 118 370 771 22!l585 198 7.8890 946 492 24 20 64 119 095 488 22.1810 73 «7*8944 468 493 24 30 49 119 823 157 22 20.S6 033 7.8997 917 494 24 40 36 120 553 784 22.2261 108 7.9051 294 495 24 50 25 121 287 375 22.2485 955 7.9104 599 496 24 60 16 122 023 936 22!2710 575 7.9157 832 497 24 70 09 122 763 473 22.2934 968 7.9210 994 498 24 80 04 123 505 992 22.3159 136 7.9264 085 499 24 90 01 124 251 499 22.3383 079 7.9317 104 500 25 00 00 125 000 000 22.3606 798 7.9370 053 501 25 10 01 125 751 501 22.3830 293 7.9422 931 502 25 20 04 126 506 008 22.4053 565 7.9475 739 503 25 30 09 127 263 527 22.4276 615 7.9528 477 THE ENGINEER .S HANDY-BOOK. -) TABLE- (Cojitinued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 25 40 16 128 024 064 22.4499 443 7.9581 144 OxJO 25 50 25 128 787 625 22.4722 051 7.9633 743 uuo 25 60 36 129 554 246 22.4944 438 7.9686 271 ou/ 25 70 49 130 323 843 22.5166 605 7.9738 731 O\jo 25 80 64 131 096 512 22.5388 553 7.9791 122 25 90 81 131 872 229 22.5610 283 7.9843 444 OL\J 26 01 00 132 651 000 22.5831 796 7.9895 697 Fi\ 1 O I ± 26 11 21 133 432 831 22.6053 091 7.9947 883 Ol it 26 21 44 134 217 728 22.6274 17 8. .^1 ^ 26 31 69 135 005 697 22.6495 033 8.0052 049 26 41 96 135 796 744 22.6715 681 8.0104 032 .M ^ OyO 26 52 25 136 590 875 22.6936 114 8.0155 946 fil ft 26 62 56 137 388 096 22.7156 334 8.0207 794 .^17 26 72 89 138 188 413 22.7376 340 8.0259 574 UIO 26 83 24 138 991 832 22.7596 134 8.0311 287 26 93 61 139 798 359 22.7815 715 8.0362 935 27 04 00 140 608 000 22.8035 085 8.0414 515 521 27 14 41 141 420 761 22.8254 244 8.0466 03 .599 27 24 84 142 236 648 22.8473 193 8.0517 479 27 35 29 143 055 667 22.8691 933 8.0568 862 .594. 27 45 76 143 877 824 22.8910 463 8.0620 18 .59,5 27 56 25 144 703 125 22.9128 785 8.0671 432 27 66 76 145 531 576 22.9346 899 8.0722 62 .597 27 77 29 146 363 183 22.9564 806 8.0773 743 .598 27 87 84 147 197 952 22.9782 506 8.0824 8 .59Q 27 98 41 148 035 889 23. 8.0875 794 28 09 00 148 877 000 23.0217 289 8.0926 723 531 28 19 61 149 721 291 23.0434 372 8.0977 589 532 28 30 24 150 568 768 23.0651 252 8.1028 39 533 28 40 89 151 419 437 23.0867 928 8.1079 128 534 28 51 56 152 273 304 23.1084 4 8.1129 803 535 28 62 25 153 130 375 23.1300 67 8.1180 414 536 28 72 96 153 990 656 23.1516 738 8.1230 962 , ,5^7 28 83 69 154 854 153 23.1732 605 8.1281 447 ooo 28 94 44 155 720 872 23.1948 37 8.1331 87 539 29 05 21 156 590 819 23.2163 735 8.1382 23 540 29 16 00 157 464 000 23.2379 001 8.1432 529 541 29 26 81 158 340 421 23.2594 067 8.1482 765 542 29 37 64 159 220 088 23.2808 935 8.1532 939 543 29 48 49 160 103 007 23.3023 604 8.1583 051 544 29 59 36 160 989 184 23.3238 076 8.1633 102 545 29 70 25 161 878 625 23.3452 351 8.1683 092 riiE engineer's handy-book. TABLE — (Continued) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 546 29 81 16 162 771 336 23.3666 429 8.1733 02 547 29 92 09 163 667 323 23.3880 311 8.1782 888 548 30 03 04 164 566 592 23.4093 998 8.1832 695 549 30 14 01 165 469 149 23.4307 49 8.1882 441 550 30 25 00 166 375 000 23.4520 788 8.1932 127 551 30 36 01 167 284 151 23.4733 892 8.1981 753 552 30 47 04 168 196 608 23.4946 802 8.2031 319 553 30 58 09 169 112 377 23.5159 52 8.2080 825 554 30 69 16 170 031 464 23.5372 046 8.2130 271 555 30 80 25 170 953 875 23.5584 38 8.2179 657 556 30 91 36 171 879 616 23.5796 522 8.2228 985 557 31 02 49 172 808 693 23.6008 474 8.2278 254 558 31 13 64 173 741 112 23.6220 236 8.2327 463 559 31 24 81 174 676 879 23.6431 808 8.2376 614 560 31 36 00 175 616 000 23^6643 191 8.2425 706 561 31 47 21 176 558 481 23.6854 386 8.2474 74 562 31 58 44 177 504 328 23.7065 392 8.2523 715 563 31 69 69 178 453 547 23.7276 21 8.2572 635 '564 31 80 96 179 406 144 23.7486 842 8.2621 492 565 31 92 25 180 362 125 23.7697 286 8.2670 294 566 32 03 56 181 321 496 23.7907 545 8.2719 039 567 32 14 89 182 284 263 23.8117 618 8.2767 726 568 32 26 24 183 250 432 23.8327 506 8.2816 255 569 32 37 61 184 220 009 23.8537 209 8.2864 928 570 32 49 00 185 193 000 23.8746 728 8.2913 444 571 32 60 41 186 169 411 23.8956 063 8.2961 903 572 32 71 84 187 149 248 23,9165 215 8.3010 304 573 32 83 29 188 132 517 23.9374 184 8.3058 651 574 32 94 76 189 119 224 23.9582 971 8.3106 941 575 33 06 25 190 109 375 23.9791 576 8.3155 175 576 33 17 76 191 102 976 24. 8i3203 353 577 33 29 29 192 100 033 24.0208 243 8.3251 475 578 33 40 84 193 100 552 24^0416 306 8.3299 542 579 66 A 1 41 194 104 ooy OA f\£iCtA z4.Udz4 1 OQ loo 8.3347 553 580 33 64 00 195 112 000 24.0831 891 8.3395 509 581 33 75 61 196 122 941 24.1039 416 8.3443 41 582 33 87 24 197 137 368 24.1246 762 8.3491 256 583 33 98 89 198 155 287 24.1453 929 8.3539 047 584 34 10 56 199 176 704 24.1660 919 8.3586 784 585 34 22 25 200 201 625 24.1867 732 8.3634 466 586 34 33 96 201 230 056 24.2074 369 8.3682 095 587 ■ 34 45 69 202 262 003 24.2280 829 8.3729 668 THE ENGINEEK'8 HANDY-iiOOK. 58 T A B E - {Concluded) OF SQUARES, CUBES, AND SQUARE AND CUBE ROOTS, ETC. Number. Square. Cube. Square Root. Cube Root. 588 34 57 44 203 297 472 24.2487 113 8.3777 188 589 34 69 21 204 336 469 24.2693 222 8.3824 653 590 34 81 00 205 379 000 24.2899 156 8.3872 065 591 34 92 81 206 425 071 24.3104 916 8.3919 423 592 35 04 64 207 474 688 24.3310 501 8.3966 729 593 35 16 49 208 527 857 24.3515 913 8.4013 981 594 35 28 36 209 584 584 24.3721 152 8.4061 180 595 35 40 25 210 644 875 24.3926 218 8.4108 326 596 35 52 16 211 708 736 24.4131 112 8.4155 419 597 35 64 09 212 776 173 24.4335 834 8.4202 46 598 35 76 04 213 847 192 24.4540 385 8.4249 448 599 35 88 01 214 921 799 24.4744 765 8.4296 383 600 36 00 00 216 000 000 24.4948 974 8.4343 267 601 36 12 01 217 081 801 24.5153 013 8.4390 098 602 36 24 04 218 167 208 24.5356 883 8.4436 877 ' 603 36 36 09 219 256 227 24.5560 583 8.4483 605 604 36 48 16 220 348 864 24.5764 115 8.4530 281 605 36 60 25 221 445 125 24.5967 478 8.4576 906 606 36 72 36 222 545 016 24.6170 673 8.4623 479 607 36 84 49 223 648 543 24.6373 7 8.467 608 36 96 64 224 755 712 24.6576 56 8.4716 471 609 37 08 81 225 866 529 24.6779 254 8.4762 892 610 37 21 00 226 981 000 24.6981 781 8.4809 261 611 37 33 21 228 099 131 24.7184 142 8.4855 579 612 37 45 44 220 220 928 24.7386 338 8.4901 848 613 37 57 69 230 346 397 24.7588 368 8.4948 065 614 37 69 96 231 475 544 24.7790 234 8.4994 233 615 37 82 25 232 608 375 24.7991 935 8.5040 35 616 37 94 56 233 744 896 24.8193 473 8.5086 417 617 38 06 89 234 885 113 24.8394 847 8.5132 435 618 38 19 24 236 029 032 24.8596 058 8.5178 403 619 38 31 61 237 176 659 24.8797 106 8.5224 321 620 38 44 00 238 328 000 24.8997 992 8.5270 189 Any number multiplied into itself 3 times is cubed ; as, 3 x 3 x ■ = 27, which is the cube of 3. The square root of any number is that number which, multi plied into itself, will be equal to the given number; as, v/9 = 3 x 3 hence 3 is the square root of 9. THE ENG1NKER\s HANDY-BOOK. 583 The Wetherill Corliss Steani-Engine. The cut on opposite page gives an outline of the general appearance of the Corliss Engine as built by Robert Wetherill .& Co., Chester. The Main Bed is shaped in the strongest form and in direct centreline connecting up cylinder and pedestals. The main ped- estal bearings are made in four parts, adjustable. All bearings and wearing surfaces are arranged to take up lost motion occa- sioned by wear. The proportions, weights, and strength of mate- rial are ample. Cylinders are made of hard, strong, charcoal iron, and have all large proportioned port openings, which gives the full boiler pressure against the piston. The cross-head is of an improved pattern, which takes a direct bearing between centre of shoes, and the shoes are gibbed in such a manner that they can be easily removed or any lost motion taken up. Shafts, connecting- rods, and all forgings are made of double-worked hammered iron. Piston-rods, crank-pins, and all other small pins and valve- motion forgings, are of steel. Valve-stems, crank-pin boxes, and valve-gear brasses are all of bronze metal. The Governor is of the regular Corliss pattern with improve- ments, but does not require the oil or molasses pot generally used. It acts free under varying loads and pressures, and regulates closely from one horse-power up to the full capacity of engine. Piston is self-packing, and does not require any attention from the engineer. It keeps the cylinder in good order, requires very little lubrication, and has a reputation of running eight years night and day without any attention, keeping in good order and steam-tight. Vacuum Dash- Pots for' closing valves are generally used. On slow running engines, weights closed with air-cushion are pre- ferred. Graduating Oil-Cups on all wearing surfaces, and self-feeding oil-cups for cylinders. 584 THE ENGINEER'S HANDY-BOOK. Emergencies. If a follower- plate should break at sea, it juight be repaired with boiler-plate and tap-bolts, providing these materials were on board ; if not, the propeller-shaft should be detached, and the ship proceed to the nearest port, under sail. If the air-pump rod should break, and no extra rod be on board the vessel, remove the air-pump bucket and foot-valve, rig a temporary exhaust-pipe with lumber, and proceed to the nearest port. If a cylinder- head should be fractured or split, it might be re- paired temporarily by wrought-iron bars, canvas, or other packing, and tap-bolts. If the cut-oflF valve should break at one end, remove it from the other end, and use steam at whole stroke. If the condenser should become so much out of order as to render it useless, detach the exhaust-pipe from it, and rig a tem- porary exhaust with such materials as can be found on board. If the crank-pin or truss-block should heat excessively, allow a stream of water to run on them continually. If the foot- valve should be rendered useless, the air-pump will work, providing the discharge is in good order. Foot-valves are generally made of vulcanized India-rubber. If the delivery-pipe should break, burst, or split, it may be re- paired temporarily with India-rubber or canvas, lumber, and ropes. If a crank-pin should break, the broken part may be removed and replaced by a new one, providing there is an extra pin on hand ; if not, detach the propeller and proceed under sail. If the propeller-shaft should twist off, disconnect the engines from it and proceed under sail ; but if one or more of the blades should break off, proceed the best way you can, as, while any por- tion of it remains, it is better than none at all. THE engineer's HANDY-BOOK. 585 Questions, THE ANSWERS TO WHICH WILL BE FOUND IN THE TEXT. What is the pressure of the atmosphere at sea-level ? Give the estimated height of the atmosphere. Give the component parts of atmospheric air. State the difference in weight between air, water, and mercury. Does the pressure of the atmosphere differ in different locali- ties? Is the pressure of the atmosphere constant in the same lo- cality ? Give the altitude of some of the highest mountains in the world. Give the names of the highest waterfalls in the world. Give the formula for finding the horse-power of wind-storms. Give the meaning of the term fuel. Give the component parts of various kinds of fuel. Give the comparative values of various kinds of wood for the purpose of fuel as compared with coal. Give the definitions of the terms fire and smoke. Define the term heat. Give the specific heat of different substances. Give the conductive properties of different substances. Define the terms combustion and spontaneous combustion. 586 THE ENGINEER'S HANDY-BOOK. Give the component parts of fresh water. Is the specific gravity of all waters the same? Give the latent heat of water, ice, and steam. Define the term vapor. Give the meaning of the term gases. What is meant by the term area? Give the rules for finding the diameters, circumferences, and areas of circles. Give the meaning of the term cipher. Give the meaning of the terms atoms and molecules. What advantages does decimal arithmetic possess? What are decimal fractions? Give an explanation of the difierent recognized units, such as those of heat, length, surface, capacity, weight, time, velocity, work, and pressure. Give the different lengths which have been recognized in Eng- land since the sixteenth century. Demonstrate the diflference between vulgar and decimal frac- tions. Give the decimals for the 16th or 32d part of an inch. THE engineer's HANDY-BOOK. 587 PART EIGHTH. Lexicon of Definitions of Central, Mechanical, and Djuaml- cal Forces. Acceleration. — Acceleration is the increase of velocity in a moving body, caused by the continued action of the motive force. When bodies in motion pass through equal spaces in equal time, or, in other words, when the velocity of the body is the same dur- ing the period that the body is in motion, it is termed uniform motion, of which we have a familiar instance in the motion of the hands of a clock over the face of it; but a more correct illustra- tion is the revolution of the earth on its axis. In the case of a body moving through unequal spaces in equal times, or with a varying velocity, if the velocity increase with the duration of the motion, it is termed accelerated motion ; but, if it decrease with the duration of the motion, it is termed retarded motion. Affinity. — Affinity is a term used in chemistry to denote that kind of attraction, by which the particles of different bodies unite, and form a compound, possessing properties distinct from those of any of the substances which compose it. Thus, when an acid and alkali combine, a new substance is formed called a salt, perfectly different in its chemical properties from either an acid or an alkali ; and, in consequence of the law of affinity, these bodies have a tendency to unite. Angle. — If two lines, drawn on a plain surface, are so situated that they meet in a point, or would do so, if sufficiently prolonged, they form an opening, which is called an angle. One straight line, meeting another which is perpendicular to it, makes the angle on both sides equal ; then these angles are each called a right angle, and, in this case, the one line is said to be perpen- dicular to the other, or, in the language of mechanics, the one line is said to be square with the other ; and if the one line be horizontal, the perpendicular is said to be plumb to it. The arc,. 588 THE engineer's handy-book. which measures a right angle, is the quarter of the whole circum- ference, or a quadrant, and contains 90 degrees ; any angle meas- ured by an arc less than this is acute (sharp), and if by an arc greater than a quadrant, obtuse (blunt). Axle. — An axle is a shaft supporting a wheel; the wheel may turn on the axle, or be fastened to it, and the axle turn on bear- ings. Axles are viewed as having certain relations to girders in principle. Girders generally have their two ends resting on two points of support, and the load is either located at fixed distances from the props, or dispersed over the whole surface of the axle ; the wheels may be considered the props, and the journals the loaded parts. It is found that the inclined surface of the wheel- tire, given by coning ranges from 1 to 12 to 1 to 20; and, as a matter of course, the direct tendency of the wheel under a load is to descend that incline, so that every vertical blow, which the wheels may receive, is compounded of two forces, viz., the one to crush the wheels in the direction of their vertical plane, and the other to move the lower parts of the wheels together. It will be seen that these two forces have a direct tendency to bend the axle somewhere between the wheels. Attraction. — The terms attraction, or affinity, and repulsion, in the language of modern scientists, are employed merely as the ex- pression of one of two general facts, either that the masses or parti- cles of matter have a tendency to approach and unite to, or to recede from, one another, under certain circumstances. The term attraction is used synonymously with affinity. All bodies have a tendency to attract each other, more or less, and it is this power which is called attraction. Attraction is mutual; it extends to indefinite distances. All bodies, whatever, as well as their component ele- mentary particles, are endued with it. It is not annihilated, at however great a distance we suppose them to be placed from each other ; neither does it disappear, though they be arranged ever so near each other. The nature of this reciprocal attraction, or at least the cause which produces it, is altogether unknown to us. Whether it be inherent in all matter, or whether it be the conse- THE engineer's HANDY-BOOK. 589 quence of some other agent, are questions beyond the reach of human understanding; but its existence is nevertheh»ss certain. Capillary Attraction. — Capillary attraction is the property in- herent in narrow tubes and porous substances, such as sponge, lamp-wicking, thread, etc., of raising oil, water, or other fluids above their natural level. Hence this principle is applied for obtaining a continuous supply of lubricating fluids between rub- bing and revolving surfaces in motion, by means of a siphon con- structed of wickings, worsted, or some other substance, one end of which is immersed in oil, and the other inserted in the tube through which the fluid is to be conducted. Centre of Gravity, — The forces with which all bodies tend to fall to the earth may be considered parallel ; hence every body may be considered as acted on by a system of parallel forces whose resultant may be found, and these forces, in all positions of the body, act on the same points in the same vertical direction. There is, therefore, in every body a point through which the resultant always passes, in whatever position it is placed. This point is called the centre of gravity of the body. The centre of gravity of a uniform cylinder or prism is in its axis, and at the middle of its length ; of a right cone or a pyramid it is also in the axis, but at one-fourth of the height from the base. Cohesion. — Cohesion is that quality of the particles of a body which causes them to adhere to each other, and to resist being torn apart. Dynamics. — Dynamics is that branch of mechanics which treats of forces in motion producing power and work. It compre- hends the action of all kinds of machinery, manual and animal labor, in the transformation of physical work. Elastic Fluids. — Elastic fluids are divided into two classes — permanent gases and vapors. The gases cannot be converted into the liquid state by any known practicable process ; whereas the vapors are readily reduced to the liquid form by pressure or dim- inution of temperature. In respect of their mechanical properties, there is, however, no essential difference between the two classes. bO 590 THE ENGINEER'S HANDY-BOOK. Elastic fluids, in a state of equilibrium, are subject to the action of two forces, namely, gravity, and a molecular force acting from particle to particle. Elasticity. — Elasticity is that quality which enables a body to return to its original form, after having been distorted or stretched by some external force. The limit of elasticity is the extent to which any material may be stretched without receiving a perma- nent set. Energy. — This term has become obsolete in a mechanical point of view, and is now only applied to the action of men and animals. If an individual man, horse, ox, or other animal performed a cer- tain amount of work in less time than another would occupy in doing the same work, we say that he acted with great energy ; but when a machine runs fast, or fire burns fast, or the waves roll fast, we do not apply the term energy, but simply say that the machine runs at a very high speed, or increased its speed; or the fire burned fiercely, or that the wind blew, or the waves rolled with great violence. Force. — Force is the cause of motion or change of motion in material bodies. Every change of motion, viz., every change in the velocity of a body, must be regarded as the efiect of a force. On the other hand, rest, or the invariability of the state of motion of a body, must not be attributed to the absence of forces, since op- posite forces destroy each other and produce no eflPect. The force of gravity with which a body falls to the ground, still acts, though the body rests ; but this action is counteracted by the solidity of the material upon which it reposes. Forces that are balanced so as to produce rest, are called statical forces or pressures, to dis- tinguish them from moving, deflecting, accelerating, or retarding forces, {. e,, such as are producing motion, or a change in the direction or velocity of motion. This distinction is wholly arti- ficial, as the same force may act in any of these modes ; it may sometimes be a statical and sometimes an accelerating force. Force is any action which can be expressed simply by weight, and is distinguished by a great variety of terms, such as attraction, THE ENGINEEIl\s HANDY-BOOK. 591 repulsion, gravity, pressure, tension, compression, cohesion, adhe- sion, resistance, inertia, strain, stress, strength, thrust, burden, load, squeeze, pull, push, pinch, punch, etc., all of which may be meas- ured or expressed by weight without regard to motion, time, power, or work. Focus. — Focus in geometry is that point in the transverse axis of a conic section, at which the double ordinate is equal to a per- imeter, or to a third proportional to the transverse and conjugate axis. Friction. — Friction is the resistance offered to the motion of a body, when pressed upon the surface of another body which does not partake of its motion. Under these circumstances, the sur- faces in contact have a certain tendency to adhere. Not being perfectly smooth, the imperceptible asperities w^hich may be sup- posed to exist on all surfaces, however highly polished, become to some extent interlocked, and, in consequence, a certain amount of force is requisite to overcome the mutual resistance to motion of the two surfaces, and to maintain the sliding motion even when it has been produced. By increasing the pressure, the resistance to motion is increased also ; and on the other hand, by rendering the surfaces smoother by lubrication, its amount is greatly diminished, but can never be entirely annulled. Friction cannot be strictly called a force, unless that term be taken in a negative sense. The tendency of force, in the rigid meaning of the word, is to produce motion ; whereas the tendency of friction is to destroy motion. Friction Rollers. — The obstruction which a cylinder meets in rolling along a smooth plane, is quite distinct in its character, and far inferior in its amount, to that which is produced by the fric- tion of the same cylinder drawn lengthwise along a plane. For example, in the case of w^ood rolling on wood, the resistance is to the pressure, if the cylinder be small, as 16 or 18 to 1000, and if the cylinder be large, this may be reduced to 6 to 1000. The friction from sliding, in the same cases, would be to the pressure as 2 to 10 or 3 to 10, according to the nature of the wood. Hence, 592 THE ENGINEER'S HANDY-BOOK. by causing one body to roll on another, the resistance is dimin- ished from 12 to 20 times. It is therefore a principle, in the composition of machines, that attritign should be avoided as much as possible, and rolling motions substituted whenever cir- cumstances permit. Gravity and Gravitation. — These terms are often used synony- mously, to denote the mutual tendency which all bodies in nature have to approach each other. Gravity acts on gases in the same manner as on all other material substances ; but the action of the molecular forces is altogether different from that which takes place among the elementary particles of solids and liquids, as in the case of solid bodies, the molecules strongly attract each other (hence results their cohesion), and, in the case of liquids, exert a feeble or evanescent attraction, so as to be indifferent to internal motion ; but, in the case of the gases, the molecular forces are repulsive, and the molecules, yielding to the action of these forces, tend incessantly to recede from each other, and, in fact, do recede, until their further separation is prevented by an exterior obstacle. Gravity, Specific. — The specific gravity of a body is the ratio of its weight to an equal volume of some other body assumed as a conventional standard. The standard usually adopted for solids and liquids is rain or distilled water at a common temperature. In bodies of equal magnitudes, the specific gravities are directly as the weights or as their densities. In bodies of the same specific gravity the weights will be as the magnitudes. In bodies of equal weights, the specific gravities are inversely as the magnitudes. The weights of different bodies are to each other in the compound ratio of their magnitudes and specific gravities. Hence, it is obvious that, speaking of the magnitude, weight, and specific gravity of a body, if any two of them are given, the third may be found. A body, immersed in a fluid, will sink if its specific gravity be greater than that of the fluid; if it be less, the body will rise to the top, and be only partly immersed ; and, if the specific gravity of the body and fluid be equal, it will remain at rest in any part of the fluid in which it may be placed. When a body is heavier THE engineer's FT A N I) V - H O O K . 593 than a fluid, it lose§ as much of its weight when innnersed as is equal to a quantity of the fluid of the same bulk or magnitude. * If the specific gravity of the fluid he greater than that of the body, then the quantity of fluid displaced by the part immersed is equal to the weight of the whole body. And hence, as the specific gravity of the fluid is to that of the body, so is the whole magnitude of the body to the part immersed. The spe- cific gravities of equal solids are as their parts immersed in the same fluid. Gyration, the Centre of. — The centre of gyration is that point in which, if all the matter contained in a revolving system were collected, the same angular velocity will be generated in the same time by a given force acting at any place, as would be generated by the same force acting similarly in the body or system itself. The distance of the centre of gyration from the point of suspen- sion or the axis of motion, is a mean proportional between the distances of the centres of oscillation and gravity from the same point or axle. Horse-power, or Power of a Horse. — The power of a horse when applied to draw loads, as well as when made the standard of comparison for determining the value of other powers, has been variously stated. The relative strength of men and horses depends, of course, upon the manner in which their strength is applied. Thus, the worst w^ay of applying the strength of a horse is to make him carry a weight up a steep hill. The power of a horse varies from five to eleven times that of a man. Hydrodynamics. — Hydrodynamics is that branch of general mechanics which treats of the equilibrium and motion of fluids. The terms hydrostatics and hydrodynamics have a signification corresponding to the terms statics and dynamics in the mechanics of solid bodies, viz., hydrostatics is that division of the science which treats of the equilibrium of fluids, and hydrodynamics that which relates to their forces and motion. It is, however, usual to include the w^hole doctrine of the mechanics of fluids under the general term of hydrodynamics, and to denote the divisions rela- 50* " 2N 594 THE engineer's HANDY-BOOK. tive to their equilibrium and motion by tha terms hydrostatics and hydraulics. Hyperbola. — A plane figure, formed by cutting a section from a cone by a plane parallel to its axis, or to any plane within the cone, which passes through the cone's vertex. The curve of the j hyperbola is such, tliat the difference, between the distances of i any point in it from two given points, is always equal to a given ; right line. If the vertices of two cones meet each other, so that i their axes form one continuous straight line, and the plane of the hyperbola cut from one of the cones be continued, it will cut the other cone, and form what is called the opposite hyperbola, equal ! and similar to the former ; and the distance, between the vertices i of the two hyperbolae, is called the major axis, or transverse di- ' ameter. If the distance between a certain point within the hyper- bola, called the focus, and any point in the curve be subtracted i from the distance of said point in the curve from the focus of the t opposite hyperbola, the remainder will always be equal to a given quantity, that is, to the major axis ; and the distance of either focus - from the centre of the major axis is called the eccentricity. The line passing through the centre, perpendicular to the major axis, and having the distance of its extremities from those of the axis- equal to the eccentricity, is called the minor axis, or conjugate diameter. An ordinate to the major axis, a double ordinate, and! an absciss mean the same as the corresponding lines in the pa-; rabola. | Impact is the single instantaneous blow or stroke communi- cated from one body in motion to another either in motion or at rest. Impenetrability. — In physics, one of the essential properties of matter or body. It is a property inferred from invariable experi- ence, and resting on this incontrovertible fact, that no two bodies can occupy the same portion of space in the same instant of time. Impenetrability, as respects solid bodies, requires no proof : it is obvious to the touch. With regard to liquids, the property may be proved by very simple experiments. Let a vessel be filled to THE ENGINEEr\s HANDY-BOOK. 595 the brim with water, and a solid, incapable of solution in water, be plunged into it ; a portion of the water will overflow, exactly equal in bulk to the dimensions of the body immersed. If a cork be rammed hard into the neck of a vial full of water, the vial will burst, while its neck remains entire. The disposition of air to re- sist penetration may be illustrated in the following way : Let a tall glass vessel be nearly filled with water, on the surface of which a lighted taper is set to float ; if, over this glass, a smaller cylindrical vessel, likewise of glass, be inverted and pressed down- wards, the contained air maintaining its place, the internal body of the water will descend, while the rest will rise up at the sides, and the taper will continue to burn for some seconds encompassed by the whole mass of liquid. Impetus. — Impetus is the product of the mass and velocity of a moving body, considered as instantaneous, as distinguished from momentum, with reference to time, and from force, with reference to capacity of continuing its motion. Impetus in gunnery is the altitude through which a heavy body must fall to acquire a ve- locity equal to that with which the ball is discharged from the piece. Incidence. — The term incidence in mechanics is used to denote the direction in which a body or ray of light strikes another body, and is otherwise called inclination. In moving bodies, their incidence is said to be perpendicular or oblique, according as their lines of motion make a straight line or an angle at the point of contact. Inclination. — Inclination denotes the mutual approach or ten- dency of two bodies, lines, or planes towards each other, so that the lines of their direction make at the point of contact an angle of greater or less magnitude. The Inclined Plane. — The inclined plane is the representative of the second class of mechanical powers. Its fundamental law of action is that of the composition and resolution of forces. The manner in which the advantage is immediately derived from it, is therefore distinct from that of the first class; there is necessarily 596 THE engineer's handy-book. a fulcrum, a point round which all the motion takes place, and through which the power acts on the resistance ; whereas, in this class, there is no apparent centre of action. The advantage gained by the inclined plane, when the power acts in a parallel direction to the plane, is as the length to the height or angle of inclina- tion. Hence, divide the weight by the ratio of inclination, and the quotient equals the power that will support that weight upon the plane. Or, multiply the weight by the height of the plane and divide by the length ; the quotient is the power. The descent of a body down an inclined plane is as the length of the plane to its height ; so is the velocity acquired by a fall- ing body through a given height to the velocity on an inclined plane. Ex. — A body will roll down an inclined plane 300 feet long and 25 feet high in one second of time, as follows : 300 : 25 : : 16 : 1-33 = the distance which the body descends per second on an in- inclined plane. Inertia. — Inertia is that property of matter by which it tends, when at rest, to remain so, and, when in motion, to continue in motion. LgygPS^ — Levers are classified into three different kinds or orders. When the fulcrum is between the force and the weight,, the lever is called a lever of the first order ; when the weight is between the force and the fulcrum, the lever is of the second order ; when the force is between the weight and the fulcrum, the lever is of the third order. The levers of safety-valves for steam- boilers belong to this last class. The lever is an inflexible bar, by the application of which one force may balance or overcome another. These' forces are termed, respectively, the power and the resistance or weight, not from any difference in the action of the forces, but with reference merely to the intention with which the machine is used ; and, indeed, the same terms are used about all the other mechanical elements. In applying the rod to operate upon any resistance, it must rest upon a centre prop, or fulcrum, somewhere along its length, upon which THE engineer's HANDY-BOOK. 597 it turns in the performance of its work. Thus, there are three points in every lever to be regarded in examining its action, namely, the two points of application of the power, the weight, and the point resting on the fulcrum. There is a certain relation to be observed between the magnitudes of the opposing force and tlie distances from the fulcrum, namely, that in every case the power multiplied by its distance from the fulcrum is equal to the weight multiplied by its distance from the same point. From this relation, simple rules may be deduced for calculation. To know the power to be applied, at a certain distance from the fulcrum, to overcome a resistance acting also at a certain dis- tance, multiply the resistance by its distance from the fulcrum, which gives its momentum, and divide the product by the distance given ; the quotient will be the power, it being understood that the distance and the force be each expressed in the same unit of meas- ure. For example, a weight, 1120 lbs., at 3 inches from the ful- crum, is to be balanced by a force at the distance of 10 feet. Now, 10 feet are equal to 120 inches; and the momentum of 1120 lbs. is 1120 X 3 = 3360. Divide this by 120, we have 28 lbs. for the power required. Again, To know the distance at which a given force ought to be applied to balance a given weight at a certain distance, we must, in like manner, multiply the weight by its dis- tance, as before, arid divide by the given power. 1120 lbs., for ex- ample, at 3 inches distance, are to be balanced by a force of 28 lbs. To find the distance of this weight, 1120 lbs. multiplied by 3 gives 3360, which, divided by 28, gives 120 inches, or 10 feet. Machines. — Machines are instruments employed to regulate motion, so as to save either time or force. The maximum eflTect of machines is the greatest eflfect which can be produced by them. In all machines that wwk with a uniform motion, there is a cer- tain velocity, and a certain load of resistance, that yields the greatest eflfect, and which are therefore more advantageous than any other. A machine may be so heavily charged, that th^ mo- tion, resulting from the appliration of any given power, will be but just sufficient to overcomn it, and, if any motion exiBue, it 598 THE engineer's HANDY-BOOK. will be very trifling, and the whole effect will be very slight. If the machine is very lightly loaded, it may give great velocity to the load ; but, from the smallness of its quantity, the effect may still be very inconsiderable; consequently, between these two loads, there must be some intermediate one that will render the effect the greatest possible. This is equally true in the applica- tion of animal strength, as in machines. The maximum effect of a machine is produced when the weight or resistance to be over- come is four-ninths of that which the power, when fully exerted, is able to balance, or of that resistance which is necessary to re- duce the machine to rest ; and the velocity of the part of the machine, to which the power is applied, should be one- third of the greatest velocity of the power. The moving power and the resistance being both given, if the machine be so constructed, that the velocity of the point, to which the power is applied, be to the velocity of the point to which the resistance is applied, as four times the resistance to nine times the power, the machine will work to the greatest possible advantage. This is equally true when applied to the strength of animals; that is, a man, horse, or other animal, will do the greatest quantity of work, by continued labor, when his strength is opposed to a resistance equal to four-ninths of his natural strength, and his velocity equal to one-third of his greatest velocity when not im- peded. In all machines, simple as well as compound, what is gained in power is lost in time ; but the loss of time is compen- sated by convenience. The power of a machine is not altered by varying the size of the wheels, provided the proportion, produced by the multiplication of the power of the several parts, remains the same. Mechanics. — Mechanics is that branch of natural philosophy which treats of three simple physical elements, force, motion, and time, with their combinations, constituting power, space, and work. Mechanics, regarded as a science, comprehends the sum of our knowledge relative to the sensible motions of bodies either ACtwiJly existing, or expressed by the opposition of forces tend- THE engineer's HANDY-BOOK. 599 ing to produce motion. The science is thus resolvable into a code of discovered laws, applying to the causes which occasion and modify the direction and the velocities of motion, and is there- fore distinct from those branches of science, in which, although presenting phenomena of motion in sensible portions of matter, we do not consider the circumstances and laws of these motions, but only the effects produced. When motion itself is considered, the reasoning belongs to mechanics, and it is probable that, as our knowledge of the laws which govern the phenomena that are evolved under the hand of the experimental philosopher becomes more extended, a wider meaning will be given to the science of motion. The definition which is here given of mechanics is not coeval with the name. The science, like most other sciences, has gradually expanded to its present extent. It was originally the science of machines — these being the first subjects of its speculation ; and, as every material combination employed for producing or preventing mo- tion may be regarded as a machine, and may be resolved into the same elementary principles as those employed in machines, — the mechanical powers, — the name " mechanics " came to be applied to motion, and the tendency to motion of any bodies whatever. Mechanics still continues to be defined by some the "science of force," and there does not appear to be any valid objection to the definition. Force is the cause of motion, and its laws are identi- cal with the laws of motion ; and, consequently, the science of force coincides, in all its parts, with the science of motion, w^hich is mechanics. All machinery, when analyzed, will be found to consist of a combination of six simple machines or elements, commonly called mechmiical powers. The six elements are respectively the lever, the pulley, the ivheel and axle, the inclined plane, the wedge and the screw. Though they are not powers, or, in other words, sources of power or force, yet they transmit and diflTuse or concentrate forces. The essential idea of machinery is, that it renders force available for eflfecting practical ends. Machines eoo THE engineer's HANDY-BOOK. prepare, as it were, the raw material of force supplied to us from natural sources. It is transmitted and modified by certain com- binations of the elements of machinery, and is given off, at last, in a condition suitable for producing the desired mechanical ef- fect. We do not create force; the object of machinery is to transmit it, and diffuse or concentrate it in one or more points of action. The various diffused or concentrated forces, then, being added together, will amount exactly to the original avail- able force. Modulus. — The modulus of the elasticity of any substance is a column of the same substance, capable of producing a pressure on its base, which is to the weight causing a certain degree of com- pression, as the length of the substance is to the diminution in its length. Momentum. — Momentum, in mechanics, is the same as impetus or quantity of motion, and is generally estimated by the product of the velocity and the mass of the body. This is a subject which has led to various controversies between philosophers, — some esti- mating it by the mass into the velocity as stated above, while others maintain that it varies as the mass into the square of the velocity. But this difference seems to have arisen rather from a misconception of the term than from any other cause. Those who maintain the former doctrine, understand momentum to sig- nify the momentary impact ; and the advocates of the latter doc- trine recognize it as the sum of all the impulses till the motion of the body is destroyed. The momentum of a body is the power contained in a moving body, and is equal to its weight multiplied by its velocity. The momentum divided by the velocity equals the weight, or the momentum divided by the weight equals the velocity. The velocity acquired by a falling body is proportional to the time ; or the velocity acquired at the end of the first second, mul- tiplied by the number of seconds, will be the velocity with which it strikes the ground. The space through which a body falls in a given time may be THE engineer's HANDY-BOOK. 601 found by multiplying the square of seconds by the distance which a body moves in one second from a state of rest, which is 16 j\ feet, or 193 inches, and the product will be the whole space through which a body falls in a certain time ; if multiplied in feet, the product will be feet, and if in inches, the product will be inches. The space through which a body falls in any number of sec- onds may be calculated as follows : During the first second, a ijody falls IQj^ feet; the second second, it will fall 3 times IGy*^ feet; and the third second, 5 times 16^^^ feet. The distance passed over by a body in an air-tight vessel by the force of gravity is 16 ft.; it gradually acquires an acceler- ated motion, so that it has a velocity of S2j\ ft. at the end of the first second. Ex. — If a substance weighing 336 pounds be dropped from a height of 400 feet, its momentum, and the time it takes to reach the ground, may be calculated as follows : 16 : 1 : : x/400 — 5 seconds, the time of falling. Now, to get the momentum, we must have the velocity to mul- tiply into the weight, and 5 seconds being the time it was falling, 1 : 32 : : 5 : 160 = velocity in feet X 336 ( weight) = 53,760 pounds momentum. Ex. — If a ball 24 pounds in weight be dropped from a height of 400 feet, the velocity with which it will strike the ground, and its momentum, may be thus calculated. The time of falling must be first found. Then, 16 : 1 : : v/400 = x/25 = 5 seconds is the time of falling. Since the velocity is proportional to the time, 1 : 5 : : 32 : 160, which is the velocity in feet \vith which it strikes the ground. Then, as the momentum is equal to the ve- locity multiplied by the weight, we have 24 X 160 = 3840, the momentum. Motion. — Motion, in mechanics, is a change of place, or it is that property inherent in matter by which it passes from one point of space to another. Absolute motion is the absolute change of place in a moving body, independent of any other motion whatever ; in which general sense, however, it never falls 51 602 THE ENGINEER'S HANDY-BOOK. under our observation. All those motions, which we consider as absolute, are in fact only relative, being referred to the earth, which is itself in motion. By absolute motion, therefore, we must only understand that which is so with regard to some fixed point upon the earth, this being the sense in which it is interpreted by writers on this subject. Accelerated motion is that which is continually receiving constant accessions of velocity. Angular motion is the motion of a body as referred to a centre, about which it revolves. Compound motion is that which is produced by two or more powers acting in different directions. Natural motion is that which is natural to bodies, or that which arises from the action of gravity. Parallel Motions. — Contrivances of this kind are required for the conversion of rotary and alter- nating angular motion into rectilineal motion, and the converse; but the absolute necessity there is of guiding the path of a piston in a steam-engine, has called forth more attention to the principles and mechanism of parallel motions than would otherwise, in all ])robability, have been awarded to the subject. Relative motion is the relative change of place in one or more moving bodies. Retarded motion is that which suffers continual diminution of velocity, the laws of which are th^ reverse of those of accelerated motion. Rotary motion, turning as a wheel on its axis, pertain- ing to or resembling the motion of a wheel. Rotary motions were favorite ones with ancient philoso})hers. They considered a circle as the most perfect of all figures, and erroneously concluded that a body in motion would naturally revolve in one. To the substitution of circular for straight motions, and of continuous for alternating ones, may be attributed nearly all the conveniences and elegancies of civilized life. It is not too much to assert, that the present advanced state of science and the arts is due to revolving mechanism. From the earliest times it had been an object to convert, whenever practicable, the rectilinear and reciprocating movements of machines into circular and con- tinuous ones. Old mechanics seem to have*been led to this result by that tact or natural sagacity, that is more or less common to THE engineer's HANDY-BOOK. 603 all times and people. Thus the dragging of heavy loads on the ground led to the adoption of wheels and rollers, — hence carts and carriages. The rotary movements of the drill superseded the alternating one of the punch and gouge, in making perforations ; the whetstone gave way to the revolving grindstone ; the turning- lathe produced round forms infinitely more accurate and more ex- peditiously than the uncertain and irregular carving or cutting witli the knife. Motion is uniform, when a body moves continually with the same velocity, passing over equal spaces in equal times. Oscillation, Centre of. — The centre of oscillation is that point in a vibrating body, in which, if the whole were concentrated and attached to the same axis of motion, it would vibrate in the same time the body does in its natural state. The centre of oscillation is situated in a right line passing through the centre of gravity, and perpendicular to the axis of motion. Pendulum. — If any heavy body, suspended by an inflexible rod from a fixed point, be drawn aside from the vertical position, and then let fall, it will describe the arc of a circle, of which the point of suspension is the centre. On reaching the vertical position, it will have acquired a velocity equal to that which it would have acquired by falling vertically through the versed sine of the arc which it has described, in consequence of which it will continue to move in the same arc until the whole velocity is de- stroyed ; and, if no other force than gravity were in operation, this would take place, when the body reached a height on the opposite side of the vertical height, equal to that from which it fell. Having reached this height, it would again descend, and so continue to vibrate forever ; but, in consequence of the friction of the axis and the resistance of the air, each successive vibration will be diminished, and the body soon be brought to rest in the vertical position. A body thus suspended and caused to vi- brate is called a pendulum ; and the passage from the greatest distance from the vertical on the one side to the greatest distance on the other is called an oscillation. Percussion. — The centre of percussion is that point in a body 604 THE ENGINEER'S HANDY-BOOK. revolving about an axis at which, if it struck an immovable ob stacle, all its motion would be destroyed, or it would not incline either way. When an oscillating body vibrates with a given angular velocity, and strikes an obstacle, the effect of the impact will be the greatest, if it be made at the centre of percussion ; since, in this case, the obstacle receives the whole revolving mo- tion of the body ; whereas, if the blow be struck at any other point, a part of the motion will be employed in endeavoring to continue the rotation. Perpetual Motion. — In mechanics, a machine which, when set in motion, would continue to move forever, or, at least, until de- stroyed by the friction of its parts, without the aid of any exterior cause, w^ould constitute perpetual motion. The discovery of perpetual motion has always been a celebrated problem in me- chanics, on which many ingenious, though in general ill-instructed, persons have spent their time ; but all the labor bestowed on it has proved abortive. In fact, the impossibility of its existence has been fully demonstrated from the known laws of matter. In speaking of perpetual motion, it is to be understood that, from among the forces by which motion may be produced, we are to exclude not only air and water, but other natural agents, as heat, atmospheric changes, etc. The only admissible agents are the inertia of matter, and its attractive forces, which may all be con- sidered of the same kind as gravitation. It is an admitted prin- ciple in philosophy, that action and reaction are equal, and that, when motion is communicated from one body to another, the first loses just as much as is gained by the second. But every moving body is continually retarded by two passive forces, — the resist- ance of the air and friction. In order, therefore, that motion may be continued without diminution, one of two things is neces- sary — either that it be maintained by an exterior force, (in which case it would cease to be what we understand by a perpetual mo- tion,) or that the resistance of the air and friction be annihilated, which is practically impossible. The motion cannot be perpetuated, till these retarding forces THE ENGTNEEr\s HANDY-BOOK. 606 are compeDsated, and they can only be compensated by an exterior force, as the force, communicated to any body^ cannot be greater than the generating force, which is only sufficient to continue the same quantity of motion, when there is no resistance. The error, of confounding mere pressure with energy available to produce power, is the main origin of the majority of attempts at perpetual motion, and even sometimes causes, among confused minds, ex- aggerated expectations about the effects to be obtained from me- chanical contrivances. A wound-up spring is exactly equivalent to a weight. It may exert a certain pressure, great in proportion to its size and strength ; but, unless it is allowed to unwind it; it cannot produce motion or power. It is the same with compressed air or gases ; they are, in fact, nothing but wound-up springs, with this difference, however, that, in place of needing mechanical power to wind them up, we may use either heat, chemical agencies, or electricity. Pneumatics. — Pneumatics is the science which treats of the mechanical properties of elastic fluids, and particularly of atmo- spheric air. Elastic fluids are divided into two classes — perma- nent gases and vapors. The gases cannot be converted into the liquid state by any known process ; whereas the vapors are readily reduced to the liquid form by pressure or diminution of tempera- ture. In respect to their mechanical properties, there is, however, no essential difference between the two classes. Elastic fluids, in a state of equilibrium, are subject to the action of two forces, namely, gravity, and a molecular force acting from particle to particle. Gravity acts on the gases in the same manner as on all other substances ; but the action of the molecular forces is alto- gether different from that which takes place among the elementary particles of solids and liquids ; for, in the case of solid bodies, the molecules strongly attract each other (whence results their co- hesion), and, in the case of liquids, exert a feeble or evanescent attraction, so as to be indifferent to internal motion ; but, in the case of the gases, the molecular forces are repulsive, and the mole- cules, yielding to the action of these forces, tend incessantly to 61* 606 THE ENGimSER's HANDY-BOOK. recede from each other, and, in fact, do recede until their further separation is prevented by an exterior obstacle. Thus air, con- fined within a close vessel, exerts a constant pressure against the interior surface, which is not sensible, only because it is balanced by the equal pressure of the atmosphere on the exterior surface. This pressure exerted by the air against the sides of a vessel, within which it is confined, is called its elasticity — its elastic force or tension. Power. — Power is the product of force and velocity ; that is to say, a force multiplied by the velocity with which it is acting. The term horse-power is a unit of power, equivalent to a force of 33,000 pounds acting with a velocity of one foot per minute, or 150 pounds acting with a velocity of 220 feet per minute, which is the same as a force of 550 pounds acting with a velocity of one foot per second. Man-power is a unit of power established by Morin to be equivalent to 50 foot-pounds of power, or 50 effects ; that is to say, a man turning a crank with a force of 50 pounds, with a velocity of one foot per second, is a standard man-power. Power implies the ability to do so much work in a certam time, and, like other things which we talk about and compare, requires a unit by which to measure it. The unit used in this country is called a horse-power, and is equal to raising 33,000 lbs. through a space of one foot in a minute of time, or in any other way per- forming 33,000 foot-pounds of work in a minute. Pressure. — Pressure is force acting against some obstacle or opposing force. It differs from weight, inasmuch as pressure exerts a force in all directions, whereas weight exerts its influ- ence only in one. There are instances where weight causes press- ure in more than one direction, e, g,, in fluids, while there are others in which pressure has no connection with weight, such as the pressure of steam in a boiler. Prime Movers. — Prime movers are those machines from which we obtain power through their adaptation to the transformation of some available natural force into that kind of efibrt which de- velops mechanical power. THE ENGINEER\s HANDY-BOOK. 607 The Pulley. — Pulleys are of two kinda, fixed and movable. The fixed pulley only turns upon its axis, and affords no mechanical advantage; therefore, when the power and the weight are equal, [ they balance each other. It is used for the convenience of chang- : ing the direction of a motion. The movable pulley not only turns J upon its axis, but rises and falls with its weight. Every movable I pulley may be considered as hanging by two ropes equally stretched, and which, consequently, are equal portions of the weight ; there- fore each pulley of this sort doubles the power. The principle of the pulley, as practically applied in the block and tackle, is the distribution of weight on various points of support, the mechani- cal advantage derived depending entirely upon the flexibility and tension of the rope and the number of pulleys or sheaves in the lower or rising block. Hence, by blocks and tackle of the usual kind, the power is to the weight as the number of cords attached to the lower block. The advantages to be gained by the employ- ment of the block and tackle may be found by dividing the weight to be raised by the number of cords leading to, from, or attached to the lower block, and the quotient is the power required to pro- duce an equilibrium, provided friction does not exist. Or, divide the weight to be raised by the power to be applied ; the quotient is the number of sheaves in, or cords attached to, the rising block. The Screw. — The screw is another modification of the inclined plane, and it may be said to remove the same kind of practical inconveniences incidental to the use of the latter, that the pulley does in reference to the simple lever. The lever is very limited in the extent of its action ; so is the inclined plane. But the pul- ley multiplies the extent of the action of the lever, by presenting^ in effect, a series of levers acting in regular succession ; and just such a purpose is effected by the screw. It multiplies the extent of the action of the inclined plane by presenting, in effect, a con- tinued series of planes. The screWj in principle, is that of an inclined plane wound round a cylinder, which generates a spiral of uniform inclination, each revolution producing a rise or traverse motion equal to the 608 THE ENGINEER'S HANDY-BOOK. pitch of the screw or distance between the two consecutive threads, the pitch being the height or angle of inclination, and the circum- ference the length of the plane. Hence, the mechanical advan- tage is as the circumference of the circle described by the lever where the power acts is to the pitch of the screw, so is the force to the resistance in principle. To find the effective power obtained by a screw of J-inch pitch, and moved by a force equal to 50 lbs. at the extremity of a lever 30 inches in length : 875 To find the power necessary to overcome a resistance equal to 7000 lbs. by a screw of l|-inch pitch, and moved by a lever 25 inches in length : 7000x1-25 ..-^ z=z 55*73 lbs. 25 X 2 X 31416 In the case of a screw acting upon the periphery of a toothed wheel, the power is to the resistance as the product of the circle's circumference described by the winch or lever and radius of the wheel to the product of the screw's pitch and radius of the axle, or point whence the power is transmitted ; but observe that, if the screw consist of more than one thread, the apparent pitch must be increased so many times as there are threads in the screw. Hence, to find what weight a given power will equipoise, multiply together the radius of the wheel, the length of the lever at which the power acts, the magnitude of the power, and the constant number 6*2832 ; divide the product by the radius of the axle into the pitch of the screw, and the quotient is the weight that the power is equal to. Resilience is a characteristic of bodies, which manifests a cer- tain degree of flexibility before they can be broken, hence the body that bends or yields the most at the time of fracture is the toughest. Statics is the science of forces in equilibrium. It treats of the strength of materials, of bridges, and of girders ; the stability of THE ENGINEER'S HANDY-BOOK. 609 walls, steeples, and towers ; the static momentum of levers, with their combinations into weighing-scales, windlasses, pulleys, fu- nicular machines, inclined planes, screws, catenaria, and all kinds of gearing. Strength. — Strength is the resistance which a body opposes to a disintegration or separation of its parts. Tensile strength is the absolute resistance which a body makes to being torn apart by two forces acting in opposite directions. Crushing strength is the resistance which a body opposes to being battered or flattened down by any weight placed upon it. Transverse strength is the resistance to bending, or flexure, as it is called. Torsional strength is the resistance which a body oflers to any external force which attempts to twist it round. Detrusive strength is the resistance which a body oflers to being clipped or shorn into two parts by such instruments as shears or scissors. TForKn^ strength. The term "working strength" implies a certain reduction made in the estimate of the strength of materials, so that, when the instrument or machine is put to use, it may be capable of resisting a greater strain than it is expected on the average to sustain. Tools. — By the term tools, according to the definition given by Rennie, we understand instruments employed in the manual arts for facilitating mechanical operations, by means of percus- sion, penetration, separation, and abrasion, of the substances operated upon, and for all ^vhich operations various motions are required to be imparted either to the tool or to the work. Torsion. — Torsion, in mechanics, is the twisting or wrenching of a body by the exertion of a lateral force. If a slender rod of metal, suspended vertically, and having its upper end fixed, be twisted through a certain angle by a force acting in a plane per- pendicular to its axis, it will, on the* removal of the force, untwist itself, or return in the opposite direction with a greater or less velocity, and, after a series of oscillations, will come to rest in its original position. The limits of torsion, within which the body will return to its original state, depend on its elasticity. A fine wire of a few feet in length may be twisted through several revo- 20 610 THE engineer's HANDY-BOOK. lutions, without impairing its elasticity ; and, within those limita. the force evolved is found to be perfectly regular, and direct)y proportional to the angular displacement from the position of rest If the angular displacement exceeds a certain limit (as in a wire of lead, for example, before disruption takes place), the particles will assume a new arrangement, or take a set, and will not return to their original position on the withdrawal of the disturbing force. Velocity. — Velocity is the rate of motion. Velocity is inde- pendent of space and time, but, in order to obtain its value or expression as a quantity, we compare space with time. Thus, when the value of the velocity of a moving body is required, we measure the space which the body passes through, and divide that space by the time of passage, and the quotient is the velocity. Weight. — The weight of a body is the force of attraction be- tween the earth and that body. The weight of a body is greatest at the surface of the earth, and decreases above or below that surface. Above the surface, the weight decreases as the square of its distance from the centre of the earth, and belov/ the surface the weight decreases simply as its distance from the centre. Weights and Measures. — The weiglits and measures of this country are identical with those of England. In both countries they repose, in fact, upon actually existing masses of metal (brass), which have been individually declared by law to be the units of the system. In scientific theory, they are supposed to rest upon a permanent and universal law of nature — the gravitation of dis- tilled water at a certain temperature and under a certain atmos- pheric pressure. In this aspect, the origination is with the grains, which must be such that 252,458 of these units of brass will be in just equilibrium with a cubic inch of distilled water, when the mercury stands at 30 inches in a barometer, and at 62 degrees in a thermometer of Fah. Unfortunately, the expounders of this theory in England used only the generic term brass, and failed to define the specific gravity of the metal to be employed ; the con- sequence of this omission is to leave room for an error of jq^^q-q in every attempt to reproduce or compare the results. This is the THE engineer's HANDY-BOOK. 611 minimum possible error; the maximum would be a fraction of the difference in specific gravity between the heaviest and lightest brass that can be cast. The Wheel and Axle. — The wheel and axle may be considered as a perpetual lever, from the constant renewal of the points of suspension and resistance. The fulcrSm is the centre of the axis, the longer arm is the radius of the wheel, and the shorter arm the radius of the axis. As the diameters of different circles bear the same proportion to each other that their respective circumferences do, the power is also to the weight as the diameter of the wheel is to the diameter of the axle. If one wheel move another of equal circumference, no power will be gained, as they will both move equally fast. But if one wheel move another of different diameter, whether larger or smaller, the velocities with which they move will be inversely as their diameters, circumferences, or number of teeth. The Wedge. — The wedge is a double inclined plane, conse- quently its principles are the same. Hence, when two bodies are forced asunder, by means of the wedge, in a direction parallel to its head, multiply the resisting power by half the thickness of the head or back of the wedge, and divide the product by the length of one of its inclined sides ; the quotient is the force equal to the resistance. The breadth of the back or head of a wedge being 3 inches, its inclined sides each 10 inches, required the power neces- sary to act upon the wedge so as to separate two substances whose resisting force is equal to 150 lbs. ^^^^ ^ ^ — 22*5 lbs. Work is a term in mechanics of recent origin, but of grea\ utility; it means a compound of force, pressure, and motion. Work is said to be performed w^hen a pressure is exerted upon a body, and the body is thereby moved through space. The unit of pressure is a pound, the unit of space a foot; and work is measured by a foot-pound as a unit. Thus, if a pressure of so many pounds be exerted through a space of so many feet, the number of pounds is multiplied into the number of feet, and th^ product is the number of foot-pounds of work. 612 THE engineer's HANDY-BOOK. Metals and Alloys. TABLE OF MINERAL SUBSTANCES AND THEIR CHEMICAL EQUIVALENTS. Names. Aluminium Antimony Arsenic Barium Beryllium, or) Glucinium j Bismuth Boron Bromine Cadmium Caesium Calcium Carbon Cerium Chlorine Chromium Cobalt... Columbium, ) or Niobium j Copper Didymium Erbium Fluorine Gallium Glucinium,or\ Beryllium../ Gold Hydrogen Indium Iodine Iridium Iron Lanthamum ... Lead Lithium Magnesium New At omic Weights. 27-4 122-0 750 137-0 9-0 209-0 10-9 80-0 112-0 183-0 40-0 12-0 92-0 35-5 52-5 59-0 94-0 63-4 96-0 112-6 19-0 9-0 196- 0 2-0 114-0 127-0 197- 2 56-0 139-0 207-0 7-0 24-3 Old Atomic Weights. 13-7 122-0 75-0 68-5 4-5 209-0 10-9 80-0 56-0 133-0 20-0 6-0 46-0 35-5 26-25 29-5 94-0 31-7 48-0 19-0 4-5 98-0 1-0 57-0 127-0 98-6 28-0 69-5 103-5 7-0 12-15 Names. Manganese.... Mercury Molybdenum Nickel Niobium, or\ Columbiumj Nitrogen .. Osmium Oxygen Palladium... Phosphorus Platinum. ... Potassium... Rhodium..... Rubidium ... Ruthenium.. Selenium Silicon Silver Sodium Strontium ... Sulphur Tantalum.... Tellurium... Terbium Thallium... Thorium Tin Titanium Tungsten — Uranium Vanadium... Yttrium Zinc Zirconium... New Atomic Weights. 55-0 200-0 96-0 59-0 94-0 14-0 199-0 16-0 106-5 31- 0 197-4 39-11 104-0 85-5 104-0 79-5 28-0 108-0 23-0- 87-5 32- 0 182-0 129-0 148-5 204-0 231-0 118-0 50- 0 184-0 120-0 51- 0 92-5 65-0 89-5 Iron is the most important of all the metals known to man^ as well as the most useful. It has been one of the principal agents THE ENGINEER'S HANDY-BOOK. 613 in the civilization of the human race, and is at the present day more extensively employed in the mechanical arts than any other metal. It is found in different conditions, but always in the state of oxides, or as iron ore, that is, a sort of rusty metallic state. The most common kind — the hematite or blood-stone — may be de- scribed as iron-rust solidified, or rendered concrete by water. After being taken from the ground in the condition of ore, it is placed in a blast-furnace and smelted, after which it is rendered fibroua and ductile by puddling. Spiegel iron or specular cast-iron is, as its name implies, largely crystalline, presenting bright, mirror-like^ cleavage planes. Wrought-ipon varies in specific gravity from 7 8 to 7*6 ; taking the mean at 7*7, a cubic foot will weigh 479-8721664 lbs., or nearly 480 lbs. Cast-iron varies in specific gravity from 7*5 to 6*9, the average being 7*2. Wrought-Iron, Lbs. Cast-iron, Lbs. A cylindrical inch 479-872 376-891 251-261 0-2777 0-2181 0-1454 439-800 344-407 230-279 0-2845 0-1999 0-1333 Cast-iron is composed of about 91 per cent, of iron, 5 of car- bon, 2 of silicon, and 2 parts of sulphur phosphorus, and other impurities. It also contains manganese, nickel, cobalt, chromium, vanadium, titanium, and tungsten, in minute quantities. The parts of steam-engines generally made of wrought-iron are the link, eccentric-rods and straps, valve- and piston-rods, connecting- rods, air-pump levers, cross-heads for pumps, arms, etc. Rust.' — The red powder that falls from iron which has long been subjected to the action of moisture, is the oxide of the metal, and is termed rust. Steel is one of the chemical modifications of iron, a combina- tion of iron and carbon. It is composed of 98*6 of iron and 1*4 52 614 THE ENGINEER'S HANDY-BOOK, of carbon. The steel containing the least carbon is the softest, and that containing the most is the hardest. Cast-iron, wrought-iron, and steel can be distinguished from each other by the difference in the grain — wrought-iron being finer in the grain than cast, and steel finer than wrought; cast-iron be- ing short and brittle, wrought-iron fibrous, and steel void of fibre. Steel and cast-iron are fusible; wrought-iron is malleable, duc- tile, tough, fibrous, and possesses the quality of welding; steel, also, is capable of being welded. From this it will be seen, that steel possesses properties in common with both wrought- and cast- iron. Malleable iron is composed of 99*5 per cent, of iron, 0*035 of carbon, 0*076 of silicon, and the rest is sulphur and phos- phorus. Its principal value consists in its property of resisting the chemical action of salt water or steam. showing the heat-conducting properties of r)ifferent metals. Conductive Property FOR Transmission of Copper 1000. Brass 468. Wrought-iron ...... 336. Cast-iron 311. From the above, it is evident that copper possesses the highest conducting properties. showing the tenacity or tensile strength of different metals. .Tenacity in Lbs. PER Square Inch. TABLE Heat. TABLE Gun-Metal (cast) Iron, Wrought . Iron, Cast . Copper (cast) Brass (cast) . 51,000 to 61,000. 20,000. 19,000. 18,000. 36,000. THE ENGINEER\s HANDY-BOOK. 615 Brass or gun-metal is used for nuiin-hearings of marine-engines and propeller-shafts, link-blocks, air-pump buckets, head- and foot- valves, stern-tube bushes, propellers, and steam- and water-cocks. White metal is frequently used as a lining for main propeller- shaft and tunnel-bearings. Its chief value consists in its anti- friction and lubricating properties, while its disadvantages are that, if it becomes overheated, it will melt and run out of the bearing. Muntz metal is used for surface-condenser tubes, air- and circulating-pump rods, and surface-condenser tube-plates. It is malleable, has a high tensile strength, is very durable, and not liable to corrosion. TABLE SHOWING THE PROPORTION OF CARBON IN THE VARIOUS GRADES OP IRON AND STEEL. Iron semi-steelified contains . . . 1-150 of Carbon. Soft Steel capable of welding . . . 1-120 " Cast steel for common purposes . • . 1-100 " Cast steel requiring more hardness . . 1-90 " Steel capable of standing a few blows, but quite unfit for drawing . . . 1-50 " First approach to a steely, granulated fracture 1-40 ** White cast-iron 1-25 " Mottled cast-iron 1 -20 Carbonated cast-iron . . . . 1-15 " Super-carbonated crude iron . . . 1-12 " Copper is softer and more ductile than iron, is easily melted, and, when cast, is almost always free from blisters and sound Its chief drawback is its cost and great w'eight, which are nearly double that of iron. Its superior conducting pOwer is to some extent offset by the greater thickness required for strength. Sulphur is less influenced by changes of temperature than any known mineral. It has a strong affinity for iron, and, as there is a great deal of it in bituminous coal, the sulphuretted hydrogen gas, disengaged from the fuel, attacks and soon destroys the metal 616 THE ENGINEER'S HANDY-BOOK. Babbitt's Metal. — Its composition is as follows: Four pounds of copper, eight pounds of regulus of antimony, and eighty-eight pounds of tin. The copper is first melted ; the tin and the regu- lus of antimony are then added. After the metals have been fused a short time, and brought to a dull red heat, it is fit for use. Another durable alloy for the journal-boxes of steam-engines, is copper, 84 ; zinc, 8 ; tin, 2 ; lead, 4 ; and iron, 5 parts. Bronze Alloy. — Copper, 80 ; tin, 18; zinc, 2. If, after cast- ing, and while still red hot, cold water is poured over it, it becomes liarder, and finer in grain, and tougher, as the tin, instead of sepa- rating, as happens, when the bronze cools slowly, remains mixed, and the alloy retains its compactness. Alloys and Compositions. Brass for locomotive bearings.... Brass for glands Brass engine bearings Yellow brass for turning Brass richer Box metal Red brass Flanges to stand brazing Tough brass engine work Tough brass for heavy bearings. Mimtz metal White metal.... White metal, hard. Bronze red Bronze yellow Gun metal for bearings Bell metal for large bells Britannia metal Brass for sheets Nickel-silver, English Nickel-silver, Parisian German silver 50' 65- 50- 40- SO- SO- 70- 64- 100- 160- 90- 11- 104-7 130-5 100-8 90-3 80- 1- 84-7 60- 66- 50- 2-5 0- 5 1- 8 20- 10- 10- 10- 2- 15- 5- 60- 11- 38-7 19-5 46-8 9-67 2-' 15-3 17-8 13-6 25' 5- 8- 6-5 15- 25- 42-6 2-4 0-3 20- 81- 85-2 16' 22-2 19- 25- THE ENGINEER'S HANDY-BOOK. 617 Solder. Silver solder is generally composed of 4 parts silver and 2 parts yellow brass. Pure copper, in thin strips, is generally used for soldering-irons. Plumbers' solder is composed of 2 parts tin and 4 parts lead. This solder melts at about 450^ Fah. Tin- smiths' solder is composed of 4 parts tin and 2 parts lead. This solder melts at about 350° Fah. Bismuth solder is composed of 7 parts bismuth, 5 parts lead, and 3 parts tin. This solder melts at about 225° Fah. All tin and lead solders become more fusible the more tin they contain. Thus, 1 part tin and 10 parts lead melt at about 550° Fah. ; while 6 parts tin and 1 part lead melt at about 375° Fah. All the tin, lead, and bismuth solders become more fusible the more lead and bismuth they contain. TABLE SHOWING THE AVERAGE CRUSHING LOAD OF DIFFERENT MATERIALS, OR THE W^EIGHT UNDER WHICH THEY W^ILL CRUMBLE. Lbs. per Sq. Inch. Lb. • s LO CO !M r-ll(N IC CO o T-H T-H T-H o T-H 00 eolf CO CO »^ CO CO CO Diam. in Inches.. Wt. in Pounds... CO o CO T-H 00 CO C<1 rH T-H |H|C^^ o:> o (M T— 1 rH CO 00 T-H o T-H T-H T-H rH|(N o rH lH|(N lO tH o T-H 00 T-H o T-H CO T-H g:) 1H|(N T-H OO T-H T-H Gi O T-H lOOi OO OO 00 00 OO Him o in Inches... Diam. Wt. in up V I r— H .2 o CO O 1 o o " bo O O 05 bO io|ao G o THE ENGINEER 8 II A N D Y - BOO K . 625 -loo (M tH |oo T-H rH 00 >f:|oo T-H —in T-i M|ao tH T-H '-loo tH CO tH tH T-H .9 Diaraet Weight t-lQO CO o CO CO CO lO CO -lei CO CO CO o CO CO OO (M -loo CO CO CO t-lGO (M (M C" rH — I(y^ — |QO — irp to tH (M CO rH tH T— 1 O rH rH 05 tH T-H° Jo* —Irf tH to* —loo tH rH CO t>|<» CO|rf MtloO tH Square Wt.in Lbs.... CO rH l<» 00 — CO — i-N 00 (X) WjOO CO T— i CO —loo lO lO CO o ^ eo|^ CO 'C|GO CO -I'M — fM CO rH CO 00 CO CO to CO Lbs.... Square Wt. in THE ENGINEER'S HANDY-BOOK. 627 TABLE SHOWING THE WEIGHT OP CAST-IRON PIPES, 1 FOOT IN LENGTH, FROM } INCH TO li INCHES THICK AND FROM 3 INCHES TO 24 INCHES DIAMETER Thickness in Inches. ic i 1 i f i 1 If n S * Lbs. Lbs. T h« T,hn \f ith the boiler has considerable length of pipe to retain cold wit^r, the blow-ofi* cock may be opened to admit of its escape, and then closed. A very slight opening of either valve wiJl be saflicient to keep up the circulation and keep the water sit the "required temperature. If the water should be admitted too rapidly from under pressure, the agitation of the water at the bottom, even below the boiling-point, will disturb the hydrometer. When the circulation and temperature are properly adjusted, it will not re- quire to be touched from one end of a passage to another, unless it may be to adjust the cold-water valve occasionally if any con- siderable change takes place in the temperature of the water in the boiler. The manipulation and operation of these salinometers are very simple and satisfactory, as they are a decided improvement on any other arrangement of the kind ever heretofore used for the same purpose, as, with one of them attached to each ))oiler, the density of the water may be accurately determined at any moment, which is a feature of great importance in many respects, and a fact which will be appreciated by those who have used other arrange- ments. The different parts of the salinometer are designated as follows : A, hot-water pot ; K, outlet for hot-water overflow ; cold-water reservoir; H, general outlet; C, hot-water inlet to coil ; e, outlet passage from hot-water pot ; 2), cold-water inlet ; /, small po^^^p for hydrometer ; /, passage from coil to hot-water pot ; Fy outlet for ^old water. These salmometers are manufactured by the Crosby Steam Gauge and Yalve Company, Boston, Ma«s« 5^* 664 THE ENGINEEB^S HANDY-BOOK. Crosby's AdjustaWe "Pop" Safetj -Valve. The annexed cut represents Crosby's Adjustable "Pop"' Safety-Valve. — Its mechanism may be explained as follows : The valve proper, B JS, rests upon two flat annular seats, V V and W W, on the same plane, and held down against the pressure of steam by the steel spiral spring, S, The tension of this spring is caused by screwing down the threaded bolt, L, at the top of the cylinder, K. The area con- tained between the seats, TTand Vy is what the steam-pressure acts upon, ordinarily, to overcome the resistance of the spring. The area contained within the smaller seat, W Wy 'is not acted upon at all until the valve opens. The large seat, F F, is formed on the upper edge of the shell or body of the valve, A A. The small seat, W W, is formed on the up- per edge of a cylindrical cham- ber or well, C C, which is situated in the centre of the shell or body of the valve, and is held in its place by four arms, D Z>, radiat- ing horizontally at right angles to each other, and connecting it with the body or shell of the valve. These arms are hollow and form four passages, E E, for the escape of the steam or other fluid from the well into the air when the valve is open. This well is deepened, so as to allow the •u. a/ncMNoaoAf sc. THE ENGINEEr\s HANDY-ROOK, 655 wings, X Xy of the valve proper to project down into it far enough to act as guides. The area of the apertures at the outer ends of the passages through the arms is reduced more or less at will by screwing up or down the adjustable ring, 0 G. Action of the **Pop" Safety-Valve when under Pressure. — When the pressure under the valve is within about one pound of the maximum pressure required, the valve will open slightly, and the steam will escape under the larger seat into the cylinder surround- ing the spring, and thence into the air. The steam is also forced under the smaller seat into the well, and thence, through the pas- sages in the arms, into the air. As soon as the pressure attains the exact maximum point, the valve will be lifted so high as to force the steam into the well faster than it can escape through the apertures in the arms. A pressure will then accumulate under the inner seat, which will be in excess of what was required to overcome the increasing resistance offered by the spring, and, act- ing upon the additional area presented, at once forces the valve wide open, and rapidly relieves the boiler. This pressure under the inner seat is of itself differential. The valve then at once slowly settles down, and the pressure under the inner seat as slowly diminishes. This action continues until the area of the opening under the smaller or innep seat is less than the area of the apertures in the arms for the escape of the steam ; the pressure then ceases and the valve promptly closes. The point of opening can be readily changed while under steam by screwing the threaded bolt at the top of the cylinder either up or down, and the point of closing is as easily adjusted by screwing up or down the ring surrounding the outside body or shell of the valve. This valve is automatic, certain in its action, prompt in open- ing and closing at the required points of pressure, and can be fully relied upon to relieve the boiler under all circumstances. Expe- rience and use have confirmed the following claims for it, namely, opens precisely at fixed working pressure ; discharges all excess of steam above fixed working pressure ; reduces the pressure rap- idly upon opening ; closes with the least possible loss of steam ; 656 THE ENGINEER^'S HANDY-BOOK. the limits of pressure within which the valve will open and clpse are adjustable ; uniform in action at different pressures ; simple in arrangement, and easily connected and adjusted ; does not deteri- orate under continued use ; never sticks on seat ; makes compara- tively little noise in discharging; occupies less room than any safety-valve. These valves are made to correspond with the re- quirements of, and are used on, locomotive, portable, steamboat, stationary, and steam fire-engine boilers, and for other pur- poses. Each of these valves is tested under steam pressure, and set to open at the exact point of pressure desired, and is ad- justed to close at about two pounds reduction. Both of these points may be readily changed by the operator without removing the valve from the boiler or reducing steam. Any person of ordi- nary intelligence will readily understand the principle and opera- tion of these valves. The Improyed Planimeter. The above cut represents the improved Planimeter as espe- cially adapted for ascertaining, from the indicator diagram, the average pressure in the steam-engine cylinder, and also for meas- uring the superficial contents of regular or irregular plain sur- faces. It is claimed to have the advantages over any other in use, in being supplied with a supplementary wheel, with a graduated plate, marked with figures representing ten times the value of the figure on the roller-wheel, thus saving the care and trouble inci- dental to the use of the other single-wheel instruments, and in giv- ing the average height of the indicator diagram in one-fortieth of THE engineer's IIANDY-BOOK. 657 an inch (instead of the area), which, multiplied by a factor repre- senting the scale or number of the spring used, gives the average pressure in pounds, without the long process and troub^ of meas- uring the length of the diagram, dividing it into the area, and then multiplying by the vertical scale. It is also adapted for measuring the superficial contents of reg- ular or irregular plain surfaces, and representing the contents either in millimeters, inches, feet, perches, or acres, as the opera- tor may desire, by adjusting the sliding-bar. In the case of indi- cator diagrams, if the Crosby Indicator be used, the process of finding the area of the diagram is simplified, as the springs used are of such scales (mostly multiples of four) that, instead of the long process formerly used, the mean pressure is obtained by sim- ply multiplying by a factor corresponding to the scale used, as follows : Spring 8 12 16 20 24 30 32 40 48 Factor 02 0*3 0*4 0*5 06 075 08 I'O 1°4 The numbers engraved upon the sliding-bar, A, serve for the calculation of the contents of surfaces, for which special instruc- tions are required. The arms of these planimeters are made hol- low and composed of the best grade of German silver, the whole instrument being made with great precision, accuracy, and skill. They are manufactured by the Crosby Steam Gauge and Valve Company, Boston, Mass. The same firm makes two other styles of planimeters, one corresponding with the common instrument in use, which has only one wheel, as shown on page 323, and another similar to it, having two wheels. Crosby's Improyed Steam-Pressure, Hydraulic, Combina- tion, Vacuum, and Self-Testing Gauges. Steam Gauges. — About the year 1849, Eugene Bourdon, of France, discovered that the free end or ends of a flattened me- tallic tube possessed of sufiicient elasticity for use as a spring, would move when pressure was exerted through the medium of a 2R 658 THE engineer's HANDY-BOOK, Exterior View of Crosby's Steam Gaugeo fluid applied externally or internally; that the motion was in direct proportion to the pressure applied ; and that when the pressure was removed they would assume their former position. From this circum- stance, he conceived the idea of a new pressure gauge, in which the bent tube should be the main spring or means of motioUc But, though it was generally conceded at that time that the hollow tube spring gauge, as invent- ed by Bourdon, excelled in delicacy and sensitiveness any previous mechanical ar- rangement employed for that purpose, nevertheless, it was demonstrated by experience that such a device, owing to its pecu- liar construction, was not well adapted for all the purposes for which pressure gauges are em- ployed, as, in consequence of being held only at one end, it would vibrate from a sudden shock or slight change of press- ure, thus causing the pointer to oscillate on the dial-plate, in- ducing friction and wear, and rendering the indications of the gauge uncertain and delu- sive. Besides, the dip of such a spring caused it to retain a portion of the water condensed in it, thus rendering it liable to burst in cold weather, to be strained by freezing, and lose its tension. Interior View of the Original Bourdon Steam Gauge. THE engineer's HANDY-BOOK. 659 To overcome these defects, numerous devices have been suggested and tried, but they almost invariably embodied the same defects as those above mentioned, and were subject to the same errors, the gravest of which arose from the straight- ening or setting of the springs. Steam users are more indebted to George H. Crosby for reme- dying the foregoing defects in pressure gauges, and for the pro- duction of a perfectly reliable steam gauge, than to any one previous to his time, as he dis- covered, by observation and ex- periment, that only the horizontal motion of the free ends of the springs or tubes, while under varying pressure, had been used heretofore, and that they had a perpendicular or upward action, as well, when the springs were of proper length and shape, and that by uniting these motions by proper mechanism, it could all be transmitted to the pointer. In accomplishing this, he discov- ered that a firmer and stifier spring than any heretofore used for the same pressure was an absolute necessity. And as a result, no pressure over that indicated by the pointer on the dial will afiect their original elasticity, and vibration of the pointer under varying pressures is obviated ; besides, in consequence of the spring being held at the lowest points, they have no dip, which arrange- ment admits of the water returning to the siphon, thus preventing freezing. Thus it would seem that, while the Crosby gauges em- brace all the desirable points in the original Bourdon gauge, they also embody many others which have been demonstrated by expe- rience to be absolute necessities in the construction of an accurate^ reliable, and serviceable steam gauge. Interior View of Crosby's Steam Gauge. 660 THE engineer's HANDY-BOOK. Crosby's Self-Taeting' Steam Gauge. Self- Testing Steam Gauges. — This class of gauges is of great importaDce, convenience, and utility, as the engineer in charge can always ascertain whether his gauge is correct or not by observing the following instructions : Set off all pressure that may be on the gauge, after which the pointer will fall to zero ; then unscrew the plug on the left-hand side, which uncov- ers the hook. To this hook hang the first weight by the spindle. This is marked by a certain number, and the pointer should travel at once to the corresponding number on the dial, if correct at this point. But if the pointer stands below or above this number, it will indicate just how much the gauge is "out," and in which direction. Proceed by adding the next higher num- bered weight, and continue as before. Vacuum Gauges. — The con- ditions under which vacuum gauges act are the reverse of steam gauges, as, in the vacu- um gauge, the interior of the tube is influenced by the vacu- um, while its exterior is ex- posed to the action of the at- mosphere. These gauges are manufactured , by the Crosby Steam Gauge and Valve Company, Boston, Mass., and are all tested by a mercury column before being put in use. Crosby's Vacuum Gauge. 56 THE engineer's HANDY-BOOK. 663 The Atlas Corliss Engine. The cuts on pages 661, 662, show a front and back view of the Atlas Corliss engine. As will be observed, the frame is of the girder pattern ; a form which has been more extensively copied, for the past twenty years, by engineers and steam-engine builders both in this country and Europe, than any other. Though a Cor- liss engine in every respect, it differs from others of the same type in many very important features ; one of which is, that the main frame, hind leg, and main-bearing are cast in one solid piece, which is not generally the case with other Corliss engines, as, in most instances, the main-bearing and its supports are cast sepa- rately, and bolted to the frame ; another is, that the horizontal section of the frame is deeper and heavier than in most Corliss engines, while a deep rib, running to the base of the legs, insures additional rigidity and stiffness. The frame, as in the case of all engines of the Corliss type, is faced up at the front end, to receive the cylinder, which rests on a pedestal of ample proportions. In consequence of the large metal surface brought in contact with the foundation, the weight of the engine is more uniformly distrib- uted, and the jar, which is so detrimental to the stability of many types of engines, is entirely obviated. While the steam- and exhaust-valves and the cut-off arrange- ments are essentially the same as in most Corliss engines, the mechanism which works the valves and controls the cut-off, is entirely different. In the ordinary Corliss engine, only one ec- centric is employed to operate the steam- and exhaust-valves, through the medium of a wrist-plate, which must be so connected with the eccentric, as to change the direction of its motion at the proper time for opening and closing the steam- and exhaust- valves. To accomplish this object, the eccentric must be placed nearly at a right angle with the crank ; in consequence of which its direction changes at about half-stroke ; the result of which is, that the cut-off is limited to the preceding portion of the stroke, as the clutch must be detached during the forward motion. In 664 THE ENGINEER'S HANDY-BOOK. the Atlas engine, this difficulty is remedied, as two eccentrics are used — one for the steam- and the other for the exhaust-yalveSj each of which is set independently, for the most accurate per- formance of its own work. The exhaust eccentric has nearly the same angular position as the single eccentric in ordinary Corliss engines. The cut-off eccentric is placed nearly 90 degrees behind it, and therefore does not change the direction of the cut-off clutch, until a correspondingly later period in the stroke is reached, which is a very important feature in itself The manner in which the eccentrics receive their motion is dif- ferent from that generally employed, as, instead of being rotated on the crank-shaft, they are placed on a supplementary or counter shaft, which has the same motion as the main shaft, and is situated directly under the. cylinder end of the frame. This eccentric shaft is operated through the medium of gears from the main shaft, through a side shaft, which is located directly under the horizontal rib of the frame. The side shaft also operates the gov- ernor, thus dispensing with the governor-belt and its necessary risk and uncertainty. The governor is of the "Portei*" type, which has been successfully applied to engines on which most other governors have failed to give satisfactory results. This is due to the fact, that the heavy centre weight gives the constant force of gravity acting downwards ; while the centrifugal force of the rapidly revolving balls is the variable force, and acts upwards through the joints of the governor; the result of which is, that the governor rises or falls, as the variable force is greater or less than the constant force. It is very powerful and sensitive, and holds the engine in perfect control under the most varying circum- stances of load and pressure. It is also provided with an auto- matic stop, which becomes operative in case of accident. The valves and cut-off mechanism are essentially the same in the Atlas as in most other Corliss engines, as may be seen in the cuts on pages 284, 285. A is the valve-stem, as shown in Fig. 1. £ is a bell-crank fast- ened to the valve-stem, by which motion is communicated to the THE engineer's HANDY-BOOK. 665 valve. C is the cut-ofF clutch, which is made of gun-metal and faced with hardened steel. D is a case-hardened block, having a large bearing in the bell-crank, B, which allows it to adapt itself freely to any angular position. This block is virtually a part of the bell-crank, and contains a hole at right angles to the axis of its bearing, through which the small end of the rod, F, which Figr. 1. carries the cut-off clutch, is passed, and receives its motion from the cut-off eccentric by means of a rocking-plate on the side of the cylinder. G is the dash-pot rod, to which a weight is attached, for the purpose of closing the valves promptly when the cut-off is effected. H is the governor-rod ; it varies the augulr.r position of the governor-toe, jST, as the governor rises and falls, and 56* 666 THE engineer's HANDY-BOOK. determines the time of cut-ofF. K is the governor-toe, and is sup- ported on a bushing concentric with the valve-stem. The cut-off occurs when the governor-toe, Ky depresses the cut-off clutch, (7, suf- ficiently to detach it at the point, from the bell-crank, 5, allow- ing the unsupported weight of the dash-pot to close the valve by its fall. A cross -section of the cylinder through the steam- and exhaust- ports is shown in Fig. 2. Fig. 2. A is the bell-crank, connected by the cut-off clutch directly to the rocking-plate. B is the stufBng-box, which has a very long bearing between the ground-joints of the collar and the gland at the outside. C is an out-board bearing fitted with a bushing, the inside of which forms a bearing, the cut-off toe of the governor THE engineer's HANDY-BOOK. 667 being carried on its outer surface. The advantage of this arrange- ment is, that it prevents the valve-stems from springing, which would have a tendency to increase their friction, and cause them to wear out of round ; while, in consequence of the brackets being hollow, they form a receptacle for the drips from the valve-stem, stuffing-boxes, and insure perfect drainage. There are many points of excellence to be noticed in the design and construction of these engines, among which are simplicity of design, convenient arrangements for accurate adjustment of the different parts, and independent steam- and exhaust-valve motions. The cross-head bearings are flat, and so arranged that they may be repaired or renewed at short notice and trifling expense. Besides, the cross- head wrist-pin is placed both in the horizontal and vertical centre lines of the bearing surfaces, thus relieving the cross-head of the excessive weight and severe strain incident to an overhanging connection. The Atlas Corliss engines are built of excellent material, thoroughly fitted, and tastefully finished. The bearings for the rubbing, reciprocating, and revolving surfaces are ample, thus preventing the possibility of rapid wear and the necessity of ex- pensive repairs. The fly-wheels are turned on the face and sides, and accurately balanced, which insures smooth running ; while the cylinders are covered with "asbestos" and cast-iron lagging, which prevents condensation and insures economy. The steam-piston packing used is Babbit & Harris's patent (an illustration of which may be seen on page 167), which has been generally adopted by the builders of the best class of steam-engines in the country, and has the reputation of giving entire satisfaction. The Atlas engines are built, both condensing and non-condens- ing, of any power to meet the requirements of purchasers, and for whatever purpose employed, whether for milling, manufacturing, or pumping, ha\e the reputation of giving entire satisfiiction. They are manufactured at the Atlas Corliss Engine Works, In- dianapolis, Indiana. 668 THE ENGINEER'S HANDY-BOOK. Questions, THE ANSWERS TO WHICH WILI BE FOUND IN THE TEXT. What is acceleration ? Define the term affinity. What constitutes an angl