THE UNIVERSITY OF ILLINOIS LIBRARY Z % k % mm sssms tfeffel Digitized by the Internet Archive in 2016 https://archive.org/details/automobilecatechOOswin AUTOMOBILE CATECHISM AND REPAIR MANUAL A Series of Questions and Answers Covering the Construction, Care, and Operation of Automobiles ALSO Complete Instructions for Locating Troubles and Making Adjustments and Repairs of All Kinds PREPARED EXPRESSLY FOR Owners, Chauffeurs, Garage Men and Automobile Machinists BY CALVIN F. SWINGLE, M. E., Author of "Swingle’s Twentieth Century Hand Book for Steam Engi- neers and Electricians,** "The Steam Turbine,** "Steam Boilers,** Etc., Etc., AND H. A. TARANTOUS ILLUSTRATED CHICAGO FREDERICK J. DRAKE & CO. Publishers Copyright, 1914 by Frederick J. Drake 4b Co. Chicago w €“ S>vo (o Ow CONTENTS x PART I AUTOMOBILE CATECHISM. Page Introduction 7 Questions and Answers 11- 86 Reference Tables 87-101 Charts : Transmission Gear (opposite) 92 Elevation of Chassis (opposite) 96 Plan of Chassis (opposite) 100 PART n */> fi) a" ilT REPAIR MANUAL. Introduction I. Motor Knocks Ignition Knock Carbon Knock Fuel Knock Loose Part Knock Timing Gear Knock Slaps Push Rod Knock s 103 105 105 106 106 106 107 107 107 6 Contents Page Causes 107 Determining the Knock 110 Curing the Knocks 116 II. Carburetion 124 III. Ignition 134 IY. Yalve Troubles 141 Y. Fitting Piston Rings 145 YI. Tires : Their ailments, care and repair. 149 Index — Part 1 155-162 Index — Part II 163-164 INTRODUCTION T HE phenomenal development of the automo- bile within the past few years has resulted in the creation of new branches of skilled labor of the highest grade, not only in the design and construction of this useful and valuable machine, but also in its care and operation. The safe and successful management of the swiftly moving auto, as it threads its way through the crowded street, or rapidly covers distance upon the high- way, calls for skill, intelligence, and a thorough knowledge of the machine in all its details. With a view of supplying this information in a con- densed, and at the same time clear and accurate form, the authors have prepared this little book in which the autoist can find without delay just the instructions needed for guidance in the re- pair, adjustment and operation of his machine. For convenience the w^ork is divided into two parts. Part I comprises over four hundred ques- tions and answers, covering all parts of the auto- mobile with respect to construction, care and operation, and reference tables with charts, illus- trating all parts in minute detail. The questions and answers are arranged alphabetically so that the desired information may be easily obtained. Part II is devoted entirely to repairs. It is one thing to know how to make repairs and adjust- ments, another to know what the trouble is. This book takes nothing for granted, but proceeds in a 7 8 Introduction systematic manner to show how to locate a cause of trouble. Once the offending part is determined, the best method of repairing it is graphically de- scribed and illustrated. The methods of adjust- ment and repair of all the widely used types are explained. The last chapter will be found par- ticularly valuable to the man who wishes to keep his tire bills low, showing the various tire ail- ments, their cause and their cure. PART I QUESTIONS AND ANSWERS QUESTIONS AND ANSWERS. A. Ques. 1. Mention some of the inconveniences connected with the use of the Acetylene light? Ans. It contains impurities which endanger health when burned in a closed room. Carbon dust gets into the burners and clogs them ; some- times causing explosions. Ques. 2. What should be done with an Acety- lene lamp system in order to get satisfactory service from it? Ans. Strict cleanliness should be maintained at all times, and the various parts should be examined and replaced from time to time as necessary. Ques. 3. How is the electrolyte for storage battery cells made? Ans. By pouring sulphuric acid into distilled water until the specific gravity is 1.12; then allow the solution to cool until its temperature is about 60 degrees. Ques. 4. What is an electrical accumulator? Ans. The storage battery is an accumulator of electrical energy, and is used for driving the electrically propelled car. Ques. 5. Define the word Acceleration. Ans. The increase of motion ; the time period of mutation in velocity. 11 12 Automobile Ques. 6. What is an aeetometer? Ans. A graduated hydrometer used to as- certain the strength of acetic acid. Ques. 7. What is an active coil, or con- ductor? Ans. One that is conveying an electric cur- rent. Ques. 8. What are the leading features of the Adams motor car? Ans. The crank shaft is mounted vertically, and is stationary, the five cylinders revolving around it. The drive from the revolving cylin- ders to the gear set is through a bevel gear at- tached to the base of the revolving crank case, and which meshes with a bevel gear on one of the transverse shafts of the transmission. Ques. 9. What rule should govern the diam- eter of admission pipes for explosive motors ? Ans. The internal diameter of the admission should not exceed one-fourth the diameter of the motor cylinder. Ques. 10. How may the diameter of admis- sion valve opening be determined? Ans. Multiply the bore of cylinder in inches by the stroke in inches, and by the number of revolutions per minute and divide the product by 15,000. Ques. 11. What should be the lift of a flat seated valve, relative to its diameter? Ans. The lift should be one-fourth the diam- eter of the valve. Catechism 13 Ques. 12. Does the rule given in answer to Ques. 10 for valve diameter apply to all types of valves? Ans. No, only to those which are mechanic- ally operated. For atmospherically operated valves, substitute 12,750 instead of 15,000 for the divisor. Ques. 13. Give the composition of air. Ans. By weight, oxygen 77 parts, nitrogen 23 parts. By volume, oxygen 21 parts, nitrogen 79 parts. Ques. 14. How many, and what are the methods in use for cooling the cylinders of ex- plosive motor engines? Ans. Two; the air system, and the water system. Ques. 15. Describe the air cooling system. Ans. A rotary fan driven by the engine di- rects a constant current of fresh unheated air upon the outside surface of the cylinders. Ques. 16. What proportion of air to gaso- line is required for the best explosive mixture? Ans. 8,000 volumes of air to 1 volume of liquid gasoline. Ques. 17. Define gasoline considered as a mechanical mixture. Ans. It consists of several hydrocarbon dis- tillates, in which the compound hexane is sup- posed to be the major portion. Ques. 18. Give the formula for hexane. Ans. C 8 H 14 . 14 Automobile Ques. 19. What, then, would be a final ex- pression of complete combustion of hexane ? Ans. 2 C 6 H 14 X 19 0 2 = 12 C0 2 + 14 H 2 0 In which C = Carbon H = Hydrogen O = Oxygen Ques. 20. If V = the velocity of the car in feet per second, and A = projected area of the front of the car in square feet, how may the horse power required to overcome the air re- sistance be found? Ans. By use of the following formula : V 3 X A HP = 240,000 Ques. 21. How many kinds of alcohol are there ? Ans. Two ; methyl, or wood alcohol C H 4 O, and ethyl, or grain alcohol, C 2 H 6 O. Ques. 22. Is wood alcohol practicable as a fuel for internal combustion engines? Ans. It is not, owing to corrosive action on the cylinders. Ques. 23. What is denatured alcohol? Ans. Pure grain alcohol, diluted as follows : To 100 volumes of alcohol are added 10 volumes of methyl, and one-half of one volume of ben- zine; or two volumes of methyl, and one-half volume of pyridine bases. Ques. 24. As compared with gasoline, is al- cohol a desirable fuel for internal combustion motors? Catechism 15 Ans. In some respects it is ; as, for instance, the combustion is complete, the exhaust is prac- tically odorless, and there is far less noise. On the other hand, a much larger quantity of al- cohol is required in proportion to horse power developed than with gasoline, and a much greater degree of compression is required with alcohol as fuel. Ques. 25. What is the ratio of air to alcohol vapor required for complete combustion? Ans. From 10 to 25 volumes of air to 1 of alcohol. Ques. 26. What is aluminum? Ans. A soft, ductile, malleable metal, of a bluish white color, non-corrosive, T. S. about one-third that of iron ; the lightest of all useful metals, except magnesium. Ques. 27. What is aluminoid? Ans. Alloy composed of, by weight, 60 parts aluminum, 30 parts tin, and 10 parts zinc. T. S’. 18,000 lbs., suitable for crank chambers, gear cases, etc., being light, extremely ductile, and readily machined. Ques. 28. What is the function of an am- meter? Ans. To measure the volume of the electric current flowing in a circuit. Ques. 29. What is an ampere? Ans. The unit of electric current flow. Ques. 30. What is the meaning of an am- pere-hour ? Ans. In connection with a storage battery 16 Automobile an ampere hour denotes the capacity of the bat- tery for current, as for instance a battery that will keep a 2 ampere lamp burning for 8 hours is said to have a 16 ampere hour capacity. Ques. 31. What is an armature ? Ans. The rotating part of a dynamo, or elec- tric motor. Two types are in general use with automobiles, viz., the shuttle type, and the slot- ted type of armature. Ques. 32. What is autogenous welding? Ans. The welding, or rather melting together of metals by means of the oxyacetylene flame, the temperature of which is 6,300 degrees F. Ques. 33. What is an auto-meter? Ans. An instrument for recording the speed of an automobile or other vehicle in miles per hour. Ques. 34. Name the various types of auto- mobiles. Ans. Gasoline cars — Runabout, Touring Car, Light Car with detachable Tonneau, Stanhope, Roadster. Electric — Runabout, Parktrap, Phae- ton, Brougham, Depot Bus, Light Delivery Wagon. Ques. 35. Which one of the axles of an auto- mobile is ordinarily used for driving the ma- chine? Ans. The rear axle. Ques. 36. What is a dead axle? Ans. An axle which carries weight only. Ques. 37. What is a live axle? Catechism 17 Ans. An axle containing parts that turn the wheels, in addition to carrying weight. Ques. 38. What is a floating axle ? Ans. A special type of live axle in which the shaft that turns the wheels is independent of the axle proper. B. Ques. 39. What is meant by the term back- firing ? Ans. An explosion or impulse which forces the fly wheel of a motor suddenly backwards, that is in the opposite direction to its proper rotation. Ques. 40. What causes back firing? Ans. Back firing may be caused by (1) the explosion of an accumulation of unburned gases in the exhaust muffler, (2) a weak mixture, (3) an overheated combustion chamber, (4) advanc- ing the ignition point too far ahead when the motor is running slow under heavy load, (5) de- posits of carbon (soot) in combustion chamber, which may become incandescent, causing pre- mature ignition. Ques. 41. How many types of ball bearings are in use on automobiles ? Ans. Three — thrust, cone, and annular. Ques. 42. Why are thrust bearings so called? Ans. Because they are intended to sustain end thrust. For this reason they require to be correctly machined. 18 Automobile Ques. 43. Is the adjustable cone bearing a good bearing for automobiles? Ans. It usually gives excellent results, ex- cept under heavy loads. Ques. 44. Which type of ball bearing is prob- ably the best for all kinds of auto service ? Ans. The annular, consisting of three ele- ments, two races, and the balls. Ques. 45. What percentage of the balls are under load at any one time, in the annular type ? Ans. Only 30 per cent. Ques. 46. Should ball bearings be lubri- cated ? Ans. They should. Ques. 47. How is a dry battery usually made up? Ans. A zinc cell forms the negative element, and the electrolyte is generally a jelly-like com- pound containing sal-ammoniac, chloride of zinc, etc. The positive element, or carbon, is enclosed in a sack containing dioxide of man- ganese and crushed coke, which are the depolar- izing agents of the battery. Ques. 48. What is a primary battery? Ans. Any battery, either dry or wet, which generates electric current within itself. Ques. 49. What type of primary battery may be used for charging a small storage bat- tery in the absence of direct current ? Ans. One of the closed circuit type, using zinc and carbon electrodes in a 20 per cent so- Catechism 19 lution of sulphuric acid and water, with nitrate of soda as the depolarizing agent. Ques. 50. What is the voltage usually re- quired in an ignition system ? Ans. Usually 6 volts. Ques. 51. How are the batteries connected? Ans. Either in series, or multiple. Ques. 52. Describe the series-multiple con- nection. Ans. When two or more sets of batteries con- nected in series are, as sets joined in multiple, the whole is in series-multiple. Ques. 53. Describe in general terms the con- struction of the storage battery as used in igni- tion service. Ans. It is usually of the lead, lead type, the electrolyte being sulphuric acid and water, hav- ing a specific gravity of 1,200. The positive and negative plates or elements are grids made of lead alloy, stiffened with antimony. Ques. 54. Mention some of the troubles that attend storage batteries in service. Ans. Hardening of negative elements, local action, buckling of plates, sulphation, reversal of negative elements, disintegration of grids, broken jars, loss of capacity, short circuits. Ques. 55. How is loss of the electrolyte by evaporation compensated for? Ans. By adding distilled water to the cells from time to time. Ques. 56. How is the proper quantity of wa- ter to be added to the cell determined ? 20 Automobile Ans. By means of an instrument called a hydrometer. Ques. 57. Aside from ball bearings, how are the other bearings of an automobile classified? Ans. In two general classes — hard and soft. Ques. 58. Of what metals are hard bearings composed? Ans. Either brass or bronze. Ques. 59. Give the composition of soft bear- ings. Ans. They contain a large proportion of tin, or lead, and a small percentage of copper. Bab- bitt metal, anti-friction metal and white metal constitute such alloys. Ques. 60. How may the brakes on auto- mobiles be classified? Ans. Into three classes, as follows: Hub or rear wheel brakes, transmission and differential gear brakes. They are either single or double acting, foot or hand operated, and of the band, block, or expanding ring types. Ques. 61. Mention some of the advantages of the expanding brake. Ans. (1) It is less liable to drag upon the drum, (2) it is easily made double acting, (3) it has more braking power for a given pressure, (4) the friction surfaces are better protected from mud and grit. Ques. 62. Describe the action of the differ- ential brake. Ans. It usually consists of two drums, one of which is fastened to each of the large gears Catechism 21 of the differentials. The straps and bands en- circling these drums are tightened by pedal, or lever, in the usual manner. Ques. 63. What is the function of an equal- izer in connection with an automobile brake ? Ans. It causes the same pressure to be ap- plied to both brakes. Ques. 64. What would be the result if this pressure were not equally applied to the brakes? Ans. Side slip, or “ skidding / 9 Ques. 65. Describe the sprag brake and its use. Ans. A sprag is a strong steel bar connected at its forward end to some point of the under part of the frame, while its rear end is pointed and hangs suspended by a chain, by means of which it may be dropped to the ground in case of emergency, thus preventing the car from running backwards down hills. Ques. 66. Are there any other forms of sprag brakes? Ans. Yes ; a ratchet wheel and pawl may be arranged, either on the rear axle, on the differ- ential, or within the change-speed gear box, thus rendering backward motion of the car impos- sible when the brake is in action. Ques. 67. How should the sprag brake be used when ascending dangerous hills? Ans. It should be set so as to act immedi- ately in case the car stops. Ques. 68. Among the various parts of an 22 Automobile automobile how should the brakes be consid- ered? Ans. The brakes come next to the motive power in importance, and freedom from disaster depends upon the brakes being kept in good condition and properly adjusted. Ques. 69. How may it be known whether they are in good condition or not? Ans. By frequently testing them while the car is in motion, by applying them until the car slows down or stops. Ques. 70. How should the brakes be applied in ordinary service? Ans. Except in case of emergency, the appli- cation should be gradual, reducing the speed of the car without locking the wheels. Ques. 71. In case the wheels become locked while descending a hill what is to be done ? Ans. Release the brakes until the wheels again revolve, then reapply gradually. Ques. 72. What care should the brakes re- ceive ? Ans. They should be examined at regular intervals. If the lining is worn it should be re- placed with new lining. Toggle joints and ad- justing nuts should be inspected, and any loose- ness taken up. The shoes of internal expanding brakes should be renewed when worn. Ques. 73. In case a chain should break how may the car be driven? Ans. By the other chain, provided the idle sprocket is secured from revolving. Catechism 23 Ques. 74. How may leakage of the water circulating pump be repaired? Ans. If at the ground joint, insert a stiff paper gasket dipped in lubricating oil. If the leak is around the pump spindle use asbestos cord, or a strand of hemp rope soaked in vase- line and graphite or tallow. Ques. 75. Describe the proper method of cranking an explosive motor to start it. Ans. Adjust the crank to start against the compression, then give a quick pull upward. Do not attempt to turn the crank all the way around. Ques. 76. If, at any time, oil or grease can- not be obtained for filling the differential cas- ing, what is to be done? Ans. Beeswax may be used as a substitute. Ques. 77. Should the gasoline pipe get broken how may it be temporarily repaired? Ans. By forcing a short piece of rubber tub- ing over the broken ends. If the hole is only small, squeeze a piece of soap into it, and secure it by tying a piece of soaped rag around it with a piece of twine. Ques. 78. Should one of the cylinders miss some of its explosions at intervals, how may it be located? Ans. Stop the machine and then touch each one of the cylinders with the business end of a match ; those cylinders that have been doing the work will be hot enough to ignite the match, while the missing cylinder will not. 24 Automobile Ques. 79. How may refractory nuts be loosened? Ans. Hold a piece of red hot iron near them for a few minutes. This will expand the nuts. Ques. 80. If a motor refuses to start readily what may be done to assist it ? Ans. Tie a small bunch of waste with a wire close to the air intake, and saturate it with gaso- line. Ques. 81. How may a broken rod, or link in the steering gear be temporarily repaired? Ans. Fasten a rod or a piece of gas pipe against the link, winding the wire the entire length of the rod. Ques. 82. How may broken trembler blades be temporarily repaired? Ans. By cutting corset steels to the proper length, and rivet them with the platinum but- ton from the broken blade through the hole which is punched near the end of the steel. A piece of the main spring of a clock also makes a good blade. Ques. 83. Enumerate some of the various causes of break-downs. Ans. Soot or grease on the spark plug; de- fective insulation of the spark plug; points of the spark plug too far apart; contacts badly corroded ; broken wires ; loose battery terminals ; leaky valves ; seized piston, or bearing ; broken valve stem, or valve spring ; batteries exhausted ; defective packing. Catechi&m 25 C. Ques. 84. Mention some of the symptoms of carbon deposit. Ans. Back-firing, and knocking in cylin- ders, motor showing plenty of power at high speeds, but deficient in hill climbing. Ques. 85. What should be done when these symptoms appear ? Ans. Take off the cylinder heads and scrape off the carbon deposit from top of pistons and inside of cylinders. Ques. 86. What is the function of the car- bureter on an explosive motor? Ans. To correctly prepare the mixture of air and gasoline before its admission to the cylinder. Ques. 87. How many types of carbureters are there in use ? Ans. Four, as follows: (1) The mechanical; (2) mechanical, with a gasoline puddle in the air passage; (3) the automatic; (4) automatic with a gasoline puddle in the air passage. Ques. 88. Describe in brief the action of* each. Ans. In type (1) the passages are opened and closed by mechanism, the passages remain- ing the same until changed by the operator. In type (2) a basin filled with gasoline is lo- cated in the air pipe, which serves to add a cer- tain quantity of gasoline at all suctions, but neither of these two types are entirely satisfac- 26 Automobile tory under the varying conditions of high speed, slow speed, climbing hills, or diminished suc- tion. Type (3) takes a portion of its air through a fixed opening, and a portion through an auxiliary opening which is controlled by a valve and coiled spring. This type gives better service. In type (4) the action of the gasoline puddle is similar to that of type (2) having the same objectionable features. Ques. 89. In what other ways are carbu- reters classified? Ans. According to the principles of their action; as for instance, the surface carbureter, in which the air is either passed over the sur- face of the volatile liquid, or circulated around a gauze wicking or metallic surface saturated with such liquid. Second, the filtering carbu- reter, in which air is forced under suction through a body of the liquid from bottom to top, thus absorbing particles of its substance. Third, the float feed carbureter, in which the liquid hydrocarbon is sprayed or atomized through a minute nozzle and mixed with a passing column of air. Ques. 90. What are some of the character- istics of the surface carbureter? Ans. While it is the most economical form still it is very irregular, and erratic in its action, requring constant attention. Ques. 91. Describe in brief the construction and action of the float feed carbureter. Ans. A small gasoline receptacle contains a Catechism 27 hollow metal, or a 'cork float arranged to con- trol the gasoline supply from the tank, or res- ervoir, and a tube in which is located a nozzle in communication with the gasoline receptacle. This is the mixing chamber. The gasoline level is maintained about one-sixteenth of an inch below the nozzle opening in the mixing cham- ber. The gasoline is drawn from the jet in the mixing chamber by the vacuum created by the intake stroke of the motor piston, and mixes with the air supply to be drawn into the cylin- der in the form of an explosive mixture. Ques. 92. How should carbureters be in- spected? Ans. The float valve should be inspected for leaks as follows: First, close the main gasoline valve, then unscrew the washout plug below the needle valve and remove any dirt or bits of waste that may have passed the strainer. An- other method is to open the top of the float chamber and take out the float and needle valve, then wash out with gasoline. If a light is nec- essary in making this inspection, use an incan- descent electric, as there is danger in using any other. Ques. 93. Describe the double chain drive. Ans. The driving axle is solid and station- ary. To the inside of the spokes of each driv- ing wheel is bolted a large sprocket wheel, while a counter shaft divided at its central portion is carried by the chassis a short distance ahead of the driving axle. The two inner ends of this 28 Automobile counter shaft connect with the differential gear, while the two outer ends carry each a small sprocket wheel over which the chains travel. Ques. 94. Describe the single chain drive. Ans. The rear or driving axle revolves, and upon it the large sprocket is secured. The small sprocket is carried by the engine shaft which also carries the change speed gear, while the differential gear is located on the rear axle. Ques. 95. How often should the chains be cleaned ? Ans. At least once a month. Ques. 96. How may this be done effectually? Ans. Remove the chains and throw them into a vessel containing kerosene, leaving them there for 10 or 12 hours, after which wash with gaso- line. After the chains are dry, soak, or boil them in a mixture of beef tallow and graphite. Ques. 97. What is the function of the change speed gear? Ans. To enable the chauffeur to increase the speed of the engine without increasing the speed of the driven shaft, or car axle. Ques. 98. How is this accomplished ? Ans. In some cases by belt, and friction drives. In other cases by sliding gears, indi- vidual clutch gears, and planetary gears. Ques. 99. What is the principle of the plan- etary gear? Ans. It consists of a high speed connection for the direct drive, and an arrangement of gears that reduces, or reverses the motion when Catechism 29 one or another drum on which these gears are mounted is held stationary. Ques. 100. What are the basic principles of friction, and belt and pulley change speed drives ? Ans. The ratio of the driver and the driven is changed by bringing into contact friction discs, or pulleys of varying diameters. Ques. 101. What is the meaning of the word chassis ? Ans. Applied to automobiles it means the frame, springs, wheels, transmission, in fact all mechanism except the automobile body. Ques. 101A. What is a circuit breaker? Ans. A device which acts automatically to break an electric circuit. Ques. 102. What is the function of a circu- lating water pump? Ans. It is supposed to regulate the tempera- ture of the jacket water, but it fails to do this perfectly, for the reason that being driven di- rect from the motor, it operates with a speed which varies with the speed of the motor, re- gardless of the speed of the car. In other words the car may be climbing a hill at slow speed while the motor is working at full charge, but getting very little cooling effect from wind pressure, or, on the other hand the car may be running at high speed, with the motor working on a light charge, while the cooling effect of the wind is very great, and the pump is also run- ning at high speed. 30 Automobile Ques. 103. What type of pump is ordinarily used on automobiles? Ans. The rotary. Ques. 104. How are clutches usually classi- fied? Ans. Cone, disc, and band. Ques. 105. What is the prime object of a clutch ? Ans. To enable the operator to start, and stop the car without having to stop the motor. Ques. 105A. What is the combustion cham- ber? Ans. That portion of the motor in which the gases are compressed, and ignited. Ques. 106. What are the requirements of a combustion chamber? Ans. The interior should be as smooth as possible, and kept free from soot or carbon de- posits. Ques. 107. What are the functions of the commutator of the ignition system of a multi- cylinder gasoline motor? Ans. (1) To switch the battery current in and out of the electrical circuit at the proper time; (2) to transfer the battery current suc- cessively from one coil to another; (3) to vary the point, or time of ignition. Ques. 108. What care should be given the commutator? Ans. The platinum contacts should be cleaned at least once a week with fine sandpaper. If of the rotary wiping form, the brass or copper Catechism 31 segments should also be cleaned in the same way. All lock nuts, and adjusting screws should be carefully gone over at the same time. Ques. 109. What is the function of a com- pensating or flexible joint? Ans. To allow for the distortion of the run- ning gear, due to rough roads. Ques. 110. With gasoline motors what is the allowable compression in lbs. per sq. in. ? Ans. About 85 lbs. Ques. 111. How high may the compression be raised with the heavier fuels, such as kero- sene? Ans. 250 lbs. per sq. in. Ques. 112. How may the compression in at- mospheres of a motor be calculated? Ans. Divide the volume of the piston dis- placement in cubic inches by the volume of the combustion chamber, also in cubic inches, and add one to the result. Ques. 113. What is the function of a cur- rent condenser on an automobile? Ans. To absorb the static charge of elec- tricity caused by self-induction in the primary coils. Ques. 114. What is the function of the con- tact breaker? Ans. To open the electric circuit at the proper time for the passage of the spark at the points of the spark plug. Ques. 115. Why is cooling of the cylinders of explosive motors necessary? 32 Automobile Ans. In order to permit of proper lubrica- tion, and also to prevent pre-ignition. Ques. 116. How many cooling systems are in use? Ans. Two — viz. — air cooling, and liquid cool- ing. Ques. 117. What should be the temperature of the cylinders, for efficient work? Ans. As near 350 degrees F. as possible. Ques. 118. What liquids may be used for cooling ? Ans. Alcohol; a light, thin mineral oil; or water. Ques. 119. What portion of the cylinder wears fastest? Ans. The side against which the piston is forced by the angularity of the connecting rod. O Ques. 120. What are Dalton’s laws relative to vapor tension, and quantity? Ans. (1) The pressure and quantity of vapor that will saturate a given space are the same for the same temperature, whether the space contains a gas, or is a vacuum; (2) the pres- sure of the mixture of a gas and a vapor equals the sum of the pressures that each would exert if it occupied the same space alone. Ques. 121. If the cooling water contains lime or alkali, how will it affect the cooling spaces? Catechism 33 Ans. Scale, and solid substances will be de- posited inside and prevent proper circulation. Ques. 122. How may this scale be dissolved? Ans. Dilute one part of muriatic acid with nineteen parts water, then drain the jacket com- pletely, and pour in enough of the solution to fill the entire cooling space. Allow the solu- tion to remain in the jacket from 8 to 12 hours, then wash out by allowing clear water to run through it. Ques. 123. How often should this method be applied ? Ans. Once every two weeks, with hard water. Ques. 124. What is the function of the dif- ferential gear? Ans. To allow one of the driving wheels to turn at a different speed from the other, when necessary, as for instance, in rounding a sharp curve, the outer wheel must travel a much farther distance in the same length of time than does the inner wheel, and if the two wheels were turning the same number of revolutions, one, or both of them would be forced to slip were it not for the differential gear which at such times allows the inner wheel to turn slower. Ques. 125. What advantage is gained by the use of a distributer with the ignition system? Ans. By its use any number of cylinders may be sparked from a single coil. 34 Automobile Ques. 126. What precautions should be ob- served in the operation of gasoline motors ? Ans. Never use a match or small torch while inspecting the carbureter. Do not smoke while filling the gasoline tank. Always carry an ex- tra spark plug on the car. Do not allow the motor to race or run fast when out of gear, but retard the ignition, and throttle the charge when the car is to be stopped for a few min- utes. Do not fill the gasoline tank entirely full, but leave a small air space at the top. If the car while running, makes an unusual noise, stop immediately and ascertain the cause. Do not start or stop too suddenly. Ques. 127. What is a good rule to follow when on the road ? Ans. Drive with moderate speed on the level, slow speed down hill, and Wide open throttle for hill climbing, or getting up speed only. Ques. 128. Why are not large driving wheels more used? Ans. Because (1) the car is less stable in turning comers ; (2) large wheels are much more expensive, also more liable to injury than are wheels of smaller diameter. Ques. 129. What is a Dynamometer ? Ans. A form of equalizing gear which is at- tached between a source of power and a piece of machinery, when it is desired to ascertain the power necessary to operate said machinery with a given rate of speed. Catechism 35 E. Ques. 130. What is meant by the efficiency of an explosive motor? Ans. The relation between the number of heat units consumed by the motor, and the num- ber of foot pounds of work or energy given out by the motor. Ques. 131. What proportion of the heat units consumed by an explosive motor are utilized, or given up in actual work? Ans. About one-fifth. Ques. 132. How is fuel efficiency of explosive motors considered, relative to that of weight ? Ans. At the present time it is of secondary importance. Ques. 133. What then, is considered to be of primary importance in the performance of an explosive motor on an automobile? Ans. To obtain the maximum amount of power from a motor of minimum weight. Ques. 134. How may the fuel efficiency of a motor be increased? Ans. By a proper manipulation of the ma- chine, and by a correct adjustment of the valve mechanism. Ques. 135. What conditions affect motor efficiency ? Ans. The power for weight efficiency in- creases almost in proportion to increase of speed with high speed explosive motors, but the fuel efficiency decreases with an increase of speed beyond certain limitations. 36 Automobile Ques. 136. How may electricity be gener- ated? Ans. In several ways, as for instance, me- chanically, chemically, and statically or by fric- tion. Ques. 137. What can be said of the current from a storage battery, and that from a dry battery ? Ans. Current from a storage battery will flow continuously until the battery is exhausted, while current from a dry battery can only be used intermittently, that is, it must have slight periods of rest. Ques. 138. What is the nature of the cur- rent generated by the dynamo, or magneto? Ans. It is alternating; reversing its direc- tion of flow rapidly. Ques. 139. How is it changed into a direct current? Ans. By means of a commutator. Ques. 140. May any of the forms of electric current enumerated in the answer to question 136 be used in the ignition system of an explo- sive motor? Ans. They may, but the static or frictional form is not used on account of its erratic nature. Ques. 141. What care should be given the electric plant of an automobile? Ans. Look it over frequently; replace worn wires with new ones; clean out the timer with gasoline, and lubricate with light oil. Examine the storage battery and if brown deposits are Catechism 37 seen at bottom of cells, pour out the electrolyte into a glass bottle, and wash the cells out with clear water. Clean the terminals of any corro- sion, and see that air vents are not clogged. Watch the accumulator and do not allow elec- trolyte to get below the proper level. If the storage battery is of the type in which the electrolyte is a jelly-like emulsion, see that it is kept moist on top by adding a little water to replace that lost by evaporation. Ques. 142. How much electrical energy is required per candle power to operate an electric lamp? Ans. A trifle over 4 volts; one 16 candle power lamp requires about one-twelfth of a horse power. Ques. 143. What are the requirements of an electric motor for use in connection with a storage battery, for automobile propulsion? Ans. It should be capable of withstanding an overload of over 100 per cent for at least thirty minutes at a time, without unduly heat- ing. Ques. 144. How many types of electric mo- tors are in general use? Ans. Three, viz., shunt-wound, series-wound, and compound wound. Ques. 145. Which type of motor is usually in use on electric automobiles? Ans. The series-wound, as it gives the most satisfactory results. 38 Automobile Ques. 146. Describe in brief the winding of a series motor. Ans. The field magnets are wound with a few turns of very large wire. One end of this is connected to one of the commutator brushes, while the other end of the wire, and the other brush terminal connect with the battery, or other source of current. Ques. 147. Describe the winding of a shunt motor? Ans. The field magnets are wound with a great many turns of very small wire, the ends of which connect directly with the terminals of the commutator brushes. Ques. 148. How are compound motors wound ? Ans. They are double wound; that is, with both shunt and series windings. Ques. 149. Describe briefly the construction of the armature of an electric motor. Ans. It is built up of a number of disks of sheet iron, separated by thin sheets of paper, or by the use of varnish between them to prevent eddy currents. Ques. 150. What work does the commutator of an electric motor perform ? Ans. It receives the current from the bat- tery, or other source, through the brushes, and transmits it to the armature coils. Ques. 151. What are the essential features of an electric motor? Ans. The brushes, the commutator, the arma- Catechism 39 ture, the field magnets, and pole pieces, the lat- ter being an extension of the magnet core ; and the magnet frame, usually of cast steel. Ques. 152. What are some of the troubles connected with the operation of electric motors ? Ans. Open circuits, improper connections, and short circuits. Ques. 153. Where may open circuits be looked for? Ans. (1) At the battery terminals, which may be corroded, or loose ; (2) in the controller, a connection may be loose, contact fingers not making good contact, or the removable plug may be out; (3) at the brushes, one may have fallen out, or springs too weak to insure good con- tact; (4) the reversing switch may be half way over, leaving batteries and motor on open cir- cuit. Ques. 154. If the ammeter indicates a large current, but motor refuses to start, what is the trouble? Ans. Short circuit. Ques. 155. How may it generally be located ? Ans. Lift one of the brushes, and if amper- age drops, or disappears altogether, the short circuit is in one of the field coils; or a broken wire may be touching some portion of the metal of the car, or an exposed part of another wire. Ques. 156. Mention three principal ways in which the speed of electric motors may be varied? Ans. (1) By introducing variable resistances 40 Automobile in the motor and battery circuit; (2) by vary- ing the voltage of the battery, using different combinations of the trays; (3) by connecting the field coils either all in series, in series par- allel, or all in parallel. Ques. 157. What constitutes one electrical horse power? Ans. The current (C) in amperes multiplied by the electro-motive force (E) in volts, di- vided by 746; expressed as follows: EXC E. H. P. = 746 Ques. 158. How many watts are neecssary to deliver one mechanical, or brake horse power in practice? Ans. 1,000 watts, expressed as one kilowatt. Ques. 159. If the brake horse power of an electric motor be known, how may the efficiency be calculated? Ans. By the following formula: B. H. P. X 746 e = EXC in which e = Efficiency B. H. P. = Brake horse power E — Volts C — Amperes, Catechism 41 Ques. 160. Define the term, Electro-Motive Force (E. M. F.). Ans. It is the manifestation of energy in an electric current ; as for instance, a current un- der a pressure of one volt will force one ampere through one ohm of resistance. Ques. 161. What two causes are responsible for a smoky exhaust on an explosive motor? Ans. (1) Over-lubrication; (2) too rich a mixture. Ques. 162. What is the function of an ex- haust muffler? Ans. To deaden the noise of the escaping gases. Ques. 163. What is liable to occur to an exhaust muffler if it is not cleaned regularly? Ans. Carbon deposits on the interior, which will tend to increase the back pressure. Ques. 164. What will be the result if the exhaust valve is allowed to close too early ? Ans. An excess of burned gas will remain in the cylinder, while if kept open too long some of the burned gas will re-enter the cylinder during the suction stroke. Ques. 165. Upon what six conditions does the efficiency of the expansion in the cylinder of an explosive motor depend? Ans. (1) Initial volume of the charge; (2) condition of the mixture; (3) compression pres- sure; (4) point of ignition; (5) piston speed; (6) losses due to radiation, 42 Automobile Ques. 166. How many, and what types of explosive motors are in general use? Ans. Two, viz., two cycle and four cycle. Ques. 167. "What is meant by the term cycle ? Ans. The four stages through which the conditions in the cylinder must pass in order to develop one power stroke of the piston. Ques. 168. Relative to the revolutions of the crank, how often does an explosive, or power stroke occur in a two cycle engine ? A four cycle engine ? Ans. At every revolution, or every second stroke, in a two cycle engine, and every alter- nate revolution, or every fourth stroke of the piston, in a four cycle engine. Ques. 169. How many compression chambers are required in a two cycle engine? Ans. Two, for the reason that two cylinders, either side by side or tandem are required, and while the charge is being received in one, the previous charge in the other cylinder is being compressed preparatory to explosion. Ques. 170. Define the stages of a single cyl- inder, or four cycle engine? Ans. (1) Induction; during an out stroke of the piston the explosive mixture is drawn into the cylinder in proper proportions; (2) com- pression; on the return or in stroke the piston compresses this mixture into the clearance space; (3) explosion; the compressed mixture is ignited, causing a rapid rise in pressure, and subsequent expansion of products, causing an- Catechism 43 other out stroke of piston; (4) expulsion; the expanded gases are expelled by the returning piston. Ques. 171. Define the stages of a double cylinder, or two cycle engine. Ans. (1) Cylinder No. 1, charge compressed; piston ready to start on out stroke ; cylinder No. 2, charged with mixture, piston ready to start on in stroke; (2) cylinder No. 1, charge ex- ploded, piston completes power stroke ; cylinder No. 2, piston completes return, or compression stroke. Ques. 172. What is vulcanized fibre? Ans. Paper pulp treated with sulphuric acid, washed and afterwards compressed into sheet, or rod form. Ques. 173. Define the word friction. Ans. Resistance to motion of two bodies in contact. Ques. 174. What are some of the laws gov- erning friction? Ans. (1) Friction varies in proportion to pressure on surfaces; (2) it increases with roughness of surfaces; (3) friction of rest is greater than friction of motion; (4) the amount of friction is independent of the area of surfaces in contact when pressure and speed remain con- stant; (5) friction is greater between soft bod- ies, than between hard bodies. Ques. 175. What are the conditions attend- 44 Automobile ing perfect lubrication of bearings and journals? Ans. There is a continuous film of lubricant running around with the journal, and sliding over a similar film adhering to the bearing. The metallic surfaces do not touch each other. Ques. 176. Under what conditions does the friction drive for power transmission show a high efficiency? Ans. Conditions where the load is constant and uniform. Ques. 177. Do these conditions exist with automobiles ? Ans. Not as a rule ; but rather the contrary. Ques. 178. Give the names, and average composition of the various fuels at present available for automobile use. Ans. C = Carbon, O = Oxygen, H = Hy- drogen. Gasoline, average composition, C = 84, H = 16. Benzine, average composition, C = 92, H = 8. Alcohol, average composition, C = 32, H = 8, 0 = 35. Tar Benzol, average composition, C = 92, H = 8 . Kerosene, average composition, C == 85, H = 15. Motor spirit, consisting of Naphtha, Benzo- line, Benzine, average composition, C = 85, H = 15. Methyl Alcohol, consisting of Wbod spirit, fJatechism 45 Naphtha, average composition, C = 38, H = 12, 0 = 50. Acetylene, Ethene, average composition, C = 92, II = 8. Calorific value 25,000 B. t. u. Ques. 179. Which type of explosive motor uses the larger quantity of fuel per H. P. devel- oped? Ans. The two-cycle engine. Ques. 180. Give two principal reasons why the fuel consumption of the two-cycle engine is greatest. Ans. First: Retention of a portion of the exhaust charge. Second : More or less loss of a portion of the fresh charge. G Ques. 181. What law governs the expan- sion of gases, with relation to temperature ? Ans. All gases expand equally l/490th part of their volume for each degree Fahr. of their temperature. Ques. 182. What is the main cause of the carbon deposits on the interior walls of the cylinders of gasoline motors? Ans. Gasoline, which does not vaporize until it comes in contact with the hot cylinder walls. Ques. 183. How may the vaporization of the gasoline be greatly accelerated before it reaches the interior of the cylinder? Ans. By pre-heating the mixture on its way to the combustion chamber. Ques. 184. Is it possible to manufacture a 46 Automobile homogeneous gas for use in a gasoline engine driving a motor car ? Ans. It may be accomplished by means of a gas producer carried on the car. Ques. 185. Describe in brief the construc- tion, and principles governing the action of a gas producer for automobiles. Ans. It consists essentially of a copper tank, or container located in any convenient place, as under the driver’s seat ; which tank is filled with sheets of wood pulp superimposed. Each sheet is 14 -inch thick, and drilled full of holes 14 - inch in diameter. These sheets are separated from each other a slight distance. A space in the tank is occupied by a coil of pipe, around which the exhaust gases from the engine cir- culate, thus serving to heat the air which passes through the coil before coming in con- tact with the gasoline-saturated wood-pulp sheets. Ques. 186. How is this mixture of homoge- neous gas conveyed to the combustion cham- ber? Ans. By means of a valve designed for the purpose, by which it may be diluted to meet the requirements of the engine according to road condition, atmospheric influences, etc. Ques. 187. Is there any danger of an explo- sion of the gas within the tank? Ans. There is not, for the reason that the gas is not sufficiently diluted with air to render it explosive. Catechism 47 Ques. 188. How are Gasoline, Benzine and other explosive fuels obtained? Ans. They are distilled products of crude petroleum, the process of distillation being similar to that of generating steam from water. Ques. 189. How many different kinds of gasoline explosions are there? Ans. Two; first, the real explosion occur- ring in the cylinder of a gasoline motor when heat and pressure are suddenly produced by the combustion of the gasoline vapor ; and, sec- ond, by placing an enclosed tank of gasoline over a fire, the heat will increase the pressure in the tank until it explodes, thus allowing the gaso- line to instantly vaporize and mix with the air, and be ignited by the flame. Ques. 190. Is water a good extinguisher of a gasoline fire? Ans. It is not. On the contrary, it is worse than useless at such times. Ques. 191. What, then, is the best method of extinguishing a gasoline fire? Ans. Smother the fire with fine earth, sand or flour, thrown on top of the burning liquid. A dry powder which is very good for this pur- pose can be made of common salt 15 parts, sal- ammoniac 15 parts, bi-carbonate of soda 20 parts. Mix thoroughly and pass through a fine sieve. Ques. 192. What should be done in case the gasoline takes fire at a small outlet, or leak in a gasoline tank? 48 Automobile An s. Either blow, or pat the flame out. Ques. 193. What is the first point to be con- sidered in the design of a gasoline motor? Ans. The proper number of cylinders. Ques. 194. What single advantage attaches to the single cylinder motor? Ans. Simplicity and fewness of parts. Ques. 195. What advantages pertain to mul- ti-cylinder explosive motors? Ans. They develop more power with less weight, and they reduce vibrations and strains. Ques. 196. What form of motor will give correct mechanical balance, and at the same time reduce vibration to a considerable extent? Ans. The two-cylinder type, with cranks opposed, and cylinders in axial alignment. Ques. 197. What is the next best construc- tion so far as regular impulses, and uniform strain on the parts are concerned? Ans. Three cylinders, parallel and having the cranks at an angle of 120 degrees to each other. Ques. 198. What types of explosive motor combine the advantages of mechanical balance, and the reduction of vibration to a minimum? Ans. The four or six-cylinder types. Ques. 199. Mention a few other points to be considered in the selection of an explosive motor. Ans. Arrangement of working parts so as to be readily accessible; automatic lubrication; the best and most simple method of operating Catechism 49 the valves ; a reliable system of ignition ; proper diameter, and weight of flywheel; the carbu- reter should be one requiring the least atten- tion; reduction of weight and simplicity of construction in all parts. Ques. 200. What is the best design for cyl- inders ? Ans. The cylinder with its combustion and valve chambers should be integral, having no joints to be closed by gaskets. Ques. 201. What is a good average fuel con- sumption per horse power hour for a gasoline motor? Ans. About one and two-tenths pints of gasoline. Ques. 202. What will be the effect on fuel consumption if the cylinders are kept too cold? Ans. The expansive force of the gases is re- duced, and less power is developed by the motor. Ques. 203. What is the object of cooling the cylinders ? Ans. To prevent the lubricating oil from burning up. Ques. 204. What is a good rule for guid- ance in the matter of cooling motor cylinders? Ans. The hotter the cylinder with effective lubrication, the more power will the motor develop. Ques. 205. What rule should be observed when changing gear on the road? Ans. The motor and the car should be mov 50 Automobile in g at nearly corresponding rates of speed be- fore engaging the clutch. Ques. 206. What rule should govern in climbing a hill? Ans. The hill should be ascended as far as possible on high gear, and the change to lower gear be made as soon as the motor begins to labor hard. Ques. 207. What method should be pursued in caring for the gear case and rear live axle casing? Ans. They should be periodically emptied of oil, and accumulated metal grit, then thoroughly washed out with kerosene, and filled with fresh oil. Ques. 208. What is implied in the term gen- erator as used in connection with automobiles? Ans. Any form of chemical, or mechanical device which is used to produce a current of electricity. The term also applies to the ap- paratus for generating acetylene gas for use in the lamps. Ques. 209. Name the two forms of mechan- isms used for ignition purposes? Ans. First: the dynamo, which is self-excit- ing by means of coils of wire wound upon mag- net limbs. Second: the magneto, having per- manent magnets instead of coils, to induce the current in the armature. Ques. 210. Which type is most generally used on automobiles? Catechism 51 Ans. The magneto, owing to simplicity of construction and low first cost. Ques. 211. Describe the principles of the magneto. Ans. It consists of two or more horseshoe magnets, the ends of which embrace the pole pieces between which rotates a shuttle arma- ture wound with small insulated copper wire. Rotation of this armature disturbs the lines of magnetic force, which in turn sets up induced currents in the armature. Ques. 212. What kind of electric current is thus produced? Ans. Alternating; but it is converted into direct current by means of the commutator on the armature shaft. Ques. 213. What is the function of the gov- ernor, as applied to explosive motors? Ans. To control the speed, which may be done in three ways, as follows: throttling the supply of mixture ; retarding ignition ; prevent- ing the exhaust valve from opening. Ques. 214. May graphite be used as a lubri- cant for cylinders of explosive motors? Ans. Only to a limited extent. H Ques. 215. What is meant by the term heat value of fuels? Ans. The quantity of heat generated, or that may be generated by the complete combustion of the fuel. 52 Automobile Ques. 216. In what three ways may loss of heat result? Ans. By convection; by conduction and by radiation. Ques. 217. Which one of these three is the principal factor in heat loss in explosive mo- tors? Ans. Convection; owing to the violent mo- tion of the ignited gas. Ques. 218. Give the formula for ascertain- ing the horse power of an explosive motor. Ans. First ascertain the number of power strokes per minute, then PLAN H. P. = in which 33000 H. P. = Horse power. P = Mean effective pressure. L = Length of stroke in feet. A = Area of piston in sq. in. N = Number of power strokes per minute. Ques. 219. v What is the best construction for hubs, and wheels of automobiles? Ans. Ball and roller bearings, the hubs to be accurately machined from steel castings or die forgings. I Ques. 220. What two objects must be at- tained in order to gain the highest efficiency in operating an explosive motor? Catechism 53 Ans. First, a correct mixture of gasoline and air; and second, ignition of this mixture at the proper time. Ques. 221. What form of ignition is the most practical for automobile service? Ans. Electric, either by the primary method or the secondary method. Ques. 222. How are these methods otherwise designated ? Ans. Low tension, and high tension. Ques. 223. In common parlance what addi- tional names are given to these two systems ? Ans. Low tension is termed, the make and break system, while high tension is called the jump spark system of ignition. Ques. 224. What is the basic principle of in- duction in electrical action? Ans. If a certain body has electrical or mag- netic properties, it will call forth or produce similar properties in a neighboring body with- out direct contact. Ques. 225. What is the nature of an elec- trical current that is produced by an induction coil? Ans. It has a high electro motive force or voltage. Ques. 226. When should the ignition always be retarded? Ans. Just before the car is started. Ques. 227. When should the ignition be ad- vanced ? 54 Automobile Ans. After the motor has attained a fair rate of speed. Ques. 228. What is a good rule to remem- ber regarding the handling of the ignition? Ans. Greater motor speed requires an early ignition, but greater power calls for late, or re- tarded ignition. Ques. 229. Describe some of the main troubles that occur with ignition systems? Ans. Loose contact screws ; vibrator im- properly adjusted ; faulty insulation of wiring ; corroded battery terminals. Ques. 230. What is the function of an In- dicator ? Ans. By means of the indicator it is possible to obtain a card or diagram showing the action of the exploded gas upon the piston within the cylinder. Ques. 231. Of what use are such diagrams? Ans. They show whether the ignition occurs at the proper moment ; also if release or exhaust is properly timed. The horse power developed by the motor may also be computed from an in- dicator diagram. Ques. 231a. Define the meaning of inertia? Ans. That property of a body by which it tends to continue in the state of rest, or mo- tion in which it may be placed, until acted upon by some other force. Ques. 231b. What are some of the prelimi- naries to be observed before starting a car? Ans. Retard the spark as far as possible. Catechism 55 Open main gasoline valve at tank. Set throttle about one quarter open. Close switch and in- sert safety plug. Turn on oil feed in lubricating system. Open compression relief cocks if there are any. Prime carbureter by depressing the float or otherwise. Engage starting crank, and pull upwards smartly against the com- pression. The motor should then start; but if it does not, turn the crank until the next com- pression stroke, and again pull up smartly. J Ques. 232. What disadvantage attends water-jackets that are cast integral with the cylinders ? Ans. They are hard to clean when scale de- posits accumulate in them. Ques. 233. What other form of water-jacket is in use on small engines ? Ans. Jackets made of heavy sheet copper, which may be removed when they need clean- ing. Ques. 234. What should be the ratio of the water-jacket space around the cylinder, to the bore of the cylinder? Ans. Not less that one eighth of the bore, and the space surrounding the head combustion chamber should be not less than one sixth of the cylinder bore. Ques. 235. At what temperature should the jacket water be kept in order to attain the greatest degree of fuel economy? 56 Automobile Ans. Slightly below the boiling point (212° ) . Ques. 236. What is the function of a uni- versal joint? Ans. A universal joint is used on some types of automobiles in order to allow the rear wheels, and axle to accommodate themselves to the in- equalities of the road surface. K Ques. 237. Is kerosene available as a fuel for explosive motors? Ans. It is to some extent. Ques. 238. What is the specific gravity of kerosene ? Ans. It varies from 0.78 to 0.82, and it has a vapor flashing point at 120° to 125° F. Ques. 239. What is the ignition point of kerosene ? Ans. 135° F; and it boils at 400° F. Ques. 240. What volume of air is required for the combustion of one cubic foot of the vapor of kerosene? Ans. 76 cubic feet of air to 1 cu. ft. of vapor. Ques. 241. What is the heat value of one pound of kerosene? Ans. 22,000 heat units. Ques. 242. To what other uses may kerosene be put in connection with automobile operation ? Ans. It is a good cleansing agent. If in- jected into the motor cylinders and allowed to remain over night it will remove all deposits from the piston heads and cylinder walls. Catechism 57 Ques. 243. If a knocking or pounding is heard in the motor while running what does it indicate ? Ans. It is an indication that something is wrong with the machine. Ques. 244. What kind of a sound is pro- duced by premature ignition ? Ans. A deep, heavy pound. Ques. 245. Mention some other causes of knocking and pounding ? Ans. Badly worn, or broken piston rings. Improper valve seating. A badly worn piston. Piston striking a projecting point in the com- bustion chamber. A loose wrist pin. A loose journal box cap, or lock nut. A broken spoke, or web in the fly-wheel. Fly-wheel loose on its shaft. Explosions during the exhaust, or the admission stroke, due to mis-fire. Ignition un- duly advanced. Crank pin may not be at right angles to the connecting rod. The chain may be loose, and jump one of the sprocket teeth. Bearings at either end of connecting rod may be too loose. Ques. 246. Where are knuckle joints used? Ans. For connections in Steering Mechan- ism. L Ques. 247. What care should be given the acetylene lamps of an automobile? Ans. Wires should be passed through the gas, and air aperatures at intervals in order to 58 Automobile keep them clear. The burners should be un- screwed occasionally and blown through, and the interior of the burner body be scraped clean of deposit. The lenses also should be kept brightly polished. Ques. 248. What is a good solution for clean- ing the lens Mirrors ? Ans. Equal parts of alcohol and water. De- natured alcohol is good for the purpose also. Ques. 249. What should be done with the condenser when used in connection with the lighting system? Ans. It should be located close to the lamps where it will catch all the condensation from the gas passing to the burners. It should be emptied at intervals, and all mud and other sediment cleaned out. Ques. 250. Mention two defects that are liable to cause serious leakage of current ? Ans. Moisture in the mica insulation of the electrode ; second, a bridge of carbon. Remedy : dry out insulation thoroughly, and clean lower end with a brush, and a little gasoline. Ques. 251. What is a common cause of leak- age of gasoline? Ans. A very small hole in the float of the carbureter will cause it to flood. Ques. 252. How may it be found? Ans. By putting the float into boiling water, and watching for bubbles. Ques. 253. How may leaky joints in gaso- line, or water pipes be made tight temporarily? Catechism 59 Ans. By means of coarse linen, or canvas covered with a paste of litharge and glycerine, which in turn should be covered with adhesive tape. Ques. 254. Mention a few peculiar places in which loose connections are liable to occur in the ignition system? Ans. A platinum tip may get free from its carrying screw; a lead lug may break inside a storage battery cell; a copper wire may break inside its unbroken cover. Ques. 255. What is absolutely essential to ensure easy running, and the reduction of fric- tion to a minimum? Ans. To see that all rubbing surfaces are supplied with a sufficient quantity of the kind of lubricating oil adapted to the conditions. Ques. 256. What qualities should the oil used in motor cylinders possess ? Ans. It should have a flashing point of not less than 500° F, and a fire test of at least 600° F, together with a specific gravity of 25.8. Ques. 257. Is graphite a good lubricant to use on automobiles? Ans. It is mainly useful for plain bearings, and chains. It may also be used to advantage in the cylinders, if fed in small quantities, and uni- formly. Ques. 258. What is the chief danger occur- ring from the use of graphite in the cylinders ? Ans. Clogging the valves. 60 Automobile Ques. 259. Describe the operation of the splash system of lubrication ? Ans. The oil flows by gravity from a tank into the crank case which is air tight. From there it is splashed over the piston, and bear- ings. Ques. 260. How often should this oil be re- newed ? Ans. Every 100 miles run on small motors, and every 75 miles on large ones. Ques. 261. Describe the force feed system of lubrication ? Ans. The oil is forced by a power driven oil pump through adjustable conduits to the vari- ous bearings, in such quantities as are needed. Ques. 262. How does the weather affect the lubrication of a motor? Ans. In cold weather the oil will thicken up, thus requiring a different adjustment of lubri- cators from that found suitable in warm weather. Ques. 263. What precautions should be ob- served regarding oil pipes and conduits? Ans. They should be kept thoroughly clear and free from deposits, in order that the oil may have an unobstructed passage. Ques. 264. How are the differential, and change speed gears lubricated? Ans. Gear boxes should be kept a little less than half full of oil, which should be changed at periodic intervals, and the gears cleaned. Catechism 61 Ques. 265. What attention should be given the wheels, in the way of lubrication ? Ans. They should be cleaned, and packed with grease once or twice a season. Ques. 266. How are the latest designs lubri- cated ? Ans. Through the shaft or axle from the gear box. Ques. 267. On shaft driven cars when the shaft runs through a sleeve, what is required ? Ans. The shaft requires to be daily lubri- cated. M Ques. 268. When it becomes necessary to re- move a Magneto for repairs, what should be done? Ans. See that all separable parts are prop- erly marked, in order to facilitate re-assem- bling. Ques. 269. What two important elements are to be considered in tlie design of a mani- fold? Ans. First, length, which in a single cyl- inder motor should be four times the stroke; Second, Area, which should equal one-quarter the area of the piston. Ques. 270. What other important point is to be considered in designing a manifold for a Multi-cylinder Motor? Ans. The delivery of an equal weight of the mixture to each of the cylinders. 62 Automobile Ques. 271. Describe the action of a two port motor ? Ans. The first stroke of the piston produces a vacuum in the crank case, and the mixture rushes in through the check valve in motor case. The second stroke compresses the mix- ture, and when the inlet port is uncovered the mixture surges into the cylinder. The third stroke compresses the mixture entrapped in the cylinder, as both ports are then covered by the piston, and at the proper moment the mixture is ignited. N Ques. 272. Describe the construction of a needle valve ? Ans. It has a cone point, and a very fine thread on the stem. Ques. 273. Describe the composition of a non-freezing solution for use in cooling radi- ators in cold weather? Ans. To 15 lbs. chloride of calcium add 1 gallon of water. After the solution has be- come saturated add 2 to 3 gals, more of water; and a little lime to neutralize acidity. This solution freezes at 15° below zero, F. Ques. 274. What will be the result if the water freezes in the water-jackets? Ans. The jackets will burst unless they are made of copper. Ques. 275. If the car is to be kept in a cold building when not in use, what should be done? Catechism 63 Ans. The water should be completely drawn off from the jackets. Ques. 276. When the car is to left standing outside for an hour or so in cold weather, what should be done? Ans. The motor and radiator may be covered with cloths or laprobes, thus retaining a por- tion of the heat. Ques 277. How is gasoline affected by cold? Ans. It does not vaporize so readily, and it is necessary to supply extra heat to the carbu- reter. Ques. 278. Should fire ever be used directly for warming the carbureter, or other parts of the motor? Ans. It should not. Hot water may be used provided none is allowed to get into the gaso- line tank. Another method is to wring cloths out of hot water and apply them. 0 Ques. 279. Can oil be used as a cooling medium for explosive motors? Ans. It can be used most effectively in the summer time, as it is then more easily cir- culated through the radiator. Ques. 280. What kind of oil is used for this purpose ? Ans. Any common grade of machine oil. Ques. 281. What is meant by an offset crank shaft ? Ans. A crank shaft, whose center is not ex- 64 Automobile actly in line with the centers of the cylinders, but is set slightly to one side. Ques. 282. What is the object sought in this type of construction? Ans. To have the connecting rod in the exact vertical position when maximum compression, ignition, and pressure occur. Ques. 283. What advantage is gained thereby ? Ans. It is claimed that the force of the ex- plosion will then come on the connecting rod endwise, and the piston will not be unduly pressed against the cylinder walls. Ques. 284. In timing the valves of an off- set crank shaft engine what additional factor must be taken into account? Ans. The inclination of the axis of the con- necting rod. Ques. 285. Describe the action of the two cylinder opposed motor when in operation? Ans. During one-half revolution of the crank shaft, one cylinder is compressing while the other is exhausting. During the next half revolution, the first cylinder will be firing, and the second will be drawing in its charge. Dur- ing the next half turn, the first cylinder will be exhausting, and the second compressing, and during the next half turn, the first cylinder will draw its charge, while the second is firing, thus giving a power impulse in every revolution of the crank shaft. Catechism 65 Ques. 286. What is the main cause of over- heating of cylinders of explosive motors? Ans. Too much gasoline ; too rich a mixture. Ques. 287. Mention some other causes of overheating ? Ans. Insufficient cylinder lubrication. Wear of cams, tappets and valve stems. Deposit of a thin film of scale inside the circulating pipe, and radiator. Ques. 288. What is the immediate effect of overheating ? Ans. To burn up the oil in the cylinders and crank case. The motor will begin to pound, and the cooling water to steam. Ques. 289. What other serious result usually follows overheatings? Ans. The motor will gradually slow down and finally stop, with the lubricating oil burnt up, and the pistons expanded and gripping the cylinders. Ques. 290. What should be done when symptoms of overheating manifest themselves? Ans. The motor should be stopped at once, and kerosene freely injected into the cylinders, while the engine is turned by hand to free the piston rings. Then allow the parts to cool. Ques. 291. Should cold water be poured over the outside of the cylinder jackets to cool them? Ans. No, because there is danger of crack- ing them by so doing. Ques. 292. Give a simple method of testing for an overheated motor? 66 Automobile Ans. Let a few drops of water fall on the head of the cylinder. If it sizzles for a few moments the overheating' is not bad, but if the water at once turns into steam the case is serious. Ques. 293. What else may be done to cool the motor? Ans. Detach the spark plugs, and turn the starting crank slowly. This will draw cold air into the cylinders and thus cool them in- side. P Ques. 294. Describe in brief the various kinds of packing used on explosive motors ? Ans. Asbestos, made in the form of sheets, also in the form of woven cloth, and as string or rope. Rubber, in sheets either plain, or with alternate layers of canvas and rubber. Rub- berbestos, and vulcabestos, made of rubber im- pregnated with rubber and afterwards vul- canized. Ques. 295. Is paper a safe material to use for shims, of any sort ? Ans. It is not, as it is not reliable where pressures are high, and intermittent. If used at all it should be saturated with shellac, and squeezed in place before the shellac dries. Ques. 296. Give a list of extra parts that should be carried on a car? Ans. Bolts and nuts; chain links; dry bat- tery cells; extra valves; inner tube; insulated Catechism 67 wire; packing; spark plugs; split pins; sticky tape; valve springs; washers. Ques. 297. Is there any advantage gained by mixing picric acid with gasoline for use in explosive motors? Ans. An increase of 20 per cent in motor efficiency is claimed for the picric-gasoline mix- ture. Ques. 298. Describe the construction of a piston used in a gasoline engine ? Ans. It is of the single acting, or trunk type, made of cast iron, and turned to a good working fit in the cylinder. Near the upper end three or four grooves are cut entirely around its outer circumference; and in these grooves the packing rings are sprung. Ques. 299. What is meant by piston dis- placement ? Ans. The volume swept out by the piston. It equals area of piston multiplied by length of stroke. Ques. 300. What rule should govern the length of a piston when designing one? Ans. For vertical cylinder, piston length should not be less than its diameter; for hori- zontal cylinder, piston length should be never less than one and one-third diameters. Ques. 301. What law governs the velocity or speed of the piston in an explosive motor ? Ans. The velocity of the piston must be con- siderably less than the rate of combustion of 68 Automobile the explosive mixture, in order that the motor may develop power. Ques. 302. What is the estimated maximum speed limit, or piston velocity? Ans. Between 14 and 16 feet per second. Ques. 303. What is the best material for the contact points of the vibrator of an induc- tion coil? Ans. Platinum. Ques. 304. How may the polarity of elec- tric terminals be ascertained? Ans. Place the ends of the wires on opposite ends of a piece of moistened litmus paper. The negative pole will turn the paper red. Ques. 305. Is porcelain a good material for insulation purposes? Ans. It has higher insulative properties than lava, or mica, but it is more liable to break from too sudden change of temperature. Ques. 306. What is the most obvious cause of pounding in an explosive motor ? Ans. The spark, or ignition too far ad- vanced. Ques. 307. Name some of the principal causes of preignition ? Ans. High compression; carbon or dirt on the piston head; sharp corners, and projections on inside of combustion chamber for soot or carbon to accumulate on. Ques. 308. What is the best lubricant for a pump? Ans, Grease. and it should be stiff enough to Catechism 69 prevent its being washed away by the water, and carried into the radiator. Ques. 309. What law governs the action of a centrifugal pump? Ans. The height of the lift depends upon the tangential force. Ques. 310. What should be the minimum peripheral velocity of the pump wheel? Ans. 500 feet per minute. Ques. 311. What is a good indication that the pump is not properly working? Ans. Steam issuing from the relief or out- let of the water circulating system. Ques. 312. How may the pump be tested be- fore starting? Ans. Run the motor for a few. minutes. If the temperature of the pipes is uniform, the circulation is all right. R Ques. 313. What rule should govern in the design of a radiator? Ans. That the maximum surface should be exposed to the air, and the greatest freedom afforded for circulation of the cooling medium. Ques. 314. What advantages attach to the circular tube for a radiator ? Ans. Minimum resistance offered to flow of liquid. Greatest strength for given weight. Minimum weight of tube for given cubic con- tent of liquid. 70 Automobile Ques. 315. What is the disadvantage of the circular tube radiator ? Ans. Minimum radiating surface presented. Ques. 316. What can be said in favor of the cellular type of radiators ? Ans. They are more easily cleaned of mud than any other type. Ques. 317. What disadvantage attaches to the honey-comb radiator? Ans. The large number ot joints is likely to be a cause of leakage. They are also more difficult to repair on the road, than the tubular type with radiating pins, or discs. Ques. 318. How many square feet of radiat- ing surface per horse power is required in the thermo-siphon, or natural water circulation system of cooling? Ans. About 5 sq. ft. per horse power de- veloped. Ques. 319. What is the most common cause of a radiator cap sticking ? Ans. Expansion of the threaded ring on which it screws. This is caused by extreme heat, and the cap will unscrew easily when cold. Ques. 320. When, therefore, is the best time to fill a radiator? Ans. Before beginning the run. Ques. 321. In case it becomes necessary to unscrew a radiator cap when hot what should be done? Catechism 71 Ans. Cool the base of the ring under the cap but do not cool the cap itself. Ques. 322. In regard to reversing of a car, what should the driver always remember ? Ans. The reverse gear of a sliding change gear should never be engaged until the car has been brought to a full stop. Ques. 323. What is a rheostat ? Ans. A device for regulating the flow of cur- rent in a closed electrical circuit. Ques. 324. How is this accomplished with a rheostat ? Ans. By introducing a series of graduated resistances into the circuit. Ques. 325. What precautions should be ob- served regarding all rubber supplies? Ans. They should be kept from contact with oil, kerosene, gasoline or grease. Ques. 326. What is the maximum temper- ature to which vulcanized rubber should be ex- posed? Ans. 130 degrees F. Ques. 327. How may a good rubber cement be made. Give formula? Ans. 1 lb. caoutchouc ; 1 gal. coal tar naphtha ; 20 lbs. shellac. Heat gently, and pour on metal plates to solidify. When needed melt. Ques. 328. Give a formula for gutta-percha cement? Ans. Two parts gutta-percha to one part 72 Automobile common pitch. Melt together, and stir well while melting, after which pour into cold water. Ques. 329. What is included in the complete running gear of an automobile? Ans. The frame, springs, wheels, motor, speed change gear, axles and all machinery ex- cept the body. Ques. 000. What is the running gear usually called ? Ans. The chassis, a French word pronounced chassee. S Ques. 330. How may a scratched cylinder be temporarily repaired ? Ans. By filling the scratches with silver solder, and scraping flush with the bore. If the scratches are not too deep the cylinder can be rebored, and a new set of piston rings put in. Ques. 331. What is the limit to increase of bore for a cylinder ? Ans. About one-sixteenth of an inch. Ques. 332. What is one of the most useful tools to be carried on a car? Ans. A good screw-driver. Ques. 333. Define the secondary current of an ignition system? Ans. The current that is induced in the fine wire of the induction coil by the sudden reversal of the magnetism of the core, which latter is Catechism 73 caused by the sudden interruption of the pri- mary current. Ques. 334. What are some of the causes of self-firing of an explosive motor? Ans. An insufficient supply of lubricating oil, thereby causing the cylinders to overheat; the presence of soot in combustion chamber; water circulation working badly, causing the motor to overheat. Self-firing implies that the motor continues to run after the ignition cur- rent is switched off. Ques. 335. What are the principal advan- tages connected with the shaft drive? Ans. Absence of noise ; the ease with which all parts may be housed in oil ; protection from dust. Ques. 336. Mention some of the disadvan- tages attached to the shaft drive ? Ans. It is difficult to repair; it is compli- cated ; it has considerable end thrust. Ques. 337. How may aluminum be cleaned? Ans. By washing the dirty surface with hyposulphate of soda; then rinse with water, and dry. Ques. 338. What is the best lubricant for the cupped leather washer of the tire pump piston ? Ans. Vaseline, as it clings to the leather. Ques. 339. Upon what does the effieciency of the motor, to a large extent depend ? Ans. Proper regulation of the sparking de- vice. 74 Automobile Ques. 340. What will result if the spark plugs are allowed to become dirty? Ans. Mis-firing. Ques. 341. What is the proper method of cleaning a spark plug? Ans. Wash the points of the plug with a 50 per cent solution of muriatic acid applied with a tooth brush. Ques. 342. What is the function of the speedometer ? Ans. To register the speed of the car, and the distance traveled. Ques. 343. How is the speedometer driven? Ans. By means of a large gear attached to the hub of the wheel, which meshes into a small gear at the end of a flexible revolving cable which in turn drives the instrument. Ques. 344. Are short springs desirable in an automobile ? Ans. They are not, for the reason that they are more liable to break, than longer springs are. Ques. 345. What important factor must be considered in the design of springs? Ans. The elastic limit with regard to the dead, and maximum load to be carried by the car. Ques. 346. What care can be given to springs tending to prolong their life? Ans. The surfaces of the leaves may be lubricated at intervals, also the toggles and links. Catechism 75 Ques. 347. What should be done with the steering gear at frequent intervals? Ans. It should be cleaned, and well oiled. Ques. 348. What advantages are possessed by steam motors as compared with explosive motors ? Ans. Speed variations are obtained with- out the shifting of gears; they will start with- out cranking; they are noiseless, and are better for climbing hills. Ques. 349. Name the principal parts of a steam motor for driving an automobile ? Ans. The boiler, the steam engine, the con- denser, the water pump, gasoline pump and the pilot lamp. Ques. 350. What type of boiler is available for automobile service? Ans. The water tube type, only, and it should be of light construction and yet able to withstand very high pressures. Ques. 351. What kind of fuel is generally used under the boiler? Ans. Gasoline, which is passed under pres- sure through a vaporizer, and thence to the burner where it mixes with the air, and burns. Ques. 352. How is the boiler supplied with water ? Ans. From a small tank or reservoir the water flows to the feed pump, which forces it, first through the feed water heater located in the exhaust pipe leading to the condenser, 76 Automobile where it absorbs considerable heat from the exhaust steam. From there into the boiler. Ques. 353. What is the function of the pilot light in connection with a steam motor? Ans. It is twofold; first for heating the vaporizer, and second for lighting the burner, as the fuel is generally supplied only intermit- tently to the burner, depending upon the steam pressure, which automatically regulates it. Ques. 354. Wherein does the steam engine differ from the gasoline, or explosive engine used on automobiles ? Ans. A steam engine exerts power at each stroke of the piston. With the explosive en- gine, power is exerted only at every fourth stroke, or at best every alternate stroke. Ques. 355. What type of steam engines are in use on automobiles? Ans. Two cylinders, with cranks set at 90 degrees to each other. The engines have re- versing valve gear, and may be either simple or compound. Ques. 356. Explain what is meant by a simple engine? Ans. A simple engine is one in which the steam having done its work in the cylinder is permitted to pass into the exhaust pipe, either to the atmosphere, or to a condenser. Ques. 357. Explain the principles of the compound engine? Ans. A compound engine consists of never less than two cylinders, and in many cases Catechism 77 more. In the two cylinder compound, such as are used on steam automobiles, one of the cyl- inders is called the high pressure, and the other the low pressure cylinder. Steam passes from the boiler first to the high pressure cylinder in which it does work, and from thence it passes to the low pressure cylinder which is always of larger bore than the high pressure. The steam now acts against the low pressure piston, doing work, and is then allowed to exhaust either into the atmosphere, or into a condenser. Ques. 358. What types of valve gear are in general use on steam automobiles? Ans. There are two — the Stephenson link motion, and the Joy valve gear. Ques. 359. What are the duties of the chauffeur after the day’s run is finished, and the car is run into the garage? Ans. First, shut the battery switch, and re- move the plug; close all oil cups and lubri- cators ; shut off the gasoline if there is no float in the carbureter; if in winter and the car is to stand in a cold place, drain off the water from circulating system; wipe off motor, and see that it is ready for the next run; when cleaning the motor examine all bolts and nuts, and all other points needing adjustment; note the condition of journals, and bearings, and if any are unduly hot, ascertain the cause of the heating. Ques. 360. Give a list of supplies that will be found very useful to carry on a long trip? 78 Automobile Aiis. Asbestos, bolts and nuts, copper wire, emery cloth, emery powder, funnel, extra can of gasoline, gaskets, iron wire, machine screws, rope (small, strong), rubber pail, adhesive tape, washers. Ques. 361. What is the advantage of a three point suspension for automobile frames? Ans. Freedom of the power plant from stress, all parts remaining in perfect alignment. T Ques. 362. What is a tachometer? Ans. An instrument for indicating the num- ber of revolutions made by a shaft in a unit of time — usually one minute. Ques. 363. How is the capacity in gallons of a cylindrical tank ascertained? Ans. Multiply the area of the cross section in square inches by length of tank in inches, and divide by 231. Ques. 364. What precautions should be ob- served regarding gasoline tanks? Ans. Never put water into the tank. Al- ways use a wire gauze-lined funnel. If the screwed cap for the inlet gets lost, get a new one ; don ’t use a cork ; small bits of the cork are liable to get into the carbureter. Ques. 365. How should ignition batteries be tested ? Ans. Get a 4 or 6 volt one-ampere incan- descent lamp, and after cutting the battery out of the charging circuit, put the lamp in the bat- Catechism 79 ter y circuit for a few seconds only. If the bat- tery is fully charged the lamp will give out a brilliant light. Ques. 366. What is the difference between a single tube, and a double tube tire ? Ans. In a single tube tire the inner, or air tube is vulcanized to the outer tube. In a double tube they are separately attached to the rim of the wheel, and are not in contact, except when the inner tube is inflated. Ques. 367. What advantage has the single, over the double tube tire in the matter of re- pairs ? Ans. A puncture through the tread of a single tube tire may be repaired by using rivet shaped rubber patches. With a double tube tire it is necessary to remove the casing from the rim of the wheel, in order to cement suitable patches upon the inner tube. Ques. 368. What is implied in the term tonneau used in connection with automobiles? Ans. The rear seats of a car. Ques. 369. Describe in a general way a touring car? Ans. The rear seats are non-removable; it has a carrying capacity of 5 to 6 persons; the motor ranging from 16 to 24 horse power ; and the running radius is from 50 to 75 miles on one charge of gasoline and water. Ques. 370. Mention a list of touring sup- plies to be carried in addition to those already enumerated ? 80 Automobile Ans. Acetylene (carbide of calcium), cyl- inder oil, goggles, lap robe, lamp oil, lubricating oil, storm apron, tire bandage, waste, whiskey (for medical use only). Ques. 371. What is .the function of the tor- sion rod? Ans. To prevent the twisting strain imposed by the shaft from reaching to, and affecting the frame at the rear end. Ques. 372. What is meant by the traction of the driving wheels? Ans. The push in pounds exerted by the rims of the wheels against the ground, multi- plied by speed of car in miles per hour. Ques. 373. What is the estimated efficiency of the various forms of power transmission? Ans. Single chain with direct drive, 85 per cent; two chain drive from motor to speed change gear, thence to rear axle, 75 per cent; double chain with right angle drive, 70 per cent; longitudinal shaft drive, universal joints, and bevel differential, 65 per cent. Ques. 374. Should a motor be slowed down by throttling the charge? Ans. Not until the ignition has been retarded as far as possible. Ques. 375. Is copper tubing serviceable for piping the gas to the lamp burners ? Ans. It is used to a large extent, but it is liable to erosion by the gas. Standard % in. gas pipe is better, and lasts longer. Catechism 81 U Ques. 376. "What is meant by the expression unit of heat? Ans. A heat unit (B. t. u.) is the quantity of heat required to raise the temperature of one pound of water one degree, or from 39° to 40° F. The heat unit is used for calculating the quantity of heat contained in any form, and known weight of matter. Ques. 377. How may the number of heat units in a given number of pounds of gasoline be ascertained ? Ans. By the amount of energy, or work (expressed in horse power) developed by the complete combustion, explosion, and expansion of the given weight of gasoline, assuming that none is lost. Ques. 378. What is the mechanical equiva- lent of heat, or rather of one heat unit ? Ans. 778 foot pounds. Ques. 379. What is a foot pound? Ans. One pound weight raised one foot high. Ques. 380. How is horse power calculated from the above mentioned data? Ans. One H. P. equals 33,090 lbs. raised one foot high in one minute of time. One heat unit equals 778 foot lbs., or 778-^-33000 = about 1/43 of a horse power. 82 Automobile V Ques. 381 What care should be given the valves of an explosive motor? Ans. They should be ground in at frequent intervals, using fine emery and oil, then finish with tripoli and water. Badly pitted valves should be replaced by new ones. Ques. 382. What is liable to result from an exhaust valve sticking? Ans. The motor may suddenly stop. Ques. 383. What should be done in such a case? Ans. The valve should be removed, and the stem be cleaned and scraped, and if it is warped it should be straightened. If the valve still leaks it should be ground to its seat. Ques. 384. What is the function of the aux- iliary air valve with the float feed carbureter? Ans. To provide a larger air inlet for low speeds, than for high speeds. Ques 385. How should the exhaust valve be timed? Ans. So as to open slightly before the be- ginning of the inward stroke, and close at the end of the same stroke. The next inward stroke is the compression stroke when both valves should be closed. Ques. 386. Where is the butterfly valve used? Ans. In the admission pipe between the car- Catechism 83 bureter and the admission valve of the motor. Ques. 387. What is its function? Ans. To regulate, or throttle the supply of explosive mixture to the motor. Ques. 388. What is the function of the swing-check valve ? Ans. It is attached to the air inlet opening of the carbureter to prevent leakage of the mix- ture, when suction operated admission valves are used. Ques. 389. Where is the globe valve gen- erally used ? Ans. In the pipe leading from gasoline tank to carbureter. By it the supply of gasoline may be entirely shut off. Ques. 390. What objections are there to an excessive clearance between the valve lifters and valves? Ans. (1) Vertical hammering, causing un> necessary noise; (2) sidewise pressure im- posed on the valve lifters by the cams. Ques. 391. About what clearance should be allowed for expansion of valve stems ? Ans. The thickness of a business card. Ques. 392. What is meant by “lead” of valves ? Ans. Adjustment of the timing so that the valves open slightly before the completion of the particular part of the cycle they are in- tended to perform. Ques. 393. What general rule governs the giving of “lead” to valves? 84 Automobile Ans. The higher the speed of the motor, the greater the necessity for lead. Ques. 394. What objections attend the use of vaporizers in connection with carbureters? Ans. They are wasteful of gasoline, and re- quire frequent adjustment. They permit an ex- cessive flow when the tank is full, and restrict it when the tank is nearly empty. Ques. 395. Upon what does the saturation point for any given vapor depend ? Ans. Upon the temperature. Ques. 396. What is meant by vapor tension ? Ans. The pressure exerted by the vapor in its saturated state. W Ques. 397. How many systems of water cir- culation are in use on automobiles for cooling the motor cylinders? Ans. Two ; the natural, or thermo-siphon system, and the forced water circulation. Ques. 398. Explain the operation of the thermo-siphon system? Ans . Cold water being heavier than hot water, the circulation is obtained by having a head of water in a tank located above the level of the cylinder water-jacket, and as the water in the jacket is heated, the cooler water from the tank flows in, forcing the heated water to take its place in the tank, an automatic circula- tion being thus kept up. Catechism 85 Ques. 399. How is forced circulation of the cooling element maintained? Ans. By means of a rotary pump ; the water passing from pump to jackets, thence to the radiators, on to the tank, and back through the pump again. Ques. 400. What is the meaning of a watt- hour? Ans. The voltage of the current multiplied by the rate of flow in amperes per hour gives the rate of energy expended in watt-hours. Ques. 401. Describe the wipe-spark ignition system ? Ans. A form of primary sparking device used on some gasoline motor cars, but used prin- cipally on marine and stationary gasoline motors. The make and break is between a rocker arm on the side of the combustion cham- ber, and a spring plunger above the end of the arm, and in the center of the cylinder head. Ques. 402. What will be the effect of the breakage of a wire in the ignition system of a single cylinder motor? Ans. The instant stoppage of the motor. Ques. 403. How would such an accident af- fect a multi-cylinder car, provided it was not the main circuit? Ans. It would probably slow the car, with the result of explosions in the muffler. Ques. 404. What causes wire-drawing of the mixture in carbureters? Ans. A restricted intake. 86 Automobile Ques. 405. What are some of the bad effects of such wire drawing? Ans. Excessive noises; reduction of power and waste of gasoline. Ques. 406. Can wood-alcohol be used to any advantage in the cooling system of an explosive motor ? Ans. There is no particular advantage in using it, except to dispense with the use of water. The liability to freeze in cold weather is lessened however. X Ques. 407. Upon what principle is the ac- tion of the Xardell muffler based ? Ans. A vacuum is employed to create a suc- tion upon the exhaust gases coming from the motor. Z Ques. 408. What is absolute zero? Ans. A condition in which there is absolutely no vibration of the molecules, and consequently no heat. It has been calculated from experi- ments and observations to be a temperature of 461° below zero Fahr. Reference tables 501 Front axle with yokes and spring supports. 502 Right steering knuckle. 503 Left steering knuckle. 504 Front springs. 505 Front spring clips with cross pieces. 506 King bolts and nuts. 507 Inside annular front bearing. 508 Outside annular front bearing. 509 Nuts for spindle of knuckle. 510 Lock washers for nuts on spindle. 511 Steel dust washers. 512 Felt dust washers. 513 Front connecting rod complete with adjusting ends. 514 Adjusting end right hand thread front. 515 Adjusting end left hand thread front. 516 Cone screws, nuts and brass cones for front adjusting ends. 517 Rear connecting rod complete, adjusting end and ball rod adjuster. 518 Adjusting end rear connecting rod. 519 Cone screws, nuts and brass cones for rear con- necting rod. 520 Ball rod adjuster with bolts. 521 Ball rod with adjusting ring. 522 Right hand front connecting rod lock nut. 523 Left hand front connecting rod lock nut. 525 Bolts for holding spokes in hubs. 526 Spring clip holders. 527 Hardened washer for knuckles. 528 Ball rod brasses. 529 Rear connecting rod lock nut. 530 Front wheels with rims without tires and with- out bearings. Tires front and rear. 87 \ 531 88 532 533 534 535 536 537 538 539 540 541 542 544 545 546 547 548 549 550 551 552 553 554 555 556 557 558 559 560 561 562 Automobile Washer inside front dust cap for holding in outside bearing. Front dust caps. Rear dust caps. Rear wheels with rims without tires and with- out bearings'. Outside rear annular bearing. Inside rear annular bearing. Sleeve on spindle rear axle. Locknuts for rear wheels. Lock nut washers for rear wheels. Dog clutches. Inner axles, right and left, same length. Rear outside axle including top bearing of driv- ing shaft, hub brake supports, rear Springs, supports, screw cover for gear case, auxiliary bearing caps and truss rod. Differential gear complete. Large bevel gears. Bevel pinion. Annular bearings on differential. Large nuts on differential for adjusting bear- ings. Lock washers between adjusting nuts on dif- ferential. Ball thrust bearing. Nut back of ball thrust on differential. Spur gear inside of differential. Spur pinions inside of differential. Bolts holding spur pinions in differential. Holders for rear spring bumpers. Rubber for bumpers. Lock springs for dust caps. Auxiliary bearing caps inside of gear case. Spring hooks for large and small brake bands. Large brake bands. Small brake bands. 1=3 ea 680 Elevation of Chassis 563 564 565 566 567 568 580 581 582 583 584 585 586 587 588 589 590 591 592 593 594 595 596 597 598 599 600 601 602 603 604 Catechism 89 Hardened steel wearing plates for large and small brake bands. Cam shaft for large brake oand. Cam shaft for small brake bands. Spiral springs for large and small brake bands. Levers on cam shafts. Supporting pins for large and small brake bands. Truss rod under rear axle with two nuts. Cam shaft washer for large and small brakes. Right hand front fender with irons. Left hand front fender with irons. Rear fender with irons. Driving shaft with nut for pinion and cross pin. Annular bearing on driving shaft back of pinion. Annular bearing at front end of driving shaft. Adjusting nuts on driving shaft. Lock washer for adjusting nuts on driving shaft. Swivel hub front bearing support for driving shaft without bearing. Sheet steel dust washer over bearing and screws for same. Felt dust washer over bearing. Swivel yoke. Swivel yoke bracket. Hinged tee for swivel yoke. Steel bar through swivel yoke bracket. Special cap screw holding swivel yoke to top driving shaft bearing. Three-eighths cap screw holding top bearing of driving shaft to tubular casing. Universal joint, main hardened steel portion. Squares in universal joint. 15-16 i^h cross pin through driving shaft. Sleeve for universal joint. Rawhide cover for universal joint. Cap screws in universal joint sleeve. 90 605 606 607 608 609 610 611 612 613 614 615 616 617 618 619 620 621 622 623 624 625 626 627 628 629 630 631 632 633 634 635 636 637 638 639 640 Automobile Nuts on universal joint. Washer between nuts on universal joint. Fender brackets riveted to frame. Fender studs for runningboard. Pressed steel frame with parts riveted on in* eluding front and rear spring loops. Front spring loop, right. Front spring loop, left. Bear spring loop, right. Bear spring loop, left. Front spring brackets. Bear spring brackets. Brake and clutch shaft brackets. Bear springs. Bear spring links. Front spring links. Bolts and nuts for front and rear spring links. Bolts and nuts for attaching front spring to loop and rear spring to bracket. B. H. front runningboard supporting iron. L. H. front runningboard supporting iron. Bear supporting irons for runningboard. Bight hand runningboard with brass edge strip. Left hand runningboard with brass edge strip. Brass edge strip around runningboard. Bubber mats on runningboard. Tonneau steps. Tonneau step brackets. Bubber mat for tool box. Battery box. Tool box. Dash brackets. Bear locker box. Tail lamp bracket, brass plated. Front lamp brackets, brass plated. Bight hand side lamp bracket, brass plated. Left hand side lamp bracket, brass plated. Wood dash. Catechism 91 641 642 643 644 645 646 647 648 649 650 651 652 653 654 655 656 657 658 659 660 661 662 663 664 665 666 667 668 669 670 671 672 Aluminum dash shield. Foot pedal bracket. Shaft through foot pedals. Brake foot pedal. Clutch foot pedal. Throttle pedal. Tapered washers between clutch, brake and throttle pedal. Square tube under dash. Aluminum clutch with leather and springs under leather. Leather on clutch. Springs under clutch. Clutch hub. Clutch hub sleeve. Ball thrust bearing back of slide. Clutch slide. Clutch yoke. Special cap screws for clutch yoke. Clutch shaft. Clutch coupling. Clutch coupling sliding squares. Clutch coupling bolt (long). Clutch coupling bolt (short). Large spiral spring in clutch hub'. Large hexagon head cap screw holding spiral spring in clutch hub. (Clutch stud.) Tapered pin and nut inside of clutch stud. Thrust ball bearing and two washers on clutch screw. Clutch buffer complete with leather covered button. Clutch buffer brace. Clutch buffer button. Hexagon nut holding steering wheel on stem. Steering chuck. Steering stem with throttle and spark rods and worms. 92 Automobile 673 Steering post with Knurled nut at top. 674 Spark collar. 675 Throttle collar. 676 Steering wheel with ratchet. 677 Ratchet and screws for steering wheel. 678 Spark lever on wheel. 679 Throttle lever on wheel. 680 Nut holding spark lever to rod. 681 Dust tube on steering chuck. 682 Dust tube packing nut. 683 Spark bell crank lever. 684 Bracket for spark bell crank lever. 685 Timer rod. 686 Throttle shaft with levers and throttle cam. 687 Throttle shaft brackets. 688 Rod and adjuster to throttle pedal. 689 Carbureter rod and adjuster. 690 Carbureter. 691 Carbureter intake pipe with flange. 692 Pipe nipple for carbureter. 693 Carbureter air pipe. 694 Auxiliary air inlet for carbureter. 695 Brake hand lever. 696 Brake hand lever slide. 697 Special screws in brake hand lever slide. 698 Controller hand lever. 699 Controller hand lever catch. 700 Grips for controller and brake hand lever. 701 Tension rods and ends for controller and hand brake levers. 702 Brake lever shaft with intermediate brake lever. 703 Controller lever shaft. 704 Short gear shifting lever. 705 Spiral .springs for hand brake and controller lever rods. 706 Bell crank clutch lever. 707 Brass hexagon nut for controller shaft. Transmission Gear 708 709 710 711 712 713 717 718 719 720 721 722 723 724 725 726 727 728 729 731 732 733 734 735 736 737 738 739 740 742 743 Catechism 93 Collar for controller shaft. Brake and clutch slotted clevises with adjust- ing ends. Adjusting ends for all brake rods and for brake and clutch slotted clevises. Slotted clevises. Clutch tension rod. Long tension rod for hub brakes. Left outside brake tubing, with levers and offset levers and bracket and muffler support. Bight outside brake tubing, with levers and offset levers and bracket. Inside shaft with lever and offset levers. Equalizing levers on outside shaft for large brake. Cross bar on equalizing links. Springs for equalizing levers. Chain for equalizing levers. Equalizing link rods. Tension rods for large brake. Tension rods for small brake. Offset levers for large brake. Offset levers for small brake. Levers on inside shaft for small brake. Interlocking sector. Interlocking sector, roller and adjuster. Long clutch lever. Hub brake cable with clevis. Turnbuckle for brake cable. Double clamp for foot brake cable. Clamp and leather for foot brake cable. Position holder for foot brake. Ratchet bracket. Inside bracket for controller shaft. Dust pan under transmission. Bight side dust pan on side of engine, rear section. 94 744 745 746 747 748 749 750 751 752 753 754 755 756 758 759 760 761 762 763 764 765 766 767 768 769 770 771 772 773 774 775 776 777 778 Automobile Eight side dust pan on side of engine, front section. Left side dust pan on side of engine. Front dust pan. Starting crank. Starting shaft. Starting shaft bracket. Starting shaft spring. Eatchet collar for starting shaft. Brass plated nut for starting shaft. Steering chuck brace. Steering post bushing. Worm and shaft for spark lever inside steering post. Worm and tubing for throttle lever inside steer- ing post. Timer complete. Timer and top of governor case. Timer plunger spring. Timer plunger holder. Timer case. Timer case and top of governor cm*. Timer contact segments. Timer screw cap. Timer glass. Fiber ring in timer. Ball cup in timer. Cone in timer. Nuts on shaft through timer. Governor case. Governor upper spider and screws. Governor lower spider and studs. Governor weight pivot. Governor shaft. Governor arms and pins. Governor weights. Governor springs. Catechism 95 779 Bronze bushing in timer. 780 Long spiral Spring holding timer. 781 Insulated bushings for timer case. 784 Muffler. 785 Muffler pipe. 786 Union nut for muffler pipe. 787 Muffler cutout valve. 788 Rear end of muffler complete. 789 Muffler spiral springs. 790 Muffler eutout lever. 791 Muffler cable. 792 Muffler push rod. 793 Muffler bell crank. 794 Muffler plunger. 795 Muffler bell crank stud. 796 Rubber button on muffler rod plunger. 797 Gasoline tank under front seat. 798 Gasoline tank straps. 799 Gasoline tank supports. 800 Gasoline tank cap. 802 Fiber block on dash for wiring. 803 Fiber block (4 hole) on engine for wiring, with support. 804 Fiber block (2 hole) on engine for wiring, with support. 805 Fiber block (6 hole) on engine for wiring, with support. 806 Fiber tubing for wiring. 807 Chains and rubber tubing for wiring. 808 Spark plug gaps. 809 Spark coils. 810 Vibrators for spark coils. 811 Adjusting screws for vibrator for spark coils. 812 Plug for spark coil. 813 Dry cells. 814 Terminal nuts for dry cells. 815 Wire connectors for dry cells. 96 Automobile 816 Storage batteries. 817 Snap switch for dynamo. 818 Automatic cutout. 819 Snap switch for lights. 820 Electric light globes for side and tail lamps. 821 Dynamo. 822 Brush holders for dynamo. 823 Carbon brushes. 824 Coil nuts for coil connectors. \ 825 Sockets for side and tail lamps. 826 Dynamo governor with spring. 827 Dynamo rawhide pulley. 828 Bronze bearing bushing, lower end. 829 Wiring shield on front of dash. 830 Clevis pins, long. 831 Clevis pins, short. 832 Clevis pins for spark and throttle. 833 Compression relief rod. 835 Oil tank. 836 Oil tank strap. 837 Oil tank cap. 838 Pet cock on oil tank. 839 Oiler with case complete. 840 Oil pump pulley on oiler. 841 Flexible tube to oiler. 842 Stop cock to oiler. 843 Caps for adjusting stems on oiler. 844 Sight feeds on dash. 845 Glasses for sight feeds. 846 Plungers for sight feeds. 847 Plunger springs for sight feeds. 848 Pipes from oiler to sight feeds. 849 Pipe to engine crank case, long. 850 Pipe to engine crank case, short. 851 Pipe to engine main bearing. 852 Pipe to clutch slide. 853 Pipe to transmission. Plan of Chassis 854 855 856 857 858 859 860 861 862 863 864 865 866 867 868 869 870 871 872 873 874 875 876 877 878 879 880 881 882 883 884 885 886 887 888 889 890 Catechism 97 Pipe to rear system. Unions for ends of oil pipes. Oil packing nut at pulley. Pipe to center of cylinder crank case. Bracket for oiler. Belt for oiler one-fourth inch diameter. Belt hooks for oil belt. Badiator. Badiator filling cap. Top hose for radiator. Bottom hose for radiator. Clamps on hose. Hose nipple. Badiator fan. Badiator fan braces. Badiator fan bearings with shaft. Tee in bottom of pump. Plug in tee in bottom of pump. Drain cock in bottom of radiator. Fan belt. Fan pulley attached to fan. Hood. Hood fasteners with springs. Badiator brace, right* Badiator brace, left. Fan pulley on crank shaft. Auxiliary gasoline tank. Front bracket for auxiliary gasoline tank. Bear bracket for auxiliary gasoline tank. Pipe from main to auxiliary gasoline tank. Pipe from auxiliary tank to carbureter. Pet cock on bottom of gasoline tank. Stop cock on bottom of gasoline tank. Air pipe from auxiliary gasoline tank. Cap on air pipe on dash. Oiler pulley on crank shaft. Transmission complete with universal joint and coupling. 98 Automobile 891 Transmission case complete with cap for reverse bearing. 892 Rear main bearing sleeve complete with univer- sal joint, stationary tooth clutch, gear aoid annular bearings with adjuster. 893 Rear main bearing sleeve. 894 Lid for top of case. 895 Winged nut for lid. 896 S tionary tooth clutch. 897 Bushing for stationary tooth clutch. 898 End adjuster ring for rear main bearing. 899 Locking keys for end adjusters for main bear- ing and counter shaft. 900 Fillister head screws for locking keys. 901 Stud holding annular bearing on stationary tooth clutch. 902 Felt washer in long bearing end. 903 Large felt washer for short bearing end. 904 Small felt washer for short bearing end. 905 Main shaft. 906 Collar on main shaft between annular and clutch coupling yoke. 907 Counter shaft complete with gears. 908 Counter shaft bearing sleeve. 909 Adjuster for counter shaft. 910 Collar between 18 and 28 tooth gears on counter shaft. 911 Collar between 28 and 34 tooth gears on counter shaft. 912 Collar between 18 tooth gear and annular bear- ing on counter shaft. 913 Collar between 34 tooth gear and annular bear- ing on counter shaft. 914 Counter shaft. 915 Reverse shaft. 916 Reverse shaft spring. 917 Reverse bearing bushing. 918 Reverse bearing plug for front end* 919 920 921 922 923 924 925 926 927 928 929 930 931 932 933 934 935 936 937 938 939 940 941 950 951 952 953 954 955 956 959 960 962 963 964 965 Catechism 99 Beverse bearing cap. Guard for sliding reverse pinion. Five-sixteenths inch dowel pin. Plug in bottom of case. Large rear annular bearing on universal joint in long bearing sleeve. Small annular bearing in long bearing sleeve. Annular bearing on main shaft, in front of case. Annular bearings on counter shaft. 33- tooth gear on stationary tooth clutch. Sliding pinion and clutch on main shaft with 23 and 17-tooth gears. 18- tooth gear on counter shaft. 34- tooth gear on counter shaft. 28-tooth gear on counter shaft. 14-tooth gear on reverse shaft. 19- tooth gear on reverse shaft. Tubing for shifter rod. Stuffing box for shifter rod. Shifter rod. Sliding pinion yoke. Pinion shifter connecting rod. Pinion shifter connecting rod end adjuster. One-half-inch studs for main bearing. Clutch coupling yoke. Upper crank case of engine. Lower crank case of engine. Crank bronze bushing flywheel end. Crank bronze bushing gear end (short). Crank bronze bushing gear end (long). Long bearing cap flywheel end. Short bearing cap gear end. Crank bronze bushing under hangers. Hanger bearing caps. Crank shaft. Crank shaft gear. Cylinders. Loose gear cover for pump and cam gears. 100 A Automobile 966 Hanger bearing studs. 967 Timer bracket on cylinder* 968 Copper liners for connecting rods. 969 Pistons. 970 Piston rings. 971 Piston pin set screws. 972 Piston pins. 973 Connecting rods. 974 Connecting rod bushing, upper end. 975 Connecting rod bushing, lower end. 976 Connecting rod studs, lower end. 977 Connecting rod stud nuts, lower end* 978 Connecting rod stud, upper end. 979 Connecting rod stud nuts, upper end* 980 Cam shaft. 981 Cams. 982 Cam shaft gear. 983 Cam shaft bushings. 984 Cam shaft bushing cap. 985 Valves, both intake and exhaust* 986 Valve caps. 987 Valve lifter cages. 988 Valve lifters assembled. 989 Valve spring washers. 990 Valve springs. 991 Valve spring washer keys. 992 Spiral gears % in. bore. 993 Spiral gears % in. bore. 994 Inlet flange connection to carbureter. 995 Loose inlet flange. 996 Double tapered nipples for inlet and exhaust pipes. 997 Water pipe, horizontal outlet to radiator* 998 Water pipes, horizontal inlet. 999 Vertical water pipe. 1000 Waterpipe gaskets. 1001 Water pipe studs and nuts. 1002 Exhaust pipe, cast iron. 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 1018 1019 1020 1021 1022 1023 1024 1025 1026 1027 1028 1029 Catechism 101 Exhaust pipe, front section; exhaust pipe, rear section. Clamping bars for exhaust and inlet pipes. Inlet pipe cast iron. Inspection plates. Inspection plate screws. Flywheel. Flywheel countersunk bolts for attaching fly- wheel to crank flange. Flywheel hexagon bolts for attaching flywheel to crank flange. Flywheel bolt nuts. Gear pump complete. Pump case. Pump case cover. Pump gears. Pump gear shaft, long. Pump gear shaft, short. Pump packing nut. Pump packing gland. Relief cocks, *4 in. Drain cocks, % in. Priming cups. Spark plugs. Spiral gear shaft collar on upper end. Spiral gear cover. Spiral gear timer shaft. Spiral gear shaft, lower bushing. Spiral gear shaft, upper bushing. Crank case vent. PART II REPAIR MANUAL INTRODUCTION Along with the tremendous increase in the num- ber of cars on American streets and roads there has come a similar increase in the number of own- ers who prefer to take care of their own cars. Not only is there a monetary consideration which leads owners to be their own garagemen and repairmen for the sake of economy, but the truly ardent motor- ists take as much pride and pleasure in caring for their inanimate mounts as does the horseman his four-footed companion. The great advance in the reliability of motor cars as a whole and the effort that is made by de- signers to produce cars that need little beyond the occasional adjustment and ordinary care to keep them in good condition has made it possible for the owner to be free almost entirely from the pro- fessional repairman. Owners in general are de- sirous of knowing their cars and repairing them when necessary and diagnosing their ailments be- fore they become serious, just as a mother does her child. Experience has shown that it is in the minor ad- justments of the different parts of the car with which the owner-repairman has the most difficulty. When the causes of improper working of the vehicle 103 104 Automobile are ascertained, usually it is a simple matter to remedy them with the simple tools at hand in any owner’s garage. In the following pages it is intended to outline the more common troubles of the gasoline motor car, showing their causes, how the symptoms may be recognized and how they can be remedied in the easiest way with the common tools in the mo- torist’s repair kit. Among the commonest causes of trouble are misadjustments of such parts as the carbureter, magneto and so on. The methods of adjustment and repair of the more widely used types are explained and illustrated. Likewise, the more ordinary difficulties which obtain in the motor itself are dealt with. The methods of determining valve trouble, valve adjust- ment and the operation of valve grinding are taken up. The last chapter will be found particularly valuable to the man who wishes to keep his tire bills low, showing the various tire ailments, their causes and their cure. I MOTOR KNOCKS. No piece of machinery with moving parts is ab- solutely free from noise, but the following treats the common and unnecessary noises or knocks. These may be classed as follows: 1. Early Ignition Knocks : a. Due to spark being advanced too far. b. Due to carbon being present on the cylinder head. c. Due to an excess of fuel fed to the cyl- inder. 2. Loose Part Knocks: a. Loose connecting rod. b. Loose wrist pin. c. Loose piston. d. Loose flywheel. e. Worn cylinder. 3. Play or backlash between timing gears be- ing too great. 4. Slaps. a. Piston ring slap. b. Valve slap. 5. Push rod knocks. The Ignition Knock . — This knock when present in a motor gives a sharp metallic sound similar to that heard when two hammer heads are lightly hit together. It would be best for the reader to hear this sound for himself by advancing the spark 105 106 Automobile as far as possible when the motor is pulling up a grade. The Carbon Knock . — Since a carbon knock is due to the presence of carbon on the cylinder head and piston top and since the knock is identical with the spark knock, in sound, it will be best to tell the characteristics of this knock by the characteristics of carbon being present. These are as follows : First. The motor will not pull as well as it should, that is, it will labor on grades. This is best expressed by saying that a loss of power is evident. Second. The motor will overheat after running perhaps only an hour. The cylinder underneath the water jacket will be intensely hot. In the summer, of course, the motor becomes hot more quickly. Third. The motor will misfire. Fourth. After the switch has been turned off the motor will continue to run, perhaps a dozen revo- lutions. Fifth. A knock due to carbon is only heard while explosions are taking place in a cylinder. The Fuel Knock . — This class of early ignition knock sounds just like a spark knock, but is ac- companied by misfiring, backfiring or choking, as it is called. The Loose Part Knock . — Knocking due to a loose part will sound much louder than any of the above mentioned knocks and is not as sharp or metallic. Should a piece of gas pipe be hit back and forth against two spokes of a wooden wheel, the sound heard will be almost the same as that given by a loose part. There will be noticeably more vibration of the Be pair Manual 107 car when some part of the motor is loose and crank- ing is not as difficult. A loose flywheel makes clutch releasing difficult. Timing Gear Knock . — When the timing gears have too much play or backlash between them a rattling sound is heard, very much like the rattle of the chains of a big motor truck. When the motor stops the gears are heard to gently hit each other, or slam. It is often referred to as a gear “slam.” Noisy timing gears may usually be heard above any other motor noises. Slaps . — The ring slap gives a sound characteris- tic of itself and can very easily be distinguished from other motor noises. A piece of ordinary uninsulated telephone wire being hit against the channel of the car frame sounds very much like it. Although the slap may be heard slightly when no explosions are taking place in a cylinder, still the slapping is very much louder when the cylinder is firing. A reproduction of the sound of a valve slap may be had by tapping the face of a twenty-five cent piece on a solid, flat piece of metal. Push Rod Knock . — This clicking sound is not much different except in volume from that heard when the rod hits the valve stem due to an excess of play between the tappet and stem. CAUSES. The Spark Knock. — Should the motor be run- ning slowly up a grade or under a heavy load and the spark advanced too far (occurring too early), the tendency on the part of the expanding gases to 108 Automobile push the piston downward and the desire for the piston to go up due to momentum will force the piston against the cylinder wall. This rocking against the wall continues until the piston has reached the bottom of its stroke. Although the space between the cylinder wall and piston is ex- ceedingly small (possibly .004 inch), nevertheless this rocking will occur. The Carbon Knock. — This, of course, is due to an excess of carbon on the cylinder head and piston. The carbon deposit is not smooth but particles protrude here and there. These particles become incandescent or red hot and cause the incoming gas to explode before it should. This early ignition of the gas causes the piston to rock in the cylinder as in the advanced spark knock. Since carbon is a better retainer of heat than the metal of the cylinders, it is evident that the car- bon will store up a lot of heat that would ordi- narily be transmitted to the jacket water. An improperly seating valve due to carbon on the seat will cause apparent misfiring. However, the valve not seating properly, allows part of the gas to escape in the compression stroke with the result that the explosion is very weak, giving the impression of misfiring, but when the cylinders are tested it will be found they are firing regular- ly. There are so many things that may cause mis- firing that it is not safe to say that it is caused by carbon alone. Overheating may be attributed to a number of things other than carbon. This will be discussed later. Fuel Knock . — Too much gas being fed suddenly Repair Manual 109 to the cylinders causes this condition. The excess of gas not being able to get out on the exhaust stroke remains behind in a burning condition. This causes the early ignition and hence the knock. Gas merely burning does not expand as does the exploded gas and hence lingers in the cylinders with the exhaust valve open. When the motor is pulling slowly, open the throttle as wide as possible and very quickly. The knocking will immediately be heard. A Loose Part Knock . — Earely is this caused by the parts being poorly fitted at the factory, but nevertheless this may happen. Usually, however, insufficient oiling is looked to for the cause of a loose part. Eunning the motor with too little water will cause the parts to become hot, wear rapidly and then, of course, knock. If the oil in the reservoir is allowed to remain there for too long a time without change it may become saturated with particles of carbon and these make their way to all the rubbing surfaces and scratch them, with the result that that part be- comes loose. This is true especially of composition metal bearings. Clutch thrust will sometimes cause a loose flywheel. Timing Gear Knocks . — This is more often due to insufficient oiling than to poor case hardening or to being poorly fitted. All factories allow a certain amount of backlash between all gears, but that means that the gears must be oiled well when running. A defective gear tooth will break off and nat- urally cause a knock. Sometimes, while the oil in the gear case is being 110 Automobile brought to level a little piece of dirt may drop into the case. This will also cause the gears to become noisy later. Slaps . — Although the valves should fit the seat perfectly at all angles still this is not always the case. The ring slap may be caused in either of two ways, as follows: Should there be any play what- ever (up or down play) between the ring and its groove, the latter will slap against the groove walls. Second, should the rings* ends touch each other the ring will be forced against the cylinder wall, emitting the same sound. Push Rod Knock . — This is largely due to the rod being poorly fitted to the guide, but insuffi- cient oiling will increase the looseness rapidly. The loose rod being thrown against its guide by the cam causes the knocking to be heard. DETERMINING THE KNOCK. It is not customary in all cases to depend en- tirely upon sound to determine just what is caus- ing the motor to knock, and now since the char- acteristics and causes of motor knocks have been enumerated, it will not be difficult to locate the knock, by a process of elimination as follows : Let us say that the motor is pulling and a knock is heard that cannot be distinguished by its sound. The spark should be retarded fully and should the knocking cease it naturally follows that the spark was advanced too far. The spark connections should be examined and all play taken up. Should the knocking continue with the spark lever re- Repair Manual 111 tarded, carbon symptoms should be looked for. The car should be run up a grade with the spark fully retarded, and if the motor labors greatly it may be that carbon is in the cylinders. Note if the motor is overheated, that is, if the water is steam- ing and the cylinders are too hot to be touched. However, these are not to be taken as final, unless it is seen that the cylinders are receiving the proper amount of oil and that the water in the radiator has not run too low, for these conditions also cause overheating. Look for water or oil leaks. Since a carbon knock will not be heard unless explosions are taking place in a cylinder, it fol- lows that the motor should be run on one cylinder at a time and the knock listened for in each cyl- inder. In the case of a motor with knife switches this is an easy matter. Simply open three switches at a time. If the knocking is heard while the cylinder is running idle it is not due to carbon. All the cylinders should be tested in this way. When the motor has no knife switches each cyl- inder should be short-circuited with a hammer by placing the head of it against the top of the spark plug and touching the cylinder. In this case each cylinder is run idle, and hence, if the knocking dis- appears, there may be carbon present. If the knocking continues with the cylinder running idle, the knocking is not due to carbon, but to some loose part. A look at the intake valves (seen by removing the cylinder plugs), will tell the extent of any carbonization. These valves are kept clean by the incoming gasoline vapor and should they be heavily carbonized (not merely sooty), it is certain that 112 Automobile more carbon exists on the cylinder head and piston. The fan should be operating properly. The fan belt should not slip on the pulley. Of course, misfiring may be the result of a number of things. For example, a rich mixture, a weak mixture, a sooty spark plug, a poor adjust- ment of the make and break points of the magneto (or battery coil), or a loose wire. So it follows that these various things should be looked aftei before it is said that the carbon is causing the misfiring. We draw from the above then, that should the oiling system, water system and ignition system all be in proper working order and the motor shows a loss of power, overheats and perhaps misfires and above all, knocks, there is surely a carbon deposit on the cylinder head. The motor running after the spark switch has been turned off is added proof. Of course the fuel or gas knock is usually the result of poor handling of the motor, but neverthe- less all the throttle lever connections should be carefully inspected, for play. Sometimes when the throttle lever is closed the butterfly is open. Then when the operator is giving what he thinks a little gas, in reality he is feeding too much. Those motors operating with air pressure feed often have the gasoline under too great pressure. If such is the case, bring the pressure back to its usual gauge pressure. A loose part will always knock whether explo- sions are tafcing place in a cylinder or not. How* ever, for perhaps twenty minutes after very heavy oil has been put into the reservoir the sound may Repair Manual 113 not be heard. The oil takes up some of the play, until it becomes thinned by the heat. It is almost impossible to distinguish between a loose rod and a loose piston or a worn cylinder and loose wrist pin simply by the knock, for it depends entirely upon how worn these different parts may be. For example, a worn cylinder and a loose piston produce the same sound. But a rod worn but two thousandths of an inch may sound like a wrist pin that is worn perhaps five thou- sandths. Since determining exactly what part is loose requires the removal of the cylinders (except in the case of a loose flywheel, noisy push rod, or valve and connecting rod lower end bearing), it is only necessary to find out whether any internal part is loose. In doing this, the throttle should be opened wide for a few seconds and then suddenly closed. The knock is more distinctly heard when the motor is slowing down. Since a loose part knocking is aggravated by the explosions, it is well to listen to each cylinder separately or cut out a cylinder as the case may be (that is, with or with- out knife switches). Speed up the motor and then suddenly close the throttle while listening to the separate cylinders. In listening put the ear as close as possible to the cylinder, and should there be a loose part it will be very distinctly heard as soon as the speed of the motor is increased. Since it does not take very much time to inspect the lower connecting rod bearings, this should be done immediately after it is ascertained that a loose part knock is present. To do this proceed as follows : 114 Automobile Drain the oil from the reservoir and then remove the crankcase cover, or hand-hole covers. One man should get underneath the car while the other operates the crank. The one underneath should place his forefinger and thumb on the sides of the bearing and feel for play in any direction, while the other turns the crank handle slowly. Should any rise and fall of the bearing from the crank- shaft or side play be felt the bearing may be con- sidered loose and will cause a knock. In determining whether a knock is caused by a loose flywheel, the frame should be straddled and a firm grip taken on the flywheel. The latter should be pulled up and pushed down, and if any play whatever is felt, the knock surely will be heard. The flywheel should be pushed back and forth side- ways (an iron bar used, if necessary), and the con- nections to the crankshaft inspected. Bolts and nuts usually hold the flywheel to the shaft and these should be very tightly drawn. If the lower end of the rods are tight and the flywheel bearing is not worn, then the internal knock is due to a loose piston, worn cylinder or loose wrist pin, and to determine which it is, and the extent of the looseness, the cylinder must be removed. After this is done the wrist pin should be in- spected and should there be any up or down play whatever the pin is considered loose and will cause a knock. Then the piston should be taken off and fitted into the cylinder. One should not be able to get a single thickness of newspaper between the piston and cylinder. This space should be so small that Repair Manual 115 the piston cannot be rocked even a trifle in the cylinder. Of course, it cannot be determined whether the piston is loose or the cylinder worn until both are measured and compared with the true dimensions. Although noisy timing gears may be distin- guished by their sound alone, should this not prove satisfactory the radiator and gear case cover must be removed in order to inspect the timing gears. The play or backlash between the gears is meas- ured by spreading two gears that mesh with a screwdriver and the play measured. This play should not exceed .008 inch, or the thickness of a sheet of newspaper, doubled. The valve slap is determined only by its sound, but one can tell which valve is slapping by com- pressing the spring while the motor is running, thus preventing the valve from moving. If the slap disappears while this is being done, you have the noisy valve. The ring slap is best heard in a cylinder when that cylinder is running alone. The throttle should be opened wide and then suddenly closed, the slap being heard more distinctly in this way. When the motor has no knife switches, a hammer should short circuit the cylinder. Here the slap is loud- est when the hammer is suddenly taken away. It is not best to rely upon the sound entirely in determining a push rod knock, since the rod is removed easily. Should one be able to place the corner of a visiting card between the push rod and its guide the play is said to be in excess and will cause knocking. 116 Automobile If there is uncertainty as to which rod is knock- ing, remove all for inspection. CUEING THE KNOCKS. The Spark Knock . — All the spark connections being tightened, it remains to follow this rule to avoid spark knocking: Advance the spark only with an increase in motor speed and retard with a decrease in speed. The Carbon Knock . — In order to cure a carbon knock it is necessary to remove the troublesome carbon from the cylinders. This should first be tried without removing the cylinders. When the car is in the garage for the night, pour about one-third tumberful of kerosene into the cylinders through the pet cocks or through the openings intended for the spark plugs. Allow this kerosene to remain in the cylinders all night. Do not put too much kerosene into the cylinders as any excess may run into the oil reservoir and make matters worse later, because kerosene is very rich in carbon and gives it up when burning. Fur- thermore kerosene has a cutting effect between piston and cylinder. Crank the motor twice after injecting kerosene. When the kerosene is allowed to remain in the cylinders over night it tends to loosen the carbon. In the morning the motor should be run with throt- tle three-fourths open for about five minutes, thus permitting any loosened carbon to blow out. The cut out, if any, should be opened while the motor is speeding. Black smoke appears at the cut-out. Should the kerosene not cure the knocking ii Repair Manual 117 remains to scrape the carbon, and this, too, should be first tried without removing the cylinders. For this operation, three varieties of scrapers are to be used : One for the top of the piston, one for the cavities around the valves, and another for the cylinder head. The degree of curvature of one of these should be as near as possible to the curva- ture of the cylinder head. All the cylinder plugs should be removed, and as in the case of a Knox or any motor with detachable cylinder heads, these heads should be removed. Too much scraping should not be done. That is, after the carbon has been scraped from a given space, do not keep scraping the metal. This is injurious. One can tell when the scraper is touch- ing the metal, for that grinding which is felt when scraping carbon, disappears. After the carbon has been scraped, blow out the cylinders with compressed air. If this is not at hand use a tire pump to generate a draught. The cylinder plugs should be replaced, first noting whether the plug gasket is in good condition. A little common stove blacking on the plug threads will prevent any compression leak and is much better than red lead. When the latter is used it is difficult to remove the plug when again necessary. Should this method not prove successful in re- moving all the carbon, it will be necessary to re- move the cylinders. This is the most efficient way of ridding the cylinders of carbon and therefore the knock. As the carbon deposit may be seen by look- ing into the cylinder and on the piston top, it is a simple matter to scrape only the carbon and not the metal surfaces too. 118 Automobile The three scrapers previously mentioned should be used, but should the carbon deposit be thick and very hard, a flat end cold chisel may be used, but very carefully. For chiseling the cylinder head a curved chisel should be used. When the greater part of the carbon has been removed with the chisel the remaining portion should be scraped. The end of one scraper should be used for re- moving the carbon in the ring slots and on the rings. In removing the rings a simple method is as follows: Take two pieces (each about four inches long), of an old saw blade. Force the ring ends out as far as you can and by slight bending place one of the pieces of blade under the ring. Slide this piece around until half way around the piston. The other piece of blade is easily slipped behind the ring right next to the first piece. The blades are then moved around until the ring is resting on the blades only and the ring is then slid off the piston, the blades being used as tracks. It is customary, after the carbon has been scraped to grind the valves. But this operation will be taken up in another article. The Fuel Enoch . — All the carbureter connec- tions should be carefully looked after for any play, and this play taken up. The float should not leak. It should be seen that when the throttle on the steering post is moved, the connections to the carbureter move proportionately. Since this, like the spark knock is usually due to the poor operation of the motor it would be proper to say that the gas should be fed slowly. That is, do not open the throttle suddenly and as wide as possible Repair Manual 119 when the motor is running slowly. The speed should be increased gradually. Loose Parts Knocks — The Connecting Rod . — Should the one inspecting the rod bearings from underneath (that is, the lower rod bearings), find any play whatever, in any direction, this play must be taken up. However, this can only be done by removing the connecting rod. Of course, the cylinder and piston must first be removed and by taking off one, two, three or four (as the case may be) nuts and bolts that hold the two parts of the rod together, the rod is slipped through the hole over which the cylinder rests. Any end play may be taken up in a makeshift way by slightly tap- ping the flange at the ends of the bearing, thereby spreading it, that is, by making it longer. Do not spread the bearing too much. Spread a little and then see if it fits the crankshaft without play. If not, spread a little more, and so on. In order to remove any up and down play it is necessary to thin the shim that rests between the bearing halves. This shim usually is in two parts. The shim parts should be filed at the same time. Good filing is necessary as the shim should be per- fectly level. The filing should be done with a flai mill file. The usual precaution must be noted and that is, do not file too much. File just a little and see if the bearing fits the crank-shaft without play. Of course, the bearing should first be placed on the rod. There should be no play in any direction and still the rod must move freely. After the bearing is made to fit it should be oiled well. The upper connecting rod bearing or the one 120 Automobile upon which the wrist pin rests usually is not ad- justable; and should there be any wear, the bear- ing should be replaced with a new one. How- ever, in the case of excess end play the bearing may be spread as with the lower bearing. The bearing should be well cleaned before being re- placed. In placing the rod back in position the nuts at the lower end should be properly tightened. This will insure perfect fitting between both halves of the rod. The nuts should not be drawn too tightly for this may spring the bolt; that is, stretch the bolt. When there is more than one of the nuts they should be tightened in harmony. That is, first tighten one a little and then tighten the opposite one just as much. The Wrist Pin . — Should the wrist pin have caused the piston to wear, or better still, should there be any play other than side play between pin and piston the only way it can be remedied is to replace either pin or piston. The former is the easiest and cheapest, and necessitates the boring of the pin bearing to fit the new pin or the truing of the pin to fit the bearing. The latter is the simplest. Loose Piston and Worn Cylinder . — These may be spoken of together, for in either event the piston will be loose. This necessitates the replacement of one part or the other. Replacing the piston is the cheapest and easiest, of course. This should be done by the factory for the piston must be “ jacked in”; that is, ground to fit the cylinder perfectly. Loose Flywheel . — A flywheel that has up anc down play due to a worn bearing can be repaired Repair Manual 121 by rescraping or replacing the bearing. Should, however, the play exist between the flywheel and its flange, the nuts and bolts holding the wheel should be replaced or the old ones shimmed under. These bolts are usually sprung when the flywheel becomes loose, and require replacing. However, a shim between the flange and wheel may be satis- factory also. In any event the wheel must be re- moved. Timing Gear Backlash . — There is no efficient method of decreasing the play between timing gears without replacing the worn gears. Slaps . — A valve slap is usually remedied by turning the valve around while the motor is run- ning. A certain position may be found that will seat the valve properly and eliminate the slap. However, if this is not successful the valve should be ground in. The push rod should then be prop- erly adjusted. The ring slap requires a little more pains, for the cylinder must be removed and a careful exam- ination made of the piston rings, for those that display up and down play. If such a ring is found make a note of it for this may be remedied as will be shown later. Say, ring number so and so (counting from the bottom) has up and down play. The rings are then removed from the piston each one being marked with chalk telling from which slot it was removed, and from which piston. Inspect the ends of the rings carefully and note if any metallic lustre appears. This is evidence that the ends have been rubbing against each othei causing the troublesome slap. In any event the diameter of the ring should be measured with in- 122 Automobile side calipers. Place the ring on a flat surface, then measure the diameter of the slot from which it was taken and stretch or contract the ring until it measures this diameter. While in this position measure the distance between the ring ends with a thickness gauge and should this be less than the factory allows (usually .055 in.) file the ends un- til they show this distance. Find out what dis- tance the factory allows between the ring ends, for filing too much may be harmful. To file properly the ring should be placed in a vise so that one end is free. A very fine file should be placed between the ends and the free end then brought in contact with the file. Then begin to file. This method facilitates getting the ends parallel. Do not file too much, but do a little and then re- measure the distance, continuing this alternate operation until the required distance has been filed. Now any ring that may have developed up and down play may be thought about. Since the rings have been marked, showing their proper positions, it will not confuse one to interchange the rings. This should be done trying to fit all the rings in the slots perfectly. After trying many combina- tions and there still remains a loose ring it re- mains to get a new one. A new ring must be “lapped in,” that is, ground to fit the slot snugly. To do this the ring is placed on an absolutely level metal surface that has been sprinkled with emery dust and water, making a paste. A block of wood is then placed on top of the ring to carry the ring back and forth on the lapping table. In this way the ring is ground. Should the rings all be fitted, the cylinder wall Repair Manual 123 and piston should be carefully cleaned and oiled, before being replaced. The cylinder nuts should be tightened in the same way that the connecting rod nuts should be. This has been discussed in a preceding paragraph. Push Rod Knocks . — If the faulty push rod is located, it of course, does not require the removal of all, but even so it will be well to remove all rod guides for examination. A little play is always found between the rod proper and its guide, but .003 is about the limit allowed. A makeshift way to take up this play is to spring the guide by squeezing the ends lightly together, in a vise, just the least bit. This will make the guide loose in the crankcase, but this can be overcome by placing a piece of very thin metal around the guide at the top. The guide should fit tightty, but must be loose enough to be put in posi- tion by slight tapping with a hammer handle. Do not pound it in place. Other than this method, only the replacement of either guide or rod will cure the knocking. Conclusion . — Should any knock whatever be heard coming from a motor, even though slight, the matter should be looked into immediately. Since a knock is caused by two parts hitting together, and since two things coming together cause rapid wear, it follows that the sooner the knocking is cured the less the parts will wear. II. CARBURETION. Since the carbureter is a means of properly sup- plying and mixing gasoline or other fuel and air, it is evident that any carbureter trouble is due to too much or too little air or fuel being fed to the cylinders. In order to do its work properly the carbureter must permit the pistons to suck into the cylinders an explosive mixture, that is a mix- ture that contains the proper amount of sprayed gasoline and air. A mixture containing too much or too little gasoline acts similar to one contain- ing too much or too little air. Such mixtures burn slowly and the flame sticks to the side of the cyl- inder. Now, as soon as the intake valve opens, the flame ignites the incoming gas with the result that there is pre-ignition. A good mixture explodes or burns very rapidly. It remains then to cure curbureter trouble by properly proportioning the gasoline and air. As has been stated in the preceding pages, most cur- bureters have two air intake passages and one or more gasoline nozzles. One of the air passages is fixed, that is, the opening is constant and remains so while the engine is running. The other air pas- sage, called the auxiliary or supplementary air and offers variable openings. Let us take a motor which is missing fire and the cause determined as the curbureter being out of adjustment. There are two systems to follow: 124 125 Repair Manual one, to confine the attention to the air at first, and the other to look to the spray nozzle. Either is satisfactory. We will take up the method ol testing the air. The first thing to do is to open the throttle about one-quarter, and then lightly press the auxiliary valve downward or inward as the case may be. Should the motor stop, then it is evident that too much air was being fed for the instant. Start the motor again and this time close the auxiliary air valve slightly. Not too much, but just the least fraction of an inch. The motor in this case may go faster. Should it do this, it is a clear case of the carbureter feeding too much air previously. If it does not, but instead slows down or stops then the nozzle should be looked to, the method to be described later. Granting that the carbureter has been feeding too much air, the next step is to remove the aux- iliary air valve. This valve is held in place usually by screws. With it removed, it should be examined to see just how far the valve is permitted to open. Press the spring downward as far as possible and measure the opening. Let the spring back and touch it lightly. Notice if it sticks. The object one should remember is to feed less air. To do this take the auxiliary air valve apart and stretch the spring slightly. Usually there is an inner spring which determines the extent of the valve opening. Stretch this a little also. Clean all the parts thoroughly. Fit the valve proper back into its place alone and notice if it moves freely. It should not stick at any point. With the parts thoroughly clean replace them and then the entire air valve. Start the motor again and if it misses fire, ascertain by opening or 126 Automobile closing the valve whether it is getting too much or too little air. If too much then the springs were not stretched enough. If too little then take the valve out and compress the springs slightly. However, if no air adjustment will help, look to the needle valve. No one knows just which way to turn the valve in order to prevent missing. However, black smoke at the exhaust is taken as an indication of too rich a mixture. Close the valve just a little. If the motor speeds up, close it some more, in fact keep closing the valve, just a little at a time until the motor just begins to slow down. Then turn the valve back a little. The object is to get the motor run- ning as fast as possible, idle, with a given throttle setting. If after closing the needle valve slightly the motor slowed down a little it is evidence that the needle should have been turned the other way, that is, open, so as to give the motor more gaso- line. In turning the valve open, it should be done a little at a time until the motor is running as fast as it possibly can with the throttle unmoved. Thus far only adjustments with the motor oper- ating idle have been discussed. Often a motor will run perfectly when idle, but will misfire when pulling a load. The method then consists in stop- ping the car and either closing or opening the .needle valve slightly. Try closing the valve, first. Close it slightly and then start the car. If the trouble is aggravated, stop the car and open the valve slightly. The writer cannot impress too strongly that it is almost impossible to tell from the seat just which way to turn the needle valve. One must try both ways and see which gives the best results. Repair Manual 127 In the Bayfield carbureter shown in Fig. 1 there are two fuel adjustments, one called the low and the other the high-speed jet or nozzle. The object of the low-speed jet is to give the proper mixture at low motor speeds and the other jet feeds the correct mixture for high speeds. The double jet is in use on a number of other makes of car- bureters also. Beferring to Fig. 1, which shows the Bayfield carbureter and its various adjusting places, there Figure 1 — Adjustments of the Rayfield double-jet car- bureter. The low speed jet is shown at M and the high speed jet at S. is a dash adjustment and this is placed in neutral position. This is determined by observing that the cam is out of contact with the low-speed screw M. The screw is next loosened until the arm A begins to leave the cam C. At this point the screw should be turned to the right one and one-half turns. The next step is to adjust the auxiliary air valve, by unscrewing its exterior adjustable seat about y 8 inch. The motor is started and 128 Automobile throttled as low as possible. The low-speed adjust- ment M is then turned until the motor will operate as fast as possible and smoothly with the throttle closed, in which position it was set previously. If the throttle does not close enough to permit the motor to run smoothly and slow, the throttle stop on the reverse side of the carbureter should be loosened a little. The throttle is now opened wide Figure 2 — The Mayer, a distinctive type of modern carbureter using a dashpot air adjustment. P is the dashpot and N the adjusting nut. so as to make the motor speed up and close sud- denly. If the motor acts sluggish, give the high- speed screw S a turn to the right and keep turning to the right until the motor picks up quickly and easily. The car is then taken on the road and it the carbureter pops or “spits,” as it is called, give Repair Manual 129 the high-speed adjustment S a turn to the left or right. First try one way and then the other. There is one type of carbureter in the market which is unlike many of the rest. It is the Mayer and is illustrated in Fig. 2. The air valve on this type is called a dash pot and its adjustment, although giving the same result is different from that described above. To adjust the Mayer the following method is employed: To give the car- bureter more air the nut N is loosened and the Figure 3 — A carbureter of simple adjustment is the Marvel shown above. dash pot P turned to the left very slowly until the point is reached where the motor will operate its fastest. In getting the maximum speed with a given throttle opening by giving less air, turn the dash pot P to the right slowly. The needle valve adjustment on the Mayer is shown at M. When this is turned to the right less fuel is fed and when to the left more fuel. If after adjusting the dash pot both right and 130 Automobile left without good results try adjusting the needle valve. In making any of these adjustments do not turn too much or too quickly. Another make of carbureter which is in common use is the Marvel shown in Pig. 3. This is in use on a great number of small cars and the method ol adjustment quite simple. The needle valve Y should be turned to the right as far as possible and after that turned to the left two turns. This gives the carbureter its initial needle valve setting. Figure 4 — The Schebler carbureter, Model O, showing its various adjustments. The air adjusting screw M should be backed out or turned to the left until it just stops and then turned back or to the right three turns. This is the initial air valve setting. With these adjust- ments the motor should be started and the throttle opened about one-fourth. Then close the throttle slowly and get the motor operating as slow as pos- sible. Turn the needle valve M to the left until the motor runs at its maximum speed with the throttle closed. If the motor stops when the valve Repair Manual 131 is turned, start the motor again and turn in the opposite direction. The object, as previously stated, is to get a state of affairs where the motor will run as fast as it possibly can with the throttle very nearly closed. With such a setting the maxi- mum power is obtained from the fuel and the con- sumption of gasoline as small as possible. The Schebler carbureter model 0, is shown in Fig. 4, and its method of adjustment follows: First be sure that the auxiliary air valve is seating lightly. This can be ascertained by pressing on the valve with a pencil. Then close the needle valve B and the nut C all the way, but do not try to turn too much. When resistance is felt, stop turning. Then turn the needle valve B to the left three turns, open the throttle and start the motor. Then turn the needle valve to the right until the motor operates smoothly with the throttle nearly closed. Open the throttle about one-fourth and if the motor pops, screw down on the screw A until the popping stops. The nut C is designed to operate the high-speed jet which does not come into action until the car is traveling at about 25 miles an hour. With the low-speed adjustments made the next step is to open the high-speed jet about two turns and start the car. If at high car speed popping is heard, open the high-speed jet a little more and so on until the motor runs smoothly and on all cylinders, at high speeds. The Stromberg, type C, carbureter is another of the double-jet type and is illustrated in Fig. 5. The low speed adjusting screw L should be turned up or down until the spring which this controls, 132 Automobile makes the valve seat lightly. After this has been done the screw should he given three more turns upward. The valve controlled by the screw should begin to open when the motor is running at about 500 revolutions per minute and not before. The adjusting screw L is known as the low speed ad- justment. The high speed adjustment is shown at H. The nut H should be about 1-16 inch above the small lever shown. Should the motor misfire Figure 5 — Visible float Stromberg carbureter showing the low speed adjustment L and the high speed adjustment H. at high speeds, turn the nut up or down until the misfiring stops. It hardly is necessary in this make of carbureter to adjust the needle valve N, but should the other adjustments not cause the motor to run properly, the needle valve N should be raised or lowered, until the proper mixture is obtained. By turning this nut downward the mix- ture is made leaner, and by turning it upward Repair Manual 133 a richer mixture is obtained. In this and all other carbureters make the adjustments slowly and permit the motor to operate a few minutes each time an adustment is made. The methods of adjusting the distinctive types of carbureters have just been described, but very often it is not always poor adjustment which causes a carbureter to act poorly. A very common com- plaint is water or dirt in the fuel. Dirt is more harmful than water for the former will make its way to the needle valve and clog it up, thus pre- venting the fuel to flow freely to the mixing cham- ber. It is good policy co remove the gasoline line once each year and clean it out thoroughly by passing a current of air through it. Get the air from the tire pump. The gasoline should al- ways be strained through chamois preferably and then there will be little chance of any dirt or water entering the tank. Quite often air leaks about the intake manifold and cylinder plugs will cause the motor to misfire and the carbureter is blamed. The gaskets between the intake header and cylinders should be in good condition always and especially when the header is being replaced should this gasket be examined. It is best to use a new gasket every time the header is put back on the motor. In a number of instances cork floats which are used in carbureters become gas-logged, as it is called, that is, they become so saturated with fuel for such a long time that they no longer float, with the result that the motor may not operate at all. III. IGNITION. Whenever a motor starts misfiring the owner of the car usually places the blame on the magneto. These instruments give such little trouble nowa- days with so little care that one wonders how they do their work so efficiently. In making such in- Figure 6 — View of Bosch magneto, showing the breaker points B and means of adjusting N. struments the manufacturers have endeavored to make them “foolproof.” The most common magneto ailment is due to the interrupter or breaker points being poorly ad- justed. These points are designed to make and break the primary circuit and if improperly ad- 184 Repair Manual 135 justed may cause the magneto to fail. In Fig. 6 is shown the location of the breaker points B on a Bosch magneto. These points continually make and break and in order to do their work properly they must be perfectly flat and smooth and when fully open should be about 15 thousandths of an inch apart. To determine this turn the motor over slowly until the points are fully separated and then insert between the points cardboard, or better still, a thickness gauge to determine the exact dis- tance between the points. Should they be too far apart or too close together there is an adjusting nut provided for moving the points. By moving Figure 7 — Simms magneto with distributor cover and breaker box cover removed. Dirt on the segments C often causes misfiring. the jut N in Fig. 6, the points may be brought together or made to separate farther. After the adjustment has been made, place a few drops oi kerosene upon the points. This should be done al least once each month to keep the points free from gummy substances for these tends to short circuit the points and thus prevent the breaking of the primary circuit. The method of removing and resetting this and other magnetos will be taken up later. 136 Automobile In Fig. 7 is illustrated the Simms magneto, type SU4, with the object of showing the location of the troublesome parts of the magneto. The distributer arm M revolves and as it does so it makes contact with the segments C on the distribu- ter cover. Should this arm or the segments be dirty the result may be that the current will not flow and hence the cylinder will not fire. It is a wise step to examine the distributer arm and the segments a few times each year to see that they are perfectly clean. They should be wiped with a clean cloth and then oiled. A few drops of oil is sufficient. The cover K of the breaker box removed shows the breaker mechanism and the breaker points B. As before stated these points must be adjusted properly and clean, before the magneto will do its work well. Repair Manual 137 The breaker mechanism of the Eemy magneto is shown in Pig. 8. When the cam is in the posi- tion shown the flat spring S should be separated at the place indicated, by 1/32 inch from the arm M. The platinum points C should be clean and when separated there should be a space about 15 thousandths of an inch between them. The points are adjusted by pressing down on the bronze spring B and then turning the hard rubber screw D either to the left or right as the case requires. Should the motor misfire with the spark retarded and while running at slow speed the screw D should Figure 9 — Filing the platinum points of the Connecti- cut magneto. The breaker box is fitted with a small hole for the introduction of a file. be turned to the left a quarter turn. If the motor misses with the spark advanced and the motor run- ning at high speed the screw should be turned to the right a quarter turn. Should the breaker points of the magneto be uneven they should be filed flat with a very fine magneto file. A fine nail file will do just as well. In the Connecticut magneto the filing is made easy 138 Automobile by the introduction of a filing hole in the breaker box as shown in Fig. 9. Much ignition trouble is due to improperly ad- justed or dirty spark plugs. If the electrodes of the plug are too far apart or too close together misfiring may result. In the former case the volt- age of the magneto current is not great enough to jump the gap and in the latter the gap is so small that the spark produced is of insufficient density to ignite the gas. Some owners look to the plugs as soon as the motor starts to misfire and this pro- cedure is not at all wrong, for plugs, are liable to fail in more instances than the modern magneto. The usual gap at the spark plug terminals is 1/32 inch, but this figure may vary according to the type of magneto used and its condition. Sooty plugs, that is plugs whose terminals are covered or partially covered with carbon, may cause misfiring. The electrical resistance of carbon in- creases as the temperature increases. When a plug is sooty and hot the carbon offers great resistance to the flow of current and hence there is a prob- ability of the spark never jumping the gap and thus causing that cylinder to misfire. Again, the soot on the plug may become incandescent and re- main so for a while, and as soon as the intake valve opens it will ignite the incoming gas and cause a premature explosion. Sometimes plugs become so sooted as to short circuit the terminals. That is, the soot covers up the gap in the plug and in this case no spark will occur. In four unit coil ignition such as the Ford uses the improper adjustment of the coils on the dash will cause missing. On top of each coil is a Repair Manual 139 platinum vibrator and should this vibrator become out of adjustment the cylinder with which the coil communicates will misfire. This adjustment should be such that the cylinder will properly fire and yet not cause arcing at the points. Continual arcing may result in the burning of the points. All con- nections from the coil boxes should be tight and clean. Many car owners are afraid to remove the mag- neto for cleaning or inspection believing that it is a difficult matter to replace it properly, but a few simple instructions will enable one to do this work without confusion. The first thing to do before removing the magneto is to note in which direction the breaker box is set when the spark lever is in retard position. This is needed later. Let us suppose that the magneto has been removed and placed on the bench. Remove the distributer and breaker box covers. Turn the armature shaft around until the distributer arm is on segment No. 1 and at the same time have the breaker points just separating with the box in retard position. Get the points separated and then turn the arma- ture shaft back so that the points touch. The magneto is now ready to send a spark to cylinder No. 1. The next step is to get cylinder No. 1 ready to receive the spark. Turn the motor over until No. 4 exhaust valve is fully open, and both intake and exhaust of No. 1 closed. The flywheel at this point should be on or very near dead cen- ter. No. 1 cylinder is now ready to receive the spark and the magneto may be slipped into posi- tion. Not long ago a man entered a repair shop with 140 Automobile his car and complained that there was wax running all over the wiring and that the wax appeared to be coming from the coil behind the dash. He claimed that the motor misfired. His trouble was easily ascertained. The switch was left on battery side and the heat generated by the current caused the condenser wax to melt and run out through the bottom of the box. IV. VALVE TROUBLES. When valves become pitted, or when they are poorly adjusted trouble is bound to ensue. Valves, to do their work properly, must open and close at certain periods and when they do close they must seat fully. Should the valve be pitted, the effect will be that there will be a leak when the valve is closed. A particle of carbon imbedded in the valve face causes the valve to seat improperly, with the result that when supposedly in the closed posi- tion, the mixture from the carbureter, in the case of the intake valve, will flow into the cylinder. Thus a premature explosion may take place. The usual method of determining whether the valves are not seating properly is to ascertain if the compression is good. This is done by turning over the motor until resistance is felt. This should be done with each cylinder and should the resistance of one cylinder be less than that of an- other it is a sign, usually, of an improperly seat- ing valve in the cylinder with the poor compres- sion. But it should not be taken that only an im- properly seating valve causes poor compression. Cylinder plug leaks, insufficient clearance between the valve and valve tappet also will cause this con- dition, so it remains to see that these are corrected. The first thing to do in regrinding valves is to get the proper material and tools together. Ordinary grinding compounds bought in the supply store 141 142 Automobile consist of emery dust in various grades mixed with oil. Ground glass and oil is very good, but only when the valves do not require much grinding. It is good for finishing which will be described later. The other necessary equipment is a valve grinder, or if not at hand an ordinary screwdriver will do, and a small light spring such as used on the air valves of carbureters. A little cotton waste completes the equipment. The valve springs are removed, together with the cylinder plugs above the valves and then the Figure 10 — Method of valve grinding: using a screw- driver. Note the cotton waste which protects the cylinder from the entrance of dirt. valve itself. One cylinder should be worked upon at a time. The entrance to the combustion cham- ber should be plugged with cotton waste or cloth to prevent any of the grinding compound or dirt making its way to the cylinder wall. Turn the motor over until the valve tappet is in the closed position, for otherwise the valve will Repair Manual 143 not seat when grinding is being done. Every time a valve is ground, the motor should be turned over until the tappet is in closed position. The next step is to place a little of the coarse grinding compound on the face of the valve. This is done with a knife. Then place the light spring over the valve stem and put the valve in its usual position in the motor. If a screwdriver is used as shown in Fig. 10 it should be placed between the palms of the hands as shown and the hands rubbed back and forth so that the valve turns only half way around each time. Slight pressure should be exerted on the spring so that the valve fece touches the seat. Each turn of the valve the pres- sure should be released for a second. This opera- tion should continue for about two minutes and then the valve removed and cleaned thoroughly in gasoline. If the face appears an even gray color throughout then no more grinding is necessary, but if there are little black spots on the face, grinding should continue. This time use the fine grade of emery or the ground glass previously mentioned. Keep grinding with this substance until the face of the valve is of the same gray color throughout. The operation of grinding should be done to all valves, both intake and exhaust, and it will be found that compression will be better and the motoi gives much more power. Weak valve springs often give much trouble. When a valve spring is weak, the valve will not seat properly and one may think that the cause is due to a pitted face. The spring should be taken out and stretched slightly and then replaced. Some- times a spring may be stretched a number of times 144 Automobile but still the valve will not close. This is due to the spring temper being poor. Excessive heat around the valve spring usually causes this. Such springs may be retempered by heating them to a cherry red heat and while in this condition plung- ing them in fish oil. Poor tappet adjustment is another ailment which should be watched. When the tappets are poorly adjusted the valves open either too soon or too late, as the case may be. In adjusting the tappets a clearance should be just enough to permit an ordinary business card to be slipped between the tappet and valve stem. The exhaust valves should be given a little more play as they become hotter and expansion at the tappet is greater. ar. FITTING PISTON EINGS. So much is dependent upon piston rings that care should be taken in fitting them to the piston. If poorly fitted, either too loose or too tight, the results when the piston is in the cylinder may be harmful. Loose rings cause a loss of compression and permit oil to get above the piston and thus hasten spark splug fouling and carbon deposits. «r Figure 11 — -Giving a piston ring its initial fitting. The ring is turned in the direction of the arrow. In fitting rings, the first procedure is to get grooves in the piston perfectly clean. With the grooves clean, the next step is to give the rings their initial fitting. The method of doing this is shown in Fig. 11. If the ring will not go into one groove try another groove. In giving the initial 145 146 Automobile fitting always fit the back of the ring first as the illustration shows and then move the ring around in the direction of the arrow until the entire ring has touched the groove. If there is no ring that will fit any groove then the ring must be lapped-in, the method to be described later. After the initial fitting the ring should be inserted into the cylinder to determine whether the ends of the ring are the proper distance apart. They should not touch when in the cylinder, but the space should be about .015 inch. This figure varies with the different makes Figure 12 — Filing the ends of a piston ring to prevent a ring slap. of motors. If the ends touch they should be filled, as shown in Pig. 12. The next step is to make the ring fit the groove perfectly. This is done by lapping-in the ring. For this operation a perfectly flat surface must be used. A surface plate is used at the factories. Upon the plate is sprinkled some fine emery and enough water added to give it a pasty consistency. The ring is then placed on the plate and over the Repair Manual 147 ring is placed a block of wood. Grasping the wooden block with both hands the ring is drawn back and forth over the plate. If the ring will not stay under the wood, cut a little groove in the block so that the ring may take hold. After lapping, as this operation is called, for a few minutes remove the ring and clean it thoroughly in gasoline and then fit it into a groove. Try the groove which it nearly fitted before. If the ring fits the groove by the method shown in Fig. 11 then it should be placed to one side and marked showing the groove and piston to which it was fitted. Figure 13 — Slipping- piston ring over the top of the pis- ton. The ring should not be spread more than necessary. When all the rings have been lapped-in and numbered showing the position they will occupy, the next step is to place them on the piston. The bottom ring should be fitted first. Fig 13 shows how the ring should be placed in its groove. When it is in position, grasp it with all the fingers of one hand and turn it around. It should move freely and yet there should not be any play up or down. If there is, too much lapping has been done. If it 148 Automobile is tight and cannot be turned around it should be removed and lapped a little more. If it is a good fit, the ring on top should be placed in position and the same test made. The method of removing a ring is shown in Fig. Figure 14 — Removing rings by the use of pieces of old blade as tracks. 14. Two or three pieces of old saw blade are forced under the ring at its ends and then the pieces pushed around as shown. The ring is then slid ofl on the blades, acting as tracks. VI. TIRES. THEIR AILMENTS, CARE AND REPAIR. Aside from gasoline the greatest expense in the upkeep of a motor car are the tires, and much of the present excessive tire wear may be reduced by the owner if a reasonable amount of precaution and care are given. There are ten common tire diseases, which are due to wheel out of alignment, under-inflation, use of anti-skid chains, skidding, running wheels in car tracks, neglect of casing re- pairs, tread cuts, running in ruts, stone bruises, use of inside protectors on new tires. These will be taken up in order. When a tire is on a wheel which is out of align- ment, the result is that the tire is scraped across the surface of the road and the resulting friction causes the tire tread to wear rapidly. The action of the tire on the road is crosswise at the same time that the tire revolves with the wheel. Thus the tire receives its usual wear plus the wear due to the scraping. The tread of a tire which has been run on a wheel out of alignment presents a rough appearance, that which would be given it were the tire held against an emery wheel for a while. Some- times the fabric shows in places and this is espe- cially true of wheels which are wobbly. It is evi- dent that since an out of alignment wheel causes excessive tire wear, that the wheel should be looked after. It is advised by most engineers to line up 149 150 Automobile the wheels of a motor car about every three months, and if one is found which does not run true, the condition should be corrected immedi- ately. Perhaps as much harm is done by running a tire under-inflated as by anything else. Under- inflation, as the name implies, means that the tire is running with insufficient air pressure. Such a tire appears usually with a series of hilly blisters running around the tread. The blisters are caused by the separation of the fabric from the tread due to the excessive heat generated in an under- inflated tire. With insufficient air the flexing ol the walls of the tire causes heat to be generated and this heat acts on the cement between the tread and fabric and in a short time the two separate causing a blister to appear. Even in the summer a tire should not be run under-inflated as many owners imagine. The common version is, that if the ordinary pressure is 80 pounds, a reduction of possibly ten pounds is made for summer weather. The belief is that the heat of the atmosphere will soon raise the temperature of the air in the tire and thus cause the pressure to increase to the proper point. This practice is not advisable, as there is undue wear on the tire while the pressure is being increased by the rise in temperature and also because the pressure will drop as soon as the tire cools. The cure for under-inflation need hardly be stated. Keep the tires inflated to the pressure specified by the maker, which is usually 20 pounds per inch of cross-section. Thus a 4-inch tire should carry 80 pounds’ pressure. It mat- ters not if the pressure is a little more, but it does Repair Manual 151 if the pressure is less than that for which the tire is designed. A tire gauge, such as is sold for one dollar, should be one of the important instruments in the motorist’s tool kit. When anti-skid chains are applied to the tire too loosely or too tightly, the result sometimes is a cut tread. These chains should be placed on the tire so that they fit snugly and then no mate- rial tire wear will result. Running a wheel in car tracks may soon cause the sides of the tire to become chafed, and in some instances the wear is so much that the tread loos- ens at the sides and begins flopping around. The same appearance may result if the car is driven very close to the curb and the side of the tire made to scrape the stone. Little cuts in the casing often result in the cas- ing being unfit for use in a short time. When a small cut appears and the tire is operated, dirt and water is permitted to get underneath the tread. This dirt works its way around the tire under the tread with the result that the tread is soon loose. Water, as everyone knows, is detrimental to rubber and more so to the fabric. Fabric be- gins to rot in the presence of water. The small cuts may be plugged with mastic. Often a cut appears in the tread and an inspec- tion finds that the fabric is injured also. In such an instance the blowout patch is the first resort. The patch, if wrongly applied, sometimes becomes wedged in the fabric cut and in this way hastens a blow out. The best way to treat a tire with a reasonably large tread cut is to have the cut vul- canized immediately. In fact, even when small 152 Automobile cuts appear these should be vulcanized at the first opportunity. The owner may say that the cost of having the tire vulcanized every time it is cut is expensive. It may seem expensive at first, but the saving in tire wear and repair later overbal- ances the comparatively small cost of vulcanization. In the fall especially country roads present a mass of hardened ruts which play havoc with mo- tor car tires. These hard indentations house the tire for a while and then the driver will go over the rut. The driving in and out of these ruts creates a condition which puts a tire in the rut- worn class. The sides of the tread begin to show rapid wear and sometimes the wear is great enough to cause a weak spot in the tread with the result that the tire blows out. Stone bruises are said to cause a great percent- age of tire failure. When a tire runs over a stone, one as big as an ordinary man’s fist, there is a possibility of the fabric becoming broken. A broken fabric soon causes a blow out, so it remains for the driver to prevent as far as possible run- ning over such stones. The smaller stones some- times present sharp edges which cut the tread and thus make an entrance for dirt and water. Stone bruises are hardly visible from the outside, as the condition is one of a fabric break as mentioned above. The result of a stone bruise may be seen by examining the inside of the casing, which will 6how clearly that the fabric is injured. Some makers state that the use of inside pro- tectors on new tires is not advisable, as these ap- pliances create an undue amount of heat in the tire and thus hasten wear. For old tires the inside Repair Manual 153 protector is perhaps the best accessory marketed for lenghtening tire life. Some owners have ob- tained as much mileage with old tires and inside protectors as they have from new tires operated without protectors. INDEX— PART I A Page Acceleration 11 Acetylene 11, 45 Acetometer 12 Active coil 12 Adams motor car 12 Admission pipes for explosive motors 12 Admission valves 12, 13 Air — composition of 13 Air cooling for explosive motors 13 Air — proportion of, in explosive mixture 13, 15 Air — resistance of, in horse power 14 Alcohol — denatured 14 Alcohol — wood 14, 86 Alcohol, as a fuel 14, 15 Aluminum 15 Aluminoid 15 Ammeter 15 Ampere 15 Ampere hour — meaning of 15, 16 Armature . 16 Autogenous welding 16 Auto meter 16 Automobile — types of 16 Axles for automobiles 16, 17 B Back-firing 17 Ball-bearings 17, 18 Battery — Dry 18 Battery — Primary 18 Battery — Storage 19, 20 Batteries — How connected 19 Bearings — Hard and soft.... 20 Brake — Differential 20, 21 155 156 Index — Part 1 Page Brake — Expanding 20 Brake — Sprag 21 Brakes — Classification of 20 Brakes — Equalizer for 21 Brakes — How to apply 22 Break-downs — What to do 22-24 Chain broken 22 Circulating pump stopped 23 Gasoline pipe broken 23 Miss-firing cylinder 23 Refractory nut 24 Steering gear disabled 24 Trembler blades broken 24 C Carbon Deposit — Symptoms of 25 Carbureter — Classification of 25-27 Action of various types 25, 26 Function of 25 Float Feed 26, 27 Inspection of 27 Chain drive — Double 27, 28 Chain drive — Single 28 Change Speed Gear 28, 29 Belt and Pulley type 29 Planetary type 28 Chassis — Meaning of 29 Circuit Breaker 29 Circulating Pump 29, 30 Clutches — Classification of 30 Combustion Chamber 30 Commutator 30, 31 Compensating Joint 31 Compression in Explosive Motors 31 Current Condenser * 31 Contact Breaker 31 Cooling of Cylinders 31, 32 Cylinders — Wear of 32 157 Index — Part f D Page Dalton's Laws — Vapor tension . . 32 Deposits in cooling space 32, 33 Differential Gear — Function of 33 Distributer — With ignition system 33 Driving — Rules for 34 Driving wheels 34 Dynamometer 34 E Efficiency of an explosive motor 35, 52, 53 Electric current — How generated 36, 37 Electric Energy per lamp candle power 37 Electric Motor 37-40 Compound wound 38 Essential features of 38, 39 Horse Power of 40 Series wound 38 Shunt wound 38 Speed control 39, 40 Troubles in operation.... 39 Types of 37 Electromotive Force 41 Exhaust of explosive motors 41 Exhaust Mufflers 41 Expansion of exploded gases 41 Explosive Motors — Types of 42 Cycle of 42 Double cylinder 43 Single cylinder 42 F Fibre — Vulcanized 43 Friction — Definition of 43 Laws of 43 Prevention of in bearings 44 Fuels for Automobile Use 44, 45 Fuel Consumption 45, 49 158 Index — Part I G Page Gas Producer for Automobile Use 46 Gases — Law of expanding 45 Gasoline — Average composition of 44 As a mechanical mixture. 13 Carbon deposits from 45 Explosions of 47 Fires from — How to extinguish 47, 48 How affected by cold 63 Whence obtained 47 Gasoline Motor ..48-50 Advantages of different types 48 Designing of 48, 49 Selection of — Pointers on 48, 49 Gear — How to change while moving 49, 50 Gear case 50 Generator — Meaning of term 50 Forms of for ignition purposes 50, 51 Governor — For explosive motor 51 Graphite — Use of 51, 59 H Heat value of fuels 51 Heat loss in explosive motors 51, 52 Horse Power — Calculation of 52 Hub construction 52 I Ignition — Methods of 53 Correct rule for handling 54 Troubles connected with 54 When to advance 53, 54 When to retard 53 Indicator 54 Induction — Basic principle of 54 Inertia — Meaning of 54 j Jackets for explosive piotors 55, 62 Index — Part I 159 Page Jacket, Water — Temperature of 55, 56 Joint — Universal 56 K Kerosene— -Composition of 44 As a fuel for explosive motors 56 Heat vaue of .* 56 Ignition point of 56 Uses of in automobiling 56 Knocking — Causes of in motors 57 Knuckle Joints 57 L Lamps — Acetylene 57, 58 Leakage of current 58 Leaky pipes 58 Loose connections — Ignition system 59 Lubrication 59-61 Lubricating oils 59, 60 M Magneto 61 Manifold — Correct design for 61 Motor — Two part 62 N Needle valve 62 Non-freezing solution for radiators 62 O Oil — As a cooling medium 62 Offset crankshaft 63, 64 Advantage of 64 Object of 64 Timing of valves with 64 Overheating of cylinders 65 Causes of 65, 66 Effect of 65 Remedies for 66 160 Index — Part I ^ Page Packing for explosive motors 66 Paper Shims 66 Parts — Extra to be carried 66, 67 Picric Acid — Use of 67 Piston for gasoline engine 67 Piston displacement 67 Piston speed 67, 68 Platinum 68 Polarity of electric terminals . . . . 68 Porcelain as an insulator 68 Pounding in an exposive motor 68 Pre-ignition — Causes of * 68 Pump 68, 69 Centrifugal 69 Peripheral velocity 69 Testing 69 R Radiator 69-71 Advantages of circular tube 69 Cellular type 70 Honeycomb type 70 Square feet per horse power 70 When to fill 70, 71 Reversing a car 71 Rheostat — Function of 71 Rubber Cement — Formula for 71 Rubber Supplies — Care of 71 Running Gear 72 S Scratched Cylinder — Repairing 72 Screwdriver 72 Secondary current 73 Self-firing of explosive motor 73 Shaft drive 73 Sparking device ..73, 74 Index — Part I 161 Page Cleaning and care of 74 Speedometer 74 Springs — Care of 74, 75 Design of 74 Steering gear 75 Steam Motors 75-78 Advantages of 75 Boiler — Type of 75 Engines — Types of 76 Fuel 75 Pilot light 76 Valve gear 77 Supplies to be carried 77, 78 Suspension — Three point 78 T Tachometer 78 Tank — Capacity of in gallons 78 Tank — For gasoline 78 Testing ignition batteries 78, 79 Tire — Single tube — Double tube 79 Tonneau — Meaning of word 79 Touring Car — General description of 79 Touring supplies to be carried 79, 80 Torsion rod — Function of 80 Traction of driving wheels 80 Transmission — Efficiency of 80 Throttling the charge 80 Tubing — Copper 80 Two-cylinder opposed motor 64 U Unit of heat 81 Mechanical equivalent of 81 Units of heat in gasoline 81 V Valves of an explosive motor 82, 83 Auxiliary air valve 82 162 Index — Part I Page Butterfly valve 82, 83 Exhaust valve 82 Globe valve 83 Lead of 83 Swing check 83 Vapor — Saturation point of 84 Vapor tension 84 Vaporizers for carbureters 84 W Water circulating systems 84 Water freezing in jackets 62, 63 Watt hour — Meaning of 85 Wipe spark ignition system 85 Wire — Result of breaking 85 Wire drawing of mixture 85, 86 Wood alcohol 14, 86 X Xardell muffler 86 Z Zero — Absolute 86 INDEX— PART II A Page Anti-skid chains 151 B Backlash between timing gears 105 Bosch magneto 134 C Carbon knock 106 Carberuter trouble 124 Carbureter valves 125 Carburetion 124 Connecting rod 119 Curing the knocks 116 Cuts in tire cases 151 F Filing points of Connecticut magneto 137 Fitting piston rings 145 Flywheel — Loose 120 Fuel knock 106 I Ignition 134 Ignition knocks 105 Ignition trouble 138 Inside protectors for tires 152 K Knock — Determining the 110 Knocks — Motor 105 Knocks — Curing the 116 L Loose connecting rod 105 163 164 Index — Part II Page Loose flywheel 105 Loose part knocks 105 Loose piston 105 Loose wrist pin 105 M Magneto adjustment 139 Marvel carbureter 130 Mayer carbureter 129 Misfiring 126 Motor knocks 105 P Piston rings — How to remove 148 Piston ring slap 105 Play between timing gears 105 Push rod knock 107 R Rayfield carbureter * 127 Rayfield carbureter adjustment 127 Remy magneto 137 Ring — Lapping in 122 Ring slap 121 Ring slap — Determining the 115 S Schebler carbureter, Model O 131 Simms magneto 135 Slaps 105 Sooty plugs 138 Spark knock — Causes of 107 Stone bruises 152 Stromberg Type C carbureter 131 T Tappet adjustment 144 Timing gear backlash 121 Index — Part II 165 Page Timing gear knock 107 Tires — Ailments, care and repair 149 U Under-inflation of tires 150 V Valve grinding 142 Valve slap 105 Valve slap — Determining the 115 Valve springs 142 Valve springs — Weak 143 Valve troubles .. . 141 Valve troubles — Determining 141 W Worn cylinder 105 Books That Really Teach you the things you want to know 9 and in a simple, practical way that you can understand Our illustrated catalogue, which will be sent you free upon request, tells all about the Practical Mechanical Books for Home Study that we 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